Post on 01-Jun-2018
8/9/2019 Applied Bionics in Pumps for Hydrotranport & Process(1)
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Copyright FELUWA Pumpen GmbH
Applied Bionics in Pumps for Hydrotransport
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Copyright FELUWA Pumpen GmbH2
Basics for Hydrotransport
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8/9/2019 Applied Bionics in Pumps for Hydrotranport & Process(1)
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Market Segments
Mineras ! Mining
"o#er ! $nergy
%i ! &as
Food ! "harmacy
'hemica ndustry
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Appications
Hydrotransport
Fy ! Bottom Ash
aiingstransfer
&asifier * Autoca+e Feeding
Mine ,e#atering
,igester Feeding
Spray ,ryer Feeding
A-rasi+e. corrosi+e. +iscose. homogeneous and especiay heterogeneous media
8/9/2019 Applied Bionics in Pumps for Hydrotranport & Process(1)
6/61Copyright FELUWA Pumpen GmbH6
Founded in 1901 as pump manufacturer
Mrlenbach New or!s in 19"#
Flat $ Hose%diaphra&m pumps since the 19'0(ties
)oinin& the A*+A Flow ,roup in the year #000
M-./AF2 double hose%diaphra&m pumps from #001
3esi&n and nno4ation Awards in #005 till #010
New 6ffice Buildin& and /rainin& +enter in #009
History of F$L/WA
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F$L/WA "umpen &m-H7uality 8 3esi&ned and Made in ,ermany
No E !!4!!"#$
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Basics for Hydrotransport
&ur 'u(tomer( h)n*+e )n* tr)n(port through pipe(
heterogeneou(, )br)(i-e )n* 'orro(i-e me*i) .ith ) *e/ine* -i('o(ity
0he Competing 1y(tem( )re
tr)in
tru'
be+t
)n* 'ome( to pipe+ine( 'entri/ug)+ pump(
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Displacement vs. Centrifugal Pumps
Centri/ug)+ Pump(
u(e e'e(( .)ter to tr)n(port (o+i*(
e)+ing .ith the re('our'e WA0E8
E'e((i-e energy 'on(umption *ue the e'e(( WA0E8
h)-e ) hy*r)u+i' e//i'ien'y o/ 7!9 :i/ ne.;
oub+e Ho(e#i)phr)m Pump( h)-e "79
energy 'on(umption o/ P pump( i( $5#259 better
*ue to up to 35 m
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"ump 'haracteristic% +entrifu&al 4ersus P3 Pump %
"ressure
[bar]
'apacity [m/h]
Head[bar]
'apacity 0m1*h2
+entrifu&al Pump Positi4e 3isplacement Pump
Speed
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Displacement vs. Centrifugal Pumps
e'i((ion Pro'e((
>n ')(e the ?ue(tion o/ the o.ner i(
@.hen *o > h)-e the /ir(t 8&>
Centri/ug)+ 1+urry Pump( .i++ be the 'hoi'e
>n ')(e( the ?ue(tion i(
@.h)t i( the tot)+ 8&> /or the +i-etime o/ the mine )n* e?uipment
# the /ir(t 'hoi'e in )ny ')(e i( the
PistonDiaphragmPump
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Copyright FELUWA Pumpen GmbH$2
Pro!ect Dimensions
1+urry ')p)'ity pre((ure *i(t)n'e No o/ P1
:mB
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$+oution and 'haracteristicsof Hose3,iaphragm "umps
Bionics in "umps
or the
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Piston
$+oution of Hose3,iaphragm "umps% Piston Pump %
Inlet
Outlet
Check valve(One-way valve)
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Copyright FELUWA Pumpen GmbH$5
$+oution of Hose3,iaphragm "umps% Piston Pump %
Piston
Inlet
Outlet
Suction stroke
Piston
Inlet
Outlet
Discharge stroke
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Copyright FELUWA Pumpen GmbH$6
"iston "ump ** Hose3,iaphragm "ump
Piston
Inlet
Outlet
Piston
Inlet
Outlet
Flexible hose
Hydraulic liquid
i f
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$+oution of "umps% Hose%3iaphra&m Pump %
Piston
Inlet
Outlet
Piston
Inlet
Outlet
Piston in rear position
=End of suction stroke
Piston in front position
=End of discharge stroke
$ i f "
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Copyright FELUWA Pumpen GmbH$%
$+oution of "umps% Hose%3iaphra&m Pump %
Piston
Inlet
Outlet DiaphragmHousing
Pumped medium
Hydraulic liquid
$+oution of F$L/WA M/LSAF$ "ump
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$+oution of F$L/WA M/LSAF$ "umpthe uniue M-./AF2 3ouble%Hose%3iaphra&m Pump since 4555
F$L/WA 6785traditiona design
F$L/WA from 6795hose diaphragm
F$L/WA 3 M/LSAF$
,ou-e3Hose3,iaphragm
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M/LSAF$ "umps
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M/LSAF$ "umps% 3ouble Hose%3iaphra&m %
Innerdiaphragm
Outerdiaphragm
Both hose-diaphragmsare in direct contact
3ouble safety
Hose-diaphragms arenever stretched!
,ou-e Hose ,iaphragm "umps
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,ou-e Hose3,iaphragm "umps% or!in& Principle %
Copyright FELUWA Pumpen GmbH
,ou-e Hose ,iaphragm "umps
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Copyright FELUWA Pumpen GmbH23
Double safety due to two hose-diaphragms
Hermetically sealing between medium,hydraulic drive system and environment
Linear flow path without deviations
Less or no sedimentation
No dead pockets
Pump housing is never in contact with themedium
Small and compact pump head
Fast volume exchange in pump head High efficiency high energy savings
Hydraulic 2fficiency; < 9'=
64erall 2fficiency; < ">=
,ou-e Hose3,iaphragm "umps% Ad4anta&es %
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F$L/WA Standard ange
F$L/WA M/LSAF$ ;uintupe
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F$L/WA M/LSAF$ ;uintupea+e ypes% +orner 4sC .inear Dal4es %
M/LSAF$ 'heck >a+es
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% Ball Dal4e %
Hein = Nge+No E 22!$$!3#2
6pen position +losed position
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M/LSAF$ 'heck >a+es
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% 7uic! +han&e ystem %
Fo+iennr
Specia 'onfigurations
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p g% 3ouble Dal4es %
3ouble Dal4es
3ouble 4al4es are used forcritical processesE which do not
allow an interrupted flowC
3ouble 4al4es pro4ide double%safety a&ainst smallest lea!a&esC
3ouble 4al4es reduce the wear ofthe 4al4es and increase
maintenance inter4alsC
F$L/WA 'heck >a+es in ;uick 'hange ,esign
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F$L/WA 'heck >a+es in ;uick 'hange ,esign
with Hydraulically upported Fastenin& in in&leor 3ouble Dal4e 3esi&n as per llustrationGwith Hydraulically upported Fastenin& in in&leor 3ouble Dal4e 3esi&n as per llustrationG
,iagnosis Systems
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% 2ner&y .oss in +ase of .ea!in& +hec! Dal4es %
Leakage in discharge and*or
suction +a+e
,iagnosis Systems
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% F2.-A Dal4e Performance ystem FDPMG %
Dal4e
sensor
$nergy Sa+ings -y
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>a+e Wear ,etection
/lo#0
ate
ime
Po#er
1t)rt o/-)+-e .e)r
Energy+o((
F$L/WA "usation ,ampener
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Copyright FELUWA Pumpen GmbH3"
% combined air 4essel $ diaphra&m %
Additionalair cushion
(air vessel)
Bladder
accumulator
Mutipe "umps
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% Pressure Pulse 6ptimisation %
Pump 1 Pump # Pump 5
ron&
phaseshift
6ptimied
phaseshift
*esultin& pulsation on common dischar&e pipe
or
Mutipe "ump 'ontroh hif l f 5 i l
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Copyright FELUWA Pumpen GmbH4$
0
1
#
5
0 100 #00 500 00 >00 00 '00
>oumefo#
0a?u?2
'rankshaft ange 012
3 trip+e pump(.ithout ph)(e (hi/t
1um o/ 3 trip+e pump(
3 trip+e pump(.ith optimie* ph)(e (hi/t
% Phaseshift +ontrol of 5 /riple: Pumps %
2,2%
23,2%
23,2%
Mutipe "ump 'ontroP P l 6 ti i ti
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% Pressure Pulse 6ptimisation %
6ptimied phaseshiftE when a
pump is shut off
Automatic speed increase toa4oid a standby pump
6ptimied
phaseshift
Pump 1
Pump #
Pump 5
*esultin& flow topipeline
ransport of Soid "artices
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Copyright FELUWA Pumpen GmbH43
p
.ow
sin!in& rate
Homogeneous HeterogeneousM@/$
Hi&h
sin!in& rate
Length of
discharge
stroke
Sinking
rate
,iaphragm Faiure 'aused -y Sedimentation
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p g y
Specia 'onfigurations
3o nflo /ransport
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% 3ownflow /ransport %
3ownflow /echnolo&y
in e4eryday lifeI
P3 Jetchup Pump
hand%operatedG
Flow
"umping of Heterogeneous Mi
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3ownflow +onfi&uration is the
countera&ent a&ainst sedimentationinside the pump
3ownflow +onfi&uration
K
Flow from the top to the bottomof the pump
3ownflow +onfi&uration for the handlin& of
particulary hea4y
solids and hetero&eneous mi:tures
Hydro ransport
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Boleo
'>0 m?@h 8 bar
Summary
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Copyright FELUWA Pumpen GmbH4%
3ouble hose%diaphra&m pumps combines lowest ener&y consumption and
hi&hest a4ailability and reliability by
Hi&hest efficiency independent of flow .inear flow pass throu&h the hose%diaphra&m
7uintuple: &ear system with > heads up to 1000m?@h per pump
.inear ball 4al4es with /op 2ntryE 7uic! +han&e $ wear detection
6ptimied phase%shift control for multiple pumps
3ownflow /echnolo&y
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Hydrotransport
eady for the future
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"ump type "o#er 0kW2 "ressure 0-ar2 Fo# 0m1*h2
& 55 C555 5 to 45 up to 95
;& 55 C55 5 to 45 up to 6555
(eg Boeo) 6655 D8 95
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"rocess "umps * Feeding
High "ressure and Lo# "ressure "umps
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Copyright FELUWA Pumpen GmbH52 Hein = Nge+No E 22!$!52
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F$L/WA Hose ,iaphragm "iston "ump
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7uadruple: +onfi&uration
3ouble%Actin& /wo%+ylinder Pump
Hein = Nge+Nr 2$!"4""#2$
F$L/WA Hose ,iaphragm "iston "ump
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Copyright FELUWA Pumpen GmbH55No E 22!$!%5#$ Hein = Nge+
7uadruple: +onfi&uration
3ouble%Actin& /wo%+ylinder Pump
F$L/WA Mutisafe
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F$L/WA Mutisafe
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Copyright FELUWA Pumpen GmbH57
F$L/WA Mutisafe
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Copyright FELUWA Pumpen GmbH5%Folio No. E 2102050
F$L/WA Mutisafe
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Copyright FELUWA Pumpen GmbH5"Folio No. E 2102050
F$L/WA Mutisafe
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Copyright FELUWA Pumpen GmbH6!Folio No. E 2102050
F$L/WA Area >ie#
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Copyright FELUWA Pumpen GmbH6$
/han!in& for your !ind attention