Applied Bionics in Pumps for Hydrotranport & Process(1)

8/9/2019 Applied Bionics in Pumps for Hydrotranport & Process(1)

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Copyright FELUWA Pumpen GmbH

Applied Bionics in Pumps for Hydrotransport


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Copyright FELUWA Pumpen GmbH2

Basics for Hydrotransport


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4/61Copyright FELUWA Pumpen GmbH4

Market Segments

Mineras ! Mining

"o#er ! $nergy

%i ! &as

Food ! "harmacy

'hemica ndustry



Appications

Hydrotransport

Fy ! Bottom Ash

aiingstransfer

&asifier * Autoca+e Feeding

Mine ,e#atering

,igester Feeding

Spray ,ryer Feeding

A-rasi+e. corrosi+e. +iscose. homogeneous and especiay heterogeneous media



Founded in 1901 as pump manufacturer

Mrlenbach New or!s in 19"#

Flat $ Hose%diaphra&m pumps since the 19'0(ties

)oinin& the A*+A Flow ,roup in the year #000

M-./AF2 double hose%diaphra&m pumps from #001

3esi&n and nno4ation Awards in #005 till #010

New 6ffice Buildin& and /rainin& +enter in #009

History of F$L/WA



F$L/WA "umpen &m-H7uality 8 3esi&ned and Made in ,ermany

No E !!4!!"#$


8/61Copyright FELUWA Pumpen GmbH%

Basics for Hydrotransport

&ur 'u(tomer( h)n*+e )n* tr)n(port through pipe(

heterogeneou(, )br)(i-e )n* 'orro(i-e me*i) .ith ) *e/ine* -i('o(ity

0he Competing 1y(tem( )re

tr)in

tru'

be+t

)n* 'ome( to pipe+ine( 'entri/ug)+ pump(


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Copyright FELUWA Pumpen GmbH"

Displacement vs. Centrifugal Pumps

Centri/ug)+ Pump(

u(e e'e(( .)ter to tr)n(port (o+i*(

e)+ing .ith the re('our'e WA0E8

E'e((i-e energy 'on(umption *ue the e'e(( WA0E8

h)-e ) hy*r)u+i' e//i'ien'y o/ 7!9 :i/ ne.;

oub+e Ho(e#i)phr)m Pump( h)-e "79

energy 'on(umption o/ P pump( i( $5#259 better

*ue to up to 35 m


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Copyright FELUWA Pumpen GmbH$!

"ump 'haracteristic% +entrifu&al 4ersus P3 Pump %

"ressure

[bar]

'apacity [m/h]

Head[bar]

'apacity 0m1*h2

+entrifu&al Pump Positi4e 3isplacement Pump

Speed


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Copyright FELUWA Pumpen GmbH$$

Displacement vs. Centrifugal Pumps

e'i((ion Pro'e((

>n ')(e the ?ue(tion o/ the o.ner i(

@.hen *o > h)-e the /ir(t 8&>

Centri/ug)+ 1+urry Pump( .i++ be the 'hoi'e

>n ')(e( the ?ue(tion i(

@.h)t i( the tot)+ 8&> /or the +i-etime o/ the mine )n* e?uipment

# the /ir(t 'hoi'e in )ny ')(e i( the

PistonDiaphragmPump


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Copyright FELUWA Pumpen GmbH$2

Pro!ect Dimensions

1+urry ')p)'ity pre((ure *i(t)n'e No o/ P1

:mB


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$+oution and 'haracteristicsof Hose3,iaphragm "umps

Bionics in "umps

or the


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Piston

$+oution of Hose3,iaphragm "umps% Piston Pump %

Inlet

Outlet

Check valve(One-way valve)


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$+oution of Hose3,iaphragm "umps% Piston Pump %

Piston

Inlet

Outlet

Suction stroke

Piston

Inlet

Outlet

Discharge stroke


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"iston "ump ** Hose3,iaphragm "ump

Piston

Inlet

Outlet

Piston

Inlet

Outlet

Flexible hose

Hydraulic liquid

i f


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$+oution of "umps% Hose%3iaphra&m Pump %

Piston

Inlet

Outlet

Piston

Inlet

Outlet

Piston in rear position

=End of suction stroke

Piston in front position

=End of discharge stroke

$ i f "


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Copyright FELUWA Pumpen GmbH$%

$+oution of "umps% Hose%3iaphra&m Pump %

Piston

Inlet

Outlet DiaphragmHousing

Pumped medium

Hydraulic liquid

$+oution of F$L/WA M/LSAF$ "ump


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Copyright FELUWA Pumpen GmbH$"

$+oution of F$L/WA M/LSAF$ "umpthe uniue M-./AF2 3ouble%Hose%3iaphra&m Pump since 4555

F$L/WA 6785traditiona design

F$L/WA from 6795hose diaphragm

F$L/WA 3 M/LSAF$

,ou-e3Hose3,iaphragm


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M/LSAF$ "umps


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Copyright FELUWA Pumpen GmbH2$

M/LSAF$ "umps% 3ouble Hose%3iaphra&m %

Innerdiaphragm

Outerdiaphragm

Both hose-diaphragmsare in direct contact

3ouble safety

Hose-diaphragms arenever stretched!

,ou-e Hose ,iaphragm "umps


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,ou-e Hose3,iaphragm "umps% or!in& Principle %

Copyright FELUWA Pumpen GmbH

,ou-e Hose ,iaphragm "umps


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Double safety due to two hose-diaphragms

Hermetically sealing between medium,hydraulic drive system and environment

Linear flow path without deviations

Less or no sedimentation

No dead pockets

Pump housing is never in contact with themedium

Small and compact pump head

Fast volume exchange in pump head High efficiency high energy savings

Hydraulic 2fficiency; < 9'=

64erall 2fficiency; < ">=

,ou-e Hose3,iaphragm "umps% Ad4anta&es %


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F$L/WA Standard ange

F$L/WA M/LSAF$ ;uintupe


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F$L/WA M/LSAF$ ;uintupea+e ypes% +orner 4sC .inear Dal4es %

M/LSAF$ 'heck >a+es


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% Ball Dal4e %

Hein = Nge+No E 22!$$!3#2

6pen position +losed position


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M/LSAF$ 'heck >a+es


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% 7uic! +han&e ystem %

Fo+iennr

Specia 'onfigurations


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p g% 3ouble Dal4es %

3ouble Dal4es

3ouble 4al4es are used forcritical processesE which do not

allow an interrupted flowC

3ouble 4al4es pro4ide double%safety a&ainst smallest lea!a&esC

3ouble 4al4es reduce the wear ofthe 4al4es and increase

maintenance inter4alsC

F$L/WA 'heck >a+es in ;uick 'hange ,esign


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F$L/WA 'heck >a+es in ;uick 'hange ,esign

with Hydraulically upported Fastenin& in in&leor 3ouble Dal4e 3esi&n as per llustrationGwith Hydraulically upported Fastenin& in in&leor 3ouble Dal4e 3esi&n as per llustrationG

,iagnosis Systems


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% 2ner&y .oss in +ase of .ea!in& +hec! Dal4es %

Leakage in discharge and*or

suction +a+e

,iagnosis Systems


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% F2.-A Dal4e Performance ystem FDPMG %

Dal4e

sensor

$nergy Sa+ings -y


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Copyright FELUWA Pumpen GmbH3%

>a+e Wear ,etection

/lo#0

ate

ime

Po#er

1t)rt o/-)+-e .e)r

Energy+o((

F$L/WA "usation ,ampener


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Copyright FELUWA Pumpen GmbH3"

% combined air 4essel $ diaphra&m %

Additionalair cushion

(air vessel)

Bladder

accumulator

Mutipe "umps


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Copyright FELUWA Pumpen GmbH4!

% Pressure Pulse 6ptimisation %

Pump 1 Pump # Pump 5

ron&

phaseshift

6ptimied

phaseshift

*esultin& pulsation on common dischar&e pipe

or

Mutipe "ump 'ontroh hif l f 5 i l


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0

1

#

5

0 100 #00 500 00 >00 00 '00

>oumefo#

0a?u?2

'rankshaft ange 012

3 trip+e pump(.ithout ph)(e (hi/t

1um o/ 3 trip+e pump(

3 trip+e pump(.ith optimie* ph)(e (hi/t

% Phaseshift +ontrol of 5 /riple: Pumps %

2,2%

23,2%

23,2%

Mutipe "ump 'ontroP P l 6 ti i ti


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% Pressure Pulse 6ptimisation %

6ptimied phaseshiftE when a

pump is shut off

Automatic speed increase toa4oid a standby pump

6ptimied

phaseshift

Pump 1

Pump #

Pump 5

*esultin& flow topipeline

ransport of Soid "artices


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p

.ow

sin!in& rate

Homogeneous HeterogeneousM@/$

Hi&h

sin!in& rate

Length of

discharge

stroke

Sinking

rate

,iaphragm Faiure 'aused -y Sedimentation


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p g y

Specia 'onfigurations

3o nflo /ransport


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% 3ownflow /ransport %

3ownflow /echnolo&y

in e4eryday lifeI

P3 Jetchup Pump

hand%operatedG

Flow

"umping of Heterogeneous Mi


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3ownflow +onfi&uration is the

countera&ent a&ainst sedimentationinside the pump

3ownflow +onfi&uration

K

Flow from the top to the bottomof the pump

3ownflow +onfi&uration for the handlin& of

particulary hea4y

solids and hetero&eneous mi:tures

Hydro ransport


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Boleo

'>0 m?@h 8 bar

Summary


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Copyright FELUWA Pumpen GmbH4%

3ouble hose%diaphra&m pumps combines lowest ener&y consumption and

hi&hest a4ailability and reliability by

Hi&hest efficiency independent of flow .inear flow pass throu&h the hose%diaphra&m

7uintuple: &ear system with > heads up to 1000m?@h per pump

.inear ball 4al4es with /op 2ntryE 7uic! +han&e $ wear detection

6ptimied phase%shift control for multiple pumps

3ownflow /echnolo&y


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Copyright FELUWA Pumpen GmbH4"

Hydrotransport

eady for the future


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Copyright FELUWA Pumpen GmbH5!

"ump type "o#er 0kW2 "ressure 0-ar2 Fo# 0m1*h2

& 55 C555 5 to 45 up to 95

;& 55 C55 5 to 45 up to 6555

(eg Boeo) 6655 D8 95


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"rocess "umps * Feeding

High "ressure and Lo# "ressure "umps


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Copyright FELUWA Pumpen GmbH52 Hein = Nge+No E 22!$!52


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F$L/WA Hose ,iaphragm "iston "ump


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7uadruple: +onfi&uration

3ouble%Actin& /wo%+ylinder Pump

Hein = Nge+Nr 2$!"4""#2$

F$L/WA Hose ,iaphragm "iston "ump


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Copyright FELUWA Pumpen GmbH55No E 22!$!%5#$ Hein = Nge+

7uadruple: +onfi&uration

3ouble%Actin& /wo%+ylinder Pump

F$L/WA Mutisafe


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F$L/WA Mutisafe


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F$L/WA Mutisafe


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Copyright FELUWA Pumpen GmbH5%Folio No. E 2102050

F$L/WA Mutisafe


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Copyright FELUWA Pumpen GmbH5"Folio No. E 2102050

F$L/WA Mutisafe


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Copyright FELUWA Pumpen GmbH6!Folio No. E 2102050

F$L/WA Area >ie#


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/han!in& for your !ind attention

Applied Bionics in Pumps for Hydrotranport & Process(1)

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