13/03/10 Blohm + Voss - NFLBnflb.no/wp-content/uploads/100314_Wirth__B_V_Oiltools.pdf · Blohm +...

Post on 24-Apr-2018

253 views 7 download

Transcript of 13/03/10 Blohm + Voss - NFLBnflb.no/wp-content/uploads/100314_Wirth__B_V_Oiltools.pdf · Blohm +...

Ein Unternehmenvon ThyssenKrupp

Technologies

113/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

Blohm + VossRepair GmbH

- Oil Tool Division -

Ein Unternehmenvon ThyssenKrupp

Technologies

213/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

Blohm + Voss, Hamburg/Germany

Ein Unternehmenvon ThyssenKrupp

Technologies

313/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

Introduction of Blohm + Voss

• 1877 Blohm+Voss established– 133 years Blohm+Voss – more than 35 years Blohm+Voss Oil Tools

• approx. 120 employees at the Oil Tool Division• Worldwide Sales and Service • A company of ThyssenKrupp

Ein Unternehmenvon ThyssenKrupp

Technologies

413/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

Total turnover (07/08): 53,4 Billion €

Employees: 199.374

Ein Unternehmenvon ThyssenKrupp

Technologies

513/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

B+V mission statement !

• Be an innovative manufacturer of pipe handling equipment.

• Design specials to suit customer needs as a result of our relative small structure.

• Offer best quality @ competitive price.

Ein Unternehmenvon ThyssenKrupp

Technologies

613/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

Service Support 24/7 NEW

Service, Commissioning, Training and Repair for

Blohm + Voss Pipe Handling Equipment

Hotline:

+49-173 26 39 650

Ein Unternehmenvon ThyssenKrupp

Technologies

713/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

Difference

Let’s talk about quality!

Ein Unternehmenvon ThyssenKrupp

Technologies

813/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

What makes the difference?

Professional machining:

– best raw material (Germany)

– ground surfaces

– Best and checked quality

– free movement

– Spare Parts (large stock)

Ein Unternehmenvon ThyssenKrupp

Technologies

913/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

What makes the difference?

Professional machining:

– No sharp edges:

sharp edges can damage or cut wires

– Safety stop position by slips – no danger for the hands

Ein Unternehmenvon ThyssenKrupp

Technologies

1013/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

What makes the difference?

Professional Dokumentation:

– Data Books, Certificates

– Inspection plate

– API-stamping

→ own Testing facilities

Professional Handling

– Safety handles (protection against accidents)

Ein Unternehmenvon ThyssenKrupp

Technologies

1113/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

B+V: small structure

Ein Unternehmenvon ThyssenKrupp

Technologies

1213/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

Certification

• EN ISO 9001-2000

• DIN EN 14001

• API 8C (incorporates 8A)

• API 7K

• Type Approval by GL, DNV, ABS

Ein Unternehmenvon ThyssenKrupp

Technologies

1313/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

Drilling - Links

Flexibility:- Capacity 150 to 1380 tons- Sizes 48” to 720” (NEW)- Specials:

- different eye shapes- eye at 90° angle

- own Link pull test unit

Blacksmith‘s shop

Stock

Pull test unit

Ein Unternehmenvon ThyssenKrupp

Technologies

1413/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

Drilling - Manual Elevators

• Multifunctional tool:

- less maintenance

- less inventory

- less change-overs

VES-CL

VES: Variable Elevator System

Patented

VES-CL: 150, 250, 350, 500, 750, 1000 tons

Ein Unternehmenvon ThyssenKrupp

Technologies

1513/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

Drilling - Hydraulic operated Elevators

• Multifunctional tool:

– less maintenance

– less inventory

– less change-overs

• Remote operation

• Feed back signal

VES-CL

Ein Unternehmenvon ThyssenKrupp

Technologies

1613/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

Drilling - Air operated Elevator

• Multifunctional tool:

– less maintenance

– less inventory

– less change-overs

• Remote operation

• Trigger mechanism

• Visual latch closed signal

VES-CL

VES-ACL: 250, 350, 500tons, 2.7/8“-7“

Ein Unternehmenvon ThyssenKrupp

Technologies

1713/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

Drilling - „mercedes“ Elevator

• Multifunctional tool:

– less maintenance

– less inventory

– less change-overs

• Remote operation

• Trigger mechanism

• Latch closed signal

• Load indication

• Optional tilt rotation

VES-CL

SD-350

Ein Unternehmenvon ThyssenKrupp

Technologies

1813/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

Special Design

Borcode-Elevators (patented)

vs.

Bushing-Elevators

Ein Unternehmenvon ThyssenKrupp

Technologies

1913/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

Comparison:Borecode-Elevator + Bushing-Elevator

Standard Borecode-Elevator CL Bushing-Elevator Type VES

Ein Unternehmenvon ThyssenKrupp

Technologies

2013/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

B+V VES-Elevator System

• One Bushing-Elevatorhandles a variety of different pipe sizes withsimply using different Bushings

• More than 1300 Bushing-Elevators were producedsince 1996

VES-Elevator

Bushing

Ein Unternehmenvon ThyssenKrupp

Technologies

2113/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

1 Bushing-Elevator with 5 Bushings

Costs (list price VES-CL150t): 16.700,- €

Initial costs savings

5 regular Borecode-Elevators:

Costs (list price CL 150t): 26.200,- €

Ein Unternehmenvon ThyssenKrupp

Technologies

2213/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

Repair savings

Regular Borecode-Elevator repair:

- Elevator is out of service due to repair job (transport to shop, machining, inspection, return to rig)

Approx. repair costs: 3.500 Euro

Time required: 2 to 5 days

Bushing-Elevator repair:

-Take Elevator to rig floor and changeBushing

Costs of new Bushing: 1.800 €

Time required: 5 to 15 minutes

Ein Unternehmenvon ThyssenKrupp

Technologies

2313/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

Standard-ElevatorsExample with 5 Bore Codes

Five Elevators

– Weight 1700 kg

– Storage Room 100%

Bushing-ElevatorsExample with 5 Bore Codes

1 Elevator and 5 sets of Bushings

– Weight 600 kg

– Storage Room 50%

Weight savings

Ein Unternehmenvon ThyssenKrupp

Technologies

2413/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

Overall savings

• Substantial savings, both in direct costs and logistics, are gained due to– less maintenance– less spare parts– less freight cost due to reduced weight– less storage requirements

• Weight savings up to 40%– depending on rig requirements– initial investment cost savings of more than 20%

• Most Bushings are available at our stock

Ein Unternehmenvon ThyssenKrupp

Technologies

2513/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

Change of Bushings

Steps:1. Remove screws and plates

2. Turn out Bushing with handles

3. Install new Bushing

4. Secure Bushing with plates and screws

Each Bushing size is clearlymarked on top

Ein Unternehmenvon ThyssenKrupp

Technologies

2613/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

Rotator

Trigger mechanism

Load indication sensor

Latch closed signal

Side Door Elevator 500 tons „SD“

Multifunctional:• Bushings

SD-500

Ein Unternehmenvon ThyssenKrupp

Technologies

2713/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

Casing running – Elevators

• Multifunctional tool

• Trigger mechanism

• Latch closed signal

• Load indication system

• Functionality check points

• Optional tilt rotation

Remote operation

SJSSDS

SDS-350

SD-500

Ein Unternehmenvon ThyssenKrupp

Technologies

2813/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

Single Joint Elevator SJS

Hydraulic operated (NEW)

• opened/closed by 2 hydr. Cylinders

• Feedback signal whenElevator is properly closedand latched

• Operation temperatures-40°C to +60°C

• used to pick up singles fromV-door - Different sizes available -

Ein Unternehmenvon ThyssenKrupp

Technologies

2913/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

Manual Rotary Slips

New RSX-Design:

– less weight

– better handling

– lower prices

easy and safe handling

Ein Unternehmenvon ThyssenKrupp

Technologies

3013/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

Load rated Slips (LRS)

Special points:

– Designed and producedin acc. to API-7K

– Load tested in acc. to B+V specifications

– Can be used up to -40°C

– Load rated for 750 ton

– Extra long grippinglenght to avoid Pipe crushing

Ein Unternehmenvon ThyssenKrupp

Technologies

3113/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

Slip-Lifter forDrilling-Slips • PSA-150: (air)

– Reduces back injuries

– Remote operated in case of loss the air pressure, can be operated manually to lift the slips.

– Can handle all brands of DP slips

– Power Slip fits to all standard MPCH for 27 ½” & 37 ½” rotary tablesPSA: Power slip air

Ein Unternehmenvon ThyssenKrupp

Technologies

3213/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

Drilling-slips • PSH-150 with Feedback:

– Reduces back injuries

– Remote operated in case of loss the hydraulic pressure, can be operated manually to lift the slips.

– Can handle all brands DP slips

– Power Slip fits to all standard MPCH for 27.1/2” & 37 1/2” rotary tables

Ein Unternehmenvon ThyssenKrupp

Technologies

3313/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

Drilling-slips

Ein Unternehmenvon ThyssenKrupp

Technologies

3413/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

Drilling/Casing-Slips

• Powerslips (hydraulic):

– PS-250 (tubing), PS-500, PS-750, PS-1000 2.3/8“ up to 22“

– Less back injuries

– Remote operation

– Back-up torque(40,000ft)

– Slip set signal

– Multifunctional tool

Ein Unternehmenvon ThyssenKrupp

Technologies

3513/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

PS-500 Powerslip (interior view)

Slip set signal

Back-up torque

Multifunctional:• Guide• Insert carrier

Ein Unternehmenvon ThyssenKrupp

Technologies

3613/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

B+V manual tongs:

• Pipe Ranges from 2.3/8”to 42”

• Torque ratings from 25,000 ft/lbs to 135,000 ft/lbs

• Every part of the tongs are tested up to 1,5 times torque rating according to API 7K

• Safety handles are standard for all tongs

B+V offers the widestproduct range in the world

Ein Unternehmenvon ThyssenKrupp

Technologies

3713/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

WRT-35 manual tong

This design allows handling of lightweight drillpipe and tubing without changing lug jaws!

Comparison:

• Old style tongs (HT-35, C, BV-35) uses 6 lug jaws and 2 hinge jaws to cover 2.3/8“- 10.3/4“ range.

• New WRT-35 uses 1 lug jaw and 1 hinge jaw to cover 2.3/8“ - 11“ range

Torque Testing Unit up to 250,000 ft/lbs

Ein Unternehmenvon ThyssenKrupp

Technologies

3813/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

Reasons why WRT style

Benefits of the new style:

• less inventory

• reduced purchase costs

• faster handling

• reduced maintenancecosts

Ein Unternehmenvon ThyssenKrupp

Technologies

3913/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

New Slip Type Elevator with remote slipset function (ABVC-RSS)

Special points:

• To run (near) flush tubular

• Remote controlled setting of the slips

• Eliminates the use of setting rings

• Can accommondate grit face inserts

Ein Unternehmenvon ThyssenKrupp

Technologies

4013/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

Floorhand: Iron Roughneck

• Size Range: 3.1/2“DP to 8.1/2“DC

• Make-Up Torque: 65.000 Ft. Lbs. Max.

• Break-Out Torque: 80.000 Ft. Lbs. Max.

• Weight: 3.400 Lbs

• Different movementarrangement

Ein Unternehmenvon ThyssenKrupp

Technologies

4113/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

Blohm + Voss Oil Tools, LLC

We took over our longtime agent GRAY EOT (Houston/US) in mid of 2008.

Advantages:

• own stocking and service forNorth and South America

• additional equipment (Spinnerand Floorhand)

Ein Unternehmenvon ThyssenKrupp

Technologies

4213/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

„Floorhand“ – Iron Roughneck

Because of

• internal quality and production rules of ThyssenKrupp

• CE and ATEX (Europe)

• - 40°C option (KCA, Saipem)

• new ideas

we had to modify the Floorhand.

Now the Floorhand is on a modified level!

Ein Unternehmenvon ThyssenKrupp

Technologies

4313/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

Floorhand – Iron Roughneck

Added Benefits:

• simple / small Design

• low maintenance / costs

• controls are set simply and logically

• no Die changes (one size fits all)

• Price!

Ein Unternehmenvon ThyssenKrupp

Technologies

4413/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

Floorhand – remote controlled

Presented during the OTC ‘09

• optional remote operation through standalone panel

• integrated into Drillers console or wireless through a belly pack

Ein Unternehmenvon ThyssenKrupp

Technologies

4513/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

WCS-120 – next step

Wrench-Spinning-Combination:

- for on- and offshore rigs

- low temperature areas

- remote operated

- compact design

- easy handling

Ein Unternehmenvon ThyssenKrupp

Technologies

4613/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

WCS-120 – technical facts

• Standard Pipe Range: 2.7/8“ DP to 10“ DC

• Make Up Torque: 100.000 ft lbs / 135.600 Nm

• Break Out Torque: 120.000 ft lbs / 162.700 Nm

• Power requirements: 35 gpm / 132 l/min

2.500 psi / 172 bar

• Explosion proof: ATEX Ex II 2G c T3CE-Certification

• Temperature: -40°C to +80°C

Ein Unternehmenvon ThyssenKrupp

Technologies

4713/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

Spare Parts

New Catalog about

• Circular Buttons

• Dies / Inserts

Our benefits

- Shorter delivery times

- Lower prices

Ein Unternehmenvon ThyssenKrupp

Technologies

4813/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

Homepage

All information about Blohm + Voss Oil Tool Division

“customer related area”

download of

• technical documentations

• Safety Notes

• Product Updates

Ein Unternehmenvon ThyssenKrupp

Technologies

4913/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

Oil Tools in operation

PS-500 and VES-SD 500 and Links (Herrenknecht) PS-500 and VES-SD 500 Frame 2 and Links

Ein Unternehmenvon ThyssenKrupp

Technologies

5013/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

Oil Tools in operation

VES-SD 500 Frame 1 and LinksElevator (500 ton), PS-750 and Links

Ein Unternehmenvon ThyssenKrupp

Technologies

5113/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

Oil Tools in operation

Ein Unternehmenvon ThyssenKrupp

Technologies

5213/03/10

Thys

senK

rupp

ThyssenKrupp Marine Systems

Merci! Thank‘s

for your attention!Grazie mille!