Blohm+Voss Pipe Handling Equipment PSA 150, air …V Manual - Po… · Inspection categories acc....

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Blohm+Voss Pipe Handling Equipment

PSA 150, air operated for

2.3/8“ - 7.5/8“ RSX Standard Slips

Technical Documentation

Original Instructions

Man

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Blohm + Voss Oil Tools

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GENERAL INFORMATION

Improper / Unsafe Use

The tool must only be used for the designated purpose. When using the tool, the rated load must never be exceeded.

Intended use of this manual

This manual is intended for use by field service, engineering, installation, operation, and repair personnel. Every effort has been made to ensure the accuracy of the information contained herein. Blohm + Voss Oil Tools, will not be held liable for errors in this material, or for consequences arising from misuse of this material.Anyone using service procedures or tools, whether or not recommended by Blohm + Voss Oil Tools, must be thoroughly satisfied that neither personal safety nor equipment safety will be jeopardized.

Intellectual property

All rights retained. No part of this document may be reproduced in any form (print, photocopy, microfilm or any other procedure) or be processed using an electronic system without written approval of Blohm + Voss Oil Tools.All information contained in this manual is based upon the latest product information available at any time of printing. Dependent on ongoing technical improvements (ISO 9001) “Blohm + Voss Oil Tools” reserves the right to change the design and specifications without announcement. The values specified in this manual represent the nominal values of a unit produced in series. Slight deviations in the case of the individual devices are possible.

NOTE: In the event of problems that cannot be solved with the aid of this manual, please contact one of the addresses listed below.

Warnings and Note

WARNING: A “WARNING” INdIcAtes A defINIte RIsk of equIpmeNt dAmAGe oR dANGeR to peRsoNNel. fAIluRe to obseRve ANd folloW pRopeR pRoceduRes could Result IN seRIous oR fAtAl INjuRy to peRsoNNel, sIGNIfIcANt pRopeRty loss, oR sIGNIfIcANt equIpmeNt dAmAGe.

NOTE: A “note” indicates that additional information is provided about the current topics.

WARNING: thIs techNIcAl documeNtAtIoN coNtAINs INstRuctIoNs oN sAfety, INstAllAtIoN, opeRAtIoN ANd mAINteNANce foR the blohm + voss oIl tools tool . It must be studIed befoRe WoRkING WIth the tool.

CE Marking

The tool complies with the Machinery Directive 98/37/EC and 2006/42/EC

For machines containing any hydraulic or pneumatic powered parts, the Directive 94/9/EC “Equipment and protective systems in potentially explosive atmospheres” applies.The marking is as follows:CE Ex II 2G T5 (hydraulic tools) or CE Ex II 2G T6 (pneumatic tools).

Manufacturer & Agents World wide

Limited Warranty

The warranty provided will be void if the tool is either:1. Repaired or serviced by

a service facility which was not authorised by Blohm + Voss Oil Tools.

2. Replacement parts not manufactured by Blohm + Voss Oil Tools are used.

3. Modifications were made to the tool which were not approved by Blohm + Voss Oil Tools.

Blohm + Voss Oil ToolsHermann-Blohm-Straße 220457 HamburgGermany

Phone: +49 40/3119-1826/1162 Fax: +49 40/[email protected]

Premier Sea & Land Pte. Ltd.1, Scotts Road #19-12 Shaw CentreSingapore 228208Republic of Singapore

Phone: +65-6734-7177Fax: [email protected]

Blohm + Voss Oil Tools, LLC7670 Woodway, Suite 266 Houston, Texas 77063United States of America

Phone: +1-713-952 0266Fax: +1-713-952 [email protected]

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General safety issues

WARNING: oNe should AvoId cReAtING IGNItIoN souRces, lIke heAt, As A Result of the use of the tool WIth otheR tools oR equIpmeNt.

WARNING: do Not use the tool foR ANy otheR puRpose thAN GIveN IN thIs documeNt WIthIN It̀ s specIfIcAtIoN.

WARNING: fAIluRe to coNduct RoutINe mAINteNANce could Result IN equIpmeNt dAmAGe oR INjuRy to peRsoNNel.

WARNING: WeAR peRsoNAl pRotectIoN equIpmeNt WhIle WoRkING WIth the equIpmeNt.

WARNING: If ANy sAfety elemeNts (lIke sAfety Ropes, sAfety sheets, plAtes oR WAsheRs) WeRe dIsAssembled due to mAINteNANce WoRk, do Not Re-use them. AlWAys ReplAce them WIth NeW sAfety elemeNts.

WARNING: All WARNING plAtes, sIGNs ANd lAbels AttAched to the equIpmeNt must be obseRved. the WARNING plAtes, sIGNs ANd lAbels must be pReseNt oN the tool. do Not Remove the lAbels. If they ARe mIssING, ReplAcING Is mANdAtoRy.

WARNING: ANy modIfIcAtIoN to the tool cARRIed out WIthout the AppRovAl of blohm + voss oIl tools WIll voId ANy WARRANty.

WARNING: usING the tool WIth dAmAGed oR WoRN pARts cAN cReAte seRIous INcIdeNts.

WARNING: It Is Not AlloWed to use ANy compoNeNts WhIch ARe of "NoN-b+v" oRIGINe, oR use "NoN-oem" pARts WhIch ARe Not AppRoved by b+v. It WIll voId ANy WARRANty ANd mAy effect the coRRect fuNctIoNING of the tool ANd It's sAfety feAtuRes.

WARNING: the compANy opeRAtING the tool Is RespoNsIble foR evAluAtING sAfe ANd pRopeR use of the tool IN A hAzARd ANAlysIs.

WARNING: the opeRAtING compANy Is oblIGAted to Issue WoRkING INstRuctIoNs foR sAfe use ANd supeRvIse obseRvANce of these WoRkING INstRuctIoNs.

WARNING: eveRy employee, WhIch opeRAtes, seRvIces, INspects oR otheRWIse INvolved WIth the use of the tool IN otheR AReAs hAs to eNsuRe, thAt these ActIoNs ARe doNe by tRAINed ANd by AN blohm + voss oIl tools AuthoRIzed peRsoNNel,ANd should complete ReGulAR couRses of tRAINING, to eNsuRe pRopeR use As Well As sAfe opeRAtIoN, coRRect mAINtAINANce ANd INspectIoN.

WARNING: If NecessARy, A ReAsoNAble, AddItIoNAl supeRvIsoR should be AppoINted duRING opeRAtIoN.

WARNING: stAy AWAy fRom the tool duRING opeRAtIoN. IN cAse It Is Remote opeRAted It mAy mAke movemeNts WIthout WARNING.

Safe handling

WARNING hANdles/GRIp poINts ARe mARked by GReeN pAINt. duRING opeRAtIoNs these GRIps ARe the oNly plAces the tool cAN be hANdled sAfely. IN All NoN-GReeN mARked plAces theRe Is A RIsk foR INjuRy. AutomAtIc/ Remote opeRAted tools mAy Not hAve ANy GReeN pAINted GRIp-poINts. IN thIs cAse It Is Not AlloWed to touch the tool WhIle opeRAtING.

Safe gripping points

Warning sign PN 671638General warning

Warning sign PN 671642Pay attention: Apply grease at least once a day.

Warning sign PN 611524Danger: Do not touch.

Warning sign PN 671640-1Pay attention: Do not place your hands between moving parts.

Warning sign PN 671641Pay attention: Risk of crushing.

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Safety issues Power slips

WARNING: AlWAys eNsuRe the slIp seGmeNts ARe lAbelled WIth the sAme seRIAl NumbeR. NeveR use seGmeNts WIth dIffeReNt NumbeRs As they mAy cAuse the pIpe to dRop due to dIffeReNt WeAR pAtteRNs.

WARNING: uNdeR No cIRcumstANces should the slIp Assembly be RAIsed WhIle suppoRtING loAd.If the slIp Assembly Is loWeRed IN plAce, the tool cAN beAR the loAd of the tubulAR.befoRe RAIsING the slIp Assembly, mAke suRe thAt the tubulAR loAd Is suppoRted. the slIp Assembly must be ReleAsed fRom ANy loAd befoRe RAIsING It.

WARNING: you must NeItheR Assemble NoR dIsAssemble slIps, GuIdes, INseRts, etc. WheN the tool Is plAced IN the RotARy tAble.

WARNING: It must be eNsuRed ANd coNtRolled ReGulARly thAt the bAck sIde of the slIps ARe lubRIcAted WIth eNouGh GReAse. the quANtIty of GReAse must be RelAted to the type of opeRAtIoN ANd type of mud. fAIluRe to GReAse pRopeRly mAy leAd to stIckING slIps.

WARNING: do NeveR uNlAtch/opeN the tool WhIle A pIpe Is suspeNded IN the tool; the pIpe WIll be lost!

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We,

Blohm + Voss Oil Tools Hermann-Blohm-Strasse 2 20457 Hamburg Phone:+49(0)40 3119-1139Fax:+49(0)40 3119-3305

declare that the product

B+V Type PSA

which is the subject of this declaration, is in conformity with the following standard(s) or normative documents 98/37/EC: Machinery Directive 2006/42/EC: Machinery Directive from 31 December 2009.DIN EN ISO 12100 : Safety of machinery, part 1 and 2 DIN EN ISO 14121-1: Safety of machinery, Risk assessment Directive 94/9/EC: Devices and protection systems for intended use in explosive areas DIN EN 13463-1:2009-07: Non-electrical equipment for use in potentially explosive atmospheres

Marking: II 2G T6

EC-DECLARATION OF CONFORMITY

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TABLE OF CONTENTSTAB

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GENERAL INFORMATION 2

Warnings and Note 2Improper / Unsafe Use 2Intended use of this manual 2Intellectual property 2Manufacturer & Agents World wide 2CE Marking 2Limited Warranty 2General safety issues 3Warnings and Note 4

EC-DECLARATION OF CONFORMITY 5

TABLE OF CONTENTS 6

1. DESCRIPTION 10

General 10Features 10Options 10Main assemblies 11Improper / Unsafe Use 11Limited Warranty 11Identification 11Technical Data 12Options 13Power Required 13Rotary Table 13Main Dimensions Footvalve 14Main Dimensions PSA 15

2. COMMISSIONING 18

Commissioning PSA 150 18Scope of supply 18Pneumatic Characteristics 18Check and Lubrication 18Functional 18

3. INSTALLATION 20

Lifting and transport 20Install the PSA with FundamentLocking-Wedge System 20Install the PSA with FundamentLocking-horizontal moveable lock 21WARNING: Before start of workwear your personal protection equipment. 21Connect the pneumatic 221. Connection foot valve 222. Connection pneumatic supply 22Installation Slips 23Installation PSA 150 24Pneumatic Connections 24Function test 24

4. OPERATIONS 26

Safety 26Operation 26Handling the slip assembly during operation 26Manual lifting in case of emergency 27

5. MAINTENANCE AND INSPECTION 30

General 30Manual lubrication 30Greasing points PSA 30Inspection categories acc. to API RP 8B 31Frequency 31Periodic inspection 31Non-periodic inspection 31Inspection 31Inspection of Pneumatic System 31Critical Load Inspection 31

Inspection check lists 32

Check List Category I (Daily) 33Check List Category II (semi annual) 34Check List Category III (every 6 months) 36Check List Category IV (every 2 years) 37

6. DRAWINGS AND SPARE PARTS 40

88210 Power Slip, exploded assembly 4088210 Parts list 4188310 Power Slip, exploded assembly 4288310 Parts list 4388225 Pneumatic cylinder assembly 4488225 Parts list 4488229-1 Control valve assembly 4588229-1 Parts list 4588240 Quick lock pin assembly 4688240 Parts list 4689207 Locking Assembly 4789207 Parts list 4788224 Protection plate assembly 4888224 Parts list 4888210-RSP One year spare parts list 4988210-RSP3Y Three year spare parts list 5088310-RSP One year spare parts list 5188310-RSP3Y Three year spare parts list 52

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DESCRIPTION

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1. DESCRIPTION

General

The Blohm+Voss Type PSA 150 air-operated power slip is designed to enhance safety by eliminating personel on the rig floor when operations require the use of slips.The PSA 150 can be operated by using a foot valve at a safe distance from the rotary table.In case of a loss of air pressure, a safety device is installed to prevent the lifting arm from engaging.Under such circumstances, the PSA 150 can be operated manually. The Power Slip accommodates B+V Standard (Rotary) Slips in the range of 2 3/8” to 7”, as well as most other brands.

Features

• Air operated Power Slip• Material and manufacturing standard in acc. to API 7K• Quick lock pin assembly• Pneumatic cylinder• for 25.3/4“ Pin drive master bushing in acc. to API 7K

• Works with normal rig air supply

Options

The PSA is available with:

Quick Lock pin assembly P/N• Wedge System 88210• horizontal, moveable lock 88310

PSA 150 installed with master bushing and rotary slip, air operated

PSA 150 installed with master bushing, slips raised

PSA 150 installed with master bushing, slips set

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Main assemblies

The power slips consist of the following main assemblies:1. Cover Frame with Adapter2. Base plate3. Quick lock pin assembly4. Pneumatic assembly

Part Number

Improper / Unsafe Use

The PSA 150 must only be used for the designated purpose. Always ensure that the correct Slip-Adapter is used. Make sure that no string load applies to the PSA.

Limited Warranty

The warranty provided will be void if the Powerslip is either:a) repaired or serviced by a service facility which was not authorised by Blohm+Voss Oil Toolsb) replacement parts not manufactured by Blohm+Voss Oil Tools are usedc) modifications were made to the Powerslip which were not approved by Blohm+Voss Oil Tools

Identification

The identification area clearly identifies the Powerslip area (manufacturer, type, material, part number, serial number, date of manufacture). It is important to keep this information ready for the purpose of servicing and repair work.

Cover Frame Quick Lock pin assembly

Base Plate

Adapter for the Slips

Pneumatic assemly

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Technical DataRotary table: 23“ - 49.1/2” pin drive master bushing

API Pin drive punch diameter 25.3/4“

Pipe size range (i.e. Drill pipe, casing, tubing and drill collar) 2.3/8” to 7.5/8”

Weight w/o Slips 397 Lb / 180 kg

Working pressure 7 bar (100 Psi)

Air Flow rate 1.8 Gpm (6.8 l/m)

Temperature working range ambient- 20° C to + 40° C- 4° F to 104° F

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Options

Power Required

The air supply must be equipped with a maintenance unit ( Lubricator, Air Regulator, Filter) to ensure that devices are operated with clean compressed air. An air regulator ensures constant working pressure.The air regulator guards the pneumatic parts against break down.The maintenance unit must be operated with Antifreeze Oil to prevent freezing of air operated devices at temperatures down to –20°C or –4°F. This oil forms a film of lubrication on the plain surface and guarantees that all air operated devices connected are working to full capacity even at –20°C or –4°F.

Rotary Table

The B+V Standard Power Slip PSA 150 fits for all 23“-49.1/2“ pin drive Master Bushing made to API Standard punch dimensions of 25.3/4“. Power Slips for different rotary tables are available upon request.

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Main Dimensions Footvalve

The weight of the footvalve is 690 gr.

Protection cover for footvalve

Footvalve with mechanical detent

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Main Dimensions PSA

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B+V RSX83510

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45°

45°

9 6 2ø654

25.3/4"

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COMMISSIONING

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2. COMMISSIONING

Commissioning PSA 150

Blohm + Voss strongly recommends to accomplish the Power Slip commissioning with the Blohm + Voss Commissioning Service.Read manual before first use !

OK o Operating personnel is aware of all danger that depends on handling the B+V tool (see manual first)!

Prior to use of the Blohm+Voss Power Slip following checks must be carried out :

Scope of supply

OK o Cross check of all delivered parts

Pneumatic Characteristics

OK o Operating pressure 7 bar (100 PSI)

OK o Volumetric flow 6,8 l/min (1,8 GPM)

Check and LubricationOK o Check for correct seating of hinge pins

OK o Apply grease to all greasing points until grease is visibly coming out of the bores

Functional

OK o Check for correct functioning (moving up and down WITHOUT slips)

OK o Check for correct functioning (moving up and down WITH slips),Attention: Make sure that no string load applies to the PSA

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INSTALLATION

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Locking pin Assembly, locked (horizontal position)

3. INSTALLATION

Install the PSA with Fundament Locking-Wedge System

WARNING: befoRe stARt of WoRk WeAR youR peRsoNAl pRotectIoN equIpmeNt.

1. Tilt the quick locking pin Assembly into vertical position. 2. Place the PSA on the rotary table by lifting with a crane.3. Lock the power slip by turning the lever back in horizontal position.

Lifting and transport

Lift the PSA with a tugger, using the fittings for the crane (shackle).

Locking pin Assembly Locking pin Assembly, unlocked (vertical position)

Unlock

Locked

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Install the PSA with Fundament Locking-horizontal moveable lock

WARNING: befoRe stARt of WoRk WeAR youR peRsoNAl pRotectIoN equIpmeNt.

1. Tilt the quick locking Assembly into position "unlock". 2. Place the PSA on the rotary table by lifting with a crane.3. Tilt the quick locking Assembly into position "lock".

Locking Assembly

Locking Assembly, unlocked

Locking Assembly, locked

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Connection air supply to PSA

Connect the pneumatic

1. Connection foot valve

Put the nipple on the clutch hose coupling from the PSA 150

Nipple

Clutch hose coupling

Foot valves with detent are actuated by means of a foot lever with mechanical detent. The valve engages when it is first actuated, and when the foot lever is actuated again, the valve returns to it is initial position.

2. Connection pneumatic supply

The air supply must be equipped with a maintenance unit ( Lubricator, Air Regulator, Filter) to ensure that devices are operated with clean compressed air. An air regulator ensures constant working pressure.

WARNING: the pNeumAtIc hose Assembly must be pRotected AGAINst destRuctIoN.

WARNING: buRstING pNeumAtIc hoses cAN INjuRe the useR.

WARNING: AN emeRGeNcy stop foR mAIN AIR supply must be INstAlled ANd AccessIble foR the opeRAtoR.

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Installation Slips

1. Open the PSA.2. Connect the Slips with the Adapter.3. Connect the Spring with the Slips.

Always ensur that the correct Slip-Adapter is used

Long adapter for access SlipsP/N 88208-A

Short adapter for B+V Slips P/N 88208

Spring

Slip AssemblySpring

Adapter

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Installation PSA 150

Basically the PSA 150 has to be installed as shown in the manual.

OK o Make sure the required slips are installed before first use

OK o The PSA is fixed with the locking pins

Pneumatic Connections

OK o PSA 150 is installed into Rotary Table

OK o PSA 150 connected to Control Pedal Box

OK o All Pneumatic Lines are connected

Function test

OK o Lubricate the PSA thoroughly

OK o Check if Pneumatic Power supply to the PSA is turned ON

OK o Move slips Up and Down a Slip down a few times

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WARNING: NeveR RAIse the slIps WheN the pIpe loAd Is stIll suspeNded by the slIps.

Safety

1. Make sure that ALL pneumatic lines are isolated before any work is carried out in the PSA.

2. It is recommended to have the PSA operated by the driller.

3. For smooth operation, it is recommended to slightly lower the pipe with the elevator while setting the PSA slips.

4. For smooth operation, it is recommended to slightly raise the pipe with the elevator while releasing the PSA slips.

Operation

1. Pressure will be applied to the air operated Power Slip by using the foot valve.

2. The pneumatic cylinder extends and lifts the connected rotary slip.

3. To reduce the lifting height of the slip, screw-in the adjustment screw. When you unscrew the adjustment screw the lifting distance is larger.

4. OPERATIONS

Adjustment screw, see Pos 14 of the power slips assembly

Handling the slip assembly during operation

WARNING: the slIp Assembly should NeveR be RAIsed uNdeR loAd.

WARNING: If the slIp Assembly Is set the psA cAN beAR the loAd of the pIpe.

WARNING: befoRe RAIsING the slIp Assembly, mAke suRe thAt the elevAtoR Is closed ANd suspeNds the WeIGht of the pIpe.

WARNING: NeveR set the slIps As loNG As the elevAtoR/top dRIve Is stIll lIftING oR loWeRING the pIpe.

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Lift up power slip manually

Lift up

Lift down

Manual lifting in case of emergency

If the PSA 150 can not be lifted by compressed air, use the retaining link to lift up the power slip manually (operated with a loop lever). Be sure to disconnect air hoses first.

Lift UP

Lift down

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MAINTENANCE & INSPECTION

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General

If cracks, excessive wear etc. is recognised, contact Blohm + Voss Oil Tools or an authorised service company.Weldings should be done only by Blohm + Voss Oil Tools or an authorised service company in according to Blohm + Voss welding procedure.

Manual lubrication

Per Week : Lubricate any movable pins.

only P/N 88310

5. MAINTENANCE AND INSPECTION

Greasing points PSAPos. Greased

1 o

Grease point 1

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Inspection categories acc. to API RP 8B

Category IThis category involves observing the equipment during operation for indications of inadequate performance.When in use, equipment shall be visually inspected on a daily basis for cracks, loose fits or connections, elongation of part, and other signs of wear, corrosion or overloading. Any parts found to show cracks, excessive wear, etc., shall be removed from service for further examination.The equipment shall be visually inspected by a person knowledgeable in that equipment and its function.

Category IIThis is Category I inspection plus further inspection for corrosion, deformation, loose or missing components, deterioration, proper lubrication, visible external cracks, and adjustment. Category II may involve some disassembly to access specific components and to identify wear that exceeds the allowable tolerances.

Category IIIThis is Category II inspection plus further inspection, which should include NDT of critical areas and may involve some disassembly to access specific components and to identify wear that exceeds the allowable tolerances.Prior to inspection, all foreign material such as dirt, paint, grease, oil, scale, etc. shall be removed from the concerned parts by a suitable method (e.g. paint-stripping, steam-cleaning, grit-blasting).

Category IVThis is Category III inspection plus further inspection for which the equipment is disassembled to the extent necessary to conduct NDT of all primary-load-carrying components.

Equipment shall be:• disassembled in a suitable-

equipped facility to the extent necessary to permit full inspection of all primary-load-carrying components and other components that are critical to the equipment.

• inspected for excessive wear, cracks, flaws and deformation.

Procedure:• Corrections shall be made

in accordance with the manufacturer’s recommendations.

• Prior to inspection, all foreign material such as dirt, paint, grease, oil, scale, etc. shall be removed from the concerned parts by a suitable method (e.g. paint-stripping, steam-cleaning, grit-blasting)

Frequency

Periodic inspection

The recommended schedule for inspection of all kind of• Power Slips:Ongoing: IWeekly: II6 Monthly: III2 Year: IV

The recommended frequencies apply for equipment in use during the specified period.The inspection frequencies are only recommendations. The schedule of inspection heavily depends on the following factors:• environment• load cycles• regulatory requirements• operating time• testing• repairs• re manufacture

Non-periodic inspection

A complete, on-job, shut-down inspection equivalent to the periodical Category III or Category IV should be made before (if anticipated) and after critical jobs (e.g., running heavy casing / drill strings, jarring, pulling on stuck pipes and/or operating at extreme low temperatures) <-20° C (<-4° F).

Inspection

A thorough inspection should be carried out periodically (every 3 months) or as special circumstances may require. Before starting an inspection disconnect any hydraulic/pneumatic system and remove all foreign materials (dirt, paint, grease Oil, scale, etc.) from surface by a suitable method. After a field inspection, it is advisable to record the extent of testing and testing results. Conduct the periodic or critical load inspection in the field by the crew with the supervisor. If cracks, excessive wear etc. is recognized, contact Blohm + Voss Oil Tools or an authorized service company.

Inspection of Hydraulic/Pneumatic System

Check for leakage every day. Should internal or external leakage reach an unacceptable high level, contact Blohm + Voss Oil Tools or an authorized service company.

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Critical Load Inspection

Critical loads may occur. For example: impact loads such as jarring, pulling on stuck pipe, etc. If critical loads occurred unexpectedly, conduct the inspection immediately.

Dismantling Inspection

Generally, when the equipment returns to base, warehouse, etc. Carry out the Tool inspection, immediately. Furthermore, control it prior to its being sent on the next job. • The Tool should be dismantled and

inspected in a suitably equipped facility for excessive wear, cracks, flaws or deformations.

• Corrections should be made in accordance with recommendations which can be obtained from Blohm + Voss Oil Tools.

• Weldings at the castings should be done only by Blohm + Voss Oil Tools or an authorized service company in according to Blohm+Voss welding procedure.

• When need is shown in a field inspection, dismantle the Tool and arrange an inspection in a suitably equipped facility.

• Springs should be carefully visually inspected for excessive wear and obvious weakness.

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Check List Category II (Weekly)

GENERALDESCRIPTION CHECKED SIGNATURE1 Complete front page of check list for the records OK2 Check for correct size of slip fastening link and slips OK

3

Check correct function Device:1. Pneumatic operation: slip down / slip up2. Manual operation: slip down / slip up3. Quick locking pin assembly: lock / unlock

OK

4 Check completeness and condition of warning plates and labels5 Clean tool thoroughly OK

Remarks

CHECK FOR LOOSE ITEMS, ESPECIALLY FOR:DESCRIPTION CHECKED SIGNATURE1 Hinges and bolts of the slips, cover and slip fastening link OK2 Shackle for the slip and springs OK3 Protection plate two-sided OK4 Bolts for the cylinder OK5 Bolts for the retaining link OK6 Quick locking pin assembly OK

Remarks

CHECK FOR CRACKS, ELONGATION, DAMAGE AND CORROSION, ESPECIALLY FOR:DESCRIPTION CHECKED SIGNATURE1 Hinge and pins of the PSA OK2 Slip fastening link OK3 Shackle for the slips OK4 Spring for the slips OK5 Bolts for the cylinder OK6 Bolts for the retaining link OK7 Quick locking pin assembly OK8 Protection plate two-sided OK

Remarks

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Inspection check lists

CHECK LIST FRONT PAGE

TYPE OF EQUIPMENT

SERIAL NUMBER

PART NUMBER

SUPERVISOR

DATE OF INSPECTION

INSPECTION CATEGORY

PLACE OF INSPECTION

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_________________________________ _______________________________SUPERVISOR DATE

PNEUMATICDESCRIPTION CHECKED SIGNATURE1 Check for loose fittings, hose, valves OK2 Check for air leaks (hoses, valves and fittings) OK3 Check condition of pneumatic couplings and connection hoses OK

Remarks

Check List Category I (Daily)

(During operation)

GENERALDESCRIPTION CHECKED SIGNATURE1 Complete front page of check list for the records OK2 Check for correct size of slip fastening link and slips OK3 Check correct function of slip fastening link with slips OK

Remarks

CHECK FOR LOOSE ITEMS, ESPECIALLY FOR:DESCRIPTION CHECKED SIGNATURE1 Hinges and bolts of slips, cover and slip fastening link OK2 Shackle for the slips and springs OK3 Protection plate two-sided OK

Remarks

CHECK FOR CRACKS, ELONGATION, DAMAGE AND CORROSION, ESPECIALLY FOR:DESCRIPTION CHECKED SIGNATURE1 Hinge and pins of the PSA OK2 Slip fastening link OK3 Shackle for the slips OK4 Spring for the slips OK

Remarks

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GREASINGDESCRIPTION CHECKED SIGNATURE1 Check that all grease points are well lubricated OK

Remarks

PNEUMATICDESCRIPTION CHECKED SIGNATURE1 Check for loose fittings, hose, valve OK2 Check for air leaks of all hoses, valves and fittings OK3 Check condition of pneumatic couplings and connection hoses OK4 Check cover of pneumatic valve OK

Remarks

REMARKS

_________________________________ ________________________SUPERVISOR DATE

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Check List Category III (every 6 months)

USE CHECK LIST OF CATEGORY II WITH FOLLOWING ADDITIONAL ITEMS:

_________________________________ __________________________SUPERVISOR DATE

DESCRIPTION CHECKED SIGNATUREGENERAL1 Check completeness and condition of warning plates and labels OK

2Check condition of identification plate (serial number, part number, date of manufacture etc.)

OK

3 Clean tool thoroughly OKNDT - INSPECTION

NDT all critical areas with die penetrant OK

REMARKS

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Check List Category IV (every 2 years)

USE CHECK LIST OF CATEGORY III WITH FOLLOWING ADDITIONAL ITEMS:

_________________________________ __________________________SUPERVISOR DATE

PneumaticS CHECKED SIGNATURE1 Change all pneumatic hoses and fittings OK2 Check condition of pneumatic valves and replace if necessary OK

REMARKS

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DRAWINGS & SPARE PARTS

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6. DRAWINGS AND SPARE PARTS

88210 Power Slip, exploded assembly

1

2

3 45 67

9

10

1113128211415

1213

20

1918171617

24 22 26 27

6

25 23

2928

19

31

33

3234

35

35

30

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Pos. Qty. Part no. Description

1 1 88203 Base Plate for PSA 150

2 1 88204 Cover Frame for PSA 150

3 1 88205 Hinge Link for PSA 150

4 1 88206 Retaining Link

5 1 88212-1 Pin 1

6 2 88212-2 Pin 2

7 1 88212-3 Pin 3

8 1 88212-4 Pin 4

9 1 88213 Pin

10 1 88218 Splint Pin

11 5 88214 Locking Plate

12 14 612673 Screw

13 14 645683 Washer

14 1 88221 Screw

15 1 612690 Nut

16 1 88208 Slip Fastening Link, short version

17 1 88220 Pin Assembly

18 1 621430-1 Nut

19 4 88240 Quick Lock Pin Assembly

20 1 88223 Manufacture Plate

21 1 88225 Pneumatic Cylinder Assembly

22 2 88224 Protection Plate Assembly

23 4 88224-5 Pin

24 12 88224-6 Bushing

25 4 88230 Nut

26 12 613722 Washer with Tap

27 12 735852 Screw

28 6 88201-2 Shackle

29 2 88209 Spring

30 1 88229-1 Control Valve Assembly

31 1 88208-1 Slip fastening link, long version

32 1 671638 Warning sign Blohm + Voss

33 1 671641 Warning sign „squeeze danger“

34 2 671640 Warning sign „Hands“ - sticker

35 3 611524 Warning sign „don`t touch“

88210 Parts list

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1

2

3 45 67

9

10

111312821141512

1320

19

18171617

24 22 26 27

6

25 23

2928

19

31

30

3233

3435

35

88310 Power Slip, exploded assembly

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88310 Parts listPos. Qty. Part no. Description

1 1 88203 Base Plate for PSA 150

2 1 88204 Cover Frame for PSA 150

3 1 88205 Hinge Link for PSA 150

4 1 88206 Retaining Link

5 1 88212-1 Pin 1

6 2 88212-2 Pin 2

7 1 88212-3 Pin 3

8 1 88212-4 Pin 4

9 1 88213 Pin

10 1 88218 Splint Pin

11 5 88214 Locking Plate

12 14 612673 Screw

13 14 645683 Washer

14 1 88221 Screw

15 1 612690 Nut

16 1 88208 Slip Fastening Link, short version

17 1 88220 Pin Assembly

18 1 621430-1 Nut

19 4 89207 Locking Assembly

20 1 88323 Manufacture Plate

21 1 88225 Pneumatic Cylinder Assembly

22 2 88224 Protection Plate Assembly

23 4 88224-5 Pin

24 12 88224-6 Bushing

25 4 88230 Nut

26 12 613722 Washer with Tap

27 12 735852 Screw

28 6 88201-2 Shackle

29 2 88209 Spring

30 1 88229-1 Control Valve Assembly

31 1 88208-A Slip fastening link, long version

32 1 671638 Warning sign Blohm + Voss

33 1 671641 Warning sign „squeeze danger“

34 2 671640 Warning sign „Hands“ - sticker

35 3 611524 Warning sign „don`t touch“

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88225 Pneumatic cylinder assembly

213

10 4

811

14 13 12

9

6 58568

7

7


1 1 88215 Cylinder

2 1 88216 Cylinder Base Hinge

3 1 88217 Cylinder Rod Hinge

4 2 613944 Reducing Nipple

5 2 613945 Swivelling Screw Fitting

6 2 612664-1 Hose Connection

7 2 612664-2 Nut

8 4 612644-1 Hose Fitting

9 1 612667 Air Hose (l=440mm)

10 1 612667 Air Hose (l=640mm)

11 2 88270 Hose Connection

12 2 88271 Nut

13 2 88274 Fitting double side

14 2 88275 Clutch Hose Coupling

88225 Parts list

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5 8 9 3 10 11

327

316

88229-1 Control valve assembly


1 3 612664-1 Hose Connection

2 3 612664-2 Nut

3 6 612644-1 Hose Fitting

4 2 613905-11 Nipple

5 2 612667 Air Hose (l=10000mm)

6 3 612944 Straight Connection

7 1 88229-F Pneumatik Valve with Pedal

8 1 612667 Air Hose (l=500mm)

9 1 88229-8 Hose Nipple

10 1 613905-10 Coupling

11 1 88273 Adapter

88229-1 Parts list

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88240 Quick lock pin assembly

1

2

4

7

9

8

5

6

10

3


1 1 88240-1 Excenter

2 1 88240-2 Screw

3 1 88240-3 Pin

4 1 88240-4 Splint pin

5 1 88240-5 Journal

6 1 88240-6 Clamp

7 1 88240-7 Washer

8 1 88240-8 Rubber washer

9 1 88240-9 Bushing

10 1 88240-10 Nut M22

88240 Parts list

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89207 Locking Assembly

1 6

3

4

5

7

82

6

89207 Parts listPos. Qty. Part no. Description

1 1 89207-01 Fixation Bolt

2 1 89207-02 Excentric

3 1 89207-03 Guide

4 1 89207-04 Handle

5 1 89207-05 Split pin

6 2 89207-041 Nut

7 1 725443 Washer

8 1 620609 Cotter Pin

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88224 Protection plate assembly

1

2

3


1 2 88224-1 Cover

2 2 88224-2 Segment 1

3 2 88224-3 Segment 2

88224 Parts list

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88210-RSP One year spare parts listQty. Part no. Description

1 88212-1 Pin Type 1

2 88212-2 Pin Type 2

1 88212-3 Pin Type 3

1 88212-4 Pin Type 4

1 88213 Pin

1 88218 Cotter Pin

1 88208 Adapter for PSA-150, for Pipe Range 2.3/8” - 7.5/8”

1 88208-A Adapter for PSA-150, for Pipe Range 2.3/8” - 7.5/8” (Version : “A” - long)

1 88220 Pin and Washer

1 621430-1 Nut

2 88209 Spring

1 88229-1 Control Valve Assembly complete

2 88275 Nippel

2 671641 Warning Sign –Squeeze Danger

2 671638 Warning Sign Blohm+Voss

4 671640 Warning sign „Hands“ - sticker

6 611524 Warning sign „don`t touch“

14 645683 Washer

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88210-RSP3Y Three year spare parts list

Qty. Part no. Description

1 88212-1 Pin Type 1

2 88212-2 Pin Type 2

1 88212-3 Pin Type 3

1 88212-4 Pin Type 4

1 88213 Pin

1 88218 Cotter Pin




1 621430-1 Nut

4 88240 Quick Lock Pin Assembly

2 88209 Spring


2 88275 Nippel





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88310-RSP One year spare parts list

Qty. Part no. Description

1 88212-1 Pin Type 1

2 88212-2 Pin Type 2

1 88212-3 Pin Type 3

1 88212-4 Pin Type 4

1 88213 Pin

1 88218 Cotter Pin




1 621430-1 Nut

2 88209 Spring


2 88275 Nippel





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88310-RSP3Y Three year spare parts listQty. Part no. Description

1 88212-1 Pin Type 1

2 88212-2 Pin Type 2

1 88212-3 Pin Type 3

1 88212-4 Pin Type 4

1 88213 Pin

1 88218 Cotter Pin




1 621430-1 Nut

4 89207 Locking Assembly

2 88209 Spring


2 88275 Nippel





14 645683 Washer

Blohm+Voss Pipe Handling Equipment PSA 150, air …V Manual - Po… · Inspection categories acc....

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