Post on 13-Jan-2016
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Transition to Installation
Erik JohnsonASD Deputy Director and Interface Manager
NSLS-II CFAC MeetingNovember 9-10, 2009
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How to get there from here
Issues to address in orchestrating the transition• Beneficial occupancy conditions for installation• Systematic handoff of completed storage ring building
spaces for technical installation• Access to completed spaced for installation while
construction continues• Interaction of installation activity with LOB construction
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Installation and Operation Zones
25
4 3
RF
L
1Key Points:
• Utilities and infrastructure are segmented as shown
• BOD handovers aligned with support infrastructure
• Installation and testing within these segments
• Linac/Booster test/commission may overlap with construction activities
B
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Phasing of Construction and Installation
Description SR Column BODCCW CW
Pentant 1, Cooling tower, Vehicle tunnel Utility tunnel
100 21 1-Feb-11
RF Building - - 23-Mar-11Injection building - - 18-May-11Pentant 2 21 37 2-Jun-11Pentant 3 37 60 27-Sep-11Pentant 4 60 83 28-Nov-11Pentant 5 83 100 9-Feb-12
Beneficial Occupancy
BOD Installation Activities TechnicalInst'l Cmp
1-Feb-11 Storage Ring Components 20-Jun-11
Storage Ring RF cavities 21-Sep-1223-Mar-11 RF Power Systems 29-Mar-1218-May-11 Booster RF Cavity 21-Jun-11
Linac 18-Oct-11Booster 8-Jun-12
2-Jun-11 Storage Ring Components 20-Oct-1127-Sep-11 Storage Ring Components 14-Feb-1228-Nov-11 Storage Ring Components 16-Apr-129-Feb-12 Storage Ring Components 28-Jun-12
Installation
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ASD Technical installation (preliminary)
n.b. Technical installation is gross equipment location and component testing
Subsystem testing, Integrated testing and commissioning follow
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Red lines indicate boundaries of Pentant 1
Block arrow shows likely experimental floor loading location
- back trucks into building to unload
- laydown area, some storage/stock area
The first slice; Pentant 1 plus…
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Crosswalk Building to MachineArchitectural Storage Ring Building attachments Phase Ring Girders Reqd LargePentant Col No Key Notes ID FE End Outside LOB Inside BOD Start End Pentant Door
1 1 B 24A 1 SB1 1-Feb-2011 25B1 2 B 1 SB11 3 B 27A 26A 11 4 B 27A 26A 25A 11 5 B 25A1 5.9 B1 6 C Construction Joint Injector1 6.1 C Injector1 7 C 28A 27A Injector1 8 C 28A 27A 26A Injector1 9 C 26A Exit, Fire Service Injector1 10 C Exit, Fire Service Injector 11 11 C 29A 28A Injector 1-Feb-112 12 C P1 to P2 Boundary 29A 28A 27A Injector LBTL 2-Jun-11 C29G1 C04G6 P2 Install2 13 C 27A Injector LBTL2 14 C Injector LBTL2 15 C Injection Straight 30A 29A Injector2 16 C 30A 29A 28A 2 Injector2 17 C 28A 2 Injector2 17.9 C 2 Injector2 18 D Construction Joint 2 Injector2 18.1 D 22 19 D 1A 30A 22 20 D 1A 30A 29A 22 21 D 29A 22 22 D 2 SB22 23 D 2A 1A Exit 2 SB22 24 D 2A 1A 30A 2 SB22 25 D 30A 2 SB2 1B2 26 D 2 SB22 27 D 3A 2A 22 28 D 3A 2A 1A 22 29 D 1A 42 29.9 D 2-Jun-112 30 E Construction Joint
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Pentant 1 installation Zones
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Exp’l floor
Tunnel
Service Building
24 25 26 2722
Mezzanine
23
26
Four zones to consider
Note also colors…..
Note the numbers –
Dark boxes are in tunnel components
Light are ‘on the floor’
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Map out schedule by area
Note color of bars
Dates from the project schedule but organized by the space they utilize
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Viewed as a Gantt chart schedule
1 of 2
About 20 week duration for installation
Note color of bars
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Even Cell Components
G3 G5 G6G2 G4
G1
Black border indicates an even cell
ID Section
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Odd Cell Components
G1
G3 G5 G6G2 G4
ID Section
Water manifolds are shown schematically as
a double red line (Aluminum)
a double green line (Copper)
Red border indicates an odd cell
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Typical cell rack groups
BlueBlue border indicates a rack group 22, 33, or 44 racks wide
Cable tray is shown schematically as a double dashed line
G3 G5 G6G2 G4
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Storage ring Pentant 1 installation: Week
24 25 27 2823
Exp’l floor
Tunnel
Service Building
24 25 26 2722
Mezzanine
23
Status:~ 1/3 of material in buildingInstallation starting
26
2
Activities:•Prepare tunnel•Stage components on floor•Start cable tray on mezzanine
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Storage ring Pentant 1 installation: Week
24 25 27 2823
Exp’l floor
Tunnel
Service Building
24 25 26 2722
Mezzanine
23
Status:Most material in buildingInstallation on mezzanineBegin in tunnel
26
4
Activities:•Stage components on floor•Start racks on mezzanine
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Storage ring Pentant 1 installation: Week
24 25 27 2823
Exp’l floor
Tunnel
Service Building
24 25 26 2722
Mezzanine
23
Status:Most material in buildingInstallation on mezzanineInstallation in tunnel
26
6
Activities:•Tray and manifolds in place in tunnel•Racks well underway•Stage cable and start pulling
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Storage ring Pentant 1 installation: Week
24 25 27 2823
Exp’l floor
Tunnel
Service Building
24 25 26 2722
Mezzanine
23
Status:
Multipole girder installation
26
8
Activities:•Begin Girder installation•Start populating racks•Begin Utility installation in SB
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Storage ring Pentant 1 installation: Week
24 25 27 2823
Exp’l floor
Tunnel
Service Building
24 25 26 2722
Mezzanine
23
Status:
Half way in schedule
26
10
Activities:•Girder installation•Populating racks•Utility installation in SB
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Storage ring Pentant 1 installation: Week
24 25 27 2823
Exp’l floor
Tunnel
Service Building
24 25 26 2722
Mezzanine
23
Status:Most wiring pulledProcess utilities connected
26
12
Activities:•Girder installation•Populating racks•Terminating cables
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Storage ring Pentant 1 installation: Week
24 25 27 2823
Exp’l floor
Tunnel
Service Building
24 25 26 2722
Mezzanine
23
Status:
About ¾ through schedule
26
14
Activities:•Girder installation•Racks populated•Terminating cables
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Storage ring Pentant 1 installation: Week
24 25 27 2823
Exp’l floor
Tunnel
Service Building
24 25 26 2722
Mezzanine
23
Status:
About ½ vacuum complete
26
16
Activities:•Girder installation•Cable pulls all done•Testing underway
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Storage ring Pentant 1 installation: Week
24 25 27 2823
Exp’l floor
Tunnel
Service Building
24 25 26 2722
Mezzanine
23
Status:
About 2/3 vacuum complete
26
18
Activities:•Girder installation•Cable pulls all done•Testing underway
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Storage ring Pentant 1 installation: Week
24 25 27 2823
Exp’l floor
Tunnel
Service Building
24 25 26 2722
Mezzanine
23
Status:All equipment in placeSystem testing underway
26
20
Activities:• Final utility connections• Equipment shakeout
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Requirements and Interfaces
From Conventional Facilities• Beneficial occupancy of pentant 1 including utilities• Access on ring side through an area still held by
contractor for material handling• Access through vehicle tunnel for material handling to
service building 1• Staging area outside of building (LOB 5 area) From ASD (NSLS-II)• Coordination with contractor to allow construction to
continue
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LOBs and installation coordination
2
4 3
1
5
Key Issues:
• LOB construction not yet settled
• LOB 1, 2, and 3 in budget
• LOB 4 and 5 hoped for scope addittion if all goes well
• LOB will follow building phasing (roughly)
• May need to free LOB5 LOW before installation completed
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Access coordination
Possible external access points• Construction entrance in P5• LOB 2 Staging• Loading dock
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Possible complications and wrinkles
• Epoxy painted experimental floor – need to protect?• Construction of LOBs – could impact on availability or
access depending on build-out and schedule• Greater level of detail needed in some installation
components• XFD installation needs to be factored into schedule
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Summary
Planning for transition well under way• BORE process under development (ESH/CFD)• Basic installation plan established for ASD• XFD installation plan under developmentCoordination with contractor(s) going forward• Need access to make use of turned over buildings• May need laydown area outside of building• Need to stay out of contractors way!Discussions already under way with Torcon