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    The Alaskan Way Tunnel

    Project

    Rhonda PenceCM510

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    Table of Contents

    Brief History andOverviewpp. 3-4

    Boring

    Machine.pp.

    5-8

    Alaskan WaySeawall.pp. 8-10

    Alaskan Way

    Promenadep. 10

    Conclusion.p. 11

    Sources

    .p. 12

    Exhibits:

    Map of Tunnel

    Route/Soil..p. 4

    Expected Roadway Design within

    Tunnelp. 5

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    Timeline Boring Machine

    Sizesp. 6

    Boring Machine similar to expected forProject.p. 7

    Rendering of Current

    Seawall..p. 8

    The

    Gribble

    p. 9

    Rendering of Future

    Promenadep. 10

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    The Alaskan Way Tunnel Project

    The Alaskan Way Viaduct, which is an elevated part of SR 99, was

    built in 1953. It runs along the Elliott Bay waterfront and often

    carries over 100,000 cars per day.

    During the 1990s, inspections of the Viaduct revealed crumbling

    and cracking concrete, exposed rebar, weakened column

    connections, and deteriorating railings. It was reaching the end of

    its useful life.

    In 2001, an earthquake occurred in Nisqually, located

    approximately 30 miles south of Seattle, which damaged the

    already compromised Viaduct. Also, liquefaction occurred under

    the seawall, which runs parallel to the Viaduct. The earthquake

    registered 6.8 on the MMS and lasted 45 seconds.

    After several commissioned studies, three different

    recommendations were proposed to replace the Viaduct. A

    decision was made January, 2009, to build a bored tunnel from

    the Battery Street Tunnel to SoDo. This tunnel will be

    approximately two miles long and one of the longest tunnel

    highways in the U.S.

    Tunnels can be designed as one of the safest places to be during

    an earthquake. This is because ground movements below thesurface are much smaller than the amplified, or whip-lash,

    movements above the surface. Also the tunnel moves with the

    ground.

    Actual construction of the tunnel will begin in 2010, although

    electrical lines are currently being relocated. The estimated finish

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    date for the tunnel is 2016 at the cost of $1.9B. Then the rest of

    the project, which includes replacing the seawall and upgrading

    the waterfront promenade, is estimated to conclude by 2019 for a

    total project cost of $4.24B.

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    The tunnel will run under 1st Avenue which is several blocks inland

    from where the Viaduct is currently located. It will pass through

    glacial till 60-200 ft. below the surface. Advantages for boring at

    this depth are the improbability of much environmental and

    archeological impact, as well as avoidance of abundant old

    timbers and contaminated soil.

    Seattle can draw on experience from other countries which have

    built projects similar to the Alaskan Way Tunnel. The Shanghai

    Yangtze River, in China, includes two bores, each about 5 miles

    long with a 50.6 ft. diameter. Fourth Elbe River Tunnel in

    Germany is a single bore 2 miles in length and 46.6 ft. in

    diameter. And Madrid M30 in Spain which includes bores 5 miles

    in length and 49.9 ft in diameter. Tunnel boring technology hasbeen developing at a rapid rate as more projects are completed.

    The Seattle project will require a machine approximately 54 ft. in

    diameter.

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    The design of the roadway

    within the tunnel will be similar to the existing Viaduct. There will

    be two lanes of traffic southbound on the upper level roadway

    and two lanes of traffic northbound on the lower level roadway.

    The tunnel will include passageways to safety in case ofemergencies and a ventilation system if needed. There will be

    one 2 ft. shoulder and one 6-8 ft. shoulder. Clearance will be 16

    ft.

    Tunnel Boring Machine

    The tunnel boring machine was invented as an alternative to

    drilling and blasting methods of rock and hand digging of soil.

    Boring also produces a smooth tunnel wall and doesnt have as

    much environmental impact. And, as in the Seattle project,

    tunnels can be bored deeper, into more stable soils, than the old

    conventional methods.

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    The very first boring machine ever reported to have been built

    was in 1845 by Henri-Joseph Maus. It used percussion drills

    mounted in the front of a locomotive-sized machine, mechanically

    power-driven from the entrance of the tunnel. By the time thetunnel was finished 10 years later, the drills had been changed to

    pneumatic type.

    In 1853, the first boring machine was built in the U.S. to construct

    the Hoosac Tunnel in Florida. The machine broke down every 10

    ft. due to drilling through mountain rock. After 25 years and the

    loss of 195 lives, it was finally completed using traditional

    methods.

    In the early 1950s James Robbins made the single most

    innovative change to the tunnel boring machine. He introduced

    the rotating head. It bored 160 ft. in 24 hours which was 10 times

    faster than its predecessor. Robbins machine was built to tunnel

    through shale, so when it was used on other materials it did not

    perform as well.

    After the success of Robbins machine, boring became a viable

    technology and considerable money was spent on research.Cutting rates grew from 600 ft. a month in the late 1960s to as

    much as 4,000 ft. a month in 2004.

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    Nowadays, boring machines are unique to their intended use, but

    the following is a general description of the technology. A tunnel

    boring machine (TBM) consists of a large metal cylinder (shield)and trailing support mechanisms. At the front end of the shield is

    a rotating cutting wheel. Behind the cutting wheel is a chamber

    where the excavated soil is mixed with slurry to be transported

    out.

    Behind the chamber there is a set of hydraulic jacks which push

    the TBM forward, like an earthworm. The rear section of the TBM

    is braced against the tunnel walls and used to push the TBM head

    forward.

    Behind the shield, inside the finished part of the tunnel are the

    support mechanisms. These comprise the dirt removal system,

    slurry pipelines, control rooms, and rails for transport of the

    precast concrete sections. The cutting wheel will rotate at 1 to 10

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    rpm depending on the material, cutting the rock face into chips

    and/or excavating soil (muck). The muck will be mixed with slurry

    and pumped back to the tunnel entrance. In the meantime,

    precast concrete sections are moved up and into place, thuslining the tunnel.

    A boring machine similar to what Seattle will use.

    Different soils require different TBM heads. The Alaskan Way

    Tunnel will be going through glacial till, for the most part. Glacial

    till is an unconsolidated mixture of clay, sand, gravel and

    boulders. At the time of this writing, the TBM has not yet been

    manufactured. Soil samples to a depth of 100 to 300 ft. have

    been taken every 100 to 400 ft. and are currently being analyzed.

    Alaskan Way Seawall

    As stated before, liquefaction occurred to the soil under the

    seawall during the Nisqually earthquake of 2001. Liquefaction

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    occurs when, under loading, soil transitions from a solid state to a

    liquid state. Loading, in this case, was the movement of the earth

    which is supporting the seawall.

    The Alaskan Way Seawall runs 7,000 ft. along the Elliott Bay

    waterfront. There are actually a series of seawalls to buffer

    against the waters of Elliott Bay. It was built on top of wood

    pilings in 1934 to extend the waterfront and make it easier to

    load and unload the many ships which sail into the Port of Seattle.

    The seawall is built from wooden platforms, sheet steel piling,

    unreinforced concrete and dirt. Hundreds of steel panels were

    linked side by side over 50 ft. from the shore to form a barrier.

    Next, thousands of wooden pilings were driven into mud to form

    the foundation for Alaskan Way. Soil was placed to fill in thevoids from the water to the top of the pilings. Then a timber

    platform was laid on top, connecting the wooden piers and the

    steel seawall. A layer of dirt, 12 ft. deep, was laid atop the

    platform, on which the street was constructed. Alaskan Way,

    between Bay and Washington Streets, is actually a timber bridge.

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    In addition to the problem of liquefaction under the seawall, there

    is also an issue with gribbles chewing the pilings. A gribble is a

    crustacean 1-4mm long which bores into wood and plant material

    for ingestion as food. They are known for causing damage topiers, but also help to breakdown driftwood. Inspections have

    shown that a significant amount of the timbers have been

    weakened or destroyed by gribbles.

    Microscopic image of L. Limnoria,commonly known as the Gribble.Gribbles have substantially contributedto the seawall's deterioration.

    After the earthquake a 100 ft. long by 10 ft. wide section ofAlaskan Way settled. Since the earthquake, semi-annualinspections show that Coleman Dock and the Viaduct across from

    Coleman Dock continue to settle. The inspection reports state theViaduct has settled a total of 5.5 inches since the earthquake.

    The length of seawall slated to be redesigned and built is 3,750 ft.

    between Washington and Pine Streets. Last month the city council

    appropriated $225M for the project. Additional sections of the

    seawall will have to be replaced eventually.

    Theres a timing issue associated with work on the seawall. In-

    water work cannot be done during the February to June fish

    window. And due to commercial concerns, construction along the

    promenade needs to be limited during the summer tourist season.

    Design and planning of the seawall are currently in progress.

    Materials, shapes and textures are being studied to establish

    what is best for the marine habitat. Eighteen test panels were

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    installed in 2008 and UW will be studying how the marine life

    responds. The results will help to inform the final design of the

    seawall face.

    Alaskan Way Promenade

    The Promenade is expected to break ground in 2017, once the

    Viaduct has been demolished. The plan is to pave a new, wider 4-

    lane Alaskan Way where the Viaduct is now, which will result in a

    wider, more pedestrian friendly promenade. The projected

    amount to be spent on this part of the project is currently $400M.

    Artists rendering of the Alaskan Way Promenade

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    Conclusion

    This report has described the Alaskan Way Project, which major

    components are the bored tunnel, the seawall replacement andthe Alaskan Way Promenade. The overall project also includes

    street and transit improvements.

    The Alaskan Way Viaduct was showing signs of age in the 1990s

    before the Nisqually earthquake of 2001. It is now quite

    vulnerable. Compromised joints have been sistered with steel

    beams, but its hard to imagine how it can survive until 2016-

    2017 when the tunnel is estimated to be complete.

    The seawall is a major component in the Viaducts vulnerability,

    and construction on it is slated to begin in 2011. Alaskan Way

    and the Viaduct across from Coleman Dock continue to settle

    about .5 inch a year. The area is closely monitored and repairs

    are ongoing.

    Whatever decision Seattle made to replace the Viaduct would be

    a defining one, which was probably a factor in the eight years of

    studies and more studies. Ultimately, the decision was ambitiousand visionary. The tunnels most ardent supporter was voted out

    of the mayors office last month, but legislation to begin the

    project was signed into law in May by the governor.

    A perfect storm, of sorts, is gathering. With the nation in a

    recession and the states unbalanced budget concerns, will the

    tunnel project be completed according to plan, especially with

    almost certain cost overruns? And the biggest question is will

    the tunnel be operational before the next big earthquake.

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    Sources

    Alaskan Way Viaduct & Seawall Replacement Project Draft

    Environmental Impact Statement (RebuiltAlt_tabloid.pdf) (2006)

    The Tunnel Hybrid Solution for Alaskan Way Viaduct Project

    (Reilly-White-02102009-2-attch1.pdf)(January, 2009)

    Patent Storm Tunnel Boring Machine with Crusher US Patent6017095 Description (January, 2000)

    Seattletimes.nwsource.com SR99 Bored Tunnel Access (2009)

    The Alaskan Way Viaduct & Seawall Replacement Program

    Bored Tunnel Briefing Dec. 16, 2008

    The Alaskan Way Viaduct & Seawall Replacement Program

    Central Waterfront, 99 Corridor Coalition, March 26, 2009

    Seattle PI Lawmakers Approve Tunnel to Replace Viaduct

    (April 25, 2009)

    AbsoluteAstronomy.com History of Boring Machines

    WSDOT map of Bored Tunnel Alternative (2007)

    WSDOT map of Project Area (Sept., 2009)

    WSDOT Alaskan Way Viaduct Semi-Annual Inspection Results February, 2001 October, 2009

    WSDOT- Draft Description of Potential Hybrid Scenarios (Dec. 15,

    2008)

    WSDOT Projects/Viaduct (2007-2009)

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    Wikipedia Alaskan Way Seawall

    www.seattle.gov Alaskan Way Seawall Project Passes Major

    Hurdle (Oct, 2003)

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    http://www.seattle.gov/http://www.seattle.gov/