METAL FABRICATION PERFORMANCE SOLUTIONS FOR RIGHT ANGLE ... · performance solutions for right...

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PERFORMANCE SOLUTIONS FOR RIGHT ANGLE GRINDERS METAL FABRICATION

Transcript of METAL FABRICATION PERFORMANCE SOLUTIONS FOR RIGHT ANGLE ... · performance solutions for right...

PERFORMANCE SOLUTIONS FOR RIGHT

ANGLE GRINDERS

METAL FABRICATION

INTRODUCTIONAt Norton we know a lot about abrasives. Using our technical expertise and

knowledge gained over many years of manufacturing and selling cutting-off

and grinding wheels, flap and fibre discs and finishing and polishing products

into the Metal Fabrication market, we bring you the new performance solution

brochure for right angle grinder applications.

This brochure provides solutions, recommendations, tips and advice

for a more productive and profitable return on your investment,

and is designed to:

•Matchapplicationneedsandrequirementstorealsolutions

• Introduceefficient,unique,newproductinnovations

•Provideaperformanceandeconomicalproductoffering

• Includeastep-by-stepprocessdrivenapproachforapracticalsolution

To see the products for yourself, training and

demonstration opportunities are available and

held in our Centre of Excellence

facilities located across Europe.

For more information, contact your

local sales representative.

PERFORMANCE SOLUTIONS FOR RIGHT ANGLE GRINDERS | 3

Thesequentialpathchartedaboverepresentsthe8keyapplicationprocessesfoundinmetalfabricationtoday,

where right angled grinders are most commonly used. The colour coded chart is referenced on each of the following

pages, providing a ‘best product’ solution for each application.

Grit 24 30 36 40 50 60 80 100 120 150-180 180-320 +

FINE (FINISHING)COARSE (GRINDING)

The table below shows the the grit overlap for each product type, for every stage of the application process.

GRIT APPLICATION TABLE

4 | PERFORMANCE SOLUTIONS FOR RIGHT ANGLE GRINDERS

CUTTING-OFF HEAVY DUTY GRINDING STOCK REMOVAL BLENDING & RE FINING

Cut-off wheel for correct dimensioning.

Flap DiscRemove heavy weld seams and excess material. Long product life.

Fibre DiscRemove excess material from flat and contoured surfaces.

Grinding wheels to remove welds and burrs.

Impart a uniform finish.

APPL

ICAT

ION

THE SEQUENTIAL PATH

Cutting-off and grinding wheels

Cutting-off

Heavy Duty Grinding

Coated abrasives

Stock Removal

Blending & Refining

Deburring

Surface Preparation & Cleaning

Finishing

BearTex Coarse Medium Very Fine

Performance Solutions for Right Angle Grinders | 5

UNDERSTANDING THE APPLICATION MATRIX

Foreachofthe8keyapplicationprocesses,theApplicationMatrixprovidesaproductselectionguide.

Dividedbymaterialandfurtherbyproductrequirement(performanceoreconomy),theguideprovides

a recommendation for selecting the perfect product solution.

Application:

Identifyyourapplicationfromeachofthe8keycolour

coded stages of the process.

Material:

Select from Stainless Steel, Mild Steel and

Aluminium, depending on your work material.

Product Requirement:

Innovative products providing exceptionally high

performance(red)andalternativeeconomy

(green)solutions.

Product Solution:

Directs you to the best product for your

applicationrequirement.Quantum / Omega• 1mm for clean and precise cutting

• Premium grain and bond for high stability and less dust • Time saving

Vulcan • Good cutting performance• Straight and quick cutting

Quantum / Omega• 1mm for clean and precise cutting • Premium grain and bond for high

stability and less dust• Time saving

Norline • Ultra thin for precise cut• High performance Aluminum Oxide

grain for fast cut

Vulcan • Good cutting performance • Straight and quick cutting

Quantum• Ceramic SG® abrasive for maximum performance

• Aggressive, consistent cooler cut • Long life

Quantum • Ceramic SG® abrasive for maximum performance• Aggressive, consistent cooler cut Omega• Ideal for mid to heavy duty applications on stainless steel

F827 Norzon• High and regular cut rate• Good price vs. performance ratioOmega• 100% NorZon grain for high stock removal• Heavy cloth backing controls wear, increasing product life

Quantum • Ceramic SG® abrasive for maximum performance• Aggressive, consistent cooler cut

Omega• 100% NorZon grain for high stock removal• Heavy cloth backing controls wear, increasing product life

F827 Norzon• Excellent performance on hard aluminium alloys

Vulcan Zirconia• Good stock removal• Comfortable working

F827 Norzon• High and regular cut rate• Good price vs. performance ratio

Vulcan Zirconia• Good stock removal• Comfortable working

F100 Fibre Disc• Aluminium Oxide grain for good cut rate on soft aluminium alloys

NEW Quantum 3• Fast material removal • Long life• High stability• Unrivalled comfort

Vulcan • Good material removal rate• Hard and soft wheels available• Suitable for a number of

applications

NEW Quantum 3• Premium Ceramic, Aluminium Oxide and Zirconium grains• Best G-ratio• High performance rough applications

• High material removal rate

Norline• Sharp Aluminium Oxide grain

for fast material removal• Prevents clogging• Smooth finish achieved

Vulcan • Good material removal rate• Hard and soft wheels available• Suitable for a number of

applications

Vortex RapidBlend Disc• Versatile, cut and fini sh with one disc• High performance gra in for all

blending operations• Long life and comforta ble handlingVortex RapidPrep (SCM) Disc• Good performance an d life• Open structure resists loading• Various grades availa ble for

different blending sty les

Vortex RapidBlend Disc• Versatile, cut and fini sh with one disc• High performance gra in for all

blending operations• Long life and comforta ble handling

Vortex RapidBlend Disc• Versatile, cut and fini sh with one disc• High performance gra in for all

blending operations• Long life and comfortab le handling

Vortex RapidPrep (SCM) Disc• Good performance an d life• Open structure resists loading• Various grades availab le

for blending

Vortex RapidPrep (SCM) Disc• Good performance an d life• Open structure resists loading• Various grades availab le for

different blending sty les

CUTTING-OFF

HEAVY DUTY GRINDINGSTOCK REMOVAL

Cut-off wheel for correct dimensioning.

Flap DiscRemove heavy weld seams and excess material. Long product life.

Fibre DiscRemove excess material from flat and contoured surfaces.

Grinding wheels to remove welds and burrs.

APPL

ICAT

ION

PER

FOR

MAN

CE

PER

FOR

MAN

CE

PER

FOR

MAN

CE

ECO

NO

MY

ECO

NO

MY

ECO

NO

MY

STAI

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SS S

TEEL

MIL

D S

TEEL

ALU

MIN

IUM

THE APPLICATION MATRIX

--

BLENDING & RE FINING

Impart a uniform finish.

BLENDING & RE FINING DEBURRINGSURFACE PREPARATION & CLEANING

FINISHING POLISHING

Remove burrs, radiusing and break sharp edges.

Reduce surface roughness, apply a cosmetic finish, prepare for polishing.

Remove dirt, rust or corrosion and prepare surface prior to coating or welding.

Impart a uniform finish. Final step to provide a high gloss finish.

PERFORMANCE PRODUCTS wORK OPTIMALLY ON TOOLS wITH HIGHER POwER, 1200w AND ABOVE.

Quantum / Omega•1mmforcleanandprecisecutting•Premiumgrainandbondforhigh

stability and less dust •Timesaving

Vulcan •Goodcuttingperformance•Straightandquickcutting

Quantum / Omega•1mmforcleanandprecisecutting•Premiumgrainandbondforhigh

stability and less dust•Timesaving

Norline •Ultrathinforprecisecut•HighperformanceAluminumOxide

grain for fast cut

Vulcan •Goodcuttingperformance•Straightandquickcutting

Quantum•CeramicSG® abrasive for

maximum performance •Aggressive,consistent

cooler cut •Longlife

Quantum •CeramicSG® abrasive

for maximum performance

•Aggressive,consistentcooler cut

Omega•Idealformidtoheavy

duty applications on stainless steel

F827 Norzon•Highandregular

cut rate•Goodpricevs.

performance ratio

Omega•100%NorZongrain

for high stock removal•Heavyclothbacking

controls wear, increasing product life

Quantum •CeramicSG® abrasive

for maximum performance

•Aggressive,consistentcooler cut

Omega•100%NorZongrain

for high stock removal•Heavyclothbacking

controls wear, increasing product life

F827 Norzon•Excellentperformance

on hard aluminium alloys

Vulcan Zirconia•Goodstockremoval•Comfortableworking

F827 Norzon•Highandregular

cut rate•Goodpricevs.

performance ratio

Vulcan Zirconia•Goodstockremoval•Comfortableworking

F100 Fibre Disc•AluminiumOxide

grain for good cut rate on soft aluminium alloys

NEw Quantum 3•PremiumCeramicgrains•BestG-ratio•High performance rough applications •High material removal rate

Vulcan •Goodmaterialremovalrate•Hardandsoftwheelsavailable•Suitableforanumberof

applications

NEw Quantum 3•PremiumCeramicgrains•BestG-ratio•High performance rough applications •High material removal rate

Norline•SharpAluminiumOxidegrain

for fast material removal•Preventsclogging•Smoothfinishachieved

Vulcan •Goodmaterialremovalrate•Hardandsoftwheelsavailable•Suitableforanumberof

applications

Vortex RapidBlend Disc•Versatile, cut and fini sh with

one disc•High performance gra in for all

blending operations•Long life and comforta ble handling

Vortex RapidPrep (SCM) Disc•Good performance an d life•Openstructureresistsloading•Various grades availa ble for

different blending sty les

Vortex RapidBlend Disc•Versatile, cut and fini sh with

one disc•High performance gra in for all

blending operations•Long life and comforta ble handling

Vortex RapidBlend Disc•Versatile, cut and fini sh with

one disc• High performance gra in for all

blending operations•Long life and comfortab le handling

Vortex RapidPrep (SCM) Disc•Good performance an d life•Openstructureresistsloading•Various grades availab le for

blending

Vortex RapidPrep (SCM) Disc•Good performance an d life•Open structure resists loading•Various grades availab le for

different blending sty les

CUTTING-OFF HEAVY DUTY GRINDING STOCK REMOVAL

Cut-off wheel for correct dimensioning.

Flap DiscRemove heavy weld seams and excess material. Long product life.

Fibre DiscRemove excess material from flat and contoured surfaces.

Grinding wheels to remove welds and burrs.

APPL

ICAT

ION

PER

FOR

MAN

CEPE

RFO

RM

ANCE

PER

FOR

MAN

CEEC

ON

OM

YEC

ON

OM

YEC

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OM

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THE APPLICATION MATRIX

- -

Impart a uniform finish.

BLENDING & RE FINING

Vortex RapidBlend Disc•Tight,unitizedconstruction

resists loading when deburring•Fastremovalofsurfacedefects•Longlife

Rapid Prep (SCM) Disc•Goodperformance•Openstructureresistsloading•Coarsegradesavailable

for deburring

Vortex RapidBlend Disc•Tight,unitizedconstruction

resists loading when deburring•Fastremovalofsurfacedefects•Longlife

Beartex High Strength Disc• Open structure prevents loading

when deburring•Highstrengthnylonforlongerlife

in contoured applications

Rapid Prep (SCM) Disc•Goodperformance•Openstructureresistsloading•Coarsegradesavailable

for deburring

Rapid Prep (SCM) Disc•Goodperformance•Openstructureresistsloading•Coarsegradesavailable

for deburring

RapidBlend NEX-SF Disc•Impartsahighquality,shiny

surface finish•Idealchoiceforfinishingpriorto

polishing and paint preparation

Rapid Prep (SCM) Disc•Mediumtofinegradesfor

finishing and pre-polishing•Openstructureresistsloading

RapidBlend NEX-SF Disc•Impartsahighquality,shiny

surface finish•Idealchoiceforfinishingpriorto

polishing and paint preparation

RapidBlend NEX-SF Disc•Impartsahighquality,shiny

surface finish•Idealchoiceforfinishingpriorto

polishing and paint preparation

Vortex RapidPrep (SCM) Disc•Mediumtofinegradesfor

finishing and pre-polishing•Openstructureresistsloading

Vortex RapidPrep (SCM) Disc•Mediumtofinegradesfor

finishing and pre-polishing•Openstructureresistsloading

Blaze RapidStrip Disc •HighperformanceCeramicgrain

for 2x faster cut & longer life •Surfacecondition,stripandclean

with one disc

RapidStrip Disc •Aggressive,controlledcut•Easycleaningonuneven

contoured surfaces

Blaze RapidStrip Disc•HighperformanceCeramicgrain

for 2x faster cut & longer life•Surfacecondition,stripandclean

with one disc

High Strength Disc•Durableconstructionforfast

surface preparation and cleaning•Impartsagoodsurfaceforfinal

finishing operations

RapidStrip Disc •Aggressive,controlledcut•Easycleaningonuneven

contoured surfaces

RapidStrip Disc •Aggressive,controlledcut•Easycleaningonuneven

contoured surfaces

Vortex RapidBlend Disc•Versatile, cut and fini sh with

one disc•High performance gra in for all

blending operations•Long life and comforta ble handling

Vortex RapidPrep (SCM) Disc•Good performance an d life•Openstructureresistsloading•Various grades availa ble for

different blending sty les

Vortex RapidBlend Disc•Versatile, cut and fini sh with

one disc•High performance gra in for all

blending operations•Long life and comforta ble handling

Vortex RapidBlend Disc•Versatile, cut and fini sh with

one disc• High performance gra in for all

blending operations•Long life and comfortab le handling

Vortex RapidPrep (SCM) Disc•Good performance an d life•Openstructureresistsloading•Various grades availab le for

blending

Vortex RapidPrep (SCM) Disc•Good performance an d life•Open structure resists loading•Various grades availab le for

different blending sty les

RapidPolish disc•Feltwoolpolishingpadfor

a high shine finish •Usewithorwithoutpolishing

compound or paste

RapidPolish disc•Feltwoolpolishingpadfor

a high shine finish •Usewithorwithoutpolishing

compound or paste

RapidPolish disc•Feltwoolpolishingpadfor

a high shine finish •Usewithorwithoutpolishing

compound or paste

DEBURRINGSURFACE PREPARATION & CLEANING

FINISHING POLISHING

Remove burrs, radiusing and break sharp edges.

Reduce surface roughness, apply a cosmetic finish, prepare for polishing.

Remove dirt, rust or corrosion and prepare surface prior to coating or welding.

Final step to provide a high gloss finish.

-

-

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Impart a uniform finish.

BLENDING & RE FINING

SAFETY ADVICE

Portable Grinders - Grinding Rough work

•Donotuseacutting-offwheelforgrinding

• Donotworkwiththesideofawheel,youwillcutthereinforcingcloths.

A grinding wheel can be used on all sides safely. A cutting wheel should

beusedonlyon90º.

• Workatanangleof10to30ºwithalongitudinalaction

Grinding Finishing work

• Angleofwork30ºto45º

• Rotaryaction

Cutting-Off

• Arrangetheworkpiece

so that a uniform section

can be cut. Clamp the material

tightly. Any movement will

give vibrations, influence the

straightness of the cut and

the life of the wheel.

8 | PERFORMANCE SOLUTIONS FOR RIGHT ANGLE GRINDERS

30ºto45º

Personal Protection

Safety goggles, ear defenders, safety gloves, dust masks and, if conditions are severe, additional face protection.

Leather aprons and safety shoes must be worn.

Wear a mask

Do not use if damagedDo not use for wet grinding (ISO 7010)

Only suitable for totally-enclosed machines

Wear eye protection (ISO 7010)

Wear protective gloves (ISO 7010)

Refer to instruction manual/booklet (ISO 7010)Wear a mask (ISO 7010)

OFFICIAL oSa® PICTOGRAMS

Only suitable for wet grinding

Do not use with hand-held grinding machine (ISO 7010)

Wear ear protection (ISO 7010)

Do not use for face grinding (ISO 7010)

Only to be used with a back-up pad

Refer to instruction manual/booklet

Do not use if damagedDo not use for wet grinding (ISO 7010)

Only suitable for totally-enclosed machines

Wear eye protection (ISO 7010)

Wear protective gloves (ISO 7010)

Refer to instruction manual/booklet (ISO 7010)Wear a mask (ISO 7010)

OFFICIAL oSa® PICTOGRAMS

Only suitable for wet grinding

Do not use with hand-held grinding machine (ISO 7010)

Wear ear protection (ISO 7010)

Do not use for face grinding (ISO 7010)

Only to be used with a back-up pad

Do not use for face grinding

Do not use if damagedDo not use for wet grinding (ISO 7010)

Only suitable for totally-enclosed machines

Wear eye protection (ISO 7010)

Wear protective gloves (ISO 7010)

Refer to instruction manual/booklet (ISO 7010)Wear a mask (ISO 7010)

OFFICIAL oSa® PICTOGRAMS

Only suitable for wet grinding

Do not use with hand-held grinding machine (ISO 7010)

Wear ear protection (ISO 7010)

Do not use for face grinding (ISO 7010)

Only to be used with a back-up pad

Do not use if damaged

Do not use if damagedDo not use for wet grinding (ISO 7010)

Only suitable for totally-enclosed machines

Wear eye protection (ISO 7010)

Wear protective gloves (ISO 7010)

Refer to instruction manual/booklet (ISO 7010)Wear a mask (ISO 7010)

OFFICIAL oSa® PICTOGRAMS

Only suitable for wet grinding

Do not use with hand-held grinding machine (ISO 7010)

Wear ear protection (ISO 7010)

Do not use for face grinding (ISO 7010)

Only to be used with a back-up pad

Wear protective gloves

Do not use if damagedDo not use for wet grinding (ISO 7010)

Only suitable for totally-enclosed machines

Wear eye protection (ISO 7010)

Wear protective gloves (ISO 7010)

Refer to instruction manual/booklet (ISO 7010)Wear a mask (ISO 7010)

OFFICIAL oSa® PICTOGRAMS

Only suitable for wet grinding

Do not use with hand-held grinding machine (ISO 7010)

Wear ear protection (ISO 7010)

Do not use for face grinding (ISO 7010)

Only to be used with a back-up pad

Wear eye protection

Do not use if damagedDo not use for wet grinding (ISO 7010)

Only suitable for totally-enclosed machines

Wear eye protection (ISO 7010)

Wear protective gloves (ISO 7010)

Refer to instruction manual/booklet (ISO 7010)Wear a mask (ISO 7010)

OFFICIAL oSa® PICTOGRAMS

Only suitable for wet grinding

Do not use with hand-held grinding machine (ISO 7010)

Wear ear protection (ISO 7010)

Do not use for face grinding (ISO 7010)

Only to be used with a back-up pad

Do not use if damagedDo not use for wet grinding (ISO 7010)

Only suitable for totally-enclosed machines

Wear eye protection (ISO 7010)

Wear protective gloves (ISO 7010)

Refer to instruction manual/booklet (ISO 7010)Wear a mask (ISO 7010)

OFFICIAL oSa® PICTOGRAMS

Only suitable for wet grinding

Do not use with hand-held grinding machine (ISO 7010)

Wear ear protection (ISO 7010)

Do not use for face grinding (ISO 7010)

Only to be used with a back-up pad

Wear ear protection

Wear double eye protection

UNDERSTANDING THE PROCESS GUIDE

CUTTING-OFF

sTOCk remOval

bleNdING & reFINING

• Use a Norton Omega or Quantum ultra thin wheel to cut the workpiece to the

required dimensions. • The ultra thin wheel produces a straight, clean cut and limits material loss, reducing the overall

number of process steps.• Comfortable to use, Omega or Quantum creates less noise and dust. The ultra

thin dimensions prevent the creation of burrs which can occur when using thicker wheels.

• The high performance Ceramic® grain of Norton Quantum flap discs maximise stock removal providing aggressive, consistent cutting action. • The abrasive flaps allow a more contoured impact compared

with a fibre disc, offering conformability on the workpiece edge.

• Grit P60 produces light finish lines which can be easily removed using

a BearTex non-woven surface blending disc. Use a powerful angle

grinder above 1200W for optimum performance.

• Vortex Rapid Prep (SCM) Discs are comfortable to use and offer lower cut rates with finer finishing capabilities. Controlled use of the disc at a 10-15º angle prevents random scratch patterns.

• A coarse grade disc offers a blending capability that can be used in preparation for coatings (e.g.: paint) or polishing.

QUANTUM / OMeGA

QUANTUM FLAP DISC P60

VORTeX RAPID PReP (SCM) DISC COARSe

beFOre

beFOre

beFOre

aFTer

aFTer

aFTer

PROCeSS GUIDe: CUTTING-OFF TO A COMMeRCIAL FINISH IN 3 STePS

CUTTING-OFF

sTOCk remOvalbleNdING & reFINING

sTaI

Nle

ss s

Teel

12 | PERFORMANCE SOLUTIONS FOR RIGHT ANGLE GRINDERS

PERFORMANCE SOLUTIONS FOR RIGHT ANGLE GRINDERS | 13

HEAVY DUTY GRINDING STOCK REMOVAL BLENDING & REFINING

HEAVY DUTY GRINDING

STOCK REMOVAL

BLENDING & REFINING

Quantum / Omega

Quantum FIBRe DISC P50

VORteX RaPIDBLenD

BEFORE

BEFORE

BEFORE

AFTER

AFTER

PROCeSS guIDe: WeLD RemOVaL tO a COmmeRCIaL FInISh In 3 StePS

STAI

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SS S

TEEL

10 | PERFORMANCE SOLUTIONS FOR RIGHT ANGLE GRINDERS

Thefollowingpagesfocuson5commonprocesses

using an angle grinder in the metal fabrication market.

The clear, visual layout and technical commentary is

designed to show all recommended products at a glance.

Through our technical expertise, we have selected

performance products to demonstrate the most

effective solution. Alternative economy solutions

can be found in the product index starting on page 22.

Application Matrix:

Found at the top of each page,

shows the application stages

involved in each process.

Product Recommendation:

A product is recommended

for each application stage.

‘Before’ and ‘after’ application

images show the product in use.

HEAVY DUTY GRINDING STOCK REMOVAL BLENDING & REFINING

HEAVY DUTY GRINDING

STOCK REMOVAL

BLENDING & REFINING

QUANTUM3/OMEGA

QUANTUMFIBREDISCP50

VORTEX RAPIDBLEND

BEFORE

BEFORE

BEFORE

AFTER

AFTER

PROCESSGUIDE:WELDREMOvALTOACOMMERCIALFINISHIN3STEPS

STAI

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10 | PERFORMANCE SOLUTIONS FOR RIGHT ANGLE GRINDERS

BLENDING & REFINING

NEw PERFORMANCE ADVANTAGE•RemovetheexcessweldwithaNorton Quantum3orOmegagrindingwheel ata30-45ºangle.

•Thegrindingdiscscreateaverycoarsesurface finish so leave a small amount of weld on the surface.

•UseaNortonQuantumfibrediscingritP50ata10to15ºangle toremovetheweldquicklyandproduceaworkablesurfacefinish.

•UseanAir-cooledback-uppadforlongerlifeandaggressivestockremovalwithgritsP36andP50.Nylonback-uppadsalsoavailable,seepage26fordetails.

•ThevortexRapidBlend5AMdiscremoves grind lines left on the surface by the fibre disc.

•vortexRapidBlendisdesignedforlightstockremoval, ideal for blending applications.

•Thebrightfinishleftbyvortexcanbeusedeither to impart a final finish or as an intermediate step.

AFTER

PERFORMANCE SOLUTIONS FOR RIGHT ANGLE GRINDERS | 11

CUTTING-OFF

STOCK REMOVAL

BLENDING & REFINING

•UseaNortonOmegaorQuantumultrathinwheeltocuttheworkpiecetotherequired dimensions.

•Theultrathinwheelproducesastraight,cleancutandlimitsmaterialloss,reducingtheoverall number of process steps.

•Comfortabletouse,OmegaorQuantumcreateslessnoiseanddust.Theultra thin dimensions prevent the creation of burrs which can occur when using thicker wheels.

QUANTUM/OMEGA

QUANTUMFLAPDISCP60

VORTEX RAPID PREP (SCM) DISC COARSE

BEFORE

BEFORE

BEFORE

AFTER

AFTER

PROCESSGUIDE:CUTTING-OFFTOACOMMERCIALFINISHIN3STEPS

CUTTING-OFF STOCK REMOVAL BLENDING & REFINING

STAI

NLE

SS S

TEEL

12 | PERFORMANCE SOLUTIONS FOR RIGHT ANGLE GRINDERS

•UseaNortonOmegaorQuantumultrathinwheeltocuttheworkpiecetotherequired dimensions.

•Theultrathinwheelproducesastraight,cleancutandlimitsmaterialloss,reducingtheoverall number of process steps.

•Comfortabletouse,OmegaorQuantumcreateslessnoiseanddust.Theultra thin dimensions prevent the creation of burrs which can occur when using thicker wheels.

•ThehighperformanceCeramic® grain of Norton Quantum flap discs maximise stock removal providing aggressive, consistent cutting action.

•Theabrasiveflapsallowamorecontouredimpactcompared with a fibre disc, offering conformability on the workpiece edge.

•GritP60produceslightfinishlineswhichcanbeeasilyremovedusing a BearTex non-woven surface blending disc. Use a powerful angle grinderabove1200Wforoptimumperformance.

•vortexRapidPrep(SCM)Discsarecomfortable to use and offer lower cut rates with finer finishing capabilities. Controlled use of the disc at a10-15ºanglepreventsrandomscratchpatterns.

•Acoarsegradediscoffersablendingcapability that can be used in preparation for coatings (e.g.:paint)orpolishing.

BEFORE AFTER

BLENDING & REFINING

PERFORMANCE SOLUTIONS FOR RIGHT ANGLE GRINDERS | 13

STOCK REMOVAL

BLENDING & REFINING

FINISHING

•UseaNortonQuantumflapdiscingritP60forweldandstockremoval. For this particular application, a flap disc is re commended as the constant erosion of the backing allows new, sharper grain to be exposed, providing longer product life.

•As the backing is softer than that of a fibre di sc, the surface finish will have a lower scratch depth and reduce the number of proc ess stages.

QUANTUMFLAPDISCP60

VORTEX RAPID PREP (SCM) DISC COARSE

RAPIDBLEND NEX-2SF

BEFORE

BEFORE

BEFORE

AFTER

AFTER

PROCESSGUIDE:WELDREMOvALTOABRIGHTFINISH

STOCK REMOVAL BLENDING & REFINING

STAI

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14 | PERFORMANCE SOLUTIONS FOR RIGHT ANGLE GRINDERS

•UseaNortonQuantumflapdiscingritP60forweldandstockremoval. For this particular application, a flap disc is re commended as the constant erosion of the backing allows new, sharper grain to be exposed, providing longer product life.

•As the backing is softer than that of a fibre di sc, the surface finish will have a lower scratch depth and reduce the number of proc ess stages.

•vortexRapidPrep(SCM)Discsarecomfortabletouseandofferlower cut rates with finer finishing capabilities.

•Controlleduseofthediscata10-15ºanglepreventsrandomscratch patterns ocurring.

•Acoarsegradediscofferstheflexibilityofblending,refining,scratch removal and light deburring.

•RapidBlendNEX-2SFhasalowcut rate with excellent final finishing capabilities.

•Useata10-15ºangleandmovemorerapidly across the work piece to avoid heat build up.

•EnsureallscratchlinesareremovedbeforeusingRapidBlend NEX-2SF, as the product imparts an extremely fine, bright and shiny finish.

BEFORE AFTER

BLENDING & REFINING FINISHING

PERFORMANCE SOLUTIONS FOR RIGHT ANGLE GRINDERS | 15

STOCK REMOVAL

BLENDING & REFINING

•NorzonF827fibrediscsaredesignedforuseonaluminium.•Uselightandevenpressuretooptimizethegrindingprocessandreduceloading.•Fibre discs reduce heat build up, cutting with out damaging the aluminium surface. •Asaluminiumisasoftmetal,thefinishwillappearverycoarse.AfterusingNorzonF827inP60,afinergritdiscshouldbeused.

NORZONF827FIBREDISCP60

VORTEX RAPID PREP (SCM) DISC MEDIUM

BEFORE

BEFORE AFTER

AFTER

PROCESS GUIDE: ALUMINIUM SHEET PREPARATION FOR PAINT AND COATINGS

STOCK REMOVAL BLENDING & REFINING

ALU

MIN

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16 | PERFORMANCE SOLUTIONS FOR RIGHT ANGLE GRINDERS

•NorzonF827fibrediscsaredesignedforuseonaluminium.•Uselightandevenpressuretooptimizethegrindingprocessandreduceloading.•Fibre discs reduce heat build up, cutting with out damaging the aluminium surface. •Asaluminiumisasoftmetal,thefinishwillappearverycoarse.AfterusingNorzonF827inP60,afinergritdiscshouldbeused.

•AmediumvortexRapidPrep(SCM)Discshouldbeusedafterthefibredisc to impart a finish ready to be coated.

•Themediumgradediscremovesscratchpatternsandallowsthe coating to stick without peeling.

•Donotuseforweldandstockremoval,assurfaceblendingdiscsare for finishing processes only.

•vortexRapidBlendisagoodalternativetoprovideanexcellent finish and minimal loading.

PROCESS GUIDE: ALUMINIUM SHEET PREPARATION FOR PAINT AND COATINGS

BLENDING & REFINING

PERFORMANCE SOLUTIONS FOR RIGHT ANGLE GRINDERS | 17

ALU

MIN

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ALU

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SURFACE PREPARATION & CLEANING

SURFACE PREPARATION & CLEANING

•BlazeRapidStripdiscscanbeusedontheperipheryoftheworkpieceat10-15ºandoffersfastcoating and corrosion removal with minimal stock removal.

•A truly versatile product, increasing the pres sure will provide a more aggressive cut. • Comfortable to use without damaging or gougingcomponents(aslongaslightpressureisapplied).

•ForextraaggressionNortonwirebrushescanbeusedasanalternativetoBlazeRapidStrip.•Arangeofbevel,cupandwheelbrushesareavailableforhardtoreachorflatsurfaceareas.

BLAZERAPIDSTRIP

WIREBRUSHES

BEFORE AFTER

PROCESS GUIDE: PAINT, COATING AND CORROSION REMOVAL

18 | PERFORMANCE SOLUTIONS FOR RIGHT ANGLE GRINDERS

OR

•BlazeRapidStripdiscscanbeusedontheperipheryoftheworkpieceat10-15ºandoffersfastcoating and corrosion removal with minimal stock removal.

•A truly versatile product, increasing the pres sure will provide a more aggressive cut. • Comfortable to use without damaging or gougingcomponents(aslongaslightpressureisapplied).

•ForextraaggressionNortonwirebrushescanbeusedasanalternativetoBlazeRapidStrip.•Arangeofbevel,cupandwheelbrushesareavailableforhardtoreachorflatsurfaceareas.

SURFACE PREPARATION & CLEANING

PERFORMANCE SOLUTIONS FOR RIGHT ANGLE GRINDERS | 19

CUTTING-OFF

PRODUCT INDEX

20 | PERFORMANCE SOLUTIONS FOR RIGHT ANGLE GRINDERS

NORTON QUANTUM•Nowheelperformsbetter!•Longestlifeandcomfortablecutting,fitformachinesof 1400Worabove

Product Type

DIA (mm)

TxB (mm) SPECIFICATION PK. QTY

ART. NO.

Type41

115

1.0x22.23 ZA60ZZ 25 66252836338

1,3x22,23 ZA60ZZ 25 66252836897

1,6x22,23 ZA46ZZ 25 66252836339

125

1.0x22.23 ZA60ZZ 25 66252836340

1,3x22,23 ZA60ZZ 25 66252836898

1,6x22,23 ZA46ZZ 25 66252836341

2,0x22,23 ZA46ZZ 25 66252843896

180 1.6x22.23 ZA46ZZ 25 66252837989

230 1.9x22.23 ZA46ZZ 25 66252837990

Product Type

DIA (mm)

TxB (mm) SPECIFICATION PK. QTY

ART. NO.

Type42115 0,8x22,23 ZA60ZZ 25 66252840228

125 0,8x22,23 ZA60ZZ 25 66252838243

MILD STEELSTAINLESS STEELCUTTING-OFF

PERFORMANCE

OMEGA

Product Type

DIA (mm) TxB (mm) SPECIFI-

CATION M/S PK. QTY ART. NO.

Type41

115

1,0x22,23* A60W 80 25 66253370025

1,6x22,23 A46W 80 25 66253370026

2,0x22,23 A36W 80 25 66253370027

2,5x22,23 A36W 80 25 66253370028

125

1,0x22,23* A60W 80 25 66253370029

1,6x22,23 A46W 80 25 66253370030

2,0x22,23 A36W 80 25 66253370031

2,5x22,23 A36W 80 25 66253370032

150 1,6x22,23 A46W 80 25 66253370033

1801,6x22,23 A46W 80 25 66253370034

2,0x22,23 A36W 80 25 66253370035

230

1,9x22,23 A36W 80 25 66253370036

2,0x22,23 A36W 80 25 66253370037

2,5x22,23 A36W 80 25 66253370039

Product Type

DIA (mm) TxB (mm) SPECIFI-

CATION M/S PK. QTY ART. NO.

Type42

115 2,5x22,23 A36W 80 25 66253370040

125 2.5x22.23 A36W 80 25 66253370041

180 2.5x22.23 A36W 80 25 66253370043

230 2.5x22.23 A36W 80 25 66253370044

•Ultrathindiscsforfast,lowforcecutting•Longlife,quickandcomfortableworking

CUTTING-OFF MILD STEELSTAINLESS STEEL

*Ultrathinwheelupgrade

BESTINNOVATION

PERFORMANCE

NORLINE

Product Type

DIA (mm) TxB (mm) SPECIFICATION PK.

QTY ART. NO.

Type41

115 1.6x22.23 A30Q 25 66252829984

125 1.6x22.23 A30Q 25 66252829985

180 2.5x22.23 A30Q 25 66252829983

2301.9x22.23 A30Q 25 66252829986

2.5x22.23 A30Q 25 66252829987

•Ultrathinforprecisecutting•Specialbondandgritfornon-ferrousapplications•Noclogging,thewheelstayssharp

ALUMINIUMCUTTING-OFF

ECONOMY

VULCAN•Goodcuttingperformance•Straight,quickcutting•Excellentprice/qualityratio

CUTTING-OFF MILD STEELSTAINLESS STEEL

PERFORMANCE SOLUTIONS FOR RIGHT ANGLE GRINDERS | 21

Product Type

DIA (mm) TxB (mm) SPECIFICATION PK.

QTY ART. NO.

Type41

115

1,0x22,23 A60S 25 66252925431

1,6x22,23 A46S 25 66252925432

2,5x22,23 A30S 25 66252925442

3,0x22,23 A30S 25 66252925447

125

1,0x22,23 A60S 25 66252925433

1,6x22,23 A46S 25 66252925434

2,0x22,23 A30S 25 66252925438

2,5x22,23 A30S 25 66252925443

3,0x22,23 A30S 25 66252925448

150 2,0x22,23 A30S 25 66252925439

180

1,6x22,23 A46S 25 66252925435

2,0x22,23 A30S 25 66252925440

2,5x22,23 A30S 25 66252925445

3,0x22,23 A30S 25 66252925449

230

1,9x22,23 A46S 25 66252925436

2,0x22,23 A30S 25 66252925441

2,5x22,23 A30S 25 66252925446

3,0x22,23 A30S 25 66252925450

Type42

1152,5x22,23 A30S 25 66252925490

3,2x22,23 A30S 25 66252925494

1252,5x22,23 A30S 25 66252925491

3,2x22,23 A30S 25 66252925495

150 3,2x22,23 A30S 25 66252925496

1802,5x22,23 A30S 25 66252925492

3,2x22,23 A30S 25 66252925497

2302,5x22,23 A30S 25 66252925493

3,2x22,23 A30S 25 66252925498

22 | PERFORMANCE SOLUTIONS FOR RIGHT ANGLE GRINDERS

PRODUCT INDEX

ECONOMY

VULCAN

Product Type

DIA (mm)

TxB (mm) SPECIFICATION PK.

QTY ART. NO.

Type27

1156,4x22,23 A30P 10 662528308036,4x22,23 A30S 10 66252925522

125

4,0x22,23 A30S 20 662529255196.4x22.23 A30P 10 662528308046.4x22.23 A30S 10 662529255238.0x22.23 A30S 10 66252925524

150 6,4x22,23 A30S 10 66252925525

180

4,0x22,23 A30S 20 662529255206.4x22.23 A30P 10 662528308056.4x22.23 A30S 10 662529255268.0x22.23 A30S 10 6625292552710.0x22.23 A30S 10 66252925528

230

4.0x22.23 A30S 20 662529255216.4x22.23 A30P 10 662528308076.4x22.23 A30S 10 662529255298.0x22.23 A30S 10 66252925530

•Goodmaterialremovalrate•Hardandsoftwheelsavailable

HEAVY DUTY GRINDING MILD STEELSTAINLESS STEEL

NORLINE

Product Type

DIA (mm)

TxB (mm) SPECIFICATION PK.

QTY ART. NO.

Type27125 7.0x22.23 A30Q 25 66252829988180 7.0x22.23 A30Q 25 66252829989230 7.0x22.23 A30Q 25 66252829990

•SharpAluminiumOxidegrainforfastmaterialremoval•Noclogging,thewheelstayssharp

ALUMINIUMHEAVY DUTY GRINDING

PERFORMANCE

QUANTUM3

Product Type

DIA (mm)

TxB (mm) SPECIFICATION PK.

QTY ART. NO.

Type27

115 7.0x22.23 NQ24P 10 66253371361125 7.0x22.23 NQ24P 10 66253371362150 7.0x22.23 NQ24P 10 66253371363180 7.0x22.23 NQ24P 10 66253371364230 7.0x22.23 NQ24P 10 66253371365

•Extremelyaggressivecutrate•Purecomfort•Cleanworkingwithnoburn•Maximumstockremoval

HEAVY DUTY GRINDING MILD STEELSTAINLESS STEEL

HEAVY DUTY GRINDING STOCK REMOVAL

PERFORMANCE

OMEGA

Product Type

DIA (mm)

TxB (mm) SPECIFICATION PK.

QTY ART. NO.

Type27

115 7.0x22.23 A24S 10 66253370045

1254.0x22.23 A24S 10 662533700427.0x22.23 A24S 10 66253370046

150 7.0x22.23 A24S 10 66253370047180 7.0x22.23 A24S 10 66253370048230 7.0x22.23 A24S 10 66253370050

•Longlifeandhighmaterialremovalintheshortest possible time: the money saving solution

•Optimizedforheavydutygrindingonsteelandstainlesssteel

HEAVY DUTY GRINDING MILD STEELSTAINLESS STEEL

BESTINNOVATION

PERFORMANCE SOLUTIONS FOR RIGHT ANGLE GRINDERS | 23

QUANTUM FLAP DISC

Product Type DIA x H (mm) Grit PK. QTY ART. NO.

Fibreglass backed

115x2240 10 6625446102760 10 6625446102980 10 66254461031

125x2240 10 6625444587860 10 6625444587980 10 66254461033

180x2240 10 6625446103860 10 66254461036*80 10 66254461040*

•R996highperformanceceramicflapdiscsforhardtogrindmetals •Aggressive,consistent,coolercut•Longproductlife

STAINLESS STEELSTOCK REMOVAL

PERFORMANCE

PERFORMANCE

NEWR842vULCANZIRCONIAFLAPDISC

Product Type DIA x H (mm) Grit PK. QTY ART. NO.

Fibreglass backed

115x22

40 10 6364250231160 10 6364250231280 10 63642502313120 10 63642502314

125x22

40 10 6364250231560 10 6364250231780 10 63642502318120 10 63642502326

180x22

40 10 6364250234160 10 6364250234380 10 63642502345120 10 63642502347

•Comfortableworking•NEWR842Norzon®Zirconiagrainforgoodstockremovalonmild

steel and aluminium

ALUMINIUMMILD STEELSTOCK REMOVAL

OMEGA FLAP DISC

Product Type DIA x H (mm) Grit PK. QTY ART. NO.

Fibreglass backed

115x22

40 10 6364250247560 10 6364250247680 10 63642502477120 10 63642502478

125x22

40 10 6364250248060 10 6364250248380 10 63642502484120 10 63642502485

180x2240 10 6364250248660 10 6364250248780 10 63642502488

•R828HighperformanceZirconiaflapdiscs•Agressivestockremovalonmildsteelandaluminium

PERFORMANCE

STOCK REMOVAL ALUMINIUMMILD STEEL

*Madetoorder

STOCK REMOVAL

24 | PERFORMANCE SOLUTIONS FOR RIGHT ANGLE GRINDERS

PRODUCT INDEX

F827NORZONFIBREDISC•F827Norzon® abrasive for high and regular cut rate•Goodprice/performanceratio

DIA x H (mm) Grit PK. QTY ART. NO.

115x22

24 25 69957360048

36 25 63642539615

50 25 69957360053

60 25 63642539616

80 25 63642539617

100 25 69957360063*

120 25 63642533055

125x22

24 25 63642539619

36 25 63642536483

50 25 63642539620

60 25 69957360057

80 25 63642539622

100 25 63642536484

120 25 63642533056

180x22

24 25 63642533062

36 25 63642533063

50 25 63642533064

60 25 63642533065

80 25 63642533066

120 25 63642533067*

120 25 63642533068

ECONOMY

STAINLESS STEEL MILD STEEL

QUANTUM FIBRE DISC

DIA x H (mm) Grit PK. QTY ART. NO.

115x22

36 25 66623327494

50 25 66623327496

60 25 66623327497

80 25 66623327499

120 25 66623327500

125x22

36 25 66623327501

50 25 66623327502

60 25 66623327503

80 25 66623327504

120 25 66623327505

180x22

36 25 66623327506

50 25 66623327507

60 25 66623327508

80 25 66623327509

120 25 66623327510

•F996Highperformanceceramicfibrediscsforheavy duty applications on hard to grind metal

•Aggressive,consistent,coolercut

PERFORMANCE

MILD STEELSTAINLESS STEELSTOCK REMOVAL STOCK REMOVAL ALUMINIUM

BACK-UP PADS: AIRCOOL

DIA (mm) Density Attachment PK. QTY ART. NO.

115 Hard M14 1 69957382821

125 Hard M14 1 69957382823

178Hard M14 1 69957382824

Medium 5/8 1 63642588243

•Aluminiumcoreandrubbercoatingforlonglifeand heat resistance

•Ideal for heavy duty applications

BACK-UP PADS: NYLON

DIA (mm) Density Attachment PK. QTY ART. NO.

115Hard M14 5 69957382828

Medium M14 5 69957382825

125

Hard M14 5 69957382829

Medium 5/8 5 63642588341*

Medium M14 5 69957382826

178

Hard M14 5 69957382830

Medium 5/8 5 63642588345*

Medium M14 5 69957382827

•Useharddensityforheavystockmaterialwithcoarsegrit (uptoP50)

•UsemediumdensityforfinishingwithgritP60andfiner orforcontouredworkpieceswithallgritsizes

F100FIBREDISC•F100AluminiumOxidefibrediscforgeneralpurpose

grinding & blending

DIA x H (mm) Grit PK. QTY ART. NO.

115x22

16 25 66623385735

24 25 66623385738

36 25 66623385741

40 25 66623385745

50 25 66623385747

60 25 66623385748

80 25 66623385750

100 25 66623385751

120 25 66623385757

125x22

16 25 66623385761

24 25 66623385764

36 25 66623385768

40 25 66623385770

50 25 66623385773

60 25 66623385775

80 25 66623385776

100 25 66623385778

120 25 66623385779

180x22

16 25 66623385755

24 25 66623385758

36 25 66623385760

40 25 66623385752

50 25 66623385793

60 25 66623385749

80 25 66623385746

100 25 66623385744

120 25 66623385739

STAINLESS STEELSTOCK REMOVAL

ECONOMY

PERFORMANCE SOLUTIONS FOR RIGHT ANGLE GRINDERS | 25

BLENDING & REFINING

VORTEX RAPID BLEND DISCS

DIAxH (mm)

CAP Code

Max RPM Grade Application PK.

QTY ART. NO.

115x22 U2305 12000 Vortex 5AM

Tig weld removal 10 66254429268

125x22 U2305 12000 Vortex 5AM

Tig weld removal 10 66254496323

•versatileproductwithcut,blendandfinishcapabilities•Fasterfinishingwithminimalshedding•Consistent,comfortableperformanceforimproved partqualitywithnosmearing

STAINLESS STEEL MILD STEELBLENDING & REFINING ALUMINIUM

PERFORMANCE

PRODUCT INDEX

26 | PERFORMANCE SOLUTIONS FOR RIGHT ANGLE GRINDERS

VORTEX RAPID PREP DISCS SCM SELF-GRIP

DIA (mm)

CAP Code Grade PK.

QTY ART. NO.

115

S2103 Extra Coarse 25 66623378971

S2203 Coarse 25 66623378974

S2303 Medium 25 66623378977

S2403 Fine 25 -

S2503 Very Fine 25 66623378980

125

S2103 Extra Coarse 25 66623378972

S2203 Coarse 25 66623378975

S2303 Medium 25 66623378978

S2403 Fine 25 -

S2503 Very Fine 25 66623378981

178

S2103 Extra Coarse 25 66623378973

S2203 Coarse 25 66623378976

S2303 Medium 25 66623378979

S2403 Fine 25 -

S2503 Very Fine 25 -

STAINLESS STEEL MILD STEELBLENDING & REFINING ALUMINIUM

•2-3timeslongerlife•Fewerprocessstages•Reducedrework•Patentedgraintechnology

PERFORMANCE

ECONOMY

BLENDING & REFINING

BACK-UP PADS FOR BEARTEX NON-WOvENSURFACEBLENDING DISCS AND RAPIDPREP(SCM)DISCS(SELF-GRIP)

DIA (mm) Density Attachment PK. QTY ART. NO.

115Medium M14 1 69957382846

Medium 5/8 1 63642595937

125Medium M14 1 69957382841

Medium 5/8 1 63642595938

178Medium M14 1 69957382844

Medium 5/8 1 63642595940

PERFORMANCE SOLUTIONS FOR RIGHT ANGLE GRINDERS | 27

ECONOMYECONOMY

RAPIDPREPDISCSSCM(AO)SELF-GRIP

DIA (mm)

CAP Code Grade PK.

QTY ART. NO.

115

S2108 Extra Coarse 25 66623378983

S2208 Coarse 25 66623378984

S2308 Medium 25 66623378987

S2408 Fine 25 66623378990

S2508 Very Fine 25 66623379028

125

S2108 Extra Coarse 25 66623378982

S2208 Coarse 25 66623378985

S2308 Medium 25 66623378988

S2408 Fine 25 66623378991

S2508 Very Fine 25 66623379029

178

S2108 Extra Coarse 25 66623378965

S2208 Coarse 25 66623378986

S2308 Medium 25 66623378989

S2408 Fine 25 -

S2508 Very Fine 25 -

STAINLESS STEEL MILD STEELBLENDING & REFINING ALUMINIUM

•15%longerlife•Fewerprocessstages•Reducedrework

VORTEX RAPID BLEND DISCS

DIAxH (mm)

CAP Code

Max RPM Grade Application PK.

QTY ART. NO.

115x22 U2305 12000 Vortex 5AM

Tig weld removal 10 66254429268

125x22 U2305 12000 Vortex 5AM

Tig weld removal 10 66254496323

•versatileproductwithcut,blendandfinishcapabilities•Fasterfinishingwithminimalshedding•Consistent,comfortableperformanceforimproved partqualitywithnosmearing

BEARTEXNON-WOvENHIGH STRENGTH DISCS

DIA x B (mm)

CAP Code

PK. QTY

Max RPM Grade Application ART. NO.

115x22 F2303 10 12000 HSMA MEDIUM Conformable 66261020549

•DepressedcentreT27•Highstrengthnylonmaterialforlongerlife

in contoured applications•Openstructuretopreventloading

DEBURRING MILD STEELSTAINLESS STEEL

ALUMINIUMDEBURRING

PERFORMANCE

28 | PERFORMANCE SOLUTIONS FOR RIGHT ANGLE GRINDERS

BACK-UP PADS FOR BEARTEXNON-WOvENSURFACEBLENDING DISCS AND RAPIDPREP (SCM) DISCS (SELF-GRIP)

DIA x H (mm) Density Attachment PK. QTY ART. NO.

115Medium M14 1 69957382846

Medium 5/8 1 63642595937

125Medium M14 1 69957382841

Medium 5/8 1 63642595938

178Medium M14 1 69957382844

Medium 5/8 1 63642595940

PERFORMANCE

PRODUCT INDEX

ECONOMYECONOMY

RAPIDPREPDISCSSCM(AO)SELF-GRIP

DIA (mm)

CAP Code Grade PK.

QTY ART. NO.

115

S2108 Extra Coarse 25 66623378983S2208 Coarse 25 66623378984S2308 Medium 25 66623378987S2408 Fine 25 66623378990S2508 Very Fine 25 66623379028

125

S2108 Extra Coarse 25 66623378982S2208 Coarse 25 66623378985S2308 Medium 25 66623378988S2408 Fine 25 66623378991S2508 Very Fine 25 66623379029

178

S2108 Extra Coarse 25 66623378965S2208 Coarse 25 66623378986S2308 Medium 25 66623378989S2408 Fine 25 -S2508 Very Fine 25 -

STAINLESS STEEL MILD STEELDEBURRING ALUMINIUM

•15%longerlife•Fewerprocessstages•Reducedrework

DIA (mm)

DEN-SITY ATTACHMENT PK. QTY ART. NO.

115 Medium M14 1 77696076935

125 Medium M14 1 77696076941

BACK-UP PADS (SELF-GRIP) WITHLOCATINGCENTREPIN

NOTE: RAPIDPREPDISCSCOMEWITHREMOVEABLE CENTRE TO ALLOWMOUNTINGONBOTHTYPES OF BACK-UP PADS.

DEBURRINGSURFACE PREPARATION & CLEANING

BLAZERAPIDSTRIPDISCS RAPIDSTRIP DISCS

BEARTEXNON-WOvENHIGHSTRENGTH DISCS

DIA x B (mm)

CAP Code

PK. QTY

Max RPM Type ART. NO.

115x22 R9101 10 12000 Type27 66623303783

125x22 R9101 10 11000 Type27 66623303916

178x22 R9101 10 8000 Type27 66623303920

DIA x B (mm)

CAP Code

PK. QTY

Max RPM

Type/Backing

R4104S ART. NO.

R4101H ART. NO.

115x22 R4101 10 12000 Type27/Fiberglass - 66261009649

115x22 R4104 5 11000 Type27/Fiberglass 63642585732 -

125x22 R4104 5 8500 Type27/Fiberglass 63642585749 -

178x22 R4104 5 6500 Type27/Fiberglass 63642585750 -

DIA x B (mm)

CAP Code

PK. QTY

Max RPM Grade Application ART. NO.

115x22 F2303 10 12000 HSMA MEDIUM Conformable 66261020549

•DepressedcentreT27•HighperformanceCeramicgrainfor2xfastercut&longerlife•Surfacecondition,stripandcleanwithonedisc•Extremelyversatileusinghardorsoftpressure

•DepressedcentreT27•Constructedwiththick,strong,syntheticfibresand

extra-coarse silicon carbide abrasive•Openwebconstructionprovidesfastcuttingaction•Twochoicesavailable:openstructureonR4104S, moredenseonR4101H

•DepressedcentreT27•Highstrengthnylonmaterialforlongerlife

in contoured applications•Openstructuretopreventloading

ALUMINIUM

ECONOMYPERFORMANCE

PERFORMANCE

MILD STEELSTAINLESS STEEL STAINLESS STEEL MILD STEELSURFACE PREPARATION & CLEANING

SURFACE PREPARATION & CLEANING

SURFACE PREPARATION & CLEANING

ALUMINIUM

PERFORMANCE SOLUTIONS FOR RIGHT ANGLE GRINDERS | 29

ECONOMYECONOMY

BEARTEX RAPIDBLEND NEX-SF DISCS

BEARTEXNON-WOvEN FLAP DISC

DIAxB (mm)

CAP Code

Max RPM Grade Application PK.

QTY ART. NO.

115x22 U4401 12000 NEX2SF Blend & Finish 10 66261020546

115x22 U4401 12000 NEX3SF Blend & Finish 10 66254461726

125x22 U4401 12000 NEX2SF Blend & Finish 10 66254496320

DIAxB (mm)

CAP Code Grade Type PK. QTY ART. NO.

115x22 F2504 VeryFine A

XFLD (Plain) 10 66254481898

115x22 F2504 Very Fine A withP120

XIFD (Mixed) 10 66623311000

•Impartsahighquality,shinysurfacefinish•Idealchoiceforfinishingpriortopolishingandpaintpreparation•New3SFnowavailablewithharderdensityforlongerlifeand

form holding

•BearTexfleecediscsareidealwherehighconformabilityisrequired•Followscontoursandunusualshapeswhenfinefinishing•Twotypesavailable-plainandmixed(interleaved)for

various metals

STAINLESS STEEL MILD STEELFINISHING

STAINLESS STEEL MILD STEELFINISHING ALUMINIUM

ALUMINIUM

ECONOMY

PERFORMANCE

30 | PERFORMANCE SOLUTIONS FOR RIGHT ANGLE GRINDERS

PRODUCT INDEX

RAPIDPREPDISCSSCM(AO)SELF-GRIP

DIA (mm)

CAP Code Grade PK.

QTY ART. NO.

115

S2108 Extra Coarse 25 66623378983

S2208 Coarse 25 66623378984

S2308 Medium 25 66623378987

S2408 Fine 25 66623378990

S2508 Very Fine 25 66623379028

125

S2108 Extra Coarse 25 66623378982

S2208 Coarse 25 66623378985

S2308 Medium 25 66623378988

S2408 Fine 25 66623378991

S2508 Very Fine 25 66623379029

178

S2108 Extra Coarse 25 66623378965

S2208 Coarse 25 66623378986

S2308 Medium 25 66623378989

S2408 Fine 25 -

S2508 Very Fine 25 -

STAINLESS STEEL MILD STEELFINISHING ALUMINIUM

•15%longerlife•Fewerprocessstages•Reducedrework

FINISHING POLISHING

DIA (mm) Density Attachment PK. QTY ART. NO.

115Medium M14 1 69957382846

Medium 5/8 1 63642595937

125Medium M14 1 69957382841

Medium 5/8 1 63642595938

178Medium M14 1 69957382844

Medium 5/8 1 63642595940

RAPID POLISH DISCS

POLISHING PASTE BARS

DIAxB (mm)

CAP Code Grade Type PK. QTY ART. NO.

115x22 F0005 Felt XFLD (Plain) 10 66254481899

125x22 F0005 Felt XFLD (NW) 10 63642573692

Colour Specification PK. QTY ART. NO.

Green Non-ferrous metals 1 07660739108

White Stainless Steel 1 07660739109

Blue Brass 1 07660739112

Pink Copper 1 07660739111

•TypeT29madewithfeltwoolfixedtoafibreglassplate to create a polishing pad

•Usewithpolishingcompoundsorpastestoprovideamirrorfinish

STAINLESS STEEL MILD STEELPOLISHING ALUMINIUM

PERFORMANCE

PERFORMANCE SOLUTIONS FOR RIGHT ANGLE GRINDERS | 31

BACK-UP PADS FOR BEARTEXNON-WOvENSURFACEBLENDING DISCS AND RAPIDPREP (SCM) DISCS (SELF-GRIP)

32 | PERFORMANCE SOLUTIONS FOR RIGHT ANGLE GRINDERS

NOTES

PERFORMANCE SOLUTIONS FOR RIGHT ANGLE GRINDERS | 33

PERFORMANCE SOLUTIONS FOR RIGHT ANGLE GRINDERS

CUTTING-OFF HEAVY DUTY GRINDING STOCK REMOVAL

Cut-off wheel for correct dimensioning.

Flap DiscRemove heavy weld seams and excess material. Long product life.

Fibre DiscRemove excess material from flat and contoured surfaces.

Grinding wheels to remove welds and burrs.

Impart a uniform finish.

34 | PERFORMANCE SOLUTIONS FOR RIGHT ANGLE GRINDERS

BLENDING & REFIN ING

IN THE METAL FABRICATION MARKET

DEBURRINGSURFACE PREPARATION & CLEANING

FINISHING POLISHING

Remove burrs, radiusing and break sharp edges.

Reduce surface roughness, apply a cosmetic finish, prepare for polishing.

Remove dirt, rust or corrosion and prepare surface prior to coating or welding.

Impart a uniform finish. Final step to provide a high gloss finish.

PERFORMANCE SOLUTIONS FOR RIGHT ANGLE GRINDERS | 35

BLENDING & REFIN ING

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