KETRON PEEK® The industry’s first NORSOK M-710 certified stock shapes for oil, gas and...
Transcript of KETRON PEEK® The industry’s first NORSOK M-710 certified stock shapes for oil, gas and...
KETRON®
The industry’s first
NORSOK M-710 certified
stock shapes for oil, gas and
petrochemical applications.
GUIDE
quadrantplastics.com
Find us online @quadrantepp
NA: 8 0 0 - 3 6 6 - 0 3 0 0EU: 49[0] 2564 3010
M- 7
10 C
ERTIFIED
NORSOKSHAPE
S
PEEKREFERENCE
KETRON® PEEKThe industry’s first NORSOK M-710 certified stock shapes for oil, gas and petrochemical applications
NEAR NET SHAPES TOOLING SIZE CHART
quadrantplastics.com
Ketron® 1000 PEEK EXT
Ketron® 1000 PEEK IM
Ketron® 1000 PEEK SP
Ketron® CA30 PEEK
Unfilled PEEK in extruded plate, rod & tube. Offers highest elongation of all PEEK grades. Ideal for large cross section tube in small quantities.
Unfilled PEEK in injection molded tubes. Higher internal stress than extruded or compression molded. Excellent combination of thermal resistance and high compressive strength.
Unfilled PEEK in compression molded rings.
30% carbon fiber filled PEEK in extruded plate, rod & tube. More thermal conductivity than unreinforced PEEK with enhanced compressive strength and stiffness.
EXTRUDED
INJECTIONMOLDED
COMPRESSIONMOLDED
EXTRUDED
480ºF250ºC
480ºF250ºC
480ºF250ºC
480ºF250ºC
MATERIAL ADVANTAGES
CERTIFIED
SHAPES
CERTIFIED
SHAPES
CERTIFIED
SHAPES
CERTIFIED
SHAPES
MATERIALSPROCESSMETHOD
NORSOK M-710APPROVED
MAX OPERATING TEMPERATURE
SEGMENTED WELDED RINGS
NOTE: Other sizes are available, contact a Quadrant representative for more information. This chart does not include segmented weld rings that are custom designed.
Other materials available, contact a quadrant material specialist at 800-366-0300.
Injection Molded Extruded Compression Molded Transfer Molded (SP)
0.500.751.001.181.251.371.501.691.752.002.252.382.502.632.752.883.003.253.503.753.854.004.254.504.75
12.719.125.430
31.834.838.142.944.550.857.260.363.566.769.973
76.282.688.995.397.8102108114121
ININ
MMID O
F TUBES
OD OF TUBES25.4 31.8 38.1 42.9 44.5 47.8 50.8 57.2 60.3 63.5 69.9 71.9 76.2 80.6 82.6 88.9 95.3 96.8 102 106 108 114 121 127 133 136 140 1451.00 1.25 1.50 1.69 1.75 1.88 2.00 2.25 2.38 2.50 2.75 2.83 3.00 3.18 3.25 3.50 3.75 3.81 4.00 4.17 4.25 4.50 4.75 5.00 5.25 5.35 5.50 5.71
Principle Objective:
Materials:
Size Range:
Applications:
Required Equipment:
Welding of segments into large OD rings consisting of 4,6, or 8 segments depending on OD ring size & plate availability
PEEK Natural, PEEK + PTFE (completed) development of other materials on-going PEEK + carbon fibers, PEEK + glass fibers, PPS-HPV
OD Range: min 700mm – max 3m Cross Section: 100 x 100mm max, typically range 25 x 50mm
Industries: oil & gas, aerospace, industrial, military equipmentLarge dia. high temperature/high pressure seals, BU rings, guide rings
QEPP Tielt: dedicated high temperature mirror welding system,fully computer controlled welding system (temp, forces, displacements)
NEAR NET SHAPES HAVE: CHEMICAL RESISTANCE, LOW DEFORMATION, PROVEN MECHANICAL PROPERTIES, DIMENSIONAL STABILITY, EXCELLENT MACHINABILITY
NEW
Quadrant was the world’s FIRST stock shape manufacturer to earn NORSOK M-710 compliance and provides the most accurate and reliable data on their stock shapes.
The NORSOK M-710 specification was developed by the Norwegian petroleum industry to ensure sufficient understanding and experience of oil and gas materials. It specifies a test procedure to predict the progressive degradation of thermoplastic materials exposed to a sour fluid at elevated pressure and temperature over an extended period of time. NORSOK M-710 defines the requirements for critical non-metallic (polymer) sealing, seat and back-up materials and components for permanent use subsea, including well completion, christmas trees, control systems & valves, and topside valves in critical gas systems.
M- 710
CERTIFIED
NORSOKSHAPE
S
Any shape converter can take a good resin and make high stress materials with poor properties. Specify the shape manufacturer and then you are specifying a process which includes consistent resin and consistent shape properties...including consistent low stress materials. Let Quadrant eliminate the guess work and provide a consistent low stress shape regardless of the resin.
WE TAKE THE STRESS OUT
CE
RTIFIED
SHAPES OURS:
THEIRS:
LOW STRESS
HIGH STRESS
KETRON® PEEKThe industry’s first NORSOK M-710 certified stock shapes for oil, gas and petrochemical applications
TIVAR® H.O.T. / Fluorosint® / Duratron® Family - Fill in the performance gaps left by traditional materials. Quadrant offers a wide variety of materials to solve current and future design challenges for improved MTBR (Mean Time Between Repairs).
150˚F 250˚F 350˚F 450˚F 550˚F 65˚C 121˚C 176˚C 232˚C 288˚C
TEMPERATURE
EXPOSURE TO PRESSURE LEVELS & HEATH
L
PRES
SURE
RES
ISTA
NCE
TIVAR®
UHMW-PETIVAR®
H.O.T.
Fluorosint®
135, 207, HPV, 500 Fluorosint®
MT-01
Ketron® PEEK1000, GF30, CA30
Duratron®
PAI, PI, PBI
PTFEFilledPTFE
KETRON® PEEKThe industry’s first NORSOK M-710 certified stock shapes for oil, gas and petrochemical applications
SEAL MATERIAL SELECTION MATRIX
COMPETITIVE ADVANTAGEQuadrant develops the materials of choice for design engineers where performance and reliability are required in extreme and hostile environments. Advanced properties of chemical and abrasion resistance combined with HPLT/ HPHT ratings and superior strength make the Quadrant family of materials the ideal choice for structural parts, bushings, bearings, seals and back up rings.
Quadrant’s global partnerships provide technical service and application development. Flexibility in material portfolio and manufacturing capabilities provide our clients with a competitive edge. Quadrant can provide the platform for bringing your concept to the production line, from high volume molded parts to lower volume custom cast and machined components.
0 15,000103,421.4
350176
550288
RESISTANCE PRESSURE
RESI
STAN
CE T
EMPE
RATU
RE
20,000137,895.1
30,000206,842.7
Duratron®
PI
Ketron®
CA30 PEEK
Ketron®
PEEK
Nylatron®
PA6
Duratron®
PBI
Duratron®
T7130 PAI
Fluorosint® MT-01
450232
PTFE
Ketron®
GF30 PEEK
Standard Drilling Depths Extreme Drilling Depths Ultra Extreme Drilling Depths
PSIKPA( )
ºF ºC()
MATERIAL OPTIONS IN CHANGING ENVIRONMENTAL CONDITIONSHPHT (High Pressure High Temperature)
“Polymer Labyrinth Seals provide much
greater efficiency and provide
the increased performance over
a much greater service life”
COMMON APPLICATIONS/ Pipeline systems (pipe in pipe spacers, pipe
clamps, lined pipe, pipe collars)/ Subsea vehicles (thruster cowlings, bearing, seals)/ Lifting equipment (cable sheaves, hook blocks,
bearing pads)/ Instrumentation (insulators, sensor protectors,
guidance probes, connectors)/ Compressor, pump and valve components
(seals, bearings and wear components, backup rings, lantern rings)
/ Offshore equipment (bushings, slide pads)/ Large diameter bouy seal rings to over 16.4ft (5m)
KEY BENEFITS/ High mechanical strength/ Chemical and corrosion resistant/ Materials operating in temperatures of
-50ºF (45.5ºC) to 480°F (250°C)/ Low weight compared to metal components/ Low coefficient of friction/ Low moisture absorption/ Excellent dimensional stability and quality/ Low coefficient of thermal expansion/ NORSOK M-710 (sour gas aging) compliance for Ketron® PEEK stock shapes
NEW
Photo courtesy of Elliott Compressor
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NA: 800-366-0300 I EU: 49[0] 2564 3010
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Find us online @quadrantepp
PERFORMANCE ADVANTAGES START HERE
The global industry leader replacing metals & alloys by delivering STRONGER, LIGHTER-WEIGHT plastic & polymer materials with superior corrosion & extreme temperature resistance
450˚F(230˚C)
250˚F(120˚C)
150˚F (65˚C)
Ketron® PEEK*Techtron® PPS
Fluorosint® PTFE*
Duratron® PBI Duratron® PI
Duratron® PAI*
Duratron® PBI Duratron® PIDuratron® PAI*
Ertalyte® PET-PNylatron® PA
Acetron® POM*TIVAR® UHMW-PE
Semitron® ESdDuratron® PEI*Quadrant® PPSUQuadrant® PSU
Quadrant® PC
Quadrant® PPO
PVCProteus® PP
Sanalite® HDPE/PPLDPE
*Available in Semitron® static dissipative grades.
3,000,000LBS. SHIPPED WEEKLY WORLDWIDE
WE TAKE THE STRESS OUTAll statements, technical information and recommendations contained in this publication are presented in good faith, based upon tests believed to be reliable and practical field experience. The reader is cautioned, however, that Quadrant Engineering Plastic Products does not guarantee the accuracy or completeness of this information and it is the customer’s responsibility to determine the suitability of Quadrant’s products in any given application. Acetron, CleanStat, Corzan, Duraspin, Duratron, Erta, Ertacetal, Ertalene, Ertalon, Ertalyte, Extreme Materials, Fluorosint, Ketron, MC, Monocast, Novatron, Nylatrack, Nylatron, Polypenco, Proteus, Sanalite, Semitron, Techtron, TIVAR, Ultrawear and Vibratuf are registered trademarks of the Quadrant group of compa-nies. * Classix is a registered trademark of Invibio Ltd. Corp. * Rulon is a registered trademark of Saint Gobain Performance Plastics. * Torlon and Udel are regis-tered trademarks of Solvay Advanced Polymers. * Vespel, Delrin and Teflon are registered trademarks of E.I. DuPont. * Noryl and Lexan are registered trademarks of GE Plastics. * Celazole is a registered trademark of PBI Performance Products, Inc. * Kynar is a registered trademark of Arkema. * Corzan is a registered trademark of Noveon.
Design and content created by Quadrant Engineering Plastic Products and are protected by copyright law. Copyright © 2016 The Quadrant group of companies. All rights reserved.
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Quadrant EPP USA, Inc. : 2120 Fairmont Avenue I PO Box 14235 I Reading, PA 19612-4235Quadrant EPP Deutschland GmbH: Max-Planck-Straße 11 I 48691 Vreden I GermanyQuadrant EPP Asia Pacific Ltd. : 60 Ha Mei San Tsuen I Ping Shan YUEN LONG I NT Hong Kong
KETRON® PEEKThe industry’s first NORSOK M-710 certified stock shapes for oil, gas and petrochemical applications