KETRON PEEK® The industry’s first NORSOK M-710 certified stock shapes for oil, gas and...

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KETRON ® The industry’s first NORSOK M-710 certified stock shapes for oil, gas and petrochemical applications. GUIDE quadrantplastics.com Find us online @quadrantepp NA: 800-366-0300 EU: 49[0] 2564 3010 M - 7 1 0 C E R T I F I E D NORSO K S H A P E S PEEK REFERENCE

Transcript of KETRON PEEK® The industry’s first NORSOK M-710 certified stock shapes for oil, gas and...

Page 1: KETRON PEEK® The industry’s first NORSOK M-710 certified stock shapes for oil, gas and petrochemical applications. GUIDE quadrantplastics.com Find us online @ ... KETRON® PEEK

KETRON®

The industry’s first

NORSOK M-710 certified

stock shapes for oil, gas and

petrochemical applications.

GUIDE

quadrantplastics.com

Find us online @quadrantepp

NA: 8 0 0 - 3 6 6 - 0 3 0 0EU: 49[0] 2564 3010

M- 7

10 C

ERTIFIED

NORSOKSHAPE

S

PEEKREFERENCE

Page 2: KETRON PEEK® The industry’s first NORSOK M-710 certified stock shapes for oil, gas and petrochemical applications. GUIDE quadrantplastics.com Find us online @ ... KETRON® PEEK

KETRON® PEEKThe industry’s first NORSOK M-710 certified stock shapes for oil, gas and petrochemical applications

NEAR NET SHAPES TOOLING SIZE CHART

quadrantplastics.com

Ketron® 1000 PEEK EXT

Ketron® 1000 PEEK IM

Ketron® 1000 PEEK SP

Ketron® CA30 PEEK

Unfilled PEEK in extruded plate, rod & tube. Offers highest elongation of all PEEK grades. Ideal for large cross section tube in small quantities.

Unfilled PEEK in injection molded tubes. Higher internal stress than extruded or compression molded. Excellent combination of thermal resistance and high compressive strength.

Unfilled PEEK in compression molded rings.

30% carbon fiber filled PEEK in extruded plate, rod & tube. More thermal conductivity than unreinforced PEEK with enhanced compressive strength and stiffness.

EXTRUDED

INJECTIONMOLDED

COMPRESSIONMOLDED

EXTRUDED

480ºF250ºC

480ºF250ºC

480ºF250ºC

480ºF250ºC

MATERIAL ADVANTAGES

CERTIFIED

SHAPES

CERTIFIED

SHAPES

CERTIFIED

SHAPES

CERTIFIED

SHAPES

MATERIALSPROCESSMETHOD

NORSOK M-710APPROVED

MAX OPERATING TEMPERATURE

SEGMENTED WELDED RINGS

NOTE: Other sizes are available, contact a Quadrant representative for more information. This chart does not include segmented weld rings that are custom designed.

Other materials available, contact a quadrant material specialist at 800-366-0300.

Injection Molded Extruded Compression Molded Transfer Molded (SP)

0.500.751.001.181.251.371.501.691.752.002.252.382.502.632.752.883.003.253.503.753.854.004.254.504.75

12.719.125.430

31.834.838.142.944.550.857.260.363.566.769.973

76.282.688.995.397.8102108114121

ININ

MMID O

F TUBES

OD OF TUBES25.4 31.8 38.1 42.9 44.5 47.8 50.8 57.2 60.3 63.5 69.9 71.9 76.2 80.6 82.6 88.9 95.3 96.8 102 106 108 114 121 127 133 136 140 1451.00 1.25 1.50 1.69 1.75 1.88 2.00 2.25 2.38 2.50 2.75 2.83 3.00 3.18 3.25 3.50 3.75 3.81 4.00 4.17 4.25 4.50 4.75 5.00 5.25 5.35 5.50 5.71

Principle Objective:

Materials:

Size Range:

Applications:

Required Equipment:

Welding of segments into large OD rings consisting of 4,6, or 8 segments depending on OD ring size & plate availability

PEEK Natural, PEEK + PTFE (completed) development of other materials on-going PEEK + carbon fibers, PEEK + glass fibers, PPS-HPV

OD Range: min 700mm – max 3m Cross Section: 100 x 100mm max, typically range 25 x 50mm

Industries: oil & gas, aerospace, industrial, military equipmentLarge dia. high temperature/high pressure seals, BU rings, guide rings

QEPP Tielt: dedicated high temperature mirror welding system,fully computer controlled welding system (temp, forces, displacements)

NEAR NET SHAPES HAVE: CHEMICAL RESISTANCE, LOW DEFORMATION, PROVEN MECHANICAL PROPERTIES, DIMENSIONAL STABILITY, EXCELLENT MACHINABILITY

NEW

Page 3: KETRON PEEK® The industry’s first NORSOK M-710 certified stock shapes for oil, gas and petrochemical applications. GUIDE quadrantplastics.com Find us online @ ... KETRON® PEEK

Quadrant was the world’s FIRST stock shape manufacturer to earn NORSOK M-710 compliance and provides the most accurate and reliable data on their stock shapes.

The NORSOK M-710 specification was developed by the Norwegian petroleum industry to ensure sufficient understanding and experience of oil and gas materials. It specifies a test procedure to predict the progressive degradation of thermoplastic materials exposed to a sour fluid at elevated pressure and temperature over an extended period of time. NORSOK M-710 defines the requirements for critical non-metallic (polymer) sealing, seat and back-up materials and components for permanent use subsea, including well completion, christmas trees, control systems & valves, and topside valves in critical gas systems.

M- 710

CERTIFIED

NORSOKSHAPE

S

Any shape converter can take a good resin and make high stress materials with poor properties. Specify the shape manufacturer and then you are specifying a process which includes consistent resin and consistent shape properties...including consistent low stress materials. Let Quadrant eliminate the guess work and provide a consistent low stress shape regardless of the resin.

WE TAKE THE STRESS OUT

CE

RTIFIED

SHAPES OURS:

THEIRS:

LOW STRESS

HIGH STRESS

KETRON® PEEKThe industry’s first NORSOK M-710 certified stock shapes for oil, gas and petrochemical applications

Page 4: KETRON PEEK® The industry’s first NORSOK M-710 certified stock shapes for oil, gas and petrochemical applications. GUIDE quadrantplastics.com Find us online @ ... KETRON® PEEK

TIVAR® H.O.T. / Fluorosint® / Duratron® Family - Fill in the performance gaps left by traditional materials. Quadrant offers a wide variety of materials to solve current and future design challenges for improved MTBR (Mean Time Between Repairs).

150˚F 250˚F 350˚F 450˚F 550˚F 65˚C 121˚C 176˚C 232˚C 288˚C

TEMPERATURE

EXPOSURE TO PRESSURE LEVELS & HEATH

L

PRES

SURE

RES

ISTA

NCE

TIVAR®

UHMW-PETIVAR®

H.O.T.

Fluorosint®

135, 207, HPV, 500 Fluorosint®

MT-01

Ketron® PEEK1000, GF30, CA30

Duratron®

PAI, PI, PBI

PTFEFilledPTFE

KETRON® PEEKThe industry’s first NORSOK M-710 certified stock shapes for oil, gas and petrochemical applications

SEAL MATERIAL SELECTION MATRIX

COMPETITIVE ADVANTAGEQuadrant develops the materials of choice for design engineers where performance and reliability are required in extreme and hostile environments. Advanced properties of chemical and abrasion resistance combined with HPLT/ HPHT ratings and superior strength make the Quadrant family of materials the ideal choice for structural parts, bushings, bearings, seals and back up rings.

Quadrant’s global partnerships provide technical service and application development. Flexibility in material portfolio and manufacturing capabilities provide our clients with a competitive edge. Quadrant can provide the platform for bringing your concept to the production line, from high volume molded parts to lower volume custom cast and machined components.

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0 15,000103,421.4

350176

550288

RESISTANCE PRESSURE

RESI

STAN

CE T

EMPE

RATU

RE

20,000137,895.1

30,000206,842.7

Duratron®

PI

Ketron®

CA30 PEEK

Ketron®

PEEK

Nylatron®

PA6

Duratron®

PBI

Duratron®

T7130 PAI

Fluorosint® MT-01

450232

PTFE

Ketron®

GF30 PEEK

Standard Drilling Depths Extreme Drilling Depths Ultra Extreme Drilling Depths

PSIKPA( )

ºF ºC()

MATERIAL OPTIONS IN CHANGING ENVIRONMENTAL CONDITIONSHPHT (High Pressure High Temperature)

“Polymer Labyrinth Seals provide much

greater efficiency and provide

the increased performance over

a much greater service life”

COMMON APPLICATIONS/ Pipeline systems (pipe in pipe spacers, pipe

clamps, lined pipe, pipe collars)/ Subsea vehicles (thruster cowlings, bearing, seals)/ Lifting equipment (cable sheaves, hook blocks,

bearing pads)/ Instrumentation (insulators, sensor protectors,

guidance probes, connectors)/ Compressor, pump and valve components

(seals, bearings and wear components, backup rings, lantern rings)

/ Offshore equipment (bushings, slide pads)/ Large diameter bouy seal rings to over 16.4ft (5m)

KEY BENEFITS/ High mechanical strength/ Chemical and corrosion resistant/ Materials operating in temperatures of

-50ºF (45.5ºC) to 480°F (250°C)/ Low weight compared to metal components/ Low coefficient of friction/ Low moisture absorption/ Excellent dimensional stability and quality/ Low coefficient of thermal expansion/ NORSOK M-710 (sour gas aging) compliance for Ketron® PEEK stock shapes

NEW

Photo courtesy of Elliott Compressor

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PERFORMANCE ADVANTAGES START HERE

The global industry leader replacing metals & alloys by delivering STRONGER, LIGHTER-WEIGHT plastic & polymer materials with superior corrosion & extreme temperature resistance

450˚F(230˚C)

250˚F(120˚C)

150˚F (65˚C)

Ketron® PEEK*Techtron® PPS

Fluorosint® PTFE*

Duratron® PBI Duratron® PI

Duratron® PAI*

Duratron® PBI Duratron® PIDuratron® PAI*

Ertalyte® PET-PNylatron® PA

Acetron® POM*TIVAR® UHMW-PE

Semitron® ESdDuratron® PEI*Quadrant® PPSUQuadrant® PSU

Quadrant® PC

Quadrant® PPO

PVCProteus® PP

Sanalite® HDPE/PPLDPE

*Available in Semitron® static dissipative grades.

3,000,000LBS. SHIPPED WEEKLY WORLDWIDE

WE TAKE THE STRESS OUTAll statements, technical information and recommendations contained in this publication are presented in good faith, based upon tests believed to be reliable and practical field experience. The reader is cautioned, however, that Quadrant Engineering Plastic Products does not guarantee the accuracy or completeness of this information and it is the customer’s responsibility to determine the suitability of Quadrant’s products in any given application. Acetron, CleanStat, Corzan, Duraspin, Duratron, Erta, Ertacetal, Ertalene, Ertalon, Ertalyte, Extreme Materials, Fluorosint, Ketron, MC, Monocast, Novatron, Nylatrack, Nylatron, Polypenco, Proteus, Sanalite, Semitron, Techtron, TIVAR, Ultrawear and Vibratuf are registered trademarks of the Quadrant group of compa-nies. * Classix is a registered trademark of Invibio Ltd. Corp. * Rulon is a registered trademark of Saint Gobain Performance Plastics. * Torlon and Udel are regis-tered trademarks of Solvay Advanced Polymers. * Vespel, Delrin and Teflon are registered trademarks of E.I. DuPont. * Noryl and Lexan are registered trademarks of GE Plastics. * Celazole is a registered trademark of PBI Performance Products, Inc. * Kynar is a registered trademark of Arkema. * Corzan is a registered trademark of Noveon.

Design and content created by Quadrant Engineering Plastic Products and are protected by copyright law. Copyright © 2016 The Quadrant group of companies. All rights reserved.

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Quadrant EPP USA, Inc. : 2120 Fairmont Avenue I PO Box 14235 I Reading, PA 19612-4235Quadrant EPP Deutschland GmbH: Max-Planck-Straße 11 I 48691 Vreden I GermanyQuadrant EPP Asia Pacific Ltd. : 60 Ha Mei San Tsuen I Ping Shan YUEN LONG I NT Hong Kong

KETRON® PEEKThe industry’s first NORSOK M-710 certified stock shapes for oil, gas and petrochemical applications