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PROVISION FOR EPCIC FOR IFLTM
– PL 221, PL 218, PL 220, AND PL 238WORKPACK (PUNCH LIST CLOSE OUT AND POLYMER COUPON INSTALLATION)
601401/3004/C/PRC/1055 REV 0 / FEB 2015
A. REVISION STATUS LOG
Amendment
No.Page
Effective
DateDetails of Changes
Updated
By
A1 All 25.02.15 Issued for Comments MAI
0 N/A 02.03.15 Schedule, Manpower, Equipment, Tools and
Consumables Loading revised to reflect
Estimated Shut Down (ESD) date on 18th
March
2015
MAI
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PROVISION FOR EPCIC FOR IFLTM
– PL 221, PL 218, PL 220, AND PL 238WORKPACK (PUNCH LIST CLOSE OUT AND POLYMER COUPON INSTALLATION)
601401/3004/C/PRC/1055 REV 0 / FEB 2015
NO DESCRIPTION
1 INTRODUCTION √
1.1 PROJECT SUMMARY √
1.2 ORGANIZATION CHART √
2 SCOPE OF WORK √
3 JOB METHOD STATEMENT (JOB CARDS) WITH MANHOURS √
4 MANPOWER MOBILIZATION PLAN / LOADING √
5 ERECTION MATERIAL TAKE-OFF (MTO) √
6 EQUIPMENT, TOOLS AND CONSUMABLES LOADING √
7 DETAIL WORK SCHEDULE √
8 PROJECT SPECIFIC PROCEDURES (PSP) √
8.1 POLYMER COUPON INSTALLATION √
9 JOB HAZARD ANALYSIS √
10 APPENDIX √
10.1 APPENDIX A – PUNCH LIST √
10.2 APPENDIX B – P&ID AND ISO MARK-UP DRAWINGS FOR POLYMER COUPONINSTALLATION
√
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PROVISION FOR EPCIC FOR IFLTM
– PL 221, PL 218, PL 220, AND PL 238WORKPACK (PUNCH LIST CLOSE OUT AND POLYMER COUPON INSTALLATION)
601401/3004/C/PRC/1055 REV 0 / FEB 2015
1.0 INTRODUCTION
1.1 Project Summary
PCSB SKO IFL™ offshore installation campaign was successfully completed on 5 th December 2014. IFL were inserted through four (4) pipelines i.e. PL 238, PL 220, PL 218and PL 221. Interconnections of these pipelines between platforms are as follows:
a) PL 238 (WL-4 to WLP-C)b) PL 220 (WLP-A to WL-4)c) PL 218 (WL-123 to WLDP-B)d) PL 221 (WLDP-A to WL-123)
Apart from IFL™ installation through pipelines, corresponding topside piping modificationwas also part of APSM scope of work during that offshore installation campaign. In a tightschedule given the team has manageably prompted the task given and completed it on time.
However as other projects would engage in as well, there are some punch lists andadditional work to be done in conjunction with this West Lutong project. Generally, the taskor scope of work to be done in this 8-hour shutdown allocated by PCSB SKO this comingMarch 2015 is as below:
a) To close out remaining punch list (refer latest revision of punch list in Appendix A)b) To install polymer coupons at platform WLP-A and WLDP-A
The above scope of work will be spelled out deliberately later on in Chapter 2 – Scope ofWork
1.2 Definition
PCSB - Petronas Carigali Sdn BhdSKO - Sarawak OperationsIFL™ - In-Field Liner™ APSM - Anticorrosion Protective Systems (M)E&I - Electrical and Instrumentation
1st Pair
2nd Pair
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PROVISION FOR EPCIC FOR IFLTM
– PL 221, PL 218, PL 220, AND PL 238WORKPACK (PUNCH LIST CLOSE OUT AND POLYMER COUPON INSTALLATION)
601401/3004/C/PRC/1055 REV 0 / FEB 2015
1.3 Organization Chart
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ORGANIZATION CHART
PROVISION FOR EPCIC FOR IFL™ TECHNOLOGY ‐ PL 238, PL 220, PL 221 AND PL
MARCH 2015 SHUTDOWN
PAINTER TEAM
FIELD ENGINEER
MOHD AMIR IMRAN M. NOR
HP: +6019‐351 5470
QA / QC INSPECTOR
PROJECT MANAGER
SHAHARIN RAJAB
HP: +6019‐646 6248
CONSTRUCTION MANAGER
MOHD ZAMROS OMAR
HP: +6012‐209 9747
QA / QC MANAGER
MOHD PUAD MD LASIM
HP: +012‐235 3767
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PROVISION FOR EPCIC FOR IFLTM
– PL 221, PL 218, PL 220, AND PL 238WORKPACK (PUNCH LIST CLOSE OUT AND POLYMER COUPON INSTALLATION)
601401/3004/C/PRC/1055 REV 0 / FEB 2015
2.0 SCOPE OF WORK
2.1 General
This scope of work during comprises of onshore preparation and offshore hook up, testing,pre-commissioning and commissioning of the following:
a) Punch List Close Outb) Polymer Coupon Installation
2.2 Punch List Close Out
Punch list for this West Lutong IFL™ installation project was initiated on 4th December 2014
but then revised during punch list close out walk that was performed from 23th
– 25th
January2015.
The latest revision of punch list can be referred to Appendix A of this document. There aresome additional punch list items that were captured during last January site visit as well as theclosed out items.
The punch list is categorized as below for easier tracking and to classify further actions to betaken during this coming shutdown.
Punch List
PlatformTotal as of
04th
Dec 2014
Additional(23
th – 25
th
Jan 2015)
Total as of13
th Feb 2015
Closed Remaining
WLP-A 10 7 17 5 / 17 12 / 17
WL-4 16 3 19 4 / 19 15 / 19
WLP-C 14 2 16 9 / 16 7 / 16
WLDP-A 11 13 24 15 / 24 9 / 24
WL-123 4 2 6 1 / 6 5 / 6
WLDP-B 6 1 7 4 / 7 3 / 7
Total 61 28 89 38 / 89 51 / 89
From the table above, we can further segregate those remaining punch list items into pre-shutdown, shutdown and post-shutdown execution windows as tabulated below:
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PROVISION FOR EPCIC FOR IFLTM
– PL 221, PL 218, PL 220, AND PL 238WORKPACK (PUNCH LIST CLOSE OUT AND POLYMER COUPON INSTALLATION)
601401/3004/C/PRC/1055 REV 0 / FEB 2015
NO. PLATFORMAREA OF
CONCERNDESCRIPTION OF SCOPE OF WORK (SOW)
DRAWING NO (IN
APPENDIX B)REMARKS
1
WLP-C
Painting Touch up paintingEnd Connector at
Riser R5Pre SD
2 PaintingTouch up painting on 2" blind flange mated with 2" ball valve
PT No. 21150-PG10103-61440 Pre SD
3Polyken
TapeEnsure all flange joints are wrapped with Polyken Tape All Pre SD
4 I-rod Install I-rods at all pipe supports All Pre SD
1
WL-4
PaintingStencil piping line no. and directional flow arrow after touch
up painting at visible location
150-PG00001-61440X
50-PG00002-61440
50-VL00001-11440
50-VL00002-11440
Pre SD
2 PaintingTouch up painting on dent mark suspected occurred during
lifting50-VL00001-11440 Pre SD
3Polyken
TapeGrease back flange joints at manual valves All Pre SD
4Polyken
TapeEnsure all flange joints are wrapped with Polyken Tape All Pre SD
5 I-rod Install I-rods at all pipe supports All Pre SD
6Insulation
Flange Kit
Install IF washer at one (1) of the stud bolts near existing
Pressure Element (PE)150-PG00001-61440X Pre SD
1
WLP-A
PaintingTouch up painting, stencil piping line no. and directional flow
arrow after touch up painting at visible location
80-VL05005-11440
50-PG05007-61440Pre SD
2Polyken
Tape
Wrap Polyken Tape at four (4) flange joints (refer mark-up
drawing)
50-PG05007-61440
50-PG05008-61440Pre SD
3 I-rod Install I-rods at all pipe supports All Pre SD
4 U-bolt Install U-bolt and drill holes to be drilled at PS-76 50-PG05003-61440 Pre SD
5 U-bolt Properly tighten U-bolt at PS-105 50-PG05007-61440 Pre SD
6 U-boltRemove existing oversized U-bolts, and replace with 2"
accordingly
50-PG05002-61440
50-PG05007-61440
50-PG05008-61440
Pre SD
1 WLDP-A
Pressure
Gauge (PI
0512)
Depressurize pipeline and topside piping. Break 1" flange at
PI 0512 tie-in point of vent line. Install pre-fabricated 1" x
1/2" pipe spool, 1/2" monoflange Single Block and Bleed(SBB) valve and 1/2" NPT pressure gauge.
50-PG05008-61440 Shutdown
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PROVISION FOR EPCIC FOR IFLTM
– PL 221, PL 218, PL 220, AND PL 238WORKPACK (PUNCH LIST CLOSE OUT AND POLYMER COUPON INSTALLATION)
601401/3004/C/PRC/1055 REV 0 / FEB 2015
2Polymer
Coupon
Depressurize corresponding topside piping. Close 6" ball
valves (refer mark-up drawing in Appendix B) and isolate line
no. 150-PG05001-61440. Break flange and install five (5)
polymer coupons together with polymer coupon holder,
pressure gauge and fittings.
150-PG05001-61440
Polymer Coupon GA
Drawing
Shutdown
3 WLP-APolymer
Coupon
Depressurize corresponding topside piping. Close 6" ballvalves (refer mark-up drawing in Appendix B) and isolate line
no. 150-PG05001-61440. Break flange and install five (5)
polymer coupons together with polymer coupon holder,
pressure gauge and fittings.
150-PG05001-61440
Polymer Coupon GA
Drawing
Shutdown
4 WLP-C
Pressure
Element /
Transmitter
(PE 501)
Depressurize corresponding topside piping. Close ABV with
aid of Operations and close ball valves (refer mark-up
drawing in Appendix B). Break flange and install 2" Double
Block and and Bleed (DBB) Valve and PE 501.
150-PG10001-61440X Shutdown
1
WLDP-A
PaintingTouch up painting near pressure gauge PI 0506 and pipe
support WLDP-A-PS08-18.1150-PG05001-61440 Post SD
2 PaintingStencil piping line no. and directional flow arrow at visible
location50-PD05006-11440 Post SD
3Polyken
Tape
Wrap Polyken Tape at 2" ball valve flange joint at deck
penetration area50-PD05006-11440 Post SD
4 I-rod Install I-rods at all pipe supports All Post SD
5 Stud Bolt Stud bolt insufficient thread? 50-PD05006-11440 Post SD
1 WL-123 PaintingStencil piping line no. and directional flow arrow at visible
location
50-VL00001-1144050-VL00002-11440
50-PG00003-11440
50-PG00004-11440
50-PG00005-11440
50-PG00006-11440
Post SD
2 WL-123Polyken
TapeWrap Polyken Tape at flange joint of PI 0001 50-PG00003-61440 Post SD
3 WL-123 I-rod Install I-rods at all pipe supports All Post SD
1 WLDP-B PaintingStencil piping line no. and directional flow arrow at visible
location
150-PG06001-6143280-VL06025-11440
150-PL06024-61432
Post SD
2 WLDP-B I-rod Install I-rods at all pipe supports All Post SD
2.3 Polymer Coupon Installation
Polymer coupon is constructed as an online retrievable IFL™ monitoring system, in whichextraction of IFL™ inner layers are patterned into 20 mm diameter disc coupons and insertedin polymer coupon holder of ten (10) sets each.
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PROVISION FOR EPCIC FOR IFLTM
– PL 221, PL 218, PL 220, AND PL 238WORKPACK (PUNCH LIST CLOSE OUT AND POLYMER COUPON INSTALLATION)
601401/3004/C/PRC/1055 REV 0 / FEB 2015
These disc coupons will then be contacted with in-pipe products, or in this case gas, and itsaffects are analyzed and recorded over time as per disc coupon retrieval schedule.
Altogether ten (10) sets of polymer coupons shall be installed, five (5) each at platform WLDP-
A and WLP-A, exact location as per site photos below:
Polymer coupon installation procedure attached in Project Specific Procedure will guidethrough on how to install these polymer coupons during shutdown and precautions to betaken care of accordingly.
Polymercoupon location
Figure 1: Polymer coupon location at WLP-A
Figure 2: Polymer coupon location at WLDP-A
Polymercoupon location
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PROVISION FOR EPCIC FOR IFLTM
– PL 221, PL 218, PL 220, AND PL 238WORKPACK (PUNCH LIST CLOSE OUT AND POLYMER COUPON INSTALLATION)
601401/3004/C/PRC/1055 REV 0 / FEB 2015
3.0 JOB CARDS WITH MANHOURS (FOR SHUTDOWN ACTIVITIES)
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PLAN. MHRS
Rig up scaffolding at line no. 150‐PG‐05001‐61440 below polymer coupon area
Break flange at five (5) polymer coupon tie‐in points at line no. 150‐PG‐05001‐61440
Install and tie‐in / manual torque on five (5) polymer coupons at designated points
Line walk to check leak test using snoop liquid at five (5) polymer coupon flange joints
Total, Direct Man‐hours
REFERENCE DRAWINGS & DOCUMENTS
Dwrg / Doc No Drawing / Document Title
ISO Drawing
of
Line
No.
150
‐PG05001
‐61440
P&ID of Line No. 150‐PG05001‐61440
NOTES
PROJECT TITLE
JOBCARD ID NO
SYSTEM DESC. NA QC TEST REQUIRED NIL
DISCIPLINE TOPSIDE PIPING SPECIAL PPE NA
JOB DESCRIPTION To install / tie‐in five (5) 2" polymer coupons at line no. 150‐PG05001‐61440
SYSTEM NUMBER NA TYPE OF PERMIT CRITICAL PERMIT
WORK LOCATION WLDP‐A WORK AREA CELLAR DECK
JOBCARD DETAILS
TASK
NO TASK DESCRIPTION TRADE ACT MHRS
Qty Unit Unit Total
3 pax 3 9
1 RS 2 pax 5 10
CS 1 pax 2 2
RS 3 pax 2 2
31
DIRECT MAN‐HOUR SUMMARY
Contractor
Personnel
CS FE QC RS BP FW TOTAL
2 0 2 27 0 0 31.00
TOTAL
0 0 0 0 0 0
VRNDT PT
0.00
31.00
SPECIAL TOOLS, EQUIPMENTS AND CONSUMMABLES
SPECIAL TOOLS AND EQUIPMENTS SPECIAL CONSUMMABLES
Third Party
Personnel
BT IS CC
Qty UnitItems Descriptions Qty Unit Items Description
Rev
150‐PG05001
‐61440 2
B‐1005 2
STATUS
PROVISION FOR EPCIC FOR IFL™ TECHNOLOGY ‐ PL 221, PL 218, PL 238 AND PL 220
POLYMER COUPON INSTALLATION AND PUNCH LIST CLOSE OUT
WLDP‐A‐TS‐PC‐001
WORK VOL.
JOBCARD APPROVAL PREPARED BY APS(M) FEREVIEWED BY APS(M) CONSTRUCTION
MANAGER
ACCEPTED / APPRAISED BY PCSB-SKO
REP
STATUS
JOBCARD COMPLETION RECORDED BY PCSB-SKO CSR ACCEPTED / APPRAISED BY PCSB-SKO OPERATIONS
4
QC 1 pax 2 2
3 RS 3 pax 2 6
2 RS
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PLAN. MHRS
Break flange at PI 0512 tie‐in point
Tie‐in / manual torque on adapter spool and monoflange SBB together with IF kit,
ensure SBB is in 'close' position
Install pressure gauge (PI 0512) at 1/2" NPTF end of the monoflange SBB
Line walk to check leak test using snoop liquid at two (2) flange joints of PI 0512
Total, Direct Man‐hours
REFERENCE DRAWINGS & DOCUMENTS
Dwrg / Doc No Drawing / Document Title
ISO Drawing
of
Line
No.
50
‐PG05008
‐61440
P&ID of Line No. 50‐PG05008‐61440
NOTES
PROVISION FOR EPCIC FOR IFL™ TECHNOLOGY ‐ PL 221, PL 218, PL 238 AND PL 220
PROJECT TITLE POLYMER COUPON INSTALLATION AND PUNCH LIST CLOSE OUT
JOBCARD ID NO WLDP‐A‐TS‐PC‐002
SYSTEM DESC. NA QC TEST REQUIRED NIL
DISCIPLINE TOPSIDE PIPING SPECIAL PPE NA
JOB DESCRIPTION To install / tie‐in 1" x 1/2" adapter spool and 1/2" monoflange SBB
SYSTEM NUMBER NA TYPE OF PERMIT CRITICAL PERMIT
WORK LOCATION WLDP‐A WORK AREA CELLAR DECK
JOBCARD DETAILS
TASK
NO TASK DESCRIPTION TRADE
WORK VOL.ACT MHRS
Qty Unit Unit Total
2 RS 2 pax 1 2
21 RS 2 pax 1
4 CS 1 pax 1 1
QC 1 pax 1 1
RS 1 pax 1 1
8
DIRECT MAN‐HOUR SUMMARY
Contractor
Personnel
CS FE QC RS BP FW TOTAL
1 0 1 6 0 0 8.00
TOTAL
0 0 0 0 0 0
VRNDT PT
0.00
8.00
SPECIAL TOOLS, EQUIPMENTS AND CONSUMMABLES
SPECIAL TOOLS AND EQUIPMENTS SPECIAL CONSUMMABLES
Third Party
Personnel
BT IS CC
Qty UnitItems Descriptions Qty Unit Items Description
Rev
50‐PG05008
‐61440 1
P‐0035 3
STATUS
3 RS 1 pax 1 1
JOBCARD APPROVAL PREPARED BY APS(M) FEREVIEWED BY APS(M) CONSTRUCTION
MANAGER
ACCEPTED / APPRAISED BY PCSB-SKO
REP
STATUS
JOBCARD COMPLETION RECORDED BY PCSB-SKO CSR ACCEPTED / APPRAISED BY PCSB-SKO OPERATIONS
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PLAN. MHRS
Break flange at five (5) polymer coupon tie‐in points at line no. 150‐PG‐05001‐61440
Install and tie‐in / manual torque on five (5) polymer coupons at designated points
Line walk to check leak test using snoop liquid at five (5) polymer coupon flange joints
Total, Direct Man‐hours
REFERENCE DRAWINGS & DOCUMENTS
Dwrg / Doc No Drawing / Document Title
ISO Drawing
of
Line
No.
150
‐PG05001
‐61440
P&ID of Line No. 150‐PG05001‐61440
NOTES
PROVISION FOR EPCIC FOR IFL™ TECHNOLOGY ‐ PL 221, PL 218, PL 238 AND PL 220
PROJECT TITLE POLYMER COUPON INSTALLATION AND PUNCH LIST CLOSE OUT
JOBCARD ID NO WLP‐A‐TS‐PC‐001
SYSTEM DESC. NA QC TEST REQUIRED NIL
DISCIPLINE TOPSIDE PIPING SPECIAL PPE NA
JOB DESCRIPTION To install / tie‐in five (5) 2" polymer coupons at line no. 150‐PG05001‐61440
SYSTEM NUMBER NA TYPE OF PERMIT CRITICAL PERMIT
WORK LOCATION WLP‐A WORK AREA CELLAR DECK
JOBCARD DETAILS
TASK
NO TASK DESCRIPTION TRADE
WORK VOL.ACT MHRS
Qty Unit Unit Total
2 RS 3 pax 2 6
91 RS 3 pax 3
3 CS 1 pax 2 2
QC 1 pax 2 2
RS 3 pax 2 2
21
DIRECT MAN‐HOUR SUMMARY
Contractor
Personnel
CS FE QC RS BP FW TOTAL
2 0 2 17 0 0 21.00
TOTAL
0 0 0 0 0 0
VRNDT PT
0.00
21.00
SPECIAL TOOLS, EQUIPMENTS AND CONSUMMABLES
SPECIAL TOOLS AND EQUIPMENTS SPECIAL CONSUMMABLES
Third Party
Personnel
BT IS CC
Qty UnitItems Descriptions Qty Unit Items Description
Rev
150‐PG05001
‐61440 2
B‐1004 3
STATUS
JOBCARD APPROVAL PREPARED BY APS(M) FEREVIEWED BY APS(M) CONSTRUCTION
MANAGER
ACCEPTED / APPRAISED BY PCSB-SKO
REP
STATUS
JOBCARD COMPLETION RECORDED BY PCSB-SKO CSR ACCEPTED / APPRAISED BY PCSB-SKO OPERATIONS
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PLAN. MHRS
Break flange at PE 501 tie‐in point
Tie‐in / manual torque on 2" x 1/2" NPTF monoflange DBB at PE 501 tie‐in point together
with IF kit
Install pressure transmitter (PE 501) at 1/2" NPTF (Remarks: Unit Concept's work scope)
Line walk to check leak test using snoop liquid at flange and thread joint of PE 501
Total, Direct Man‐hours
REFERENCE DRAWINGS & DOCUMENTS
Dwrg / Doc No Drawing / Document Title
ISO Drawing
of
Line
No.
150
‐PG10001
‐61440X
P&ID of Line No. 150‐PG10001‐61440X
NOTES
PROVISION FOR EPCIC FOR IFL™ TECHNOLOGY ‐ PL 221, PL 218, PL 238 AND PL 220
PROJECT TITLE POLYMER COUPON INSTALLATION AND PUNCH LIST CLOSE OUT
JOBCARD ID NO WLP‐C‐TS‐PC‐001
SYSTEM DESC. NA QC TEST REQUIRED NIL
DISCIPLINE TOPSIDE PIPING SPECIAL PPE NA
JOB DESCRIPTION To install 2" x 1/2" NPTF monoflange DBB
SYSTEM NUMBER NA TYPE OF PERMIT CRITICAL PERMIT
WORK LOCATION WLP‐C WORK AREA CELLAR DECK
JOBCARD DETAILS
TASK
NO TASK DESCRIPTION TRADE
WORK VOL.ACT MHRS
1 RS 2 pax 2 4
Qty Unit Unit Total
2 RS 2 pax 2 4
4 CS 1 pax 1 1
3 N/A pax
QC 1 pax 1 1
RS 2 pax 1 2
12
DIRECT MAN‐HOUR SUMMARY
Contractor
Personnel
CS FE QC RS BP FW TOTAL
1 0 1 10 0 0 12.00
TOTAL
0 0 0 0 0 0
VRNDT PT
0.00
12.00
SPECIAL TOOLS, EQUIPMENTS AND CONSUMMABLES
SPECIAL TOOLS AND EQUIPMENTS SPECIAL CONSUMMABLES
Third Party
Personnel
BT IS CC
Qty UnitItems Descriptions Qty Unit Items Description
Rev
150‐PG10001
‐61440X 1
B‐0033 3
STATUS
JOBCARD APPROVAL PREPARED BY APS(M) FEREVIEWED BY APS(M) CONSTRUCTION
MANAGER
ACCEPTED / APPRAISED BY PCSB-SKO
REP
STATUS
JOBCARD COMPLETION RECORDED BY PCSB-SKO CSR ACCEPTED / APPRAISED BY PCSB-SKO OPERATIONS
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PROVISION FOR EPCIC FOR IFLTM
– PL 221, PL 218, PL 220, AND PL 238WORKPACK (PUNCH LIST CLOSE OUT AND POLYMER COUPON INSTALLATION)
601401/3004/C/PRC/1055 REV 0 / FEB 2015
4.0 MANPOWER MOBILIZATION PLAN / LOADING
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PROVISION FOR EPCICFOR IFL™ ‐ PL 221, PL 218, PL 220 AND PL 238
MANPOWER LOADING FOR POLYMER COUPON INSTALLATION AND PUNCH LIST CLOSE OUT
9‐Mar 10‐Mar 11‐Mar 12‐Mar 13‐Mar 14‐Mar 15‐Mar 16‐Mar 17‐Mar 18‐Mar 19‐Mar 20‐Mar 21‐Mar 22‐Mar 23‐Mar
A Location: WLP‐C
1 Construction Superintendent 1 1 1 1
2 Field Engineer 2 2 2 2
3 G ener al Supervisor 1 1 1 1
4 Painting Inspector 1 1 1 1
5 Scaffolding Foreman cum Inspector 1 1 1 1
6 Rigger Foreman 1 1 1 1
7 Rigger / Scaffolder 4 4 4 4
8 Painter 4 4 4 4
B Location: WL‐4
1 Construction Superintendent 1 1 1 0.5
2 Field Engineer 2 2 2 1
3 Ge ner al Supervisor 1 1 1 0.5
4 Painting Inspector 1 1 1 0.5
5 Scaffolding Foreman cum Inspector 1 1 1 0.5
6 Rigger Foreman 1 1 1 0.5
7 Rigger / Scaffolder 4 4 4 2
8 Painter 4 4 4 2
C Location: WLP‐A
1 Construction Superintendent 0.5 0.5 0.5 0.5 0.5
2 Field Engineer 1 1 1 1 1
3 G ener al Supervisor 0.5 0.5 0.5 0.5 0.5
4 Painting Inspector 0.5 0.5 0.5 0.5 0.5
5 Scaffolding Foreman cum Inspector 0.5 0.5 0.5 0.5 0.5
6 Rigger Foreman 0.5 0.5 0.5 0.5 0.5
7 Rigger / Scaffolder 2 2 2 2 2
8 Painter 2 2 2 2 2
D Location: WLDP‐A
1 Construction Superintendent 0.5 0.5 0.5 0.5 0.5 0.5
2 Field Engineer 1 1 1 1 1 1
3 G en er al Supervisor 0.5 0.5 0.5 0.5 0.5 0.5
4 Painting Inspector 0.5 0.5 0.5 0.5 0.5 0.5
5 Scaffolding Foreman cum Inspector 0.5 0.5 0.5 0.5 0.5 0.5
6 Rigger Foreman 0.5 0.5 0.5 0.5 0.5 0.5
7 Rigger / Scaffolder 2 2 2 2 2 2
8 Painter 2 2 2 2 2 2
E Location: WL‐123
1 Construction Superintendent 1
2 Field Engineer 2
3 G ener al Supervisor 1
4 Painting Inspector 1
5 Scaffolding Foreman cum Inspector 1
6 Rigger Foreman 1
7 Rigger
/
Scaffolder 48 Painter 4
F Location: WLDP‐B
1 Construction Superintendent
2 Field Engineer
3 G ener al Supervisor
4 Painting Inspector
5 Scaffolding Foreman cum Inspector
6 Rigger Foreman
7 Rigger / Scaffolder
8 Painter
Total Manhours 0 15 15 15 15 15 15 15 15 15 15 15 15 15 15
DESCRIPTION / CATEGORYITEM Week 1 Week 2
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PROVISION FOR EPCICFOR IFL™ ‐ PL 221, PL 218, PL 220 AND PL 238
MANPOWER LOADING FOR POLYMER COUPON INSTALLATION AND PUNCH LIST CLOSE OUT
A Location: WLP‐C
1 Construction Superintendent
2 Field Engineer
3 G ener al Supervisor
4 Painting Inspector
5 Scaffolding Foreman cum Inspector
6 Rigger Foreman
7 Rigger / Scaffolder
8 P ai nt er
B Location: WL‐4
1 Construction Superintendent
2 Field Engineer
3 G ener al Supervisor
4 Painting Inspector
5 Scaffolding Foreman cum Inspector
6 Rigger Foreman
7 Rigger / Scaffolder
8 P ai nt er
C Location: WLP‐A
1 Construction Superintendent
2 Field Engineer
3 G ener al Supervisor
4 Painting Inspector
5 Scaffolding Foreman cum Inspector
6 Rigger Foreman
7 Rigger / Scaffolder
8 P ai nt er
D Location: WLDP‐A
1 Construction Superintendent
2 Field Engineer
3 G ener al Supervisor
4 Painting Inspector
5 Scaffolding Foreman cum Inspector
6 Rigger Foreman
7 Rigger / Scaffolder
8 P ai nt er
E Location: WL‐123
1 Construction Superintendent
2 Field Engineer
3 G ener al Supervisor
4 Painting Inspector
5 Scaffolding Foreman cum Inspector
6 Rigger Foreman
7 Rigger
/
Scaffolder8 P ai nt er
F Location: WLDP‐B
1 Construction Superintendent
2 Field Engineer
3 G ener al Supervisor
4 Painting Inspector
5 Scaffolding Foreman cum Inspector
6 Rigger Foreman
7 Rigger / Scaffolder
8 P ai nt er
Total Manhours
DESCRIPTION / CATEGORYITEM
pax 48
pax 96
pax 48
pax 48
pax 48
pax 48
pax 192
pax 192
pax 42pax 84
pax 42
pax 42
pax 42
pax 42
pax 168
pax 168
pax 30
pax 60
pax 30
pax 30
pax 30
pax 30
pax 120
pax 120
pax 36
pax 72
pax 36
pax 36
pax 36
pax 36
pax 144
pax 144
pax 0
pax 0
pax 0
pax 0
pax 0
pax 0
pax 0pax 0
pax 0
pax 0
pax 0
pax 0
pax 0
pax 0
pax 0
pax 0
pax 2340
Un it T ota l MH
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PROVISION FOR EPCIC FOR IFLTM
– PL 221, PL 218, PL 220, AND PL 238WORKPACK (PUNCH LIST CLOSE OUT AND POLYMER COUPON INSTALLATION)
601401/3004/C/PRC/1055 REV 0 / FEB 2015
5.0 ERECTION MATERIAL TAKE-OFF (MTO)
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MR NO. DATE QTY UNIT RCVD QTY
PROVISION FOR EPCICFOR IFL™ ‐ PL 221, PL 218, PL 220 AND PL 238ERECTION MATERIAL TAKE‐OFF (MTO) FOR POLYMER COUPON INSTALLATION AND PUNCH LIST CLOSE OUT
MATERIAL REQUISITION
DESCRIPTIONITEM LOCATION /
PLATFORM DRAWING NO. TAG NO.
O/S QTY RCVD
DATE
LABUAN / MIRI
5 I‐rod, 6" x 11 mm thk WLP‐C 11/2/15 5 ea
6 I‐rod, 2" x 11 mm thk WLP‐C 11/2/15 4 ea
7 I‐rod, 6" x 11 mm thk WLDP‐A 11/2/15 6 ea
8 I‐rod, 2" x 11 mm thk WLDP‐A 11/2/15 11 ea
9 I‐rod, 6" x 11 mm thk WL‐123 11/2/15 1 ea
10 I‐rod, 2" x 11 mm thk WL‐123 11/2/15 9 ea
11 I‐rod,
6"
x 11
mm
thk WLDP
‐B 11/2/15 2 ea
12 I‐rod, 2" x 11 mm thk WLDP‐B 11/2/15 6 ea
F U‐Bolts
1 U‐bolt c/w sleeve and 4 hex. nuts, for 6" pipe WLP‐A 11/2/15 3 ea
2 U‐bolt c/w sleeve and 4 hex. nuts, for 2" pipe WLP‐A 11/2/15 10 ea
3 U‐bolt c/w sleeve and 4 hex. nuts, for 6" pipe WL‐4 11/2/15 1 ea
4 U‐bolt c/w sleeve and 4 hex. nuts, for 2" pipe WL‐4 11/2/15 12 ea
5 U‐bolt c/w sleeve and 4 hex. nuts, for 6" pipe WLP‐C 11/2/15 5 ea
6 U‐bolt c/w sleeve and 4 hex. nuts, for 2" pipe WLP‐C 11/2/15 4 ea
7 U‐bolt c/w sleeve and 4 hex. nuts, for 6" pipe WLDP‐A 11/2/15 6 ea
8 U‐bolt c/w sleeve and 4 hex. nuts, for 2" pipe WLDP‐A 11/2/15 11 ea
9 U‐bolt c/w sleeve and 4 hex. nuts, for 6" pipe WL‐123 11/2/15 1 ea
10 U‐bolt c/w sleeve and 4 hex. nuts, for 2" pipe WL‐123 11/2/15 9 ea
11 U‐bolt c/w sleeve and 4 hex. nuts, for 6" pipe WLDP‐B 11/2/15 2 ea
12 U‐bolt c/w sleeve and 4 hex. nuts, for 2" pipe WLDP‐B 11/2/15 6 ea
G ICCP and corresponding fittings
1 ICCP, single
core,
1C,
25
mm2 WLP
‐A 24/2/15 100 m
lg
2 Cable lugs WLP‐A 24/2/15 8 pcs
3 Cable glands WLP‐A 24/2/15 4 pcs
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PROVISION FOR EPCIC FOR IFLTM
– PL 221, PL 218, PL 220, AND PL 238WORKPACK (PUNCH LIST CLOSE OUT AND POLYMER COUPON INSTALLATION)
601401/3004/C/PRC/1055 REV 0 / FEB 2015
6.0 EQUIPMENT, TOOLS AND CONSUMABLES LOADING
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PROVISION FOR EPCICFOR IFL™ ‐ PL 221, PL 218, PL 220 AND PL 238
EQUIPMENT, TOOLS AND CONSUMABLES LOADING FOR POLYMER COUPON INSTALLATION AND PUNCH LIST CLOSE OUT
A Cargo Carrying Unit
1 Cargo Container 4' x 4' x 4' c/w 4 Legged Sling
2 Cargo Basket 12' x 4' x 4' c/w 4 Legged Sling
B Scaffolding Equipment
1 Scaffolding c/w Clamps, Plank etc.
C L ifting & Positioning Equipment
1 Beam Clamp ‐ 3.0 MT
2 Chain Block ‐ 1.5 MT
3 Chain Block ‐ 3.0 MT
4 Lever Block ‐ 1.5 MT
5 Lever Block ‐ 3.0 MT
6 W ebbi ng
Sling ‐
1.5
MT7 W ebbi ng Sling ‐ 2.0 MT
8 W ebbi ng Sling ‐ 3.0 MT
9 Shackle s ‐ 1.5 MT
10 Shackles ‐ 2.0 MT
11 Shackles ‐ 3.0 MT
1 2 Bo dy Harness
D F it te r Tools of Trade
1 H amm er Wrench ‐ 22 mm
2 H amm er Wrench ‐ 27 mm
3 Combination Spanner ‐ Various Sizes
4 M an ua l Torque Wrench ‐ 22 mm
5 M an ua l Torque Wrench ‐ 27 mm
6 C rowbar
7 Imp act Hammer
8 Drill Machine ‐ Battery Operated
9 Screw Drivers ‐ Various Sizes
E Consumables
1 M ani la Rope, 5/8"
2 Mas ki ng Tape, 2"
3 Te flo n Tape
4 WD 40 ‐ 328 ml / can
5 Sand Paper
6 Co tt on Rag
7 Dust Mask
8 Scaffolder Gloves
9 Snoop Test Detector ‐ 8 oz / bottle
10 Polyken Tape, 4"
11 Polyken Tape, 2"
12 Grease
13 Garbage Bag
F Paints and Related Consumables for Touch Up
Painting
1 Jotun Hardtop AS White
2 Jotun Hardtop AS Yellow
3 Jotun Hardtop AS Black
4 Jotun Hardtop AS Brown
5 Jotun Hardtop AS Red
6 T hi nner 606
7 Paint Roller Handle
8 Spare Roller
9 Paint Tray
10 2" Paint Brush
11 Sticker for Stencil
12 Scrapper
13 C oppe r Hand Brush
G Sa fe ty Equipment
1 Barricade Tape
2 H2S EBS
3 H2S Detector
4 Wa lk ie Talkie
5 First Aid Kit
Total Quantity
DESCRIPTION / CATEGORYITEM28‐Ma r 2 9‐Mar
1
1
2
2
2
2
2
2
22
2
4
4
4
6
4
4
2
2
2
1
4
1
1
1
1
2
10
200
20
2
3
1
5
5
5
2
3
3
3
1
1
2
8
3
8
10
16
8
20
3
12
17
5
2
441
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PROVISION FOR EPCIC FOR IFLTM
– PL 221, PL 218, PL 220, AND PL 238WORKPACK (PUNCH LIST CLOSE OUT AND POLYMER COUPON INSTALLATION)
601401/3004/C/PRC/1055 REV 0 / FEB 2015
7.0 DETAIL WORK SCHEDULE
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ID Task Name Duration Start Finish
61 Install missing U-bolts 1 day Thu 19/3/15 Fri 20/3/15
62 Dismantle scaffolding 1 day Sat 21/3/15 Sun 22/3/15
63 Backload to vessel 0.5 days Sun 22/3/15 Sun 22/3/15
64 WL-123 3 days Sun 22/3/15 Wed 25/3/15
65 Lifting scaffolding sets to WL-123 0.5 days Sun 22/3/15 Mon 23/3/15
66 Rig up scaffolding at vent line no.50-VL00001-11440
0.5 days Mon 23/3/15 Mon 23/3/15
67 Stencil piping line no. and directional flow at line no.50-VL00001-11440, 50-VL00002-11440,50-PG00003-11440, 50-PG00004-11440,50-PG00005-11440, 50-PG00006-11440
1 day Mon 23/3/15 Tue 24/3/15
68 Wrap flange joints with Polyken Tape 1 day Mon 23/3/15 Tue 24/3/15
69 Install i-rods at all pipe supports 1 day Mon 23/3/15 Tue 24/3/15
70 Dismantle scaffolding 0.5 days Tue 24/3/15 Wed 25/3/15
71 Backload to vessel 0.5 days Wed 25/3/15 Wed 25/3/15
72 WLDP-B 3 days Wed 25/3/15 Sat 28/3/15
73 Lifting scaffolding sets to WLDP-B 0.5 days Wed 25/3/15 Thu 26/3/15
74 Rig up scaffolding 0.5 days Thu 26/3/15 Thu 26/3/15
75 Stencil piping line no. and directional flow at line no.150-PG06001-61432, 80-VL06025-11440,150-PL06024-61432
1 day Thu 26/3/15 Fri 27/3/15
76 Install i-rods at all pipe supports 1 day Thu 26/3/15 Fri 27/3/15
77 Dismantle scaffolding and load out to Labuan 1 day Fri 27/3/15 Sat 28/3/15
T W T F S S M T W T F S S M T W T F S S M T W T F S S M T W T'15 8 Feb '15 15 Feb '15 22 Feb '15 1 Mar '15
Task
Progress
Milestone
Summary
Rolled Up Task
Rolled Up Milestone
Rolled Up Progress
Split
External Tasks
Project Summary
Group By Summary
Deadline
Page 2
Project: Schedule for Punch List CloseDate: Mon 2/3/15
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PROVISION FOR EPCIC FOR IFLTM
– PL 221, PL 218, PL 220, AND PL 238WORKPACK (PUNCH LIST CLOSE OUT AND POLYMER COUPON INSTALLATION)
601401/3004/C/PRC/1055 REV 0 / FEB 2015
8.0 PROJECT SPECIFIC PROCEDURES (PSP)
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PROVISION FOR EPCIC FOR IFLTM
– PL 221, PL 218, PL 220, AND PL 238POLYMER COUPON INSTALLATION
601401/3004/C/PRC/1056 REV 0 / FEB 2015
A. REVISION STATUS LOG
Amendment
No.Page
Effective
DateDetails of Changes
Updated
By
A1 All 23.02.15 Issued for Comments MAI
0 Nil 02.03.15 Issued for Approval MAI
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PROVISION FOR EPCIC FOR IFLTM
– PL 221, PL 218, PL 220, AND PL 238POLYMER COUPON INSTALLATION
601401/3004/C/PRC/1056 REV 0 / FEB 2015
TABLE OF CONTENTS
1.0 INTRODUCTION .............................................................................................................. 4
2.0
RESPONSIBILITY ............................................................................................................ 4
3.0 REFERENCES ................................................................................................................. 4
4.0 DEFINITIONS ................................................................................................................... 4
5.0 PROCEDURE DETAILS .................................................................................................. 5
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PROVISION FOR EPCIC FOR IFLTM
– PL 221, PL 218, PL 220, AND PL 238POLYMER COUPON INSTALLATION
601401/3004/C/PRC/1056 REV 0 / FEB 2015
1.0 INTRODUCTION
This procedure outlines the specific job steps only on pre-assemble and installation ofpolymer coupon at offshore. One (1) set of polymer coupon consists of parts as follows:
a) 2” x 600# WNRF Flanged Access Fitting b) Heavy Duty Cover complete with Pressure Gaugec) Disk Rack Coupon Holder Body and Coverd) 10 nos of Disc Coupons
Detail Material Take-Off (MTO) of Polymer Coupon assembly can be referred to Appendix A – Polymer Coupon General Arrangement Drawing
2.0 RESPONSIBILITY
2.1 Project Management Team (PMT)
Briefly explain on the task to be done, expectation, safety precautions and adviseteam on technical requirements highlighted by client.
2.2 General Supervisor
Oversee installation activity from preparation to commissioning work in terms ofnecessity of scaffolding, manpower, ensure erection material availability andsufficiency.
2.3 Rigger
With respect to the onshore pre-assembly of the polymer coupon set, riggershall, by means of appropriate tools, tighten all the parts together and leave onlythe bolt tightening part that has to be done on site / offshore.
Upon arrival of materials and erection of scaffolding, if necessary, for installationaccess, rigger is responsible to rig up the pre-assembled polymer coupon sets atthe designated area and subsequently tighten corresponding stud bolts at flange joints.
3.0 REFERENCES
3.1 CSP-13 - Bolt Tightening Procedure3.2 601401/3002/E/DOC/1007 - Specification for Polymer Coupon3.3 601401/3004/C/PRC/1023 - Scaffolding Procedure3.4 601401/3004/C/PRC/1046 - Leak Test Procedure
4.0 DEFINITIONS
CSP - Carigali Standard Procedure
CSR - Client Site RepresentativeSOR - Site Operations Representative
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PROVISION FOR EPCIC FOR IFLTM
– PL 221, PL 218, PL 220, AND PL 238POLYMER COUPON INSTALLATION
601401/3004/C/PRC/1056 REV 0 / FEB 2015
5.0 PROCEDURE DETAILS
5.1 Assembly of Polymer Coupon
5.1.1 Polymer coupon is initially assembled onshore to minimize working activity offshoreduring shutdown window. All ten (10) polymer coupon sets, five (5) each for platformWLDP-A and WLP-A respectively, whose parts are tightened together with referenceof Polymer Coupon General Arrangement Drawing.
5.1.2 All threads shall be applied with grease before installation in order to avoid corrosionthat may make them difficult to be loosened during disc coupon retrieving process.
5.2 Installation of Polymer Coupon
5.2.1 As provisions for polymer coupon tie-in, 6” pipe with 2” flangeolet has been fabricatedand installed on-site. Flange type connection gives an easier maintenance and disccoupon retrieving process rather than welded type.
5.2.2 At all time, Personnel Protective Equipment (PPE) shall be put on to ensure safety ofpersonnel.
5.2.3 Permit applicant shall prepare the Job Hazard Analysis (JHA) and Permit-To-Work(PTW). This shall be verified by CSR and approved by SOR of respective platformsprior to work execution.
5.2.4 Scaffolding shall be erected when working at height. General Supervisor shall instructthe Rigger Foreman and team on exact task to be done and job area intended.
5.2.5 Scaffolding erection shall be executed adhering to 601401/3004/C/PRC/1023 – Scaffolding Procedure
5.2.6 Appointed riggers shall check on the tools availability and compatibility before use.Manual torque wrench with appropriate size is to be provided to tighten all stud boltsat flange joints as per CSP requirements.
5.2.7 Prior to tightening the stud bolts, marking in-line with series of inlet bores of disc rackcoupon holder shall be prepared with permanent marker at visible location, preferablyat the heavy duty cover. This marking is anticipated to guide and ensure the inletbores are facing the product flow direction.
5.2.8 All threads shall be applied with grease before installation in order to avoid corrosionthat may make them difficult to be loosened during disc coupon retrieving process.
5.2.9 Pressure Gauge (PG) shall be installed with its dial facing towards readable andvisible position whereby it is easier for the Operations to take the reading.
5.2.10 It is also to ensure that all polymer coupons are installed according to polymercoupon part / identification number as per isometric drawings. Identification plateshall be tied anywhere visible at the polymer coupon body using aluminium wire.
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PROVISION FOR EPCIC FOR IFLTM
– PL 221, PL 218, PL 220, AND PL 238POLYMER COUPON INSTALLATION
601401/3004/C/PRC/1056 REV 0 / FEB 2015
5.3 Service Leak Test
5.3.1 During pre-commissioning and upon introduction of product, polymer coupon flangeand thread joints shall be tested with leak test liquid detector.
5.3.2 Appointed QC Inspector shall execute the leak test and it is witnessed by client’srepresentative. Any built-up bubbles produced due to potential leaks shall be visuallymonitored and inspected for five (5) minutes.
5.3.3 Details on leak test methods can be referred to 601401/3004/C/PRC/1046 – LeakTest Procedure
5.3.4 Upon completion of service leak test, area between mating flanges shall be filled upwith sufficient grease to protect stud bolts and gaskets. Flange joints are thenwrapped with Polyken Tape.
5.4 Housekeeping
5.4.1 Riggers are to make sure all unused erection materials, tools and consumables aresecured and well-kept in intended containers / packing. General Supervisor needs tocheck the cleanliness of working place before leaving the worksite.
5.4.2 Housekeeping shall be done every end of the day and work completion.
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PROVISION FOR EPCIC FOR IFLTM
– PL 221, PL 218, PL 220, AND PL 238WORKPACK (PUNCH LIST CLOSE OUT AND POLYMER COUPON INSTALLATION)
601401/3004/C/PRC/1055 REV 0 / FEB 2015
9.0 JOB HAZARD ANALYSIS (JHA)
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JOB HAZARD ANALYSIS [JHA] WORKSHEET
HA NO. PTW NO WORK PERMIT TYPE HOT/ COLD
ACILITY LOCATION SPECIFIC WORKSTATION
QUIPMENT NO. WORKDESCRIPTION
To conduct rigging and slinging work for lifting activity
JOBSTEP
DESCRIPTION OF JOB STEP POTENTIAL HAZARDPOTENTIAL
CONSEQUENCESCONTROL BARRIERS ACTION PARTY RECOVERY BARRIERS ACTION PARTY
age 1
1 Preparation of PTW
Fail to identify allthe potentialhazard associatedwith the activity
Incident may occurand personnel may getinjured
1. Personnel applying the PTW musthave PTW training
2. Competent personnel to conduct theoperation
1. Constantly up-dating JHA
2To conduct visual/pre inspection of
lifting equipment
Pinch point
Sharp object
Congested workingarea
Pinch point
Sharp object
Congested workingarea
1. Ensure lifting accessoriestagged/marked with SWL, ID no,
valid certificate and in good condition2. Replace unsuitable lifting gear
1. Medical attention
2.
Wear hand gloves
3Barricade lifting area and put up
lifting signage
Congested workingarea
Trespassing by 3rdparty.
Finger injury
Body injury1.
To put up adequate signage2.
Clear emergency escape route1.
Proper communication2.
Medical attention
4Move load to be lifted to crane
lifting radius/reach
Manual handling Heavy Equipment
Dropped object
Miscommunication
Back injury / Musclespasm
Hand injury
Body injury
1. Use hand glove2. Use “Buddy “ system and correct
lifting technique3. Aware of pinch point
1.
Using proper PPE2.
Standby first aid kit3. Proper & clear communication
5 To attach load to hook Pinch point
Sharp object Finger injury 1. Proper hooking and follow lifting
procedure1.
Medical attention2. Wear hand gloves
6 To lift up loads/equipment
Adverse weather /rough sea
Swinging load Suspended load
Load moves out ofcontrol
Dropped objects /property damage
1. Do lifting during good weather2. Assign banksman3. Follow lifting procedure
1. Medical attention2. Use proper PPE3. Experienced banksman
7Guide load to landing position
(using tagline) & unhook load uponlanding
Suspended load Dropped objects Swinging load
Body injury Struck by moving
object
1.
Do lifting during good weather2. Follow lifting procedure
1.
Wear hand gloves2. Medical attention3. Clear communication
8 Housekeeping Loose tools and
materials scatteredat work area
Slip, trip & fall1. Ensure loosed tools & materials are
removed & kept in proper place – tool box/open tray
1. First aid2. Restore work area to safe condition
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age 2
PRE-PREPARED JHA PREPARED BY
DATE
Name(s) Designation
JHA APPROVAL DURING PTW APPLICATION
WORK LEADER APPROVED BY
NAME NAME
DESIGNATION DESIGNATION PRODUCTION SUPERVISOR / MAINTENANCE SUPERVISOR/OIM
SIGNATURE SIGNATURE
DATE DATE
ORK TEAM (CONFIRMATION THAT JHA HAS BEEN COMMUNICATED TO WORK TEAM AS PART OF PRE-JOB/TOOLBOX MEETING)
Name(s) Designation Signature Name(s) Designation Signature
JHA NO.
PTW NO
WORK PERMIT TYPE
FACILITY
LOCATION
SPECIFIC WORKSITE
EQUIPMENT NO.
WORK DESCRIPTION
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age 3
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JOB HAZARD ANALYSIS [JHA] WORKSHEET
HA NO. e.g. 1234/JHA (JHA No. shall follow PTW No. f ollowed by ‘/JHA’)
PTW NO e.g. 1234 WORK PERMIT TYPE HOT/ COLD
ACILITY (as written in PTW) LOCATION (as written in PTW) SPECIFIC WORKSTATION (as written in PTW)
QUIPMENT NO. (as written in PTW) WORKDESCRIPTION
Dismantling Of scaffolding
NOTE. JHA shall be applicable for all work activities which requires PTW.. The pre-prepared JHA and JHA prompters will be used as a reference/guide during the development of JHA.. Personnel carrying out the work shall be fully familiar with the written Work/Operating Procedures developed for the job. The Work/Operating Procedures shall describe, in step-by-step instructions, the correct method of executing the specified work.. Prior to commencement of work (after PTW has been approved), the task-specific JHA shall be discussed amongst all personnel involved in the execution; and requirements contained therein shall be fully understood and agreed by a ll involved
personnel.
age 1
JOBSTEP
DESCRIPTION OF JOB STEPPOTENTIAL
HAZARDPOTENTIAL CONSEQUENCES CONTROL BARRIERS ACTION PARTY RECOVERY BARRIERS ACTION PARTY
1Climb up ladder and scaffoldings
that required to be dismantled. Slip and fall Personnel injury
1. Areas beneath platforms where equipmentor materials could fall will be provided withbarriers, nets or other equipment to protectpersons underneath or prevent personsaccessing hazardous areas.
2.
Proper PPE (Safety Helmet, Safety Shoes,Safety Glass, Glove, safety harness)
3. Secure tool and equipment used4. Barricade and signages5. The use and storage of equipment and / or
materials at height will be kept to aminimum.
6. All hand tools, portable electrical equipmentwill be secured such as to preventunintentional fall during storage and / oruse.
7. Areas beneath platforms where materialscould fall will be provided with barriers, netsor other equipment to protect personsunderneath or prevent persons accessingareas.
1. Medic/ First Aider onstandby
2. ERP
2Remove securing tie-down wires
and timber planks.
Hand/finger caught
in or struck by
scaffold material.
Personnel hand cuts
1. Areas beneath platforms where equipmentor materials could fall will be provided withbarriers, nets or other equipment to protectpersons underneath or prevent personsaccessing hazardous areas.
2. Proper PPE (Safety Helmet, Safety Shoes,Safety Glass, Glove, safety harness)
3. Secure tool and equipment used4. Barricade and signages5. The use and storage of equipment and / or
materials at height will be kept to aminimum.
6. All hand tools, portable electrical equipmentwill be secured such as to preventunintentional fall during storage and / oruse.
7.
Areas beneath platforms where materials
1. Medic/ First Aider onstandby
2. ERP
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age 2
JOBSTEP
DESCRIPTION OF JOB STEPPOTENTIAL
HAZARDPOTENTIAL CONSEQUENCES CONTROL BARRIERS ACTION PARTY RECOVERY BARRIERS ACTION PARTY
could fall will be provided with barriers, netsor other equipment to protect personsunderneath or prevent persons accessingareas.
3
Handling and transfer of timber
planks from height down to deck
area.
Timber slip and
fall. Personnel head injury
1. Areas beneath platforms where equipmentor materials could fall will be provided withbarriers, nets or other equipment to protectpersons underneath or prevent personsaccessing hazardous areas.
2. Proper PPE (Safety Helmet, Safety Shoes,Safety Glass, Glove, safety harness)
3.
Secure tool and equipment used4. Barricade and signages5. The use and storage of equipment and / or
materials at height will be kept to a
minimum.6. All hand tools, portable electrical equipmentwill be secured such as to preventunintentional fall during storage and / oruse.
7. Areas beneath platforms where materialscould fall will be provided with barriers, netsor other equipment to protect personsunderneath or prevent persons accessingareas.
1. Medic/ First Aider onstandby
2.
ERP
4Removing and handling of couplers
and tubes at height.
Off balance and fall
from height, falling
of tubes and
couplers.
Personnel severe injury
1. Areas beneath platforms where equipmentor materials could fall will be provided withbarriers, nets or other equipment to protectpersons underneath or prevent personsaccessing hazardous areas.
2. Proper PPE (Safety Helmet, Safety Shoes,Safety Glass, Glove, safety harness)
3. Secure tool and equipment used4. Barricade and signages5. The use and storage of equipment and / or
materials at height will be kept to aminimum.
6. All hand tools, portable electrical equipmentwill be secured such as to prevent
unintentional fall during storage and / oruse.
7. Areas beneath platforms where materialscould fall will be provided with barriers, netsor other equipment to protect personsunderneath or prevent persons accessingareas.
1. Medic/ First Aider onstandby
2. ERP
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age 3
JOBSTEP
DESCRIPTION OF JOB STEPPOTENTIAL
HAZARDPOTENTIAL CONSEQUENCES CONTROL BARRIERS ACTION PARTY RECOVERY BARRIERS ACTION PARTY
5Remove the last main standards of
scaffoldings
Off balance and fall
from height, falling
of tubes and
couplers.
Personnel severe injury
1. Areas beneath platforms where equipmentor materials could fall will be provided withbarriers, nets or other equipment to protectpersons underneath or prevent personsaccessing hazardous areas.
2. Proper PPE (Safety Helmet, Safety Shoes,Safety Glass, Glove, safety harness)
3. Secure tool and equipment used4. Barricade and signages5. The use and storage of equipment and / or
materials at height will be kept to aminimum.
6. All hand tools, portable electrical equipmentwill be secured such as to preventunintentional fall during storage and / oruse.
7.
Areas beneath platforms where materialscould fall will be provided with barriers, netsor other equipment to protect personsunderneath or prevent persons accessingareas.
1. Medic/ First Aider onstandby
2. ERP
6Manual handling of scaffolding
material to laydown/storage area
Hand / finger
caught in or struck
by scaffold
material
Personnel hand cuts
1. Areas beneath platforms where equipmentor materials could fall will be provided withbarriers, nets or other equipment to protectpersons underneath or prevent personsaccessing hazardous areas.
2. Proper PPE (Safety Helmet, Safety Shoes,Safety Glass, Glove, safety harness)
3. Secure tool and equipment used4. Barricade and signages5.
The use and storage of equipment and / ormaterials at height will be kept to aminimum.
6. All hand tools, portable electrical equipmentwill be secured such as to preventunintentional fall during storage and / oruse.
7.
Areas beneath platforms where materialscould fall will be provided with barriers, nets
or other equipment to protect personsunderneath or prevent persons accessingareas.
1.
Medic/ First Aider onstandby
2. ERP
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age 4
JHA APPROVAL DURING PTW APPLICATION
REVIEWED BY APPROVED BY
NAME NAME
DESIGNATION WORK LEADER DESIGNATION PRODUCTION SUPERVISOR / MAINTENANCE SUPERVISOR
SIGNATURE SIGNATURE
DATE DATE
AFTER PTW HAS BEEN APPROVED
ORK TEAM (CONFIRMATION THAT JHA HAS BEEN COMMUNICATED TO WORK TEAM AS PART OF PRE-JOB/TOOLBOX MEETING - AFTER PTW HAS BEEN APPROVED)
Name(s) Designation Signature Name(s) Designation Signature
JHA NO.
PTW NO
WORK PERMIT TYPE
FACILITY
LOCATION
SPECIFIC WORKSITE
EQUIPMENT NO.
WORK DESCRIPTION
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JOB HAZARD ANALYSIS [JHA] WORKSHEET
HA NO. e.g. 1234/JHA (JHA No. shall follow PTW No. f ollowed by ‘/JHA’)
PTW NO e.g. 1234 WORK PERMIT TYPE HOT/ COLD
ACILITY (as written in PTW) LOCATION (as written in PTW) SPECIFIC WORKSTATION (as written in PTW)
QUIPMENT NO. (as written in PTW) WORKDESCRIPTION
Erection and modification of scaffolding
NOTE. JHA shall be applicable for all work activities which requires PTW.. The pre-prepared JHA and JHA prompters will be used as a reference/guide during the development of JHA.. Personnel carrying out the work shall be fully familiar with the written Work/Operating Procedures developed for the job. The Work/Operating Procedures shall describe, in step-by-step instructions, the correct method of executing the specified work.. Prior to commencement of work (after PTW has been approved), the task-specific JHA shall be discussed amongst all personnel involved in the execution; and requirements contained therein shall be fully understood and agreed by a ll involved
personnel.
age 1
JOBSTEP
DESCRIPTION OF JOB STEPPOTENTIAL
HAZARDPOTENTIAL CONSEQUENCES CONTROL BARRIERS ACTION PARTY RECOVERY BARRIERS ACTION PARTY
1Inspect the site where the scaffolds
to be erected. Trip and fall Personnel injury
1. Use handrail when going up/down Stairway2. Areas beneath platforms where equipment
or materials could fall will be provided withbarriers, nets or other equipment to protectpersons underneath or prevent personsaccessing hazardous areas.
3. Proper PPE (Safety Helmet, Safety Shoes,Safety Glass, Glove, safety harness)
4. Secure tool and equipment used5.
Barricade and signages6.
The use and storage of equipment and / ormaterials at height will be kept to aminimum.
7. All hand tools, portable electrical equipmentwill be secured such as to preventunintentional fall during storage and / oruse.
8.
Areas beneath platforms where materialscould fall will be provided with barriers,nets or other equipment to protect personsunderneath or prevent persons accessingareas.
1. Medic/ First Aider onstandby
2. ERP
2Sort out the scaffold material
needed for the job.
Hand / finger caught
or struck by
Scaffold materials
Personnel injury
1. Areas beneath platforms where equipmentor materials could fall will be provided withbarriers, nets or other equipment to protectpersons underneath or prevent personsaccessing hazardous areas.
2. Proper PPE (Safety Helmet, Safety Shoes,Safety Glass, Glove, safety harness)
3. Secure tool and equipment used4. Barricade and signages5. The use and storage of equipment and / or
materials at height will be kept to aminimum.
6. All hand tools, portable electrical equipmentwill be secured such as to preventunintentional fall during storage and / oruse.
7.
Areas beneath platforms where materials
1. Medic/ First Aider onstandby
2. ERP
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age 2
JOBSTEP
DESCRIPTION OF JOB STEPPOTENTIAL
HAZARDPOTENTIAL CONSEQUENCES CONTROL BARRIERS ACTION PARTY RECOVERY BARRIERS ACTION PARTY
could fall will be provided with barriers,nets or other equipment to protect personsunderneath or prevent persons accessingareas.
3Manual transfer of scaffold
materials to the desired locations.
Trip and fall.
Excessive weight
Personnel injury
Equipment Damage
1. Use handrail when going up/down Stairway2. Areas beneath platforms where equipment
or materials could fall will be provided withbarriers, nets or other equipment to protectpersons underneath or prevent personsaccessing hazardous areas.
3. Proper PPE (Safety Helmet, Safety Shoes,Safety Glass, Glove, safety harness)
4. Secure tool and equipment used5. Barricade and signages6. The use and storage of equipment and / or
materials at height will be kept to aminimum.
7. All hand tools, portable electrical equipmentwill be secured such as to preventunintentional fall during storage and / oruse.
8.
Areas beneath platforms where materialscould fall will be provided with barriers,nets or other equipment to protect personsunderneath or prevent persons accessingareas.
1. Medic/ First Aider onstandby
2.
ERP
4
Scaffolders climb up / down
structure and prepare to secure
anchoring foundation.
Fall from height Personnel injury
1. Areas beneath platforms where equipmentor materials could fall will be provided withbarriers, nets or other equipment to protectpersons underneath or prevent personsaccessing hazardous areas.
2.
Proper PPE (Safety Helmet, Safety Shoes,Safety Glass, Glove, safety harness)
3. Secure tool and equipment used4. Barricade and signages5. The use and storage of equipment and / or
materials at height will be kept to aminimum.
6. All hand tools, portable electrical equipment
will be secured such as to preventunintentional fall during storage and / oruse.
7. Areas beneath platforms where materialscould fall will be provided with barriers,nets or other equipment to protect personsunderneath or prevent persons accessingareas.
1. Medic/ First Aider onstandby
2. ERP
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age 3
JOBSTEP
DESCRIPTION OF JOB STEPPOTENTIAL
HAZARDPOTENTIAL CONSEQUENCES CONTROL BARRIERS ACTION PARTY RECOVERY BARRIERS ACTION PARTY
5
Handling of scaffolding tubes,
couplers and others fittings at
height.
Falling objects Personnel injury
Equipment Damage
1. Areas beneath platforms where equipmentor materials could fall will be provided withbarriers, nets or other equipment to protectpersons underneath or prevent personsaccessing hazardous areas.
2. Proper PPE (Safety Helmet, Safety Shoes,Safety Glass, Glove, safety harness)
3. Secure tool and equipment used4. Barricade and signages5. The use and storage of equipment and / or
materials at height will be kept to aminimum.
6. All hand tools, portable electrical equipmentwill be secured such as to preventunintentional fall during storage and / oruse.
7.
Areas beneath platforms where materialscould fall will be provided with barriers,nets or other equipment to protect personsunderneath or prevent persons accessingareas.
1. Medic/ First Aider onstandby
2. ERP
6Scaffolders set out tubes (erect)
and tighten couplers in place
Off balance and fall
from height
Personnel injury
Equipment Damage
1. Areas beneath platforms where equipmentor materials could fall will be provided withbarriers, nets or other equipment to protectpersons underneath or prevent personsaccessing hazardous areas.
2. Proper PPE (Safety Helmet, Safety Shoes,Safety Glass, Glove, safety harness)
3. Secure tool and equipment used4.
Barricade and signages5. The use and storage of equipment and / or
materials at height will be kept to aminimum.
6. All hand tools, portable electrical equipmentwill be secured such as to preventunintentional fall during storage and / oruse.
7. Areas beneath platforms where materialscould fall will be provided with barriers,
nets or other equipment to protect personsunderneath or prevent persons accessingareas.
1. Medic/ First Aider onstandby
2. ERP
7Handling of scaffolding timbers at
height
Off balance and fall
from height
Excessive weight
Personnel injury
Equipment Damage
1. Areas beneath platforms where equipmentor materials could fall will be provided withbarriers, nets or other equipment to protectpersons underneath or prevent personsaccessing hazardous areas.
2. Proper PPE (Safety Helmet, Safety Shoes,Safety Glass, Glove, safety harness)
3. Secure tool and equipment used4. Barricade and signages5. The use and storage of equipment and / or
materials at height will be kept to a
1. Medic/ First Aider onstandby
2. ERP
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age 4
JOBSTEP
DESCRIPTION OF JOB STEPPOTENTIAL
HAZARDPOTENTIAL CONSEQUENCES CONTROL BARRIERS ACTION PARTY RECOVERY BARRIERS ACTION PARTY
minimum.6. All hand tools, portable electrical equipment
will be secured such as to preventunintentional fall during storage and / oruse.
7. Areas beneath platforms where materialscould fall will be provided with barriers,nets or other equipment to protect personsunderneath or prevent persons accessingareas.
8
Install ladder for safe access,
inspect and display ‘scaff tag’ at the
accepted bays
Finger injuries
Trip and fall Personnel injury
1. Areas beneath platforms where equipmentor materials could fall will be provided withbarriers, nets or other equipment to protectpersons underneath or prevent personsaccessing hazardous areas.
2.
Proper PPE (Safety Helmet, Safety Shoes,
Safety Glass, Glove, safety harness)3. Secure tool and equipment used4. Barricade and signages5. The use and storage of equipment and / or
materials at height will be kept to aminimum.
6.
All hand tools, portable electrical equipmentwill be secured such as to preventunintentional fall during storage and / oruse.
7. Areas beneath platforms where materialscould fall will be provided with barriers,nets or other equipment to protect personsunderneath or prevent persons accessingareas.
1. Medic/ First Aider onstandby
2. ERP
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age 5
JHA APPROVAL DURING PTW APPLICATION
REVIEWED BY APPROVED BY
NAME NAME
DESIGNATION WORK LEADER DESIGNATION PRODUCTION SUPERVISOR / MAINTENANCE SUPERVISOR
SIGNATURE SIGNATURE
DATE DATE
AFTER PTW HAS BEEN APPROVED
ORK TEAM (CONFIRMATION THAT JHA HAS BEEN COMMUNICATED TO WORK TEAM AS PART OF PRE-JOB/TOOLBOX MEETING - AFTER PTW HAS BEEN APPROVED)
Name(s) Designation Signature Name(s) Designation Signature
JHA NO.
PTW NO
WORK PERMIT TYPE
FACILITY
LOCATION
SPECIFIC WORKSITE
EQUIPMENT NO.
WORK DESCRIPTION
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JOB HAZARD ANALYSIS [JHA] WORKSHEET
HA NO. e.g. 1234/JHA (JHA No. shall follow PTW No. f ollowed by ‘/JHA’)
PTW NO e.g. 1234 WORK PERMIT TYPE HOT/ COLD
ACILITY (as written in PTW) LOCATION (as written in PTW) SPECIFIC WORKSTATION (as written in PTW)
QUIPMENT NO. (as written in PTW) WORKDESCRIPTION
Installation of bolted pipe spools
NOTE. JHA shall be applicable for all work activities which requires PTW.. The pre-prepared JHA and JHA prompters will be used as a reference/guide during the development of JHA.. Personnel carrying out the work shall be fully familiar with the written Work/Operating Procedures developed for the job. The Work/Operating Procedures shall describe, in step-by-step instructions, the correct method of executing the specified work.. Prior to commencement of work (after PTW has been approved), the task-specific JHA shall be discussed amongst all personnel involved in the execution; and requirements contained therein shall be fully understood and agreed by all involved
personnel.
age 1
JOBSTEP
DESCRIPTION OF JOB STEP POTENTIAL HAZARDPOTENTIAL
CONSEQUENCESCONTROL BARRIERS ACTION PARTY RECOVERY BARRIERS ACTION PARTY
1Handling and erection of pipe
spools
Hand / finger caught
in or struck
by pipe spools
Personnel injury
1. Foreman to ensure handling of pipe spool iswell coordinated.
2. Proper PPE (safety helmet, safety shoes,safety glass, gloves, wear double lanyardsafety harness /work vest)
1. First aider
2. Medivac
2 Working overboard Slip / fall Personnel injury
1. Standby man2. Proper PPE (safety helmet, safety shoes,
safety glass, gloves, wear double lanyardsafety harness /work vest)
1. First aider
2. Medivac
3
Fit & box-up flange connection of
pipe support in the right orientation
& position
Hand / finger caught
in or struck by pipe
spools
Personnel injury
1. Foreman to ensure handling of pipe spool iswell coordinated.
2. Proper PPE (safety helmet, safety shoes,safety glass, gloves, wear double lanyardsafety harness /work vest)
1. First aider
2. Medivac
Trip and fall Personnel injury
1. Watch out of any tripping hazards.2. Plan the route.3. Proper PPE (safety helmet, safety shoes,
safety glass, gloves, wear double lanyardsafety harness /work vest)
1. First aider
2. Medivac
4Rigging & stringing line pipe
support into position
Hand / finger caught
in or struck by pipe
spools
Personnel injury
1. Foreman to ensure handling of pipe spool iswell coordinated.
2. Use chain block to rig/pull the pipe spools3. Proper PPE (safety helmet, safety shoes,
safety glass, gloves, wear double lanyardsafety harness /work vest)
1. First aider
2. Medivac
Excessive weight of
pipe support Personnel injury
1. Carry reasonable weight and not excessive
1. First aider
2. Medivac
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age 2
JHA APPROVAL DURING PTW APPLICATION
REVIEWED BY APPROVED BY
NAME NAME
DESIGNATION WORK LEADER DESIGNATION PRODUCTION SUPERVISOR / MAINTENANCE SUPERVISOR
SIGNATURE SIGNATURE
DATE DATE
AFTER PTW HAS BEEN APPROVED
ORK TEAM (CONFIRMATION THAT JHA HAS BEEN COMMUNICATED TO WORK TEAM AS PART OF PRE-JOB/TOOLBOX MEETING - AFTER PTW HAS BEEN APPROVED)
Name(s) Designation Signature Name(s) Designation Signature
JHA NO.
PTW NO
WORK PERMIT TYPE
FACILITY
LOCATION
SPECIFIC WORKSITE
EQUIPMENT NO.
WORK DESCRIPTION
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JOB HAZARD ANALYSIS [JHA] WORKSHEET
HA NO. e.g. 1234/JHA (JHA No. shall follow PTW No. f ollowed by ‘/JHA’)
PTW NO e.g. 1234 WORK PERMIT TYPE HOT/ COLD
ACILITY (as written in PTW) LOCATION (as written in PTW) SPECIFIC WORKSTATION (as written in PTW)
QUIPMENT NO. (as written in PTW) WORKDESCRIPTION
Touch-up Painting
NOTE. JHA shall be applicable for all work activities which requires PTW.. The pre-prepared JHA and JHA prompters will be used as a reference/guide during the development of JHA.. Personnel carrying out the work shall be fully familiar with the written Work/Operating Procedures developed for the job. The Work/Operating Procedures shall describe, in step-by-step instructions, the correct method of executing the specified work.. Prior to commencement of work (after PTW has been approved), the task-specific JHA shall be discussed amongst all personnel involved in the execution; and requirements contained therein shall be fully understood and agreed by all involved
personnel.
age 1
JOBSTEP
DESCRIPTION OF JOB STEP POTENTIAL HAZARDPOTENTIAL
CONSEQUENCESCONTROL BARRIERS ACTION PARTY RECOVERY BARRIERS ACTION PARTY
1 Preparation of PTW Miscommunication
Work area not prepared
for safe execution
Personal injury
Property damage
1.
To carry out site visit before start work toensure location of the scaffolding
2. To ensure permit is available before startwork
3. Perform toolbox talk and brief the activitiesto staffs
4.
All workers shall possess EOSP cards
2 Working at height Falling from height
Tool falling
Personal injury
Equipment damage
1. Only scaffolds with green tag are allowed tobe used
2. Full body safety harness complete withdouble lanyards are to be worn whenworking 2m or more above ground level ontemporary or unguarded platforms and shallensure 100% tie off.
3. Surrounding ground area shall be barricadedwith signage.
4. To use tray to keep tools / materials fallingfrom height.
1. Medic/ First Aider onstandby
2. ERP
3 Touch-up painting work Fume inhalation
Fire / explosion
Personal injury
Health issue
Equipment damage
1. To wear proper PPE such as dust mask toprotect from fume on top of mandatory PPE.
2. To wear hand gloves.3. To barricade work area with proper signage.4.
To store paint material and ensure they areaway from source of ignition with properbarricade.
1. Medic/ First Aider onstandby
2.
ERP
4 General housekeeping Tripping
Personal injury
Equipment damage
1. To separate schedule waster and generalwaste.
2. To clear surrounding debris before, duringand after the activities.
3. To clear or eliminate any slippery surfacebefore work commencement.
4. Material shall be properly kept at one (1)location and barricaded to prevent accidentalentrance and tripping.
5. Storage area shall be barricaded withsignage.
1. Medic/ First Aider onstandby
2. ERP
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age 2
JOBSTEP
DESCRIPTION OF JOB STEP POTENTIAL HAZARDPOTENTIAL
CONSEQUENCESCONTROL BARRIERS ACTION PARTY RECOVERY BARRIERS ACTION PARTY
5 Close PTW
Miscommunication Personnel injury
Equipment damage
1. To ensure proper housekeeping.2. To sign off the PTW after work completion.
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age 3
JHA APPROVAL DURING PTW APPLICATION
REVIEWED BY APPROVED BY
NAME NAME
DESIGNATION WORK LEADER DESIGNATION PRODUCTION SUPERVISOR / MAINTENANCE SUPERVISOR
SIGNATURE SIGNATURE
DATE DATE
AFTER PTW HAS BEEN APPROVED
ORK TEAM (CONFIRMATION THAT JHA HAS BEEN COMMUNICATED TO WORK TEAM AS PART OF PRE-JOB/TOOLBOX MEETING - AFTER PTW HAS BEEN APPROVED)
Name(s) Designation Signature Name(s) Designation Signature
JHA NO.
PTW NO
WORK PERMIT TYPE
FACILITY
LOCATION
SPECIFIC WORKSITE
EQUIPMENT NO.
WORK DESCRIPTION
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PROVISION FOR EPCIC FOR IFLTM
– PL 221, PL 218, PL 220, AND PL 238WORKPACK (PUNCH LIST CLOSE OUT AND POLYMER COUPON INSTALLATION)
601401/3004/C/PRC/1055 REV 0 / FEB 2015
10.0 APPENDIX
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