Wonderware Historian and Active FactorySue Bailey

Senior Consultant

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Production

Focused

Supervisory

HMI or SCADA

Focused

Performance

Focused

ERP

Plant Resources

Order dispatching

Work Tracking

Communication

Visualization

Security

Alarming Control

Production ExecutionProduct Quality

(SPC)

OEE

Process Analysis

Genealogy

Manage inventory

ERP integration

Formula Management

Diagnostics

Equipment Monitoring

3rd party integration

Downtime

Report

ing

Ale

rts / N

otifications Traceability

Production Scheduling

Solution Overview – Software Modules

Wonderware Historian

Data Collection

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The Wonderware Historian bridges the gap between the real-time high volume plant monitoring and control environment and the open and flexible business information environment. The historian:

► Acquires plant data via high-speed Wonderware I/O Servers, DAServers, InTouch HMI software, Industrial Application Server, and other devices.

► Compresses and stores the data.

► Responds to SQL requests for the plant data.

The historian also contains event, summary, configuration, security, backup, and system monitoring information.

The historian is tightly coupled to Microsoft SQL Server.

What the Wonderware Historian Does

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Process data is any type of information that is relevant to the successful execution of a process. The following types of information are considered part of process data:

► Realtime data - What is the current value of this tag?

► Historical data - What was the value of this tag every second last Monday?

► Summary data - What is the average of each of these five tags?

► Event data - When did that boiler trip?

► Configuration data - How many I/O Servers am I using and what are their types

It’s all about the Data

So who needs the Historian?

►EVERYONE!

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To improve performance and quality, while reducing cost, all of this acquired information must be available for analysis. Plant data is typically analyzed to determine;

► Process analysis, diagnostics, and optimization.

► Predictive and preventive maintenance of equipment.

► Product and process quality (SPC/SQC).

► Health and safety; environmental impact (EPA/FDA).

► Production reporting.

► Failure analysis.

Why am I interested in Plant Data?

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Business Intelligence Clients

PLC’s, DCS’s, InControl

InTouch Nodes

IndustrialSQLServer

A Fully Configured Microsoft SQL Server Database Application Enhanced for the Plant Environment

– Featuring a High Speed Data Acquisition & Storage System (100’s times faster than standard relational databases)

– Incorporates Wonderware Connectivity

– Built in functionality that make information retrieval fast and easy

– High Availability functionality built-in

– Advanced Client Tools

Wonderware Historian

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Centralised Data Centre

► Manual Data inserted via SQL statements, CSV Files▪ Non-Real Time Data

▪ LIMs, RTU, Custom Equipment

► Legacy Data ▪ Easily import data originally stored in other

historian systems

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►High Availability Built-in

▪ Data Acquisition Protection

• I/O Failover, InSQL Data Acquisition Failover

• InSQL Server Store & Forward

• Failover Cluster Support in Enterprise Edition

• Stratus Fault Tolerant Server Support

Wonderware Historian Additional Features

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►Regulated Industry Support

▪ Designed to Lower the Cost and TimeNeeded to Create Validated Plant Processes for Regulated Industries

• Audit Trails

• Security for Manually Entered Data

• Record Updates

FDA 21 CFR Part 11 Ready

Wonderware Historian

10

Production

Focused

Supervisory

HMI or SCADA

Focused

Performance

Focused

ERP

Plant Resources

Order dispatching

Work Tracking

Communication

Visualization

Security

Alarming Control

Production ExecutionProduct Quality

(SPC)

OEE Genealogy

Manage inventory

ERP integration

Formula ManagementData Collection

Diagnostics

Equipment Monitoring

3rd party integration

Downtime

Report

ing

Ale

rts / N

otifications Traceability

Production Scheduling

Solution Overview – Software Modules

Wonderware Active Factory

Process Analysis

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► It visualises, analyses and shares your plant Information – enabling better decisions at all levels of the organisation.

► Desktop Tools▪ Trend▪ Query

► Office Add-ins▪ Workbook (Excel)▪ Report (Word)

► ActiveX Controls▪ iTrend▪ iQuery

► Reporting Website

Analyse/Optimise

Explore

ReportPublish/Share

Process Analysis – Active Factory

Powering intelligent plant decisions in real time.