Download - VLT® Micro Drive FC 51The ground leakage current from the VLT Micro Drive FC 51 exceeds 3.5 mA. According to IEC 61800-5-1, a reinforced protective According to IEC 61800-5-1, a reinforced

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Page 1: VLT® Micro Drive FC 51The ground leakage current from the VLT Micro Drive FC 51 exceeds 3.5 mA. According to IEC 61800-5-1, a reinforced protective According to IEC 61800-5-1, a reinforced

Contents

1. Safety 3

Safety Instructions 3

Approvals 3

General Warning 3

Avoid unintended Start. 4

Before Commencing Repair Work 4

2. Mechanical Installation 5

Before Starting 5

Mechanical Dimensions 6

3. Electrical Installation 7

How to Connect 7

Electrical Installation in General 7

EMC-correct Installation 8

Line Connection 9

Motor Connection 9

Control Terminals 11

Connecting to Control Terminals 11

Switches 12

Power Circuit - Overview 13

Load sharing/Brake 13

4. Programming 15

How to Program 15

Programming with MCT 10 15

Programming with LCP 11 or LCP 12 15

Status Menu 18

Quick Menu 18

Quick Menu Parameters 19

Main Menu 23

5. Parameter Overview 25

6. Troubleshooting 29

7. Specifications 31

Line Supply 31

Other Specifications 34

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Special Conditions 36

The Purpose of Derating 36

Derating for Ambient Temperature 36

Derating for Low Air Pressure 36

Derating for Running at Low Speeds 37

Options for VLT Micro Drive FC 51 38

Index 39

Contents VLT Micro Drive FC 51 Instruction Manual

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1. Safety

1.1.1. High Voltage Warning

The voltage of the adjustable frequency drive is dangerous whenever it is connected to AC line power. Incorrect installation of the

motor or adjustable frequency drive may cause damage to the equipment, serious injury or death. Consequently, it is essential to

comply with the instructions in this manual as well as local and national rules and safety regulations.

1.1.2. Safety Instructions

• Make sure the adjustable frequency drive is properly grounded.

• Do not remove line power connections, motor connections or other power connections while the adjustable frequency drive is connected to line

power.

• Protect users against supply voltage.

• Protect the motor against overloading in accordance with national and local regulations.

• The ground leakage current exceeds 3.5 mA.

• The [OFF] key is not a safety switch. It does not disconnect the adjustable frequency drive from line power.

1.1.3. Approvals

1.1.4. General Warning

Warning:

Touching the electrical parts may be fatal - even after the equipment has been disconnected from line power.

Also make sure that other voltage inputs have been disconnected (linkage of DC intermediate circuit).

Be aware that there may be high voltage on the DC link even when the LEDs are turned off.

Before touching any potentially live parts of the VLT Micro Drive, wait at least 4 minutes for all sizes.

A shorter time is allowed only if indicated on the nameplate for the specific unit.

Leakage Current

The ground leakage current from the VLT Micro Drive FC 51 exceeds 3.5 mA. According to IEC 61800-5-1, a reinforced protective

ground connection must be ensured by means of a min. of 0.016 in² [10 mm²] Cu or an additional PE wire - with the same cable cross-

section as the line power wiring, which must be terminated separately.

Residual Current Device

This product can cause DC current in the protective conductor. If a residual current device (RCD) is used for extra protection, only an

RCD of Type B (time delayed) may be used on the supply side of this product. See also Danfoss Application Note on RCD, MN.90.GX.YY.

Protective grounding of the VLT Micro Drive and the use of RCDs must always follow national and local regulations.

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Motor overload protection is possible by setting par. 1-90, Motor thermal protection, to the value ETR trip. For the North American

market: ETR functions provide class 20 motor overload protection, in accordance with NEC.

Installation at high altitudes:

At altitudes higher than 6,600 feet [2 km], please contact Danfoss Drives regarding PELV.

1.1.5. IT Line

IT Line

Installation on isolated line power source, i.e., IT line power.

Max. supply voltage allowed when connected to line power: 440 V.

As an option, Danfoss offers line filters for improved harmonics performance.

1.1.6. Avoid unintended Start.

While the adjustable frequency drive is connected to line power, the motor can be started/stopped using digital commands, bus commands, references

or via the Local Control Panel.

• Disconnect the adjustable frequency drive from line power whenever personal safety considerations make it necessary to avoid unintended start

of any motors.

• To avoid an unintended start, always activate the [OFF] key before changing parameters.

1.1.7. Disposal Instructions

Equipment containing electrical components may not be disposed of together with domestic waste.

It must be separately collected with electrical and electronic waste according to local and currently valid leg-

islation.

1.1.8. Before Commencing Repair Work

1. Disconnect the FC 51 from line power (and external DC supply, if present.)

2. Wait for 4 minutes for the DC link to discharge.

3. Disconnect the DC bus terminals and brake terminals (if present)

4. Remove motor cable.

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2. Mechanical Installation

2.1. Before Starting

2.1.1. Checklist

When unpacking the adjustable frequency drive, make sure that the unit

is undamaged and complete. Make sure that the packaging contains the

following:

• VLT Micro Drive FC 51

• Quick Guide

Optional: LCP and/or de-coupling plate.

2.1: Contents of box.

2.2. Side-by-Side Installation

The Danfoss VLT Micro Drive can be mounted side-by-side for IP 20 rating units and requires 3.4 in. [100 mm] clearance above and below for cooling.

Regarding surroundings in general, please see chapter 7. Specifications.

2.2: Side-by-side installation.

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2.3.1. Mechanical Dimensions

2.3: Mechanical dimensions

NOTE

A template for drilling can be found on the flap of the packaging.

Power (kW) Height (mm) Width (mm) Depth 1)

(mm)Max.Weight

Frame 1 X 200-240 V 3 X200 -240 V

3 X380-480 V A

A (incl. de-couplingplate)

a B b C Kg

M1 0.18 - 0.75 0.25 - 0.75 0.37 - 0.75 150 205 140.4 70 55 148 1.1M2 1.5 1.5 1.5 - 2.2 176 230 166.4 75 59 168 1.6M3 2.2 2.2 -3.7 3.0 - 7.5 2) 2) 2) 2) 2) 2) 2)

2.1: Mechanical Dimensions

1) For LCP with potentiometer, please add 0.3 in [7.6 mm].2 These dimensions will be announced at a later point.

NOTE

DIN rail mounting kit is available for M1. Please use ordering number 132B0111.

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3. Electrical Installation

3.1. How to Connect

3.1.1. Electrical Installation in General

NOTE

All cabling must comply with national and local regulations on cable cross-sections and ambient temperature. Copper conductors

required, (140°-167° F [60°-75° C]) recommended.

Details of terminal tightening torques.

Power (kW) Torque (Nm)

Frame 1 x 200-240V

3 x 200-240V

3 x 380-480V Line Motor

DC connec-tion/Brake1)

Control Ter-minals Ground Relay

M1 0.18 - 0.75 0.25 - 0.75 0.37 - 0.75 1.4 0.7 - 0.15 3 0.5M2 1.5 1.5 1.5 - 2.2 1.4 0.7 - 0.15 3 0.5M3 2.2 2.2 - 3.7 3.0 - 7.5 1.4 0.7 - 0.15 3 0.5

1) Spade connectors

3.1: Tightening of terminals.

3.1.2. Fuses

Branch circuit protection:

In order to protect the installation against electrical and fire hazards, all branch circuits in an installation, switch gear, machines, etc. must be short-

circuited and overcurrent protected according to national/international regulations.

Short circuit protection:

Danfoss recommends using the fuses mentioned in the following tables to protect service personnel or other equipment in case of an internal failure in

the unit or short-circuit on the DC link. The adjustable frequency drive provides full short-circuit protection in case of a short-circuit on the motor or brake

output.

Overcurrent protection:

Provide overload protection to avoid overheating of the cables in the installation. Overcurrent protection must always be carried out according to national

regulations. Fuses must be designed for protection in a circuit capable of supplying a maximum of 100,000 Arms (symmetrical), 480 V maximum.

NonUL compliance:

If UL/cUL is not to be complied with, Danfoss recommends using the fuses mentioned in table 1.3, which will ensure compliance with EN50178:

In case of malfunction, not following the fuse recommendation may result in damage to the adjustable frequency drive.

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FC 51 Bussmann Bussmann Bussmann Littel fuse Ferraz-Shawmut

Ferraz-Shawmut

Max. fuses non-UL

1 X 200-240 VkW Type RK1 Type J Type T Type RK1 Type CC Type RK1 Type gG0K18 - 0K37 KTN-R15 JKS-15 JJN-15 KLN-R15 ATM-R15 A2K-15R 15A0K75 KTN-R25 JKS-25 JJN-25 KLN-R25 ATM-R25 A2K-25R 25A1K5 KTN-R35 JKS-35 JJN-35 KLN-R35 - A2K-35R 35A2K2 KTN-R45 JKS-45 JJN-45 KLN-R45 - A2K-45R 45A3 x 200-240 V0K25 KTN-R10 JKS-10 JJN-10 KLN-R10 ATM-R10 A2K-10R 10A0K37 KTN-R15 JKS-15 JJN-15 KLN-R15 ATM-R15 A2K-15R 15A0K75 KTN-R20 JKS-20 JJN-20 KLN-R20 ATM-R20 A2K-20R 20A1K5 KTN-R25 JKS-25 JJN-25 KLN-R25 ATM-R25 A2K-25R 25A2K2 KTN-R30 JKS-30 JJN-30 KLN-R30 ATM-R30 A2K-30R 30A3K7 KTN-R45 JKS-45 JJN-45 KLN-R45 - A2K-45R 45A3 x 380-480 V0K37 - 0K75 KTS-R10 JKS-10 JJS-10 KLS-R10 ATM-R10 A6K-10R 10A1K5 KTS-R15 JKS-15 JJS-15 KLS-R15 ATM-R15 A2K-15R 15A2K2 KTS-R20 JKS-20 JJS-20 KLS-R20 ATM-R20 A6K-20R 20A3K0 KTS-R25 JKS-25 JJS-25 KLS-R25 ATM-R25 A6K-25R 25A4K0 KTS-R30 JKS-30 JJS-30 KLS-R30 ATM-R30 A6K-30R 30A5K5 KTS-R35 JKS-35 JJS-35 KLS-R35 - A6K-35R 35A7K5 KTS-R45 JKS-45 JJS-45 KLS-R45 - A6K-45R 45A

3.2: Fuses

3.1.3. EMC-correct Installation

Following these guidelines is advised where compliance with EN 61000-6-3/4, EN 55011 or EN 61800-3 First environment is required. If the installation

is in EN 61800-3 Second environment, then it is acceptable to deviate from these guidelines. However, it is not recommended.

Good engineering practice to ensure EMC-correct electrical installation:

• Use only braided shielded/armored motor cables and control cables.

The shield should provide a minimum coverage of 80%. The shield material must be metal, not limited to but typically copper, aluminum, steel

or lead. There are no special requirements for the line cable.

• Installations using rigid metal conduits are not required to contain shielded cable, but the motor cable must be installed in a conduit separate

from the control and line cables. Full connection of the conduit from the drive to the motor is required. The EMC performance of flexible conduits

varies greatly, and information from the manufacturer must therefore be obtained.

• Connect the shield/armor/conduit to ground at both ends for motor cables and control cables.

• Avoid terminating the shield/armor with twisted ends (pigtails). This type of termination increases the high frequency impedance of the shield,

which reduces its effectiveness at high frequencies. Use low impedance cable clamps or glands instead.

• Ensure good electrical contact between the de-coupling plate and the metal chassis of the adjustable frequency drive; see Instruction MI.

02.BX.YY

• Avoid using unshielded/unarmored motor or control cables inside cabinets housing the drive(s), whenever possible.

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3.2. Line Connection

3.2.1. Connecting to Line Power

Step 1: First mount the ground cable.

Step 2: Mount wires in terminals L1/L, L2 and L3/N and tighten them.

3.1: Mounting of ground cable and line power wires.

For a 3-phase connection, connect the wires to all three terminals.

For a single-phase connection, connect the wires to terminals L1/L and

L3/N.

3.2: Three-phase and single-phase wire connections.

3.3. Motor Connection

3.3.1. How to Connect the Motor

See the chapter Specifications for correct dimensioning of motor cable cross-section and length.

• Use a shielded/armored motor cable to comply with EMC emission specifications, and connect this cable to both the decoupling plate and the

motor metal.

• Keep motor cable as short as possible to reduce the noise level and leakage currents.

For further details on mounting of the decoupling plate, please see instruction MI.02.BX.YY.

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All types of three-phased asynchronous standard motors can be connec-

ted to the adjustable frequency drive. Normally, small motors are star-

connected (230/400 V, Δ/Y). Large motors are delta-connected (400/690

V, Δ/Y). Refer to the motor nameplate for correct connection and voltage.

3.3: Star and delta connections.

Step 1: First, mount the ground cable.

Step 2: Connect wires to terminals either in star or delta-connection. See

the motor nameplate for further information.

3.4: Mounting of ground cable and motor wires.

For EMC-correct installation, use optional de-coupling plate; see chapter

Options for VLT Micro Drive FC 51.

3.5: VLT Micro Drive with de-coupling plate

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3.4. Control Terminals

3.4.1. Access to Control Terminals

All control cable terminals are located underneath the terminal cover in

front of the adjustable frequency drive. Remove the terminal cover using

a screwdriver.

3.6: Removing the terminal cover.

NOTE

See back of terminal cover for outlines of control terminals and switches.

3.4.2. Connecting to Control Terminals

This illustration shows all the control terminals on the VLT Micro Drive.

Applying Start (term. 18) and an analog reference (term. 53 or 60) makes

the adjustable frequency drive run.

3.7: Overview of control terminals in the PNP configurationand factory settings.

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3.5. Switches

NOTE

Do not operate switches with power on the adjustable frequency drive.

Bus termination:

Switch BUS TER pos. ON terminates the RS-485 port, terminals 68, 69.

See the power circuit drawing.

Default setting = Off.

3.8: S640 Bus termination.

S200 Switches 1-4:

Switch 1: *OFF = PNP terminal 29

ON = NPN terminal 29

Switch 2: *OFF = PNP terminals 18, 19, 27 and 33

ON = NPN terminals 18, 19, 27 and 33

Switch 3: No function

Switch 4: *OFF = Terminal 53 0-10 V

ON = Terminal 53 0/4-20 mA

* = default setting

3.3: Settings for S200 Switches 1-4

3.9: S200 Switches 1-4.

NOTE

Parameter 6-19 must be set according to Switch 4 po-

sition.

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3.6. Power Circuit - Overview

3.10: Diagram showing all electrical terminals.

Brake not applicable for frame M1.

Brake resistors are available from Danfoss.

Improved power factor and EMC performance can be achieved by installing optional Danfoss line filters.

Danfoss power filters can also be used for load sharing.

3.6.1. Load sharing/Brake

Use 0.25 in [6.3 m] insulated Faston plugs designed for high voltage for DC (load sharing and brake).

Contact Danfoss or see instruction no. MI.50.Nx.02 for load sharing and instruction no. MI.90.Fx.02 for brake.

Load sharing: Connect terminals UDC- and UDC/BR+.

Brake: Connect terminals BR- and UDC/BR+.

Note that voltage levels of up to 850 V DC may occur between terminals

UDC+/BR+ and UDC-. Not short circuit-protected.

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4. Programming

4.1. How to Program

4.1.1. Programming with MCT 10

The adjustable frequency drive can be programmed from a PC via RS-485 COM port by installing the MCT-10 Set-up software.

This software can either be ordered using code number 130B1000 or downloaded from the Danfoss website: www.danfoss.com, Business Area: Motion

Controls.

Please refer to manual MG.10.RX.YY.

4.1.2. Programming with LCP 11 or LCP 12

The LCP is divided into four functional groups:

1. Numeric display.

2. Menu key.

3. Navigation keys.

4. Operation keys and LEDs.

4.1: LCP 12 with potentiometer.

4.2: LCP 11 without potentiometer.

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The display:

Certain information can be read from the display.

Set-up number shows the active set-up and the edit set-up. If the same

set-up acts as both active and edit set-up, only the set-up number is

shown (factory setting).

When active and edit set-up differ, both numbers are shown in the display

(Set-up 12). The flashing number indicates the edit set-up.

4.3: Indicating the Set-up

The small digits to the left are the selected parameter number .

4.4: Indicating the selected par. no.

The large digits in the middle of the display show the value of the

selected parameter.

4.5: Indicating the value of the selected par.

The right side of the display shows the unit of the selected parameter.

This can be either Hz, A, V, kW, HP, %, s or RPM.

4.6: Indicating the unit of the selected par.

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Motor direction is shown to the bottom left of the display - indicated

by a small arrow pointing either clockwise or counter-clockwise.

4.7: Indicating the motor direction

Use the [MENU] key to select one of the following menus:

Status Menu:

The status menu is either in Readout Mode or Hand on Mode. In Readout Mode, the value of the currently selected readout parameter is shown in the

display.

In Hand on Mode, the local LCP reference is displayed.

Quick Menu:

Displays quick menu parameters and their settings. Parameters in the quick menu can be accessed and edited from here. Most applications can be run

by setting the parameters in the quick menus.

Main Menu:

Displays main menu parameters and their settings. All parameters can be accessed and edited here. A parameter overview is found later in this chapter.

For detailed information on programming, please see Programming Guide, MG02CXYY.

LEDs:

• Green LED: The adjustable frequency drive is on.

• Yellow LED: Indicates a warning.

• Flashing red LED: Indicates an alarm.

Navigation Keys:

[Back]: For moving to the previous step or layer in the navigation structure.

Arrows [] []: For navigating between parameter groups, parameters, and within parameters.

[OK]: For selecting a parameter and for accepting changes to parameter settings.

Operation Keys:

A yellow light above the operation keys indicates the active key.

[Hand on]: Starts the motor and enables control of the adjustable frequency drive via the LCP.

[Off/Reset]: The motor stops except when in alarm mode, in which case the motor will be reset.

[Auto on]: The adjustable frequency drive is controlled either via control terminals or serial communication.

[Potentiometer] (LCP12): The potentiometer works in two ways depending on the mode in which the adjustable frequency drive is running.

In Auto Mode, the potentiometer acts as an extra programmable analog input.

In Hand on Mode, the potentiometer controls local reference.

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4.2. Status Menu

After power-up, the status menu is active. Use the [MENU] key to toggle

between status, the quick menu and the main menu.

Arrows [] and [] toggle between the choices in each menu.

The display indicates the status mode with a small arrow above “Status”.

4.8: Indicating status mode

4.3. Quick Menu

The quick menu gives easy access to the most frequently used parameters.

1. To enter the quick menu, press the [MENU] key until the indi-

cator in the display is placed above Quick Menu, then press

[OK].

2. Use [] [] to browse through the parameters in the quick

menu.

3. Press [OK] to select a parameter.

4. Use [] [] to change the value of a parameter setting.

5. Press [OK] to accept the change.

6. To exit, press either [Back] twice to enter Status, or press

[Menu] once to enter Main Menu. 4.9: Indicating quick menu mode

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4.4. Quick Menu Parameters

4.4.1. Quick Menu Parameters - Basic Settings QM1

Below are descriptions of all parameters found in the quick menu.

* = Factory setting.

1-20 Motor Power [kW]/[HP] (Pm.n)

Option: Function:Enter the motor power from the nameplate data.

Two sizes down, one size up from the nominal VLT rating.

[1] 0.09 kW/0.12 HP

[2] 0.12 kW/0.16 HP

[3] 0.18kW/0.25 HP

[4] 0.25 kW/0.33 HP

[5] 0.37kW/0.50 HP

[6] 0.55 kW/0.75 HP

[7] 0.75 kW/1.00 HP

[8] 1.10 kW/1.50 HP

[9] 1.50 kW/2.00 HP

[10] 2.20 kW/3.00 HP

[11] 3.00 kW/4.00 HP

[12] 3.70 kW/5.00 HP

[13] 4.00 kW/5.40 HP

[14] 5.50 kW/7.50 HP

[15] 7.50 HP/10.0 HP

[16] 11.00 kW/15.00 Hp

NOTE

Changing this parameter affects par. 1-22 to 1-25, 1-30, 1-33 and 1-35.

1-22 Motor Voltage (U m.n)

Range: Function:230/400 V [50-999 V] Enter the motor voltage from the nameplate data.

1-23 Motor Frequency (f m.n)

Range: Function:

50 Hz* [20-400 Hz] Enter the motor frequency from the nameplate data.

1-24 Motor Current (I m.n)

Range: Function:Motor type

Dependent* [0.01-26.00 A]

Enter the motor current from the nameplate data.

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1-25 Motor Nominal Speed (n m.n)

Range: Function:Motor Type

Dependent* [100 - 9,999 RPM]

Enter the motor nominal speed from the nameplate data.

1-29 Automatic Motor Tuning (AMT)

Option: Function:Use AMT to optimize motor performance.

NOTE

This parameter cannot be changed while the motor is running.

1. Stop VLT – make sure the motor is at a standstill.

2. Choose [2] Enable AMT.

3. Apply start signal.

– Via LCP: Press Hand On

- Or in Remote On mode: Apply start signal on terminal 18.

[0] * Off The AMT function is disabled.

[2] Enable AMT. The AMT function starts running.

NOTE

For the best possible tuning of the adjustable frequency drive, it is recommended that AMT

be performed on a cold motor.

3-02 Minimum Reference

Range: Function:

0.00* [-4999 - 4999] Enter the value for the minimum reference.

The sum of all internal and external references is clamped (limited) to the minimum reference value, par. 3-02.

3-03 Maximum Reference

Range: Function:The maximum reference is adjustable within the range minimum reference - 4999.

50.00* [-4999 - 4999] Enter the value for the maximum reference.

The sum of all internal and external references is clamped (limited) to the maximum reference value, par. 3-03.

3-41 Ramp1 Ramp-up Time

Range: Function:

3.00 s* [0.05 - 3,600 s ] Enter the ramp-up time from 0 Hz to the rated motor frequency (fM,N) set in par. 1-23.

Choose a ramp-up time, ensuring that the torque limit is not exceeded; see par. 4-16.

3-42 Ramp1 Ramp-down Time

Range: Function:

3.00* [0.05 - 3,600 s] Enter the ramp-down time from the rated motor frequency (fM,N) in par. 1-23 to 0 Hz.

Choose a ramp-down time that does not cause overvoltage in the inverter due to the regenerative operation of

the motor. Furthermore, the regenerative torque must not exceed the limit set in par. 4-17.

4. Programming VLT Micro Drive FC 51 Instruction Manual

20 MG.02.A2.22 - VLT® is a registered Danfoss trademark.

4

Page 21: VLT® Micro Drive FC 51The ground leakage current from the VLT Micro Drive FC 51 exceeds 3.5 mA. According to IEC 61800-5-1, a reinforced protective According to IEC 61800-5-1, a reinforced

4.4.2. Quick Menu Parameters - PI Basic Settings QM2

The following is a brief description of the parameters for the PI Basic Settings. For a more detailed description, please see VLT Micro Drive Programming

Guide, MG.02.CX.YY.

1-00 Configuration Mode

Range: Function: [] Choose [3] Process Closed-loop

3-02 Min. Reference

Range: Function: [-4999 - 4999] Sets limits for setpoint and feedback.

3-03 Max. Reference

Range: Function: [-4999 - 4999] Sets limits for setpoint and feedback.

3-10 Preset Reference

Range: Function: [-100.00 - 100.00] Preset [0] works as setpoint.

4-12 Motor Speed Low Limit

Range: Function: [0.0 - 400 Hz] Lowest possible output frequency.

4-14 Motor Speed High Limit

Range: Function: [0.0 - 400.00 Hz] Highest possible output frequency.

NOTE

Default 65 Hz should normally be reduced to 50-55 Hz.

6-22 Terminal 60 Low Current

Range: Function: [0.00 - 19.99 mA] Normally set to 0 or 4 mA.

6-23 Terminal 60 High Current

Range: Function: [0.01 - 20.00 mA] Normally (default) set to 20 mA.

6-24 Terminal 60 Low Feedback Value

Range: Function: [-4999 - 4999] Value corresponding to P. 6-22 setting.

6-25 Terminal 60 High Feedback Value

Range: Function: [-4999 - 4999] Value corresponding to P. 6-23 setting.

VLT Micro Drive FC 51 Instruction Manual 4. Programming

MG.02.A2.22 - VLT® is a registered Danfoss trademark. 21

4

Page 22: VLT® Micro Drive FC 51The ground leakage current from the VLT Micro Drive FC 51 exceeds 3.5 mA. According to IEC 61800-5-1, a reinforced protective According to IEC 61800-5-1, a reinforced

6-26 Terminal 60 Filter Time Constant

Range: Function: [0.01 - 10.00 s] Noise suppressing filter.

7-20 Process CL Feedback Resource

Range: Function: [] Choose [2] analog input 60.

7-30 Process PI Normal/Inverse

Range: Function: [] Most PI controllers are “Normal”.

7-31 Process PI Anti Windup

Range: Function: [] Leave Enabled normally.

7-32 Process PI Start Speed

Range: Function: [0.0 - 200.0 Hz] Choose expected normal running speed.

7-33 Process PI Proportional Gain

Range: Function: [0.00 - 10.00] Enter the P-factor.

7-34 Process PI Integral Time

Range: Function: [0.10 - 9,999.00 s] Enter the I-factor.

7-38 Process Feed Forward Factor

Range: Function: [0 - 400%] Only applicable with changing setpoints.

4. Programming VLT Micro Drive FC 51 Instruction Manual

22 MG.02.A2.22 - VLT® is a registered Danfoss trademark.

4

Page 23: VLT® Micro Drive FC 51The ground leakage current from the VLT Micro Drive FC 51 exceeds 3.5 mA. According to IEC 61800-5-1, a reinforced protective According to IEC 61800-5-1, a reinforced

4.5. Main Menu

The main menu gives access to all parameters.

1. To enter the main menu, press the [MENU] key until the indi-

cator in display is placed above Main Menu.

2. Use [] [] to browse through the parameter groups.

3. Press [OK] to select a parameter group.

4. Use [] [] to browse through the parameters in the specific

group.

5. Press [OK] to select the parameter.

6. Use [] [] to set/change the parameter value.

7. Press [OK] to accept the value.

8. To exit, press either [Back] twice to enter Quick Menu, or press

[Menu] once to enter Status.

4.10: Indicating main menu mode

VLT Micro Drive FC 51 Instruction Manual 4. Programming

MG.02.A2.22 - VLT® is a registered Danfoss trademark. 23

4

Page 24: VLT® Micro Drive FC 51The ground leakage current from the VLT Micro Drive FC 51 exceeds 3.5 mA. According to IEC 61800-5-1, a reinforced protective According to IEC 61800-5-1, a reinforced

5. Parameter Overview VLT Micro Drive FC 51 Instruction Manual

24 MG.02.A2.22 - VLT® is a registered Danfoss trademark.

5

Page 25: VLT® Micro Drive FC 51The ground leakage current from the VLT Micro Drive FC 51 exceeds 3.5 mA. According to IEC 61800-5-1, a reinforced protective According to IEC 61800-5-1, a reinforced

5. Parameter OverviewP

aram

eter

Ove

rvie

w0-

** O

pera

tion

/Dis

play

0-0*

Bas

ic S

etti

ngs

0-03

Reg

ion

al S

etti

ngs

*[0]

Int

erna

tiona

l[1

] U

S0

-04

Ope

r. S

tate

at

Pow

er-u

p (H

and)

[0]

Resu

me

*[1]

For

ced

stop

, ref

= o

ld[2

] Fo

rced

sto

p, r

ef =

00-

1* S

et-u

p H

andl

ing

0-10

Act

ive

Set-

up

*[1]

Set

-up

1[2

] Se

t-up

2[9

] M

ulti

Set-

up0-

11 E

dit

Set-

up

*[1]

Set

-up

1[2

] Se

t-up

2[9

] Ac

tive

Set-

up0-

12 L

ink

Set-

ups

[0]

Not

Lin

ked

*[20

] Li

nked

0-4*

LCP

Key

pad

0-40

[H

and

on]

Key

on

LC

P[0

] D

isab

led

*[1]

Ena

bled

0-41

[O

ff /

Res

et]

Key

on

LC

P[0

] D

isab

le A

ll*[

1] E

nabl

e Al

l[2

] En

able

Res

et O

nly

0-4

2 [

Aut

o on

] K

ey o

n L

CP

[0]

Dis

able

d*[

1] E

nabl

ed0-

5* C

opy/

Save

0-50

LC

P C

opy

*[0]

No

copy

[1]

All t

o LC

P[2

] Al

l fro

m L

CP[3

] Si

ze in

dep.

fro

m L

CP0-

51 S

et-u

p C

opy

*[0]

No

copy

[1]

Copy

fro

m s

et-u

p 1

[2]

Copy

fro

m s

et-u

p 2

[9]

Copy

fro

m f

acto

ry s

et-u

p0-

6* P

assw

ord

0-60

(M

ain

) M

enu

Pas

swor

d0

-999

* 0

1-**

Loa

d/M

otor

1-0*

Gen

eral

Set

ting

s1-

00 C

onfi

gura

tion

Mod

e*[

0] S

peed

ope

n-lo

op[3

] Pr

oces

s1-

01 M

otor

Con

trol

Pri

ncip

le[0

] U

/f*[

1] V

VC+

1-03

Tor

que

Ch

arac

teri

stic

s*[

0] C

onst

ant

torq

ue[2

] Au

tom

atic

Ene

rgy

Opt

im.

1-05

Loc

al M

ode

Con

figu

rati

on[0

] Sp

eed

Ope

n-lo

op*[

2] A

s co

nfig

ured

in p

aram

. 1-0

01-

2* M

otor

Dat

a1-

20 M

otor

Pow

er [

kW]

[hp]

0.09

kW

/ 0

.12

hp ..

.. 11

kW

/ 1

5 hp

1-22

Mot

or V

olta

ge50

-999

V *

230

-400

V1-

23 M

otor

Fre

quen

cy20

-400

Hz

* 50

Hz

1-24

Mot

or C

urr

ent

0.01

-26.

00 A

* M

otor

typ

e de

p.1-

25 M

otor

Nom

inal

Spe

ed10

0-99

99 r

pm *

Mot

or t

ype

dep.

1-29

Au

tom

atic

Mot

or T

un

ing

(AM

T)*[

0] O

ff[2

] En

able

AM

T1-

3* A

dv. M

otor

Dat

a1

-30

Sta

tor

Res

ista

nce

(R

s)[O

hm]

* D

ep. o

n m

otor

dat

a1

-33

Sta

tor

Leak

age

Rea

ctan

ce (

X1

)[O

hm]

* D

ep. o

n m

otor

dat

a1-

35 M

ain

Rea

ctan

ce (

Xh

)[O

hm]

* D

ep. o

n m

otor

dat

a1-

5* L

oad

Inde

p. S

etti

ng1-

50 M

otor

Mag

net

izat

ion

at

0 Sp

eed

0-30

0% *

100

%1-

52 M

in S

peed

Nor

m. M

agn

et. [

Hz]

0.0-

10.0

Hz

* 0.

0 H

z1-

55 U

/f C

har

acte

rist

ic -

U0-

999.

9 V

1-56

U/f

Ch

arac

teri

stic

- F

0-40

0 H

z1-

6* L

oad

Dep

en. S

etti

ng1

-60

Low

Spe

ed L

oad

Com

pen

sati

on0-

199%

* 1

00%

1-61

Hig

h S

peed

Loa

d C

ompe

nsa

tion

0-19

9% *

100

%1-

62 S

lip C

ompe

nsat

ion

-400

-399

% *

100

%1

-63

Slip

Com

pen

sati

on T

ime

Con

stan

t0.

05-5

.00

s *

0.10

s1-

7* S

tart

Adj

ustm

ents

1-71

Sta

rt D

elay

0.0-

10.0

s *

0.0

s1-

72 S

tart

Fu

nct

ion

[0]

DC

hold

/del

ay t

ime

[1]

DC

brak

e/de

lay

time

*[2]

Coa

st/d

elay

tim

e1-

73 F

lyin

g St

art

*[0]

Dis

able

d[1

] En

able

d1-

8* S

top

Adj

ustm

ents

1-80

Fu

nct

ion

at

Stop

*[0]

Coa

st[1

] D

C ho

ld1-

82 M

in S

peed

for

Fu

nct

. at

Stop

[H

z]0.

0-20

.0 H

z *

0.0

Hz

1-9*

Mot

or T

empe

ratu

re1-

90 M

otor

Th

erm

al P

rote

ctio

n*[

0] N

o pr

otec

tion

[1]

Ther

mis

tor

war

ning

[2]

Ther

mis

tor

trip

[3]

Etr

war

ning

[4]

Etr

trip

1-93

Th

erm

isto

r R

esou

rce

*[0]

Non

e[1

] An

alog

inpu

t 53

[6]

Dig

ital i

nput

29

2-**

Bra

kes

2-0*

DC

Bra

ke2-

00 D

C H

old

Cu

rren

t0-

150%

* 5

0%2-

01 D

C B

rake

Cu

rren

t0-

150%

* 5

0%2-

02 D

C B

raki

ng

Tim

e0.

0-60

.0 s

* 1

0.0

s2-

04 D

C B

rake

Cu

t-in

Spe

ed0.

0-40

0.0

Hz

* 0.

0 H

z2-

1* B

rake

Ene

rgy

Func

t.2-

10 B

rake

Fu

nct

ion

*[0]

Off

[1]

Res

isto

r br

ake

[2]

AC b

rake

2-1

1 B

rake

Res

isto

r (o

hm)

5-50

00 *

52

-16

AC

Bra

ke, M

ax c

urr

ent

0-15

0% *

100

%2

-17

Ove

rvol

tage

Con

trol

*[0]

Dis

able

d[1

] En

able

d (n

ot a

t st

op)

[2]

Enab

led

2-2*

Mec

hani

cal B

rake

2-2

0 R

elea

se B

rake

Cu

rren

t0.

00-1

00.0

A *

0.0

0 A

2-2

2 A

ctiv

ate

Bra

ke S

peed

[H

z]0.

0-40

0.0

Hz

* 0.

0 H

z3-

** R

efer

ence

/ R

amps

3-0*

Ref

eren

ce L

imit

s3

-00

Ref

eren

ce R

ange

*[0]

Min

- M

ax[1

] -M

ax -

+M

ax3

-02

Min

imu

m R

efer

ence

-499

9 -

4999

* 0

.000

3-0

3 M

axim

um R

efer

ence

-499

9 -

4999

* 5

0.00

3-1*

Ref

eren

ces

3-1

0 P

rese

t R

efer

ence

-100

.0-1

00.0

% *

0.0

0%3

-11

Jog

Spee

d [H

z]0.

0-40

0.0

Hz

* 5.

0 H

z3

-12

Cat

ch u

p/Sl

ow-d

own

Val

ue0.

00-1

00.0

% *

0.0

0%3

-14

Pre

set

Rel

ativ

e R

efer

ence

-100

.0-1

00.0

% *

0.0

0%3

-15

Ref

eren

ce R

esou

rce

1[0

] N

o fu

nctio

n*[

1] A

nalo

g In

put

53[2

] An

alog

inpu

t 60

[8]

Puls

e in

put

33[1

1] L

ocal

bus

ref

[21]

LCP

Pot

entio

met

er3

-16

Ref

eren

ce R

esou

rce

2[0

] N

o fu

nctio

n[1

] An

alog

Inp

ut 5

3*[

2] A

nalo

g in

put

60[8

] Pu

lse

inpu

t 33

[11]

Loc

al b

us r

ef[2

1] L

CP P

oten

tiom

eter

VLT Micro Drive FC 51 Instruction Manual 5. Parameter Overview

MG.02.A2.22 - VLT® is a registered Danfoss trademark. 25

5

Page 26: VLT® Micro Drive FC 51The ground leakage current from the VLT Micro Drive FC 51 exceeds 3.5 mA. According to IEC 61800-5-1, a reinforced protective According to IEC 61800-5-1, a reinforced

3-17

Ref

eren

ce R

esou

rce

3[0

] N

o fu

nctio

n[1

] An

alog

Inp

ut 5

3[2

] An

alog

inpu

t 60

[8]

Puls

e in

put

33*[

11]

Loca

l bus

ref

[21]

LCP

Pot

entio

met

er3-

18 R

elat

ive

Scal

ing

Ref

. Res

ourc

e*[

0] N

o fu

nctio

n[1

] An

alog

Inp

ut 5

3[2

] An

alog

inpu

t 60

[8]

Puls

e in

put

33[1

1] L

ocal

bus

ref

[21]

LCP

Pot

entio

met

er3-

4* R

amp

13-

40 R

amp

1 Ty

pe*[

0] L

inea

r[2

] Si

ne2

ram

p3-

41 R

amp

1 R

amp-

up T

ime

0.05

-360

0 s

* 3.

00 s

3-42

Ram

p 1

Ram

p-do

wn

Tim

e0.

05-3

600

s *

3.00

s3-

5* R

amp

23-

50 R

amp

2 Ty

pe*[

0] L

inea

r[2

] Si

ne2

ram

p3-

51 R

amp

2 R

amp-

up T

ime

0.05

-360

0 s

* 3.

00 s

3-52

Ram

p 2

Ram

p-do

wn

Tim

e0.

05-3

600

s *

3.00

s3-

8* O

ther

Ram

ps3-

80 J

og R

amp

Tim

e0.

05-3

600

s *

3.00

s3-

81 Q

uic

k St

op R

amp

Tim

e0.

05-3

600

s *

3.00

s4-

** L

imit

s /

War

ning

s4-

1* M

otor

Lim

its

4-10

Mot

or S

peed

Dir

ecti

on[0

] Cl

ockw

ise

[1]

Coun

ter-

Cloc

kWis

e*[

2] B

oth

4-12

Mot

or S

peed

Low

Lim

it [

Hz]

0.0-

400.

0 H

z *

0.0

Hz

4-14

Mot

or S

peed

Hig

h L

imit

[H

z]0.

1-40

0.0

Hz

* 65

.0 H

z4-

16 T

orqu

e Li

mit

Mot

or M

ode

0-40

0% *

150

%

4-1

7 To

rqu

e Li

mit

Gen

erat

or M

ode

0-40

0% *

100

%4-

5* A

dj. W

arni

ngs

4-5

0 W

arn

ing

Cu

rren

t Lo

w0.

00-2

6.00

A *

0.0

0 A

4-5

1 W

arn

ing

Cu

rren

t H

igh

0.00

-26.

00 A

* 2

6.00

A4

-58

Mis

sin

g M

otor

Ph

ase

Fun

ctio

n[0

] O

ff*[

1] O

n4-

6* S

peed

Byp

ass

4-6

1 B

ypas

s Sp

eed

From

[H

z]0.

0-40

0.0

Hz

* 0.

0 H

z4

-63

Byp

ass

Spee

d To

[H

z]0.

0-40

0.0

Hz

* 0.

0 H

z5-

1* D

igit

al I

nput

s5

-10

Term

inal

18

Dig

ital

In

put

[0]

No

func

tion

[1]

Res

et[2

] Co

ast

inve

rse

[3]

Coas

t an

d re

set

inv.

[4]

Qui

ck s

top

inve

rse

[5]

DC

brak

e in

v.[6

] St

op in

v*[

8] S

tart

[9]

Latc

hed

star

t[1

0] R

ever

sing

[11]

Sta

rt r

ever

sing

[12]

Ena

ble

star

t fo

rwar

d[1

3] E

nabl

e st

art

reve

rse

[14]

Jog

[16-

18]

Pres

et r

ef b

it 0-

2[1

9] F

reez

e re

fere

nce

[20]

Fre

eze

outp

ut[2

1] S

peed

up

[22]

Slo

w[2

3] S

et-u

p se

lect

bit

0[2

8] C

atch

up

[29]

Slo

w d

own

[34]

Ram

p bi

t 0

[60]

Cou

nter

A (

up)

[61]

Cou

nter

A (

dow

n)[6

2] R

eset

cou

nter

A[6

3] C

ount

er B

(up

)[6

4] C

ount

er B

(do

wn)

[65]

Res

et C

ount

er B

5-11

Ter

min

al 1

9 D

igit

al I

nput

See

par.

5-1

0. *

[10

] Re

vers

ing

5-12

Ter

min

al 2

7 D

igit

al I

nput

See

par.

5-1

0. *

[1]

Res

et5-

13 T

erm

inal

29

Dig

ital

Inp

utSe

e pa

r. 5

-10.

* [

14]

Jog

5-15

Ter

min

al 3

3 D

igit

al I

nput

See

par.

5-1

0. *

[16

] Pr

eset

ref

bit

0[2

6] P

reci

se S

top

Inve

rse

[27]

Sta

rt, P

reci

se S

top

[32]

Pul

se I

nput

5-4*

Rel

ays

5-40

Fu

nct

ion

Rel

ay*[

0] N

o op

erat

ion

[1]

Cont

rol r

eady

[2]

Driv

e re

ady

[3]

Driv

e re

ady,

Rem

ote

[4]

Enab

le/N

o w

arni

ng[5

] D

rive

runn

ing

[6]

Runn

ing/

No

war

ning

[7]

Run

in r

ange

/No

war

ning

[8]

Run

on r

ef/N

o w

arni

ng[9

] Al

arm

[10]

Ala

rm o

r w

arni

ng[1

2] O

ut o

f cu

rren

t ra

nge

[13]

Bel

ow c

urre

nt, l

ow[1

4] A

bove

cur

rent

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5. Parameter Overview VLT Micro Drive FC 51 Instruction Manual

26 MG.02.A2.22 - VLT® is a registered Danfoss trademark.

5

Page 27: VLT® Micro Drive FC 51The ground leakage current from the VLT Micro Drive FC 51 exceeds 3.5 mA. According to IEC 61800-5-1, a reinforced protective According to IEC 61800-5-1, a reinforced

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VLT Micro Drive FC 51 Instruction Manual 5. Parameter Overview

MG.02.A2.22 - VLT® is a registered Danfoss trademark. 27

5

Page 28: VLT® Micro Drive FC 51The ground leakage current from the VLT Micro Drive FC 51 exceeds 3.5 mA. According to IEC 61800-5-1, a reinforced protective According to IEC 61800-5-1, a reinforced

*[1]

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5. Parameter Overview VLT Micro Drive FC 51 Instruction Manual

28 MG.02.A2.22 - VLT® is a registered Danfoss trademark.

5

Page 29: VLT® Micro Drive FC 51The ground leakage current from the VLT Micro Drive FC 51 exceeds 3.5 mA. According to IEC 61800-5-1, a reinforced protective According to IEC 61800-5-1, a reinforced

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VLT Micro Drive FC 51 Instruction Manual 6. Troubleshooting

MG.02.A2.22 - VLT® is a registered Danfoss trademark. 29

6

Page 30: VLT® Micro Drive FC 51The ground leakage current from the VLT Micro Drive FC 51 exceeds 3.5 mA. According to IEC 61800-5-1, a reinforced protective According to IEC 61800-5-1, a reinforced

7. Specifications VLT Micro Drive FC 51 Instruction Manual

30 MG.02.A2.22 - VLT® is a registered Danfoss trademark.

7

Page 31: VLT® Micro Drive FC 51The ground leakage current from the VLT Micro Drive FC 51 exceeds 3.5 mA. According to IEC 61800-5-1, a reinforced protective According to IEC 61800-5-1, a reinforced

7. Specifications

7.1. Line Supply

7.1.1. Line Supply 1 x 200-240 V AC

Normal overload 150% for 1 minute

Frame M1 Frame M1 Frame M1 Frame M2 Frame M3Adjustable frequency driveTypical Shaft Output [kW]

P0K180.18

P0K370.37

P0K750.75

P1K51.5

P2K22.2

Typical Shaft Output [HP] 0.25 0.5 1 2 3Output current

Continuous (3 x 200-240 V) [A] 1.2 2.2 4.2 6.8 TBDIntermittent (3 x 200-240 V) [A] 1.8 3.3 6.3 10.2 TBDMax. cable size:

(line power, motor) [mm2 /AWG] 4/10

Max. input currentContinuous (1 x 200-240 V) [A] 3.3 6.1 11.6 18.7 TBDIntermittent (1 x 200-240 V) [A] 4.5 8.3 15.6 26.4 TBDMax. pre-fuses [A] See section Fuses.EnvironmentEstimated power loss at rated load [W], Bestcase/Typical1)

12.5/15.5

20.0/25.0

36.5/44.0

61.0/67.0 TBD

Weight enclosure IP 20 [kg] 1.1 1.1 1.1 1.6 TBDEfficiencyBest case/Typical1)

95.6/94.5

96.5/95.6

96.6/96.0

97.0/96.7 TBD

7.1: Line supply 1 x 200-240 V AC

VLT Micro Drive FC 51 Instruction Manual 7. Specifications

MG.02.A2.22 - VLT® is a registered Danfoss trademark. 31

7

Page 32: VLT® Micro Drive FC 51The ground leakage current from the VLT Micro Drive FC 51 exceeds 3.5 mA. According to IEC 61800-5-1, a reinforced protective According to IEC 61800-5-1, a reinforced

7.1.2. Line Supply 3 x 200-240 V AC

Normal overload 150% for 1 minute

Frame M1Frame

M1 Frame M1 Frame M2 Frame M3 Frame M3Adjustable frequency driveTypical Shaft Output [kW]

P0K250.25

P0K370.37

P0K750.75

P1K51.5

P2K22.2

P3K73.7

Typical Shaft Output [HP] 0.33 0.5 1 2 3 5Output current

Continuous (3 x 200-240 V) [A] 1.5 2.2 4.2 6.8 TBD TBDIntermittent (3 x 200-240 V) [A] 2.3 3.3 6.3 10.2 TBD TBDMax. cable size:

(line power, motor) [mm2 /AWG] 4/10

Max. input current Continuous (3 x 200-240 V) [A] 2.4 3.5 6.7 10.9 TBD TBDIntermittent (3 x 200-240 V) [A] 3.2 4.6 8.3 14.4 TBD TBDMax. pre-fuses [A] See section Fuses.Environment Estimated power loss at rated load [W],Best case/Typical1)

14.0/20.0

19.0/24.0

31.5/39.5

51.0/57.0 TBD TBD

Weight enclosure IP 20 [kg] 1.1 1.1 1.1 1.6 TBD TBDEfficiencyBest case/Typical1)

96.4/94.9

96.7/95.8

97.1/96.3

97.4/97.2 TBD TBD

7.2: Line supply 3 x 200-240 VAC

1. Power loss at rated load conditions.

7. Specifications VLT Micro Drive FC 51 Instruction Manual

32 MG.02.A2.22 - VLT® is a registered Danfoss trademark.

7

Page 33: VLT® Micro Drive FC 51The ground leakage current from the VLT Micro Drive FC 51 exceeds 3.5 mA. According to IEC 61800-5-1, a reinforced protective According to IEC 61800-5-1, a reinforced

Nor

mal

ove

rloa

d 1

50

% f

or 1

min

ute

Adju

stab

le f

requ

ency

driv

eTy

pica

l Sha

ft O

utpu

t [k

W]

P0K3

70.

37P0

K75

0.75

P1K5

1.5

P2K2

2.2

P3K0

3.0

P4K0

4.0

P5K5

5.5

P7K5

7.5

Typi

cal S

haft

Out

put

[HP]

0.5

12

34

57.

510

IP 2

0

Fram

e M

1Fr

ame

M1

Fram

e M

2Fr

ame

M2

Fram

e M

3Fr

ame

M3

Fram

e M

3Fr

ame

M3

Ou

tpu

t cu

rren

tCo

ntin

uous

(3

x 38

0-44

0 V)

[A]

1.2

2.2

3.7

5.3

TBD

TBD

TBD

TBD

Inte

rmitt

ent

(3 x

380

-440

V)

[A]

1.8

3.3

5.6

8.0

TBD

TBD

TBD

TBD

Cont

inuo

us (

3 x

440-

480

V) [

A]1.

12.

13.

44.

8TB

DTB

DTB

DTB

DIn

term

itten

t (3

x 4

40-4

80 V

) [A

]1.

73.

25.

17.

2TB

DTB

DTB

DTB

DM

ax. ca

ble

size

:

(line

pow

er, m

otor

) [m

m2 /

AW

G]

4/10

Max

. in

put

curr

ent

Cont

inuo

us (

3 x

380-

440

V) [

A]1.

93.

55.

98.

5TB

DTB

DTB

DTB

DIn

term

itten

t (3

x 3

80-4

40 V

) [A

]2.

64.

78.

712

.6TB

DTB

DTB

DTB

DCo

ntin

uous

(3

x 44

0-48

0 V)

[A]

1.7

3.0

5.1

7.3

TBD

TBD

TBD

TBD

Inte

rmitt

ent

(3 x

440

-480

V)

[A]

2.3

4.0

7.5

10.8

TBD

TBD

TBD

TBD

Max

. pre

-fus

es [

A]Se

e se

ctio

n Fu

ses.

Envi

ronm

ent

Estim

ated

pow

er lo

ssat

rat

ed lo

ad [

W]

Best

cas

e/Ty

pica

l1)18

.5/2

5.5

28.5

/43.

541

.5/5

6.5

57.5

/81.

5TB

DTB

DTB

DTB

D

Wei

ght

encl

osur

e IP

20

[kg]

1.1

1.1

1.6

1.6

TBD

TBD

TBD

TBD

Effic

ienc

yBe

st c

ase/

Typi

cal1)

96.8

/95.

597

.4/9

6.0

98.0

/97.

297

.9/9

7.1

TBD

TBD

TBD

TBD

1.Po

wer

loss

at

rate

d lo

ad c

ondi

tions

.

7.3

: Li

ne s

uppl

y 3

x 38

0-48

0 VA

C

7.1.

3.

Lin

e Su

pply

3 x

380

-480

V A

C

VLT Micro Drive FC 51 Instruction Manual 7. Specifications

MG.02.A2.22 - VLT® is a registered Danfoss trademark. 33

7

Page 34: VLT® Micro Drive FC 51The ground leakage current from the VLT Micro Drive FC 51 exceeds 3.5 mA. According to IEC 61800-5-1, a reinforced protective According to IEC 61800-5-1, a reinforced

7.2. Other Specifications

Protection and Features:

• Electronic thermal motor protection against overload.

• Temperature monitoring of the heatsink ensures that the adjustable frequency drive trips in case of overtemperature

• The adjustable frequency drive is protected against short-circuits on motor terminals U, V, W.

• If a motor phase is missing, the frequency trips and issues an alarm.

• If a line phase is missing, the adjustable frequency drive trips or issues a warning (depending on the load).

• Monitoring of the intermediate circuit voltage ensures that the adjustable frequency drive trips if the intermediate circuit voltage is too low or

too high.

• The adjustable frequency drive is protected against ground faults on motor terminals U, V, W.

Line supply (L1/L, L2, L3/N):

Supply voltage 200-240 V ±10%

Supply voltage 380-480 V ±10%

Supply frequency 50/60 Hz

Max. imbalance temporary between line phases 3.0% of rated supply voltage

True Power Factor (λ) ≥ 0.4 nominal at rated load

Displacement Power Factor (cosφ) near unity (> 0.98)

Switching on input supply L1/L, L2, L3/N (power-ups) maximum twice/min.

Environment according to EN60664-1 overvoltage category III/pollution degree 2

The unit is suitable for use on a circuit capable of delivering no more than 100,000 RMS symmetrical Amperes, 240/500/600 V maximum.

Motor output (U, V, W):

Output voltage 0-100% of supply voltage

Output frequency 0-200 Hz (VVC+), 0-400 Hz (u/f)

Switching on output Unlimited

Ramp times 0.05 - 3,600 sec.

Cable lengths and cross-sections:

Max. motor cable length, shielded/armored (EMC-correct installation) 49 ft [15 m]

Max. motor cable length, unshielded/unarmored 164 ft [50 m]

Max. cross-section to motor, line power, load sharing and brake *

Maximum cross-section to control terminals, rigid wire 0.0023 in.2 [1.5 mm2]/16 AWG (2 x 0.0012 in.2 [2 x 0.75 mm2])

Maximum cross-section to control terminals, flexible cable 0.0016 in.2 [1 mm2]/18 AWG

Maximum cross-section to control terminals, cable with enclosed core 0.00078 in.2 [0.5 mm2]/20 AWG

Minimum cross-section to control terminals 0.00039 in.2 [0.25 mm2]

* See tables for line supply for more information!

Digital inputs (pulse/encoder inputs):

Programmable digital inputs (pulse/encoder) 5 (1)

Terminal number 18, 19, 27, 29, 33,

Logic PNP or NPN

Voltage level 0-24 V DC

Voltage level, logic'0' PNP < 5 V DC

Voltage level, logic'1' PNP > 10 V DC

Voltage level, logic '0' NPN > 19 V DC

Voltage level, logic '1' NPN < 14 V DC

7. Specifications VLT Micro Drive FC 51 Instruction Manual

34 MG.02.A2.22 - VLT® is a registered Danfoss trademark.

7

Page 35: VLT® Micro Drive FC 51The ground leakage current from the VLT Micro Drive FC 51 exceeds 3.5 mA. According to IEC 61800-5-1, a reinforced protective According to IEC 61800-5-1, a reinforced

Maximum voltage on input 28 V DC

Input resistance, Ri approximately 4 kΩ

Max. pulse frequency at terminal 33 5000 Hz

Min. pulse frequency at terminal 33 20 Hz

Analog inputs:

Number of analog inputs 2

Terminal number 53, 60

Voltage level 0-10 V

Input resistance, Ri approx. 10 kΩ

Max. voltage 20 V

Current level 0/4 to 20 mA (scalable)

Input resistance, Ri approx. 200 Ω

Max. current 30 mA

Analog output:

Number of programmable analog outputs 1

Terminal number 42

Current range at analog output 0/4 - 20 mA

Max. load to common at analog output 500 Ω

Accuracy on analog output Max. error: 0.8% of full scale

Resolution on analog output 8 bit

The analog output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

Control card, RS-485 serial communication:

Terminal number 68 (P,TX+, RX+), 69 (N,TX-, RX-)

Terminal number 61 Common for terminals 68 and 69

The RS-485 serial communication circuit is functionally separated from other central circuits and galvanically isolated from the supply voltage (PELV).

Control card, 24 V DC output:

Terminal number 12

Max. load 200 mA

Relay output:

Programmable relay output 1

Relay 01 Terminal number 01-03 (break), 01-02 (make)

Max. terminal load (AC-1)1) on 01-02 (NO) (resistive load) 250 V AC, 2 A

Max. terminal load (AC-15)1) on 01-02 (NO) (inductive load @ cosφ 0.4) 250 V AC, 0.2 A

Max. terminal load (DC-1)1) on 01-02 (NO) (resistive load) 30 V DC, 2 A

Max. terminal load (DC-13)1) on 01-02 (NO) (inductive load) 24 V DC, 0.1A

Max. terminal load (AC-1)1) on 01-03 (NC) (resistive load) 250 V AC, 2 A

Max. terminal load (AC-15)1) on 01-03 (NC) (inductive load @ cosφ 0.4) 250 V AC, 0.2 A

Max. terminal load (DC-1)1) on 01-03 (NC) (resistive load) 30 V DC, 2 A

Min. terminal load on 01-03 (NC), 01-02 (NO) 24 V DC 10 mA, 24 V AC 20 mA

Environment according to EN 60664-1 overvoltage category III/pollution degree 2

1) IEC 60947 part 4 and 5

VLT Micro Drive FC 51 Instruction Manual 7. Specifications

MG.02.A2.22 - VLT® is a registered Danfoss trademark. 35

7

Page 36: VLT® Micro Drive FC 51The ground leakage current from the VLT Micro Drive FC 51 exceeds 3.5 mA. According to IEC 61800-5-1, a reinforced protective According to IEC 61800-5-1, a reinforced

Control card, 10 V DC output:

Terminal number 50

Output voltage 10.5 V ±0.5 V

Max. load 25 mA

The 10 V DC supply is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.

Surroundings:

Enclosure IP 20

Enclosure kit available. IP 21

Enclosure kit available. TYPE 1

Vibration test 1.0 g

Max. relative humidity 5%-95% (IEC 60721-3-3; Class 3K3 (non-condensing) during operation

Aggressive environment (IEC 60721-3-3), coated class 3C3

Test method according to IEC 60068-2-43 H2S (10 days)

Ambient temperature Max. 104° F [40° C]

Derating for high ambient temperature, see section on special conditions

Minimum ambient temperature during full-scale operation 32° F [0° C]

Minimum ambient temperature at reduced performance 14° F [-10° C]

Temperature during storage/transport -13°-+149°/158° F [-25°-+65°/70° C]

Maximum altitude above sea level without derating 3280 ft [1000 m]

Maximum altitude above sea level with derating 9842 ft [3000 m]

Derating for high altitude, see section on special conditions.

EMC standards, Emission EN 61800-3, EN 61000-6-3/4, EN 55011, IEC 61800-3

EMC standards, Immunity

EN 61800-3, EN 61000-6-1/2, EN 61000-4-2, EN 61000-4-3,

EN 61000-4-4, EN 61000-4-5, EN 61000-4-6

See section on special conditions.

7.3. Special Conditions

7.3.1. The Purpose of Derating

Derating must be taken into account when using the adjustable frequency drive at low air pressure (heights), at low speeds or at high ambient temperature.

The required action is described in this section.

7.3.2. Derating for Ambient Temperature

The ambient temperature measured over 24 hours should be at least 9° F [5° C] lower than the max. ambient temperature.

If the adjustable frequency drive is operated at a high ambient temperature, the continuous output current should be decreased.

The VLT Micro Drive FC 51 has been designed for operation at a max. of 122° F [50° C] ambient temperature with one motor size smaller than nominal.

Continuous operation at full load at 122° F [50° C] ambient temperature will reduce the lifetime of the adjustable frequency drive.

7.3.3. Derating for Low Air Pressure

The cooling capability of air is decreased at low air pressure.

For altitudes above 6,600 feet [2000 m], please contact Danfoss Drives regarding PELV.

7. Specifications VLT Micro Drive FC 51 Instruction Manual

36 MG.02.A2.22 - VLT® is a registered Danfoss trademark.

7

Page 37: VLT® Micro Drive FC 51The ground leakage current from the VLT Micro Drive FC 51 exceeds 3.5 mA. According to IEC 61800-5-1, a reinforced protective According to IEC 61800-5-1, a reinforced

Below altitudes of 3,280 ft [1,000 m], no derating is necessary, but at 3,280 ft [1,000 m] and higher, the ambient temperature or maximum output

current should be decreased.

Decrease the output by 1% per 328 ft [100 m] higher than an altitude of 3,289 ft [1000 m], or reduce the max. ambient temperature by 1 degree per

656 ft [200 m].

7.3.4. Derating for Running at Low Speeds

When a motor is connected to an adjustable frequency drive, it is necessary to make sure that the cooling of the motor is adequate.

A problem may occur at low speeds in constant torque applications. Running continuously at low speeds – below half the nominal motor speed – may

require additional air cooling. Alternatively, choose a larger motor (one size up).

VLT Micro Drive FC 51 Instruction Manual 7. Specifications

MG.02.A2.22 - VLT® is a registered Danfoss trademark. 37

7

Page 38: VLT® Micro Drive FC 51The ground leakage current from the VLT Micro Drive FC 51 exceeds 3.5 mA. According to IEC 61800-5-1, a reinforced protective According to IEC 61800-5-1, a reinforced

7.4. Options for VLT Micro Drive FC 51

Ordering No. Description

132B0100 VLT Control Panel LCP 11 w/o

potentiometer

132B0101 VLT Control Panel LCP 12 with

potentiometer

132B0102 Remote Mounting Kit for LCP incl.

10 ft [3 m] cable

IP 54 with LCP 11, IP 21 with LCP 12

132B0103 Nema Type 1 kit for M1 frame

132B0104 Nema Type 1 kit for M2 frame

132B0105 Nema Type 1 kit for M3 frame

132B0106 De-coupling plate kit for M1 and M2 frames

132B0107 De-coupling plate kit for M3 frame

132B0108 IP 21 for M1 frame

132B0109 IP 21 for M2 frame

132B0110 IP 21 for M3 frame

132B0111 DIN rail mounting kit for M1

Danfoss line filters and brake resistors are available upon request.

7. Specifications VLT Micro Drive FC 51 Instruction Manual

38 MG.02.A2.22 - VLT® is a registered Danfoss trademark.

7

Page 39: VLT® Micro Drive FC 51The ground leakage current from the VLT Micro Drive FC 51 exceeds 3.5 mA. According to IEC 61800-5-1, a reinforced protective According to IEC 61800-5-1, a reinforced

IndexAAnalog Inputs 35

Analog Output 35

BBus Termination 12

CCable Lengths And Cross-sections 34

Clearance 5

Control Card, +10 V Dc Output 35

Control Card, 24 V Dc Output 35

Control Card, Rs-485 Serial Communication 35

DDe-coupling Plate Kit 38

Digital Inputs: 34

Din Rail Mounting Kit 6, 38

Display 16

Disposal Instructions 4

EElectronic Waste 4

FFuses 7

GGround Leakage Current 3

IIp 21 38

It Line Power 4

LLcp 6, 15, 17

Leakage Current 3

Leds 17

Line Supply 31, 32

Line Supply (l1/l, L2, L3/n) 34

MMain Menu 17

Motor Direction 17

Motor Output 34

Motor Protection 34

NNavigation Keys 17

Nema Type 1 Kit 38

OOperation Keys 17

VLT Micro Drive FC 51 Instruction Manual Index

MG.02.A2.22 - VLT® is a registered Danfoss trademark. 39

Page 40: VLT® Micro Drive FC 51The ground leakage current from the VLT Micro Drive FC 51 exceeds 3.5 mA. According to IEC 61800-5-1, a reinforced protective According to IEC 61800-5-1, a reinforced

Options 38

Output Performance (u, V, W) 34

Overcurrent Protection 7

PParameter Number 16

Protection 7

Protection And Features 34

QQuick Menu 17

RRelay Output 35

Remote Mounting Kit 38

Residual Current Device 3

SS200 Switches 1-4 12

Set-up Number 16

Set-up Software 15

Status Menu 17

TTemplate For Drilling 6

UUl Compliance 7

Unit 16

VValue 16

Vlt Control Panel Lcp 11 38

Vlt Control Panel Lcp 12 38

Voltage Level 34

Index VLT Micro Drive FC 51 Instruction Manual

40 MG.02.A2.22 - VLT® is a registered Danfoss trademark.