Download - Vertical Turning Centers VDM SerieSVertical Turning Centers VDM SerieS Solutions & Applications, Turning, Milling, Hobbing, Grinding, Honing, Composites, Systems Integration, Automation

Vertical Turning CentersVDM SerieS

Solutions & Applications, Turning

, Milling

, Hobbing

, Grinding

, Honing

, Composites

, Systems Integration

, Automation & Software

, Services

, Tooling & Fluids

, Core Components

VDM – The Powerful Vertical Turning Center for a Powerful industry

02 | 03

Know-how

You provide us with a complex workpiece or process, we develop the

appropriate system solution (including clamping devices, tools and control

system) that meet your individual demands.

, Precise and secure workpiece clamping utilizing workpiece weight

, Highest accuracy through the thermally-symmetric design of the

spindle housing with closed circuit oil lubrication

, Extremely rigid machine base

, High flexibility for an optimal solution of complex turning tasks

, Many options

, Ergonomically convenient for operating and easy access to the

work zone

, Optimal chip management through 45° angle of the machine base

Fields of applications

, Small to big part sizes (depends on machine type)

, Fully automated production including process monitoring (optional)

, Heavy machining

, Hard turning and super finishing

VDM 550 / VDM 1000 / VDM 1600 / VDM 2000

Technologies

, Turning

, Drilling

, Milling

, Grinding

, Hobbing

, Hardturning

industries

, General machining

, Aerospace

, Railway

, Wind energy

, Commercial vehicles

Bearing ring

Gear wheel

Truck hub

Railway wheel

Flange

examples from our range of workpieces

VDM 550

04 | 05

, Compact VDM for workpieces up to 680 mm swing diameter

, The huge work zone of the VDM 550 facilitates retooling at the

clamping device and the turret

, Multiple options through integration of grinding, milling- or

drilling modules

Optimal flexibility through:

, powerful motorized spindles

, axis speed

, configuration of machine with modular system

, variable chip conveyor and cooling systems (high pressure cooling)

, variety of tools and tool holder systems

, user-friendly ergonomics

The VDM 550 can be supplied in the following versions:

VDM 550 T (Turning), VDM 550 TM (Turn-Mill), VDM 550 G (Grinding)

Work zone

Turning diameter max. mm 600

Swing diameter max. mm 680

Workpiece height incl. clamping device mm 600

VDM 550 G

Gear wheel clamped on a VDM 550

Grinding device

Hard machining

Tool Turret

VDM 1000

, New generation of our Vertical Turning Centers for 5-axis machining with

integrated B- and Y-axes

, Indexing B-axis to hold static and rotating tools

, Positioning due to headstock with integrated C axis

, Modular tool system (HSK 63 / 100, Capto C6 / 8 and VDI 60) for varying

customer requirements


, powerful geared spindle or parallel drive

, 5-axis machining with optional B- and Y-axes



, variety of different tools and tool holding systems

, quick tool change offered by a variety of systems (chain-type,

magazine-type and disk-type systems)

, different expansion stages up to a shuttle slide machine, also known

as jump-slide machine VDM XXXX-22

The VDM 1000 can be supplied in the following versions:

VDM 1000 T (Turning), VDM 1000 TM (Turn-Mill), VDM 1000 G (Grinding),

VDM 1000 H (Hobbing)

Work Zone



Workpiece height incl. clamping device mm 1000

5-Axis Machining

VDM 1000

B-Axis

Hobbing Unit

VDM 1600

06 | 07

, Well-known by the manufacturers of railway wheels

, Tool turret includes an automatic disk-type tool changing system

, 49500 Nm available

, For manual and automatic loading


, powerful geared spindle

, double slide version with one support for turning and milling via

motorized spindle



, variety of tools and tool holding systems



, different expansion stages up to a shuttle slide machine, also known

as jump slide machine VDM XXXX-22

The VDM 1600 is available in following versions:


Work zone



Workpiece height incl. clamping device mm 900 (Optional 1600)

VDM 1600-12

4-axis Machining

Crane loading possible

VDM 1600

VDM 2000

, 4-axis machining for more efficiency

, Modular use of the proven hydrostatic ram technology for tall

workpieces

, External X-and Z drives for maximum safety, the problems caused

through chips or cooling can be reduced to a minimum

, Hydropol bed provides better vibration damping


, powerful geared spindle



, variety of tools and tool holding systems



The VDM 2000 is available in following versions:


Work Zone



Workpiece height incl. clamping device mm 830 (Optional 2000)

Clamping Unit

VDM 2000

Hydrostatic ram technology

Hydropol machine bed

VDM Modular System

08 | 09

Headstock with parallel drive

, Integrated C-axis

Hydrostatic ram

, Stroke 750 / 1250 mm

, Speed max. 4000 U / min

, Cross section 250 x 250 mm

Tool Turret

, With or without live tools

, Torque max. 100 Nm

, Speed 3000 U / min

Y-Axis with B-head

, Y-Travel + / - 150 mm

, Torque max. 380 Nm

, Swivel angle + / - 105

Tool holder

, Torque max. 380 Nm for static and

rotating tools

, HSK 63 / 100 / Capto C6 / C8

Hobbing Unit Drilling- and milling unit

2-axis 4-axis Shuttle slide machine

extension of Modular System Tool Changing Systems

Cassette-type tool magazine

Disk-type tool magazine

Robot-type tool magazine Chain-type tool magazine

Siemens 840 D control system with

, Optimal features, adjustable and expandable to suit the application

, Appropriate tool management

, Systematic service diagnosis

ergonomics

, Excellent accessibility to workpieces and tools

, Excellent visibility of the machining process

, Trouble-free access for maintenance

, Optimal chip management through 45° angle of the machine base

Chip conveyor

, With integrated coolant system

, High discharge of chips

Vertical slide made of high-quality aluminium alloy

, For lower mass forces when moving

, With hydraulic weight compensation

Standard Options

10 | 11

4

21

3

1

2

3

4

5 Driven Tools

Turning, drilling, milling and tapping in only one clamping position

offers the best machining quality, as it is not necessary to set up the

workpieces between the different machining processes. In addition,

fewer clamping fixtures are required.

Disk turret with eight tool holders and driven tools

5

Stability

Utilization of the latest casting technology in conjunction with FEA provides

a machine base with optimum rigidity and stability without the need for

additional anchoring of foundation.

Headstock

The two-level gearing unit ensures high torque, also during four-axis

machining. The headstock assures high accuracy through its thermally-

symmetric design with circulating oil lubricant.

Cross slide

, Heavily ribbed cast iron construction for high rigidity

, Optimal guidance, guideways made of hardened and ground profile bars

, High positioning accuracy, consistent precision and long durability

, Linear measuring system with pneumatic overpressure

Torque diagrams – VDM series

VDM 1000

VDM 550

Drehzahl (min -1)

Dreh

mom

ent (

Nm)

80

6

8 112 280

273

1150

280075050

Leis

tung

(kW

)

Drehzahl (min -1)

Dreh

mom

ent (

Nm)

Leis

tung

(kW

)

100

1

31 100 1575

5

10

56

10 50 125 630

10000

17100

5000

3406

8481000

VDM 1600 / 2000

Drehzahl (min -1)

Dreh

mom

ent (

Nm)

Leis

tung

(kW

)

165

40020

7

49.500

44.500

Automation

12 | 13

Flexible automation for machining of a range of railway-wheels

Integrated work-piece handling on a VDM 900-11 for truck brake drums

Flexible manufacturing system, with gantry, for the various wheel hub machining operations

For the machining of larger parts it is getting more and more important

today to reduce unproductive idle times and to increase productivity. We

provide different approaches and solutions for the automation machining

parts up to 2000 kg and eliminating manual part loading and unloading.

This leads to high efficiency and repeat accuracy which is further increased

by the integration of additional options such as turning stations, camera

recognition and measuring systems. Benefit from our know-how and

experience. One of the core competencies of our company, MAG has

provided our customers with complete automation solutions for more

than 60 years.

Machine modelsVDM 550 / 1000 / 1600 / 2000

Categories applied for machine designation

VDM XXXX-11

Separate work zone for part loading during machining

VDM XXXX-11 VDM XXXX-12 4-axis with tool turret 4-axis with tool changer

Number of spindles

Number of cross slides

VDM XXXX-21: Shuttle slide machine (slide moves across work area) VDM XXXX-22: Shuttle slide machine (both slides move across work area)

VDM XXXX-12 / XXXX-12: 4-axes with turret and tool magazine

2-axis with tool turret 2-axis with tool changer

Technical DataVDM 550 / 1000 / 1600 / 2000

14 | 15

VDM 550 1000 1600 2000

Work area

Turning diameter max. mm 600 1150 1600 2000

Swing diameter max. mm 680 1450 1800 2100

Chuck diameter mm 600 1000 900 (Optional 1600) 830 (Optional 2000)

Feed rate / rapid traverse

Rapid traverse Z-axis m / min 30 20 20 20

Rapid traverse X-axis m / min 60 25 20 20

Main spindle

Diameter front bearing mm 180 527 800 800

Spindle flange DIN 55026 6353 6353 6353

Spindle head size A11 ZA 520 ZA 1000 ZA 1000

Main drive

Power max. (40% duty cycle) kw 80 84 165 165

Torque max. (40% duty cycle) Nm 1150 25877 49500 49500

Speed max. rpm 2800 630 400 400

Tool system (option: modular) disc disc disc disc

Stations no. 12 8 8 8

Tool holders (DIN 69880) ø mm 50 60 60 60

Option Y-Axis x x x x

Machine foot print

Dimensions L x B x H m 3,85 x 2,65 x 4,2 7,0 x 3,5 x 4,1 8,8 x 5,4 x 4,6 8,8 x 5,4 x 4,6

Weight kg 16000 35000 42000 42000

Technical data subject to change

VDM 550 – 2000

Servicelösungen

Maintenance

MAG bietet kompetenten Service und innovative Dienstleistungen zur

Steigerung Ihrer Produktivität. Mit unserem umfassenden Produkt- und

Serviceprogramm erreichen Sie ein Maximum an Anlagenverfügbarkeit

und Produktivität zur Senkung Ihrer Stückkosten.

instandhaltung & Technische Unterstützung

, Reparatur

, Tele-Service

, Service Verträge

, Betreiber modelle

, Schulungen

, Störungsbehebung

Original ersatzteile

, Sicherheitsrelevante Austauschteile

, Ersatzteilpakete

, Spindelaustauschservice

Präventive Wartung

, Programme zur vorbeugenden Wartung

, Maschinenzertifizierung und Inspektion

24 / 7 Service

, Zuverlässige Hilfe rund um die Uhr

, 24 / 7 Ersatzteilservice aus Zentrallager

, Service-Hotline

Gebrauchte & retrofit-Maschinen

, Modernisierung aller Anlagen mit Herstellergewährleistung

, Baugruppenüberholungen / -instandsetzungen und Neu-Baugruppen

, Gebrauchtmaschinenhandel

, Verlagerung von Maschinen und kompletten Anlagen

Productivity Solutions

MAG liefert Lösungen zur Produktivitätssteigerung bei installierten sowie neuen

Werkzeugmaschinen und Ausstattungen und bietet Ihnen damit ein hohes

Maß an Investitionssicherheit.

CYCLO CUT

, Zerspanwerkzeuge

, Wendeschneidplatten und Trägerwerkzeuge

, CAT, BT und HSK Werkzeugaufnahmen

, Plandreh- und Anfaswerkzeugsysteme

, Werkzeugzubehör und Einstellgeräte

CYCLO COOL

, Kühlschmierstoffe und Additive

, Schmierstoffe

, Hochdrucktechnik

, Absaug- und Sicherheitstechnik

, Entkeimungsanlagen

, Minimalmengenschmierung

Prozesstechnologie

, Prozessoptimierung

, Vorrichtung und Rüststrategie

, NC-Programmierung

, Inbetriebnahme

, Prozessabnahme

, Produktions-Messmittel

Software

, Freedom eWARE Suite

, CAD / CAM Software

, Shop Pro / Cut Pro

, Omative Adaptive Control

integriertes Servicemanagement

MAG bietet umfassende Logistikdienstleistungen zur Steigerung Ihrer Produk-

tivität. Aus unserem umfangreichen Produktportfolio stellen wir Ihnen ein auf

Ihre speziellen Bedürfnisse abgestimmtes „Rundum-Sorglos-Paket“ zusammen.

Werkzeugmanagement

Betriebsstoffmanagement

Umzugsmanagement

ersatzteilmanagement

instandhaltungsmanagement

w w w. m a g - i a s . c o mThe machines shown are examples. Actual machines may vary based on selected options.HE1603(02DE)en/1000/01.11

MAG IAS GmbH

Location Göppingen

Stuttgarter Straße 50

73033 Göppingen

Germany

tel +49 71 61 201-0

fax +49 71 61 201-353

MAG is a leading machine tool and systems company serving the

durable goods industry worldwide with complete manufacturing solutions.

With a strong foundation based upon renowned brands such as Cincinnati,

Cross Hüller, Fadal, Giddings & Lewis, Hüller Hille, Witzig & Frank, Hessapp,

Ex-Cell-O, Honsberg and Boehringer, MAG is recognized as the preeminent

provider of tailored production solutions based on state-of-the-art technology.

Key industrial markets served include aerospace, automotive and truck,

heavy equipment, oil and gas, rail, solar energy, wind turbine production

and general machining.

With manufacturing and support operations strategically located worldwide,

MAG offers comprehensive lines of equipment and technologies including

process development, automated assembly, turning, milling, automotive

powertrain production, composites processing, maintenance, automation

and software, and core components.

Solutions & Applications, Turning

, Milling

, Hobbing

, Grinding

, Honing

, Composites

, Systems Integration

, Automation & Software

, Services

, Tooling & Fluids

, Core Components