Download - USSABC - Automotive Rolling Mill Presentation

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Page 1: USSABC - Automotive Rolling Mill Presentation

U.S. – Saudi Arabia Business Council Automotive Rolling Mill Presentation

June 26th 2013

Page 2: USSABC - Automotive Rolling Mill Presentation

Ma’aden Project Overview

Automotive Rolling Mill Project

Alcoa as a JV Partner

Local Talent Training and Hiring Practices

Agenda

Page 3: USSABC - Automotive Rolling Mill Presentation

Brings new, globally important industry to Saudi Arabia Inflow of new technologies New skills and career opportunities New entrepreneurial opportunities Thousands of direct and indirect jobs Reduction of imports; increase in exports

Customers – supply regionally and globally Establish a Refining, Smelting and Rolling position

low on the global cost curve Offers flexibility for expansion Establishes strategic footprint in fast-growing region

Ma’aden Aluminum Project

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Al Baitha Mine Site

SWCC Power Plant

Ma’aden Aluminum PORT

Ma’aden Phosphate

Railway(600 km)

Project Location

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Integrated Aluminum Chain

4.25 MMT/Y from Al-Ba’itha mine

Operational 2014

1.8 MMT/Y Operational 2014

740 KMT/Y Operational 2013

380 KMT/Y Can sheet

operational 2013 Other Incl.

Automotive 2014

Phase II Phase I

Refinery Smelter Rolling Mill Mine

The largest vertically integrated aluminum complex in the world

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Saudi Railway Company

• 1,500 km

• commissioned

Available Infrastructure

Port Development • Six Berths • Commissioned

Ras Al-Khair Minerals Industrial City • Royal Commission management • Strategic metals & minerals

industry clusters

Government Commitment to World Class Infrastructure

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380 KMT/Y facility to supply can sheet and automotive product to

the MENA region

Conventional flowpath using best known technologies

Flexible upstream processes (through hot rolling)

Initial groundbreaking April 2010

Expansion groundbreaking December 2012

Initial construction currently ~80% compete

First Can Sheet production Q4 2013

Automotive expansion commissioned Q4 2014

Rolling Mill Project Overview

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The Mission: To Build a Manufacturing Cell Dedicated to Producing World-Class Automotive Sheet

Add capability to produce full range of automotive body sheet products to current rolling mill project

Utilizing the soon to be installed state of the art hot rolling capability to feed a dedicated automotive product flowpath.

Producing 5XXX and 6XXX automotive sheet

Supplying the world’s best top auto manufacturers and their sub-suppliers

Automotive ‘Expansion’

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Cold Mill Foundations Continuous Heat Treat Line Building Looking North

Continuous Heat Treat Line Building Looking South

Slitter Foundations

Current Progress

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Ma’aden Aluminum Company

…Worked with Alcoa’s Business Centers of Excellence

and Business Units, to create the building blocks for a Culture of Excellence based on:

Excellent Safety and health performance Excellent Environmental stewardship Excellent deployment of Ma’aden Business System Reliability Excellence Excellent Cost performance Excellent Quality & Customer Satisfaction

To ensure world class execution.

How did JV go about achieving our vision?

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Operations Workforce • 1,585 actual

• Target Dec 2013: 2,527

Recruitment Campaigns • in Saudi Arabia but also India, Philippines, South Africa, Mozambique, Ghana

Exploration of New Sources

• Recruiting of KSA nationals is priority

• CV Collection e.g. online databanks and local job fairs , HR Consultants, Advertisement in newspapers (Egypt, Ghana)

• Identify new regions as possible sources of candidates

Talent Acquisition Maaden Aluminium

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Ma’aden Aluminum Company

Developing a World Class Workforce

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Thank you

شكرا