The Best Global Supplier Partner for the Automotive Industry 1
The Best Global Supplier Partner
for the Automotive Industry.
Company Introduction
The Best Global Supplier Partner for the Automotive Industry 2
1. Overview
2. Vision
3. About Us
4. Engineering Business
5. Main Factory Facilities
6. Stamping Die Business
7. Reference List
8. Certificates
9. Customers
The Best Global Supplier Partner for the Automotive Industry 3The Best Global Supplier Partner for the Automotive Industry 3
1. Overview
⚫ Address:
21700, Namdong Industrial Park 136BL 8Lot, 617,
Neungheo dae-ro, Namdong-gu, Incheon, KOREA
⚫ Tel: (82) 32-715-8204
⚫ e-mail: [email protected]
The Best automotive engineering solution to customers around the world.
Providing total services in the automotive development solution.
Business Area
⚫ Build-Up & Engineering for the Press line
and Robot system
⚫ Pressing Die, Jig and C/Fixture Build Management
⚫ Simulation & Method Plan activity for New Development
⚫ Making the 2D and 3D Die design, Pattern & Casting
⚫ Making the Progressive, Tandem and Transfer Dies
⚫ Home line tryout support
Company information
The Best Global Supplier Partner for the Automotive Industry 4The Best Global Supplier Partner for the Automotive Industry 4
2. Vision
• Press line, Robot System
and Transfer line
• Total Engineering Service
[Main Activity]
• Pressing Die Development
- Transfer
- Tandem
- Progressive die
• Development of
Ass’y Jig & C/Fixture
Body Shop & Engineering Tooling Support Jig Support
Turnkey Supply for Automotive Solution
Specialize in Automotive Industrial
The Best Global Supplier Partner for the Automotive Industry 5The Best Global Supplier Partner for the Automotive Industry 5
1. Address:
Namdong Industrial Complex.(136BL 8Lot), 617 Neungheo-Daero,
Namdong-Gu, Incheon, KOREA
(22 km from the Incheon International Airport)
⚫ Main Factory (Tool Making Shop)
Department No. of Employee
1 Management 8
2 Design/Cam 8
3 Quality 4
4 Polishing/Machining 30
2. Employees : Total 50 Employees
3. Facility
Facilities Specification
1Mechanical Press
(1,200 Ton)
Bolster: 4000×2400(SIMPAC, 4 Point)
2Mechanical Press
(600 Ton)
Bolster: 3000x2000 (Ssangyong, 2 Point)
3 Machining CTRHartford 5 AxisTable: 4000x2200
4 CMM Capps/Mora 2000x1500
5 CRANE20ton/10ton x 2 Lot 15ton/5ton x 2 Lot
3. About us
Incheon International Airport
GT Tooling
❖ Engineering Office
51 Aenggogae-Ro, 934 Beon-Gil, Namdong-Gu, Incheon
Korea (Heong In Building 8F)
Part No. of Engineer
1 Management 2
2 CAE 10
3 Design 16
4 CAD/CAM 12
1. Engineers: Total 40 Engineers
2. Software (No. of Copies)
UniGraphic-NX (4), PAM-STAMP 2011 (2), ZMASTER(2)
AutoForm R4.4 (3), CATIA V5 R19 (22), WORKNC (1)
POWER MILL (2), 3D PRO (2)
The Best Global Supplier Partner for the Automotive Industry 6The Best Global Supplier Partner for the Automotive Industry 6
4. Engineering Business
Customer
STAMPING
Panel Mass
production
PAWER_MILL
ZMASTER
WORKNC
GT Tooling
(Eng. Office)
Support modeling
of each operation
Using 3D Modeling
NC Data
Pattern
Inspection
CAM
CAD
UG / CATIA
3D Design
CAE
PAM_STAMP
AUTOFORM
Simulation of
Each Operation
CAD
3D LAY-OUT
CATIAPreceding
SimulationSE
AutoCAD
Take over a design
drawing
⚫ Engineering Process
The Best Global Supplier Partner for the Automotive Industry 7The Best Global Supplier Partner for the Automotive Industry 7
4. Engineering Business
⚫ Formability Analysis
Main ActivityFormability Analysis Support for SE & Die Manufacturing, Modeling and Simulation for
all Die operation
Software
CATIA V5, AUTOFORM, PAM-STAMP
⚫ CAD/CAE Experience of domestic & oversea Car Project.
(Including Side Outer & Fender Panel)
⚫ Spring-back Simulation & compensated surface for NC machining
⚫ Precision Formability to check surface deformation, slip line, shock line & TWB line.
⚫ Die design support with trim & blank line simulation.
⚫ Line die Formability Analysis - Flange, Re-strike operations.
BODY SIDE OTR
TAIL GATE OTR
TAIL GATE INRDOOR OTR HOOD INR
FENDER
The Best Global Supplier Partner for the Automotive Industry 8The Best Global Supplier Partner for the Automotive Industry 8
4. Engineering Business
⚫ Formability & Process Development for High-strength Steel
✓ Develop “Form” process instead of “Draw” to reduce scrap ratio.
✓ Apply compensation result on Die design & Manufacturing after spring-back Analysis.
✓ Optimized Blank-line on Die design stage.
✓ NC Machining with modeling data reflected compensation.
✓ Lightning 3D Scan after Tryout.
Spring-back Analysis
Section A
Process Planning & Lay-outBlank-line Optimization
Section B
B
A
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4. Engineering Business
⚫ SE & Engineering support in production period (Ex. Side outer
Formability Thinning Major Strain
⚫ Formability Analysis from Draw to Final Operation
OP10 DR OP20 CUT OP40 REST OP50 FL/SEPOP30 CUT
4th
Forming
8th
FL&Rest
9th
FL-UP
12th
FL-DN
✓ Expending Formability Object
- Blank line & Trim line development
- Flange & Re-strike Analysis
✓ Goals
- Insure accuracy in up-front engineering stage
- Decrease re-working time in manufacturing stage
- Reduce Total Tooling time
The Best Global Supplier Partner for the Automotive Industry 10
✓ Main Activity : Stamping Press Die Design ( 3D/2D )
✓ Software: CATIA V5 & UG
AUTO-FORM (3D LAY-OUT )
- Draw die design with formable & verified surface in early process planning stage.
- Apply verified blank & trim line by simulation.
- Die Design Experience of domestic & oversea Car Project.
(Including Side Outer & Fender Panel)
4. Engineering Business
✓ Goals of Die Design Team
- Maximize Work efficiency through co-work with CAE TEAM & CAD/CAM TEAM.
- 2D/3D Die Design with parametric method.
- Individual skill-up & Minimize design error ratio with internal review & check
⚫ Die Design Engineering
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4. Engineering Business
✓ 3D LAY-OUT
C-FLSEP/C-TR/PIETRIM/C-TRDRAWPNL
✓ Equipment List
CATIA V5 AUTOCAD
AUTOFORM PAMSTAMP
✓ Interference Check (Transfer Press Process)
IN Check with Crossbar & Upr Die OUT Check with Crossbar & Upr Die
TYPE 1 TYPE 2
The Best Global Supplier Partner for the Automotive Industry 12
Process sheet
3D Surface data
4. Engineering Business
✓ Die Design Process
LWR DIE UPR DIE
UPR PADLWR PARTS
✓ Design 3D Die Structure
Interference
Check
Assemble
Components3D Die Design 2D Drawing
Assemble 3D Components from data base3D Die Layout
Draw TRIM/C-TR SEP/C-TR/PIE C-FL
3D PROGRESSIVE DIE L/O LWR LIFTER UPR PAD
The Best Global Supplier Partner for the Automotive Industry 13The Best Global Supplier Partner for the Automotive Industry 13
SIMPAC 1200ton Mechanical Press
(Bolster:4000x2400) 4 Point
SsangYong
600 Mechanical
5. Main Factory Facilities
⚫ Tryout PRESS
The Best Global Supplier Partner for the Automotive Industry 14The Best Global Supplier Partner for the Automotive Industry 14
Hartford CNC Machining, 2 Machines (5 Axis, Table: 4000x2200)
5. Main Factory Facilities
⚫ Machining Center
The Best Global Supplier Partner for the Automotive Industry 15The Best Global Supplier Partner for the Automotive Industry 15
CMM (Coordinate Measurement Machine)_ZEISS_Measure Size : 2,500*1,300*1300
5. Main Factory Facilities
⚫ Measuring Machine
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6. Stamping Die Business
Casting Modeling Partition for Pattern Full NC Tool Path Generation
for Pattern Full NC
Pattern Full NC MachiningFMC Pattern CompletionCasting
⚫ Pattern & Casting Process
The Best Global Supplier Partner for the Automotive Industry 17The Best Global Supplier Partner for the Automotive Industry 17
6. Stamping Die Business
⚫ Progressive Die
The Best Global Supplier Partner for the Automotive Industry 18The Best Global Supplier Partner for the Automotive Industry 18
6. Stamping Die Business
IDLE/OP20/30/40
ZSB Laengstraeger oben innen
OP50/IDLE/60
⚫ Transfer Die
The Best Global Supplier Partner for the Automotive Industry 19The Best Global Supplier Partner for the Automotive Industry 19
Floor Panel
OP10
OP40OP30
OP20
6. Stamping Die Business
⚫ Tandem Die
The Best Global Supplier Partner for the Automotive Industry 20The Best Global Supplier Partner for the Automotive Industry 20
6. Stamping Die Business
⚫ High Quality Dies Performance
OP40
✓ Die for High Technical Parts (W/House, CTR PLR etc.)
✓ Die for High Strength Steel (CR590/780/980 1.4T)
CTR_PLR_INR
OP30OP20
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Skid Plate Rear Enclosure
6. Stamping Die Business
✓ Die for Aluminum Material (Grade 6111, 2.5t)
⚫ High Quality Dies Performance
The Best Global Supplier Partner for the Automotive Industry 22The Best Global Supplier Partner for the Automotive Industry 22
⚫ Type of Parts Performance
6. Stamping Die Business
The Best Global Supplier Partner for the Automotive Industry 23The Best Global Supplier Partner for the Automotive Industry 23
⚫ Reference (Year 2013- 2014)
7. Reference List
Project D87A Project
Customer DAIHATSU (Japan) - Perodua (Malaysia)
Supplied Parts 18 Parts 70 Sets
Delivered
Photos
FRT MEMBER etc.
Project GM E2SC Project
Customer GM KOREA – Samsung Industrial (Korea)
Supplied Parts 5 Parts 25 Sets
Delivered
Photos
CTR PLR INR etc. (Raw Material 980D)
The Best Global Supplier Partner for the Automotive Industry 24The Best Global Supplier Partner for the Automotive Industry 24
⚫ Reference (Year 2014- 2015)
Project GM GEN2 Project
Customer GM KOREA – Samsung Industrial (Korea)
Supplied Parts 6 Parts 18 Sets – All Parts of EV Battery Pack
Delivered
Photos
Project D63D Project
Customer DAIHATSU (Japan) - Perodua (Malaysia)
Supplied Parts 14 Parts 48 Sets – Door Hinge, Member, Etc
Delivered
Photos
7. Reference List
The Best Global Supplier Partner for the Automotive Industry 25The Best Global Supplier Partner for the Automotive Industry 25
⚫ Reference (Year 2016- 2017)
Project TESLA MLD3 Project
Customer TESLA CIE NUGAR (Mexico)
Supplied Parts 6 Parts 16 Sets
Delivered
Photos
SKID Plate (Auto Transfer, 6 operations, Al 6111, 2.5t)
Floor Penthouse (Auto Transfer, 6 operations, CR420/480, 0.75t)
7. Reference List
The Best Global Supplier Partner for the Automotive Industry 26The Best Global Supplier Partner for the Automotive Industry 26
⚫ Reference (Year 2016- 2017)
Project VW A7 Project
Customer VWM CIE NUGAR (Mexico)
Supplied Parts 6 Parts 6 Sets – Progressive Dies and Gang Dies
Delivered
Photos
Project D20N Project
Customer DAIHATSU (Japan) - Perodua (Malaysia)
Supplied Parts 4 Parts 19 Sets – Tandem Dies
Delivered
Photos
7. Reference List
The Best Global Supplier Partner for the Automotive Industry 27The Best Global Supplier Partner for the Automotive Industry 27
⚫ Reference (Year 2017- 2018)
Project D38L Project
Customer DAIHATSU (Japan) - Perodua (Malaysia)
Supplied Parts 20 Parts 55 Sets
Delivered
Photos
Progressive and Transfer Dies
7. Reference List
The Best Global Supplier Partner for the Automotive Industry 28The Best Global Supplier Partner for the Automotive Industry 28
⚫ Reference (Year 2017- 2018)
Project NISSAN L21B & H60A Project
Customer NISSAN CIE PEMSA (Mexico)
Supplied Parts 15 Parts 45 Sets
Delivered
Photos
Progressive and Transfer Dies
7. Reference List
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ISO 9001 Certification (from ICR) ISO 14001 Certification (from ICR)
8. Certificates
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9. Customers
The Best Global Supplier Partner for the Automotive Industry 31The Best Global Supplier Partner for the Automotive Industry 31
We will do our best to satisfy our customers.
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