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The Power of Knowledge Engineering
SKF Training Solutions
SKF training handbookApril 2014 March 2015
- India
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Welcome to the world ofSKF Knowledge Engineering
SKF training courses are based on over 100 years of experience and knowledge of rotatingmachine reliability that is unmatched in the world. We have established close working partner-ships with our clients. As a result, we have gained a unique insight into the processes andchallenges that every major industry faces today.
In the current business environment, companies who really stand out are the ones that investtime and money in upgrading the skills of their employees and helping them maximise theirpotential. The same companies, who continually create opportunities for their employees tolearn, will in time reap the rewards of their investment and stay ahead of their competition.
From an industry perspective, SKF training courses focus on enhancing the efficiency of plantmachinery and equipment assets, which are integral to the production process in your busi-ness. Your employees will have the opportunity to learn from our experienced instructors, as
they impart their knowledge on best in class reliability maintenance practices.
Our partnerships with global certification councils along with educational institutions in Indiawill provide your staff with key knowledge of emerging technologies in the field of engineering,specifically rotating equipment. With comprehensive training sessions that involve hands-onlearning experience, your employees will be equipped with SKF knowledge that furthers theircompetency and allows them to add value to your business.
We would like to extend our congratulations to you in making your best business decision that is, to invest in training for your employees. Please go through this calendar that will giveyou all the information of the courses we have for this year and do connect with us to deploythem for your teams. We wish you an enjoyable learning experience!
Best Regards
Lokesh SaxenaGeneral Manager- Reliability Systems
and Solution Factory, South Asia
Our 2014 Training Handbook contains a wide range of courses to supportyou in developing a successful training programme for your employees.
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Benefits of training Eliminates re-work and machinery problems to increase reliabilityand productivity
Helps prevent catastrophic failures before they happen by identify-ing the early symptoms
Minimizes repeated failures by addressing the root causes Enhances plant safety Improves job satisfaction Aids in the recruiting process by making the company more attrac-
tive in the eyes of potential employees Reduces turnover as employees are less likely to leave if they keep
learning new skills and keep up within their industry Increases employee productivity by teaching them advanced tech-
niques to complete everyday tasks more efficiently Rewards long-time employees who have learned new skills and
are ready to take on new challenges Reduces the need for employee supervision
Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology
Lubrication Systems
Industry Specific
Planning & Strategy
Business &ManufacturingExcellence
Global Certification
Programs
One Day Programs
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Industry specific
Bearing reliability in aggregate & cement industry WE212 .................... 46Bearing reliability in paper industry WE214 .............................................. 47Bearing reliability in steel processing industry.............................................. 48Bearing reliability in food & beverage processing industry ......................... 49
Planning & StrategyProactive maintenance techniques MS210................................................ 51World class maintenance MS200, MS331................................................. 52Reliability centered maintenance MS332 ................................................... 53Spare parts management and inventory control WC230 ....................... 54Root cause analysis- LP 200 ......................................................................... 55
Business & Manufacturing ExcellenceLean manufacturing ......................................................................................... 57Supply chain management ............................................................................. 58
Global Certification ProgramsBINDT Accredited vibration analysis training from SKF ............................... 60BINDT Certified training on vibration analysis Category 1 ...................... 61BINDT Certified training on vibration analysis Category 2 ...................... 62British Institute of Non-Destructive Testing (BINDT) Certified IR
Thermography Category I ............................................................................... 63ICML The International Council for Machinery Lubrication ..................... 64
SKF Self-Learning PC Based Training........................................................ 65
One Day ProgramsNon-residential Training Programs Schedule for April 2014 toDecember 2014 ................................................................................................ 70Schedule for January 2015 to March 2015 .................................................. 71Residential Training Programs Schedule for April 2014 to
December 2014 ................................................................................................. 72Schedule for January 2015 to March 2015 .................................................. 73
Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology
Lubrication Systems
Industry Specific
Planning & Strategy
Business &ManufacturingExcellence
Global Certification
Programs
One Day Programs
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Training Solutions centres in India
SKF Training SolutionsSKF India Ltd. Chinchwad, Pune 411 033, Maharashtra
Training Solutions PuneC/o The New Ball Bearing Co.H-Block, Plot-A-70,MIDC-Pimpri,Pune 411 018,Maharashtra.
Training Solutions ChandigarhC/o A. S. Bearing Company
Opp. Sukhmani Institute,Chandigarh, Ambala Highway,Derrabassi 140 507,Chandigarh.
Training Solutions Bhilai- In action from June 2014
Training Solutions SuratC/o Anchor Institute CellSardar Vallabhbhai NationalInstitute of Technology SVNIT,Ichchhanath, Surat 395 007,Gujarat.
Training Solutions BangluruC/o GTCI
Plot #2, BommasandraIndustrial Area Hosur Road,Bangalore 560 099
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SKF Training Solutions- An Overview
Training A cost effective investmentDelivering the highest quality goods at the best value requires highlyskilled employees and optimum machine reliability. Meeting increas-ingly stringent safety and environment regulations can also affectyour operational costs. These factors make maximizing machinereliability and maintenance costs crucial. But training your team onthese critical skills as they juggle daily tasks is difficult at best. WithSKF training courses, its never been easier.
Equip your people Deliver resultsTo leverage your invested capital in machinery and equipment it isessential to continuously develop your people as you increase effi-ciency and productivity. SKF offers a comprehensive suite of reliabilityand maintenance training courses designed to help plants reducemachinery problems and achieve maximum reliability and productiv-ity. The training covers most aspects of an Industrial Requirement. Itincludes courses on Mechanical and Electrical Maintenance; Condi-tion monitoring, Planning and Strategy, Business and ManufacturingExcellence etc.
Available on your termsSKF Training Solutions can work with you to arrange a trainingprogram as per your convenience. From asset management to basic
maintenance skills, SKF Training Solutions can develop a customizedtraining for you and your team. We have a full schedule of trainingcourses held at a variety of locations across the country-or we canbring our classes at your site.
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology
Lubrication Systems
Industry Specific
Planning & Strategy
Business &ManufacturingExcellence
Global Certification
Programs
One Day Programs
Introduction to
Training Solutions
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SKF Training SolutionsSKF India LimitedKnowledge is increased productivity.Knowledge is power. But at SKF India, knowledge traverses thisdefinition. Knowledge for us is the empowerment of your produc-tion and maintenance force to deliver greater machine reliabilityand increased uptime. To help you achieve this is the SKF TrainingSolutions that offers a series of comprehensive training courses.
Every course from SKF Training Solutions is designed to addressa specific machine problem or a maintenance issue and helpsyou address it with confidence. The courses cover diverse areasranging from core topics such as Bearing Fundamentals andLubrication to those involving the use of sophisticated diagnosticinstruments such as Micrologs, etc. SKF Training Solutions train-ing series is the only comprehensive program that offers a 360perspective on the relevant technical and managerial issues acrossthe hierarchy of an engineering company.
SKF Training SolutionsThe SKF training series is a path-breaking initiative that has beendesigned with the objective of creating value for the customersbusiness by contributing to the development of their peopleresources through in-depth training programs. The Institute offerscourses designed to help plants eliminate machinery problems,and maximize reliability and productivity, by utilizing the very lat-est in precision maintenance techniques.
Residential courses at SKF Training Solutions, PuneA lot goes into the making of a world-class training facility, whichis evident from the care with which the SKF Training Solutions isbuilt. All SKF Training Solutions courses are conducted by profes-sionals with extensive experience in related fields. The Instituteis established in an environment that is extremely conducive tolearning. Located in the lush green campus of SKF Indias Puneplant at Chinchwad, the Institute offers spacious classrooms, latestinformation display arena and a knowledge centre with state-
of-the-art learning facilities. It also houses a 68-bed modernresidential facility, a recreation centre and a well-equipped gym-nasium to ensure a comfortable stay for the participants.
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British Institute of Non Destructive Testing (BINDT) has approvedTraining Solutions - SKF India Ltd as an Approved TrainingOrganization (ATO). The British Institute of Non-DestructiveTesting (BINDT) is an accredited certification body offeringpersonnel certification against criteria set by international andEuropean standards through the internationally recognized PCNCertification Scheme.
SKF Training Solutions India (Pune location) is already a BINDTapproved examination center since 2008 and in June 2013initiated the process for Approved Training Centre.
After successful completion of an audit by BINDT in December2013, SKF Training Solutions was certified as an approved trainingorganization to conduct BINDT Vibration Analysis Level 1 courseas per ISO 18436 from Feb 2014 to Feb 2017.
SKF Training Solutions Indiais now an Approved Training Organization for
British Institute of Non Destructive Testing
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology
Lubrication Systems
Industry Specific
Planning & Strategy
Business &ManufacturingExcellence
Global Certification
Programs
One Day Programs
Introduction to
Training Solutions
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Customised Learning Plan
Quickest learning paths to required competency levels
SKF Reliability and maintenance training
Course levelsThe SKF Training courses focus on disseminating maintenance
related knowledge worldwide. It offers various programmes thatare developed for easy application.
SKF offer training courses by skill levels. Following this devel-opment path is not mandatory, yet highly recommended, asparticipants will realise the most benefits by taking the coursessequentially.
Level 1E-learning modules delivered online, 24/7, at SKF Self- Learn-ing Tools. Introductory courses familiarise participants with basicterms and offer basic training on subjects such as bearings,lubrication, thermography, and more.
SKF Self-Learning Tools are a one-stop solution for students atvarious levels including the students of mechanical and otherengineering streams. They offer impartial assessment, and helpyou to update your competencies to acquire new skills.
Level 2Classroom courses taught by SKF specialists at customer locationsor SKF facilities. A combination of theory and hands on instruc-tion. Intermediate courses typically last 2-3 days.
Level 3Classroom courses taught by SKF specialist or external experts atcustomer locations or SKF facilities. Advanced courses typically last3-5days.
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Course categories
While specific course topics may vary to suit specific customerrequirements, SKF training solutions courses are organized tomeet the demands of the five pillars of the SKF Asset EfficiencyOptimization (AEO) workflow process as enlisted below.
Maintenance Strategy (MS)Courses focus on developing a technically and fundamentallysound maintenance strategy to meet business goals.
Work Identification (WI)Course topics include preventive maintenance, predictive tech-nologies, information integration, decision support systems, andwork order request generation.
Work Control (WC)Course topics include maintenance planning and scheduling,standard job plans, spare parts alignment, supply and logistics.
Work Execution (WE)Course topics include precision maintenance, best practices inlubrication, installation, precision alignment, balancing, and post-maintenance testing.
Living Program (LP)Focuses on methods and technologies used to evaluate mainte-nance work and strategy, thereby closing the loop and makingmaintenance a continuous improvement process. Course topicsinclude root cause analysis, reliability analysis, maintenance workclose-out, machine redesign, and technology upgrades.
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology
Lubrication Systems
Industry Specific
Planning & Strategy
Business &ManufacturingExcellence
Global Certification
Programs
One Day Programs
Introduction to
Training Solutions
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The Technical Training Centre would consist of latest equipmentsin Bearing Maintenance and Condition Monitoring fields whichshall give a unique opportunity to employees to attend hands ontraining programs and practical sharing of knowledge.
The lab module shall contain of 3 parts i.e. Bearing Technologyand Alignment Training Set Up, Basic Condition Monitoring Set Upand Advanced Condition Monitoring Set Up.
The objective of setting up technical training cell is to makecustomer independent for the Technical training to be conductedat their site.
SKF Training Solutions will handhold the trainers nominated by
the customer to carry out the training programs on site.
Technical trainingcentre at your site
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Aspects
The training cell envisages use of special tools and rigs whichbetter the understanding of personnel by giving hands on expe-rience to various maintenance problems.
It uses a mix of practical demo tools and rigs, maintenanceproducts and computer based training tools to together forma training cell that allows people to get trained as per the bestmethodology available.
The main aim is to help unlock the inhibitions / perceptions ofmaintenance of machinery. It caters to carry out trainings in with ease.
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology
Lubrication Systems
Industry Specific
Planning & Strategy
Business &ManufacturingExcellence
Global Certification
Programs
One Day Programs
Introduction to
Training Solutions
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Finishing course forstudentsWe know that most course curricula today do not equip the stu-dents with the knowledge required for satisfactory performance intheir professions. Thus, fresh graduates joining their first job requireextensive training and in some cases get highly stressed and there-fore de-motivated thereby severely impairing their performance.
Course objective:Goal of this course designed for students that can be done along
with usual studies is to enhance skills and understanding of thebearing and various machineries in which it works. Also an un-derstanding of maintenance practices in industry and learn fromexperts.
Among the many advantages that the students stand to gain,some are: Getting up to date with latest condition monitoring methods like
vibration analysis
Reliability maintenance and bearing technology No need to join any external courses or training institutes Getting better equipped to deliver productively in all their future
endeavors Getting the advantage of cutting-edge knowledge over their
peers during the placement season SKF certification
Knowledge partners:
BVUCOE, Pune SVNIT, Surat Government College of Engineering, Karad D. Y. Patil School of Engineering, Pune
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Training need analysisHighest skills improvement opportunity for staff
Training Needs Analysis (TNA): The shift to a fully integrated,reliability and risk-based asset management strategy starts witha good initial understanding of where your staff are today andwhere your staff need to be to attain optimum plant performance.
The TNA enables this crucial understanding, combining our expe-rience in training and knowledge of maintenance and reliability.The goal is to provide useful and meaningful information to helpyou focus on improvements for plant performance.
TNA is conducted with individuals or a group of your staff fromthe following work areas:
Managers Maintenance Reliability Engineering
Superintendents / Supervi-
sors Mechanical maintenance Electrical maintenance Planning and stores
Engineers Mechanical Electrical
Reliability Condition monitoring Application
Technicians Mechanical
Electrical Reliability Condition monitoring Lubrication
Targeting twelve areas of competency for improvementOpportunities for improvement are determined when trainingneeds analysis is analysed.Typical improvements fall in the following areas:1. Bearing and seal technology2. Power transmission3. Lubrication4. Root cause failure analysis5. Oil analysis
6. Maintenance strategy7. Non destructive testing8. Vibration analysis9. Thermography10. Motor testing and diagnostics11. Precision alignment and balancing12. Planning and scheduling
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology
Lubrication Systems
Industry Specific
Planning & Strategy
Business &ManufacturingExcellence
Global Certification
Programs
One Day Programs
Introduction to
Training Solutions
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A progressive andstructured approach totraining assessment
Skill gap analysis in all key areas of competency, the trainingneeds analysis will give you a clearer perspective of your peoplescompetency and skill levels.
The results are analysed and you will be provided with a reportwhich includes:1. A summary of individuals or group of individuals work profile.2. A spider chart, showing a micro-level assessment of each
question, with skill levels for each area of competency, op-portunities for improvement as well as areas of exceptionalperformance (refer to spider chart above).
3. A skill level summary matrix showing a macro level assessmentfor each of the areas of competency.
4. A detailed proposal of recommendations for improvement forthe individual or group of individuals supported by the findingof the analysis.
Gap Analysis Condition Monitoring Technician, Level 2
Grp Average
Rajesh
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Faculty profileVijay Apte
Vijay has over 25 years of experience as afunctional expert in the fields of mainte-nance, bearings and services ranging fromplant health assessment, condition monitor-ing of equipment and mechanical services.He has hands-on experience in the abovefields in key industrial segments like power,metals, pulp and paper and cement. As afaculty for SKF Training Solutions, Vijay deliv-
ers key trainings on world class maintenance,proactive maintenance techniques and condi-tion monitoring.
Vijay is SKF Certified Six Sigma Green Beltand has delivered more than 25,500 hoursof professional training.
Kumaran Dakshinamurthy
Completed his mechanical engineering and isan ASNT Level 2 certified vibration analyst,Kumaran is also a BINDT Category-2 certifiedvibration analyst. With a rich experience of 20years in the field of condition monitoring anddynamic analysis as well as more than 25,000training hours completed, Kumaran Dakshina-
murthy is one of the finest experts we have fortraining in vibration analysis.
Arun Prasad
Arun is B.Tech in mechanical engineering with8 years of experience in condition monitoring.He is a BINDT category 2 certified vibration
analyst. Expert in predictive reliability mainte-nance at and part of integrated maintenancesolution contracts at SKF, Arun is truly asasset faculty for SKF Training Solutions.
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology
Lubrication Systems
Industry Specific
Planning & Strategy
Business &ManufacturingExcellence
Global Certification
Programs
One Day Programs
Introduction to
Training Solutions
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Amit MandalAmit Mandal is a Sr. Faculty for SKF TrainingSolutions. He has completed B Tech Mechan-ical Engineering from Amravati Universityand Diploma in Bearing Technology from SKFCollege China. Amit is also a SKF Certified SixSigma Green Belt and also has a strong do-main knowledge in Bearing Maintenance andApplication Engineering. He has completed
his training in Self aligning solutions fromSKF Sweden and Large Size Bearings and 4Row TRB from SKF Germany. With 12 yearsexperience and more than 22,000 Traininghours delivered to more than 2,200 profes-sionals across South Asia. Amit is one of theexceptional faculty we have at SKF TrainingSolutions.
Rahul Deshpande
Rahul Deshpande is the principle faculty forSKF Training Solutions for Vibration Analysis.BE (Mechanical Engg.) from Pune Univer-sity having complete domain knowledge ofCondition Monitoring, Bearings, MaintenanceProducts, Sealing solutions, Lubrication solu-
tion, Rahul is a BINDT Category-2 CertifiedVibration Analyst with more than 12 yearsexperience working in maintenance and re-pair solutions. He is SKF Certified Six SigmaGreen Belt and also certified bearing damageanalyst.
Pratap Kambley
Pratap is a Mechanical Engineer fromBangalore University. His professional careerincludes positions in Application Engineering,
Sales and Marketing, Product Maintenance.He has over 19 years of experience in keyindustrial segments like cement, steel, pulpand paper, mining, power, machine tools etc.Pratap heads Application Engineering teamfor two regions across India.
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Parthiv Patel
Parthiv Patel is an expert in Bearing Technol-ogy, Bearing Failure Analysis having segmentknowledge on HPI, Maintenance Products and
Lubrication to name a few. He has completedhis B.E. Mechanical engineering and has5 years of experience in maintenance of rotat-ing machinery and bearing application engi-neering. Parthiv has completed 6,600 hours ofclassroom training delivered till date.
Arun Kalyana Rajan ShenbakamurthyA Mechanical Engineer from Madras Univer-sity, Arun has over 16 years of experience inthe fields of condition monitoring, laser align-ment, in-situ dynamic balancing, thermogra-phy and dynamic analysis. A BINDT Level-IIcertified vibration analyst, he has worked indifferent key segments and industries likepaper, cement, automobile, iron and steel,
food and beverages, sugar etc.
Also a certified SKF Six Sigma Green Belt,Arun has dedicated more than 5,500 hourstowards training.
Prasad Panajkar
Prasad has completed his B.E. MechanicalEngineering from Nagpur University. He is anexpert in bearing maintenance and technol-ogy, bearing failure analysis and lubrication.Prasad has 8 years experience in bearingapplication engineering.
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology
Lubrication Systems
Industry Specific
Planning & Strategy
Business &ManufacturingExcellence
Global Certification
Programs
One Day Programs
Introduction to
Training Solutions
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Vasant Terwadkar
Vasant has been with SKF for 9 years now,with over 14 years of rich experience inthe textile segment. Since his graduationin textile plant engineering, he has been
associated with OEMs and end users oftextile closely. Vasant has been closelyassociated with imparting textile productstraining at Bangladesh, on site trainingsfor machine handling, solutions for textilesegment, bearing maintenance technology,practical mounting-dismounting, and seg-ment training to application engineers andterritory managers, and has delivered over
more than 5,000 Hours of classroom andpractical trainings till date.
Gaurav Arora
Gaurav has completed his B.Tech MechanicalEngineering from Punjab Technical University(Guru Nanak Dev Engineering college ludhi-
ana). He is an expert in bearing maintenanceand technology, bearing failure analysis andlubrication. Gaurav has 7 years experiencein bearing application engineering. He hastrained more than 1,100 participants acrossdifferent regions across India.
Abhishek DasA Mechanical Engineer from RCVE Banga-lore, Abhishek Das has over 7 years of expe-rience in the bearing industry ranging frombearing application knowledge, mounting anddismounting of large size bearings to designand root-cause failure analysis. One of theexperts in the Steel industry, he conductstraining on large size bearings with more
than 1,100 hours dedicated till date.
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Amit Phakade
Amit has completed his BE Mechanical fromShivaji University. He is SKF ATC-1 level certi-fied and an expert in Bearing Maintenance
Technology and Failure Analysis and Cen-trifugal Pumps and has conducted training atSKF Training Solutions for various customersacross segments.
Tanmay SharmaWorking as an application engineer for RSS North and a faculty of SKF Training Solutions,Tanmay has completed BE (Mechanical Engg)from Kurukshetra University. He has 4 yearshands-on experience in design and applica-tion technology has handled major technicalprojects in segments like power, cement,and FMCG. Tanmay has delivered more than
2,000 training hours and trained more than1,000 professionals all over India. He hasconducted root cause failure analysis onbearings in all segments.
Debottam Bose
Debottam Bose had completed B.E. (Me-chanical) from Jadavpur University, Kolkata &has rich experience in Bearing maintenanceTechnology and Application Engineering. De-bottam has completed more than 700 hoursof classroom training delivery as a bearingexpert.
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology
Lubrication Systems
Industry Specific
Planning & Strategy
Business &ManufacturingExcellence
Global Certification
Programs
One Day Programs
Introduction to
Training Solutions
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Customer testimonialExcellent training program delivered on vibration analysis. Top-
ics related to spectrum analysis and problem solving for condi-tion monitoring equipments, the topics were relevant to our dailyproblems and the course was very well structured.
Holcim Group
Understanding of the various bearing failure phenomena and theability to co-ordinate the necessary actions for failure analysis.Good failure case studies discussed.
Ultratech Cement Ltd.
The training centre has excellent lasted training tools. The studymaterial provided is very good. Good knowledge and practical skillsto select the best bearings for applications, best practice in bear-ing, fitting and dismounting. We help in improving reliability of therotating equipments.
ITC Ltd.
Very effective to help improve our skill and knowledge related to
maintenance activities. Training material is very good & practicalbased. Excellent delivery made by the faculty. Will utilize knowledgeto standardize our existing processes.
Procter & Gamble
Very effective training program on bearing maintenance technol-ogy. Satisfied with the training and had good hands-on practices onmounting and dismounting of bearings.
Maruti Suzuki India Ltd.
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Good knowledge about applications of bearings related to lubrication,
failure causes which are generally neglected. Excellent knowledgegained on bearing failures. Good study material provided.
Steel Authority of India Ltd.
Very structured course content with lots of videos. Very interactive andeffective training. The knowledge gained if properly applied, will lead tolonger bearing service life, which improves the reliability of machine.
Tata Power Company Ltd.
Very good training for every mechanical person. The training is veryuseful for mechanical department for daily maintenance activities. Thesession was very practical and helpful to understand the mountingand dismounting of the bearings. Excellent presentation with exam-ples. It is really wonderful program which has given good guidanceabout safe and best practices to be done.
Reliance Industries Ltd.
Excellent training for better understanding of Bearing & Lubrication.
Also got to know best maintenance practices. The training was veryinformative & practical oriented. PepsiCo India Holdings (P) Ltd.
Very interactive training. Excellent trainers, very knowledgeable. A wellorganized training programme giving good domain knowledge andother skills, the practical tools will really help in implementation.
- Indian Oil Corp. Ltd.
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology
Lubrication Systems
Industry Specific
Planning & Strategy
Business &ManufacturingExcellence
Global Certification
Programs
One Day Programs
Introduction to
Training Solutions
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Mechanical
Maintenance
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Bearing maintenance technology WE201
Course objective:Goal of this course is to provide the
participants with the knowledgeand practical skills to select the bestbearings for applications. Learnworlds best practice in bearing,fitting and dismounting from engi-neers using the correct fitting andremoval tools and techniques. Thiswill improve reliability of the rotatingequipments.
Course contents: Basics of bearings Ball bearing types Roller bearing types Bearing selection criteria Bearing life calculation Selection of fits & tolerance Bearing lubrication Mounting & dismounting Introduction to bearing failures
and their causes
Bearing storage & handling Maintenance tips Brief review on spurious and
reconditioned bearings
Recommended for:Application Engineer, Condition
Monitoring Engineer / DesignEngineer, Maintenance Engineer /Manager / Supervisor, Quality Engi-neer, Reliability Engineer / Manager /Supervisor.
Prerequisite:A fundamental knowledge and abilityto use basic hand tool is required.
Course information:
Duration: 4 daysCourse Fee: `36,000/- plusService Tax (per participant)Max. Participation: 20
Course fees includes lodging &boarding facility at Pune location
Imp info:a. Certification & written exam of
`2,000/- is included with thiscourse. Exam is conducted on theafternoon of the final day of class.
Online training modules to supplement this training will beprovided for one month with this course
Course schedule:
Location Date
Pune 5-8 May, 2014, 4-8 Aug, 2014
15-18 Dec, 2014, 3-5 Mar, 2015Chennai 9-12 June, 2014
Surat 15-18 Sept, 2014
Bengaluru 24-27 Nov, 2014
Chandigarh 19-22 Jan, 2015
Introduction to
Training Solutions
Electrical
Maintenance
Condition Monitoring
Technology
Lubrication Systems
Industry Specific
Planning & Strategy
Business &ManufacturingExcellence
Global Certification
Programs
One Day Programs
Mechanical
Maintenance
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Bearings in rotating machinery WE202
Course objective:How to improve the service life of
machinery with rotating equip-ment systems. It focuses on mostcommon rotating equipmentssuch as motors, fans, pumps andgearboxes.
Course contents:
Part 1: Industrial motors Bearing arrangements Friction
Sealed-for-life lubrication Shaft and housing fits Mounting & dismounting Troubleshooting
Part 2: Industrial pumps Bearing arrangements ANSI vs. API design overview Pump bearings Cavitation
Off-BEP operation Low bearing service life
Part 3: Industrial fans Bearing arrangements Controlling heat expansion Lubrication of fans Mounting & dismounting Grease selection: basics Case studies
Part 4: Industrial gearboxes Bearing arrangements
Static, splash and circulating oillubrication Lubricant selection Extending gearbox service life
Recommended for:Application Engineer, ConditionMonitoring Engineer / DesignEngineer, Maintenance Engineer/ Manager / Supervisor, QualityEngineer, Reliability Engineer /Manager / Supervisor.
Prerequisite: A fundamental knowledge and
ability to use basic hand tool isrequired.
Atleast one year experience inmaintenance
Course information:Duration: 3 daysCourse Fee: `27,000/- plusService Tax (per participant)Max. Participation: 20
Course fees includes lodging &boarding facility at Pune location
Online training modules to supplement this training will beprovided for one month with this course.
Note: Certification & written exam of `2,000/- is includedwith this course. Exam is conducted on the afternoon of thefinal day of class.
Course schedule:
Location Date
Chandigarh 3-5 June 2014
Pune 20-22 Jan 2015
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Lubrication in rolling element bearing WE204Course objective:
The objective of this course is toprovide the knowledge and skillsnecessary to resolve lubrication,cleanliness, and sealing issues inorder to extend bearing service life.Upon completion of this course,attendees will be able to understandthe principles of bearing life, under-stand the basics of lubrication theoryand the effect of lubrication and con-
tamination on bearing life
Course contents: Basics of bearing Lubrication theory Selection of proper lubricant
(Oil and grease) Contamination and cleanliness Sealing Bearing service life Lubrication systems
Recommended for:
Application Engineer, ConditionMonitoring Engineer / DesignEngineer, Maintenance Engineer /Manager / Supervisor, Quality Engi-neer, Reliability Engineer / Manager/ Supervisor
Prerequisite:Basic machine maintenance skillsand experience.
Course information:Duration: 3 daysCourse Fee: `27,000/- plusService Tax (per participant)
Course fees includes lodging &boarding facility at Pune location
Course schedule:
Location Date
Surat 21-23 May 2014
Chandigarh 15-17 Sept 2014
Pune 16-18 Feb 2015
Note: Certification & written exam of `2,000/- is includedwith this course. Exam is conducted on the afternoon of thefinal day of class.
Introduction to
Training Solutions
Electrical
Maintenance
Condition Monitoring
Technology
Lubrication Systems
Industry Specific
Planning & Strategy
Business &ManufacturingExcellence
Global Certification
Programs
One Day Programs
Mechanical
Maintenance
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Sealing solutions technology
Course objectiveThis course is designed to develop
knowledge in industrial sealingproducts for rotary and reciprocat-ing motion, application fundamen-tals and competence in devisingeffective sealing solutions.
The information and training willenable students to understand theconcepts and application of sealingsolutions to achieve optimum seal,bearing and equipment perfor-
mance.
Course content To provide the participants with
the fundamentals of rotary andreciprocating seals, principles ofsealing operations, elastomericmaterials and their properties,and the effects of operatingparameters in seal performance
To have an understanding ofthe various seal designs, theirapplications and seal designdevelopment trends
To learn a systematic approachto Sealing System FailureAnalysis, most common failuremodes; includes participation inactual case studies
To provide an overview of com-mon sealing components used
in various industrial applicationsand a guide to sealing systemdesigns in heavy industry seg-ments
To learn appropriate handlingand installation procedures,methods, tools and parameters;includes a workshop environ-ment for hands-on experience
To provide an overview of othersealing systems and services
including SKF custom sealingsolutions
Recommended for:Machinery Designers, ReliabilityEngineers, Maintenance Engineersand Technicians, Consultants.
Course information:Duration: 2 Day
Course Fee: `18,000/- plusService Tax (per participant)Max. Participation: 20
Course fees includes lodging &boarding facility at Pune location
Note: Certification & written exam of `2,000/- is includedwith this course. Exam is conducted on the afternoon of thefinal day of class.
Course schedule:Location Date
Chennai 2-3 Sept 2014
Pune 23-24 Mar 2015
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Root cause bearing damage analysis WE204Course objective:
Goal of this course is to provide theparticipants with the competenceto give optimal support to users insolving their problems, by gaining:1. Thorough understanding of the
various bearing failure phenom-ena and the ability to co-ordi-nate the necessary actions forfailure analysis.
2. Skill to provide an appropri-ate proposal to eliminate, or atleast reduce the bearing failureproblem.
Course contents: Review on bearings & their ap-
plication Load path patterns ISO 15243Bearing failure
modes and classification
Methodology
Exercise on bearing failure study How to identify spurious and
reconditioned bearings
Recommended for:Application Engineer / MaintenanceEngineer / Supervisor, QualityEngineer, Reliability Engineer
Prerequisite:Basic knowledge of bearings andtheir applications
Course information:Duration: 2 DaysCourse Fee: `22,000/- plusService Tax (per participant)Max. Participation: 15
Course fees includes lodging &boarding facility at Pune location
Online training modules to supplement this training will beprovided for one month with this course.
Note: Certification & written exam of `2,000/- is includedwith this course. Exam is conducted on the afternoon of thefinal day of class.
Course schedule:
Location Date
Pune 21-22 April 2014, 13-14 Oct 2014
Surat 21-22 July 2014, 24-25 Feb 2015
Bangalore 25-26 Aug 2014
Introduction to
Training Solutions
Electrical
Maintenance
Condition Monitoring
Technology
Lubrication Systems
Industry Specific
Planning & Strategy
Business &ManufacturingExcellence
Global Certification
Programs
One Day Programs
Mechanical
Maintenance
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Course objective: Learn the reasons and defini-
tions of alignment and misalign-ment Discuss types of misalignment,
including angular, offset, hori-zontal, and vertical
Understand the steps andprocedures required to inspectand prepare a machine prior toalignment, including alignmenttools and methods
Learn the list of proactive steps
taken to ensure a successfulalignment process
Practice discuss mechanical, dial,and laser alignment methods
Understand the mechanical andlaser techniques
Course contents: Introduction to shaft alignment Alignment definitions
Pre-alignment checks Soft Foot
Rough alignment Alignment moves for precisionand problem solving
Alignment methods Hands-on laser alignment tool
Recommended for:Service, maintenance, machinerepair or plant / facility engineeringstaff of an industrial or OEM facility.
Prerequisite:Basic machine maintenance skillsand experience. General computerand calculating skills are helpful.
Course information:Duration: 1 dayCourse Fee: `9,000/- plusService Tax (per participant)Max. Participation: 15
Precision shaft alignment WE240
Online training modules to supplement this training will beprovided for one month with this course.
Course schedule:
Location Date
Pune 10 June 2014
Chennai 26 Aug 2014
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Electrical
Maintenance
Introduction to
Training Solutions
Mechanical
Maintenance
Condition Monitoring
Technology
Lubrication Systems
Industry Specific
Planning & Strategy
Business &ManufacturingExcellence
Global Certification
Programs
One Day Programs
Electrical
Maintenance
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Course objective:Attendees will learn best practicesfor electric motor bearing serviceand repair
Course contents: Bearing arrangements in electric
motors Motor teardown and bearing
dismounting Shaft and housing fits Motor assembly and bearing
mounting Lubrication Post service procedures Most common bearing failures
Recommended for:Service, maintenance, machinerepair or plant / facility engineeringstaff of an industrial or OEM facility.
Prerequisite:Basic machine maintenance skillsand experience. Basic knowledgeof bearings and electrical motors.
Course information:Duration: 1 dayCourse Fee: `9,000/- plusService Tax (per participant)Max. Participation: 20
Electrical motor certification training WE 231
Note: Certification & written exam of `2,000/- is includedwith this course. Exam is conducted on the afternoon of thefinal day of class.
Course schedule:
Location Date
Pune 5 Aug 2014
Surat 8 Dec 2014
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Course objective:Goal of this course is to ReviewFundamentals of Motors, Genera-tors, Cables, Switchgears, Power andDistribution Transformers, along withtheir construction, Installation, com-missioning testing and maintenance.This course will cover the latestmaintenance trends and diagnosticstesting.
Course contents: AC Motor / generator: Construc-
tion and types, installation, com-missioning and maintenance test.
Power cable: Construction,installation, commissioning anddiagnostic testing
Cable fault detection Power & distribution transformers:
Construction, installation, com-
missioning and diagnostic testing.
Switchgears: Construction,installation, commissioning anddiagnostic testing.
Recommended for:Electrical Manager / ApplicationEngineer, Design EngineerPrerequisite:Basic knowledge of electrical equip-ments and experience in mainte-nance will be helpful.
Course information:Duration: 2 daysCourse Fee: `16,000/- plusService Tax (per participant)Max. Participation: 20
Course fees includes lodging &boarding facility at Pune location
Fundamentals of electrical equipmentmaintenance
Note: Certification & written exam of `2,000/- is includedwith this course. Exam is conducted on the afternoon of thefinal day of class.
Introduction to
Training Solutions
Mechanical
Maintenance
Condition Monitoring
Technology
Lubrication Systems
Industry Specific
Planning & Strategy
Business &ManufacturingExcellence
Global Certification
Programs
One Day Programs
Electrical
Maintenance
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Course objective:
The participants will learn aboutvarious diagnostic Testing methodslike: Offline and online testing, highlevel test like Motor Current andTorque Signature, Acoustic Emis-sion, Surge Testing (IEEE522), TanDelta & Capacitance Measurement,Partial Discharge Measurement,Dielectric Response Analysis. Thelatest VLF (Very Low Frequency)HIPOT will be discussed in com-parison to DC HIPOT and AC HIPOTTesting as per IEEE 433.
Course contents:
Part I: Power cable Fundamentals of cable
construction Commissioning testing / accept-
ance tests at site
Diagnostic testing a. Insulation resistance test b. Polarization index
c. Tan delta and capacitancemeasurement
d. Partial dischargemeasurement
Low frequency testing
Part II: Transformers
1. Fundamentals of transformers2. Acceptance tests5. Various diagnostic testing
6. Online and offline testing and
monitoring
Part III: Motors & Generators Fundamental of motors, genera-
tors and its construction andtype
Online testing for conditionmonitoring
Offline testing to assess thecondition of the motors
Interpretation of the test results
Recommended for:Electrical / Manager / Supervisor,Application Engineer, Condi-tion Monitoring Engineer, DesignEngineer, Maintenance Engineer /Manager / Supervisor / ReliabilityEngineer / Manager / Supervisor
Prerequisite:
Basic knowledge of electricalequipments and experience inmaintenance will be helpful.
Course information:Duration: 3 daysCourse Fee: `26,000/- plusService Tax (per participant)Max. Participation: 20
Course fees includes lodging &boarding facility at Pune location
Advanced condition based maintenance ofelectrical equipments
Online training modules to supplement this training will beprovided for one month with this course.
Note: Certification & written exam of `2,000/- is includedwith this course. Exam is conducted on the afternoon of thefinal day of class.
Course schedule:
Location Date
Pune 12-14 May 2014, 10-12 Nov 2014
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Condition
MonitoringTechnology
Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Lubrication Systems
Industry Specific
Planning & Strategy
Business &ManufacturingExcellence
Global Certification
Programs
One Day Programs
Condition Monitoring
Technology
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Introduction to non destructive testing
Course objective:This course will help in selec-
tion of NDT methods for differ-ent products like forging, rolling,casting, welding, machine and usedcomponents.
Course contents: Introduction to NDT Discontinuities associated with
different manufacturing process. Principal, applications and limi-
tations NDT methods
- Liquid penetrant examination - Magnetic particle examination - Ultrasonic examination - Visual examination - Radiography examination
Recommended for:Condition Monitoring Engineer /
Electrical Engineer / Manager /Supervisor, Engineering Manager /Supervisor, Engineering Manager /
Prerequisite:Minimum 2 years of experience inin maintenance, production, plan-ning and condition monitoring inany industry
Course information:
Duration: 2daysCourse Fee: `18,000/- plusService Tax (per participant)Max. Participation: 20Course fees includes lodging &boarding facility at Pune location
Note: Certification & written exam of `2,000/- is includedwith this course. Exam is conducted on the afternoon of thefinal day of class.
Course schedule:
Location Date
Pune 14-15 July 2014, 22-23 Dec 2014
Surat 6-7 Oct 2014
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Basics of thermography
Course objective:This course is geared to equip the
new user of a thermography camerain its use for a variety of conditionmonitoring and predictive mainte-nance application.
Course contents: Basic theory of thermography Thermal science fundamental Basic camera setup and operation Heat transfer and infrared science Thermal measurement
Application of thermography Hands on use of thermal imaging
equipment.
Recommended for:Condition Monitoring Engineer /
Electrical Engineer / Supervisor,Engineering Manager / Mechanical
Maintenance Engineer / Supervisor,Reliability Engineer / Supervisor,Operations Manager / Supervisor
Prerequisite:Minimum 2 years of experience inany industry
Course information:Duration: 2 daysCourse Fee: `18,000/- plus
Service Tax (per participant)Max. Participation: 20
Course fees includes lodging &boarding facility at Pune location
Note: Certification & written exam of `2,000/- is included
with this course. Exam is conducted on the afternoon of thefinal day of class.
Course schedule:
Location Date
Pune 9-10 June 2014, 10-11 Nov 201417-18 Mar 2015
Chandigarh 24-25 July 2014
Chennai 8-9 Jan 2015
Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Lubrication Systems
Industry Specific
Planning & Strategy
Business &ManufacturingExcellence
Global Certification
Programs
One Day Programs
Condition Monitoring
Technology
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Vibration analysis level 1 WI201
Course objective: To highlight the urgent need
for problem diagnostics andimplement practical solutions byvibration analysis.
Bring to focus the importance ofcondition monitoring to improvethe availability of operatingmachines, scientific problemdiagnostics and effective main-tenance methodologies.
This course will help you toidentify machinery problems and
to find cost effective solutions.
Course contents: Basics of condition based main-
tenance Fundamentals of machinery
vibration Vibration standards for various
equipments according to ISO10816
Instrumentation: Sensor types,Mounting methods and applica-tions
Practicals with FFT analyzer on
demonstration rig establishing vibration measure-
ments Spectrum analysis How to analyse typical machin-
ery problems Group work and case studies
Recommended for:Service, maintenance, conditionmonitoring, machine repair or plant/ facility engineering staff of anindustrial or OEM facility.
Prerequisite:Basic machine maintenance skillsand experience. General computerand calculating skills are helpful.
Course information:Duration: 2 daysCourse Fee: `20,000/- plusService Tax (per participant)
Max. Participation: 15
Course fees includes lodging &boarding facility at Pune location
Online training modules to supplement this training will beprovided for one month with this course.
Note: Certification & written exam of `2,000/- is includedwith this course. Exam is conducted on the afternoon of thefinal day of class.
Course schedule:
Location Date
Pune 23-24 April 2014, 15-16 Sept 2014,19-20 Jan 2015
Chennai 5-6 May 2014, 9-10 Oct 2014
Surat 23-24 June 2014
Chandigarh 19-20 Nov 2014
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Vibration analysis level 2 WI202
Course objective:Bring to focus the importance of
condition monitoring to improve theavailability of operating machines,scientific problem diagnostics andeffective maintenance methodolo-gies. To highlight the urgent need forproblem diagnostics and imple-ment practical solutions by vibrationanalysis.
Course contents: The basics of condition-based
maintenance Fundamentals of machinery
Vibration (Brief review of vibrationanalysis level-1)
ISO 10816 standards for differentequipments
Signal processing and data acqui-sition
Vibration signature analysis Phase analysis
Practicals with FFT analyser ondemonstration rig
Machinery fault diagnosis Corrective actions
Case studies and discussion
Recommended for:Service, maintenance, conditionmonitoring, machine repair or plant/ facility engineering staff of anindustrial or OEM facility.
Prerequisite:Vibration analysis level-1 WI201or previous experience in vibration
required. General computer andcalculating skills are helpful.
Course information:Duration: 3 daysCourse Fee: `30,000/- plusService Tax (per participant)Max. Participation: 15
Course fees includes lodging &
boarding facility at Pune location.
Online training modules to supplement this training will beprovided for one month with this course.
Note: Certification & written exam of `2,000/- is includedwith this course. Exam is conducted on the afternoon of thefinal day of class.
Course schedule:
Location Date
Chennai 21-23 July 2014, 15-17 Dec 2014
Pune 11-13 Aug 2014, 24-26 Nov 2014,10-12 Mar 2015
Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Lubrication Systems
Industry Specific
Planning & Strategy
Business &ManufacturingExcellence
Global Certification
Programs
One Day Programs
Condition Monitoring
Technology
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Machinery lubrication & oil analysis
Course objective:With hundreds of lubricant types,
base stocks, additive packages andviscosity grades to choose from,how a person can decide whichlubricant is right for a machine.After attending these courses,you will be empowered with theknowledge to understand theimportant lubricant propertiesand how to strategically select thecorrect lubricant for each machineapplication.
Course contents: Maintenance strategy Lubrication theory Lubricant formulation Grease application and perfor-
mance Lubricant selection Lubricant spplication Lubricant condition control
Lube Storage and Management Oil Analysis
Recommended for:Application Engineer, ConditionMonitoring Engineer, EngineeringManager / Supervisor / MechanicalMaintenance Engineer / Manager /Supervisor / Reliability Engineer /Manager / Supervisor.
Prerequisite:Basic machine maintenance skills
and experience.
Course information:Duration: 3 daysCourse Fee: `27,000/- plusService Tax (per participant)Max. Participation: 20
Course fees includes lodging &boarding facility at Pune location.
Note: Certification & written exam of `2,000/- is includedwith this course. Exam is conducted on the afternoon of thefinal day of class.
Course schedule:
Location Date
Pune 8-10 Oct 2014, 23-25 Feb 2015
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LubricationSystems
Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology
Industry Specific
Planning & Strategy
Business &ManufacturingExcellence
Global Certification
Programs
One Day Programs
Lubrication Systems
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Introduction to lubrication systems Basic levelCourse objective:
To equip our design, sales, service,maintenance, machine repairor plant engineering staff fromvarious mechanical and OEMIndustries all over the world theknowledge and importance of: The right lubricant In the right amount With the right lubrication system At the right time At the right lubrication point
Highlights on lubrication pos-sible even in machine runningcondition - improved equipmentavailability
This program helps in savingtime with optimum manpowerutilization
Understanding about betterlubrication system that can be
achieved, when the componentsof systems are in motion.
To equip technical people onhow lubrication can help inenergy saving
Principle:Small quantities of lubricant fedat more frequent intervals achievebetter lubrication compared to
large quantities fed at less frequentintervals.
Course content:
Why lubrication systems? Basic lubricants preferred The Basics of Lubrication Sys-
tems (LS) Taxonomy of Centralized Lubri-
cation Systems (CLS) Components used in CLS and its
function and importance Principle of CLS with industrial
examples Operational theory behind each
CLS Benefits of CLS Lincoln manufacturing CLS (In
brief : Ref: Advance Level) andits industrial application/benefits
Recommended for:Design, Sales, Service, Mainte-nance, Machine Repair or Plant/ Facility engineering staff of an
industrial.
Prerequisite:Basic Mechanical knowledge, gen-eral computer and calculating skills.
Course information:Duration: 4 days
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Single line parallel lubrication systems
Course objective: To equip our design, sales,
service, maintenance, machinerepair or plant engineering stafffrom various mechanical andOEM Industries all over theworld the knowledge, impor-tance and advantages of SingleLine Parallel Systems
This program helps in savingtime with optimum manpowerutilization
Understanding about the
optimized lubrication systemachieved by Single Line ParallelSystems, which guarantees de-livery of predetermined amountof lubricant during equipmentoperation.
Course content: Why Single Line Parallel Lubri-
cation Systems?
Basic lubricants preferred The Basics of Single Parallel
Lubrication Systems Components used in Single Line
Parallel and its function andimportance
Principle of Single Line ParallelSystem with industrial examples
Operational theory behind eachSingle Line Parallel System Benefits of Single Line Parallel
Systems Importance of injectors used in
the assembly Testing of the system at one site
condition Lincoln manufacturing in brief
on Single Line Parallel Systemsand its industrial application/
benefits
Recommended for:Design, Sales, Service, Mainte-nance, Machine Repair or Plant/ Facility engineering staff of anindustrial.
Prerequisite:Basic Mechanical knowledge, gen-
eral computer and calculating skills.
Course information:Duration: 3 days
Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology
Industry Specific
Planning & Strategy
Business &ManufacturingExcellence
Global Certification
Programs
One Day Programs
Lubrication Systems
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Single line progressive lubrication systems Advance levelCourse objective
To equip our Design, Sales,Service, maintenance, machinerepair or plant engineering stafffrom various Mechanical andOEM Industries all over theworld the knowledge, impor-tance and advantages of SingleLine Progressive Systems
This program helps in savingtime with optimum manpowerutilization
Understanding about theoptimized lubrication systemachieved by Single Line ParallelSystems, which guarantees de-livery of predetermined amountof lubricant during equipmentoperation.
Course content Why Single Line Progressive
Lubrication Systems? Basic lubricants preferred The Basics of Single Progressive
Lubrication Systems Components used in Single Line
Progressive and its function andimportance
Principle of Single Line Progres-
sive System with industrialexamples
Operational theory behind eachSingle Line Parallel System
Benefits of Single Line Progres-sive Systems
Importance of progressive dis-tributors used in the assembly
Testing of the system at one sitecondition
Lincoln manufacturing in briefon Single Line ProgressiveSystems and its industrial ap-plication/benefits
Recommended for:Design, Sales, Service, Mainte-nance, Machine Repair or Plant/ Facility engineering staff of anindustrial.
Prerequisite:Basic Mechanical knowledge, gen-eral computer and calculating skills.
Course information:Duration: 3 days
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Industry
Specific
Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology
Lubrication Systems
Planning & Strategy
Business &ManufacturingExcellence
Global Certification
Programs
One Day Programs
Industry Specific
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Bearing reliability in aggregate & cementindustry WE212Course objective:
Participants will learn about realsolutions to real problems relatedto bearing reliability and mainte-nance in machinery used in theaggregate and cement industry.
Course contents: Aggregate and cement industry
overview Bearings in aggregate and ce-
ment making machinery Crushers, conveyors, vibrating
screens, kilns, coolers, rollerpresses
Bearing installation and mainte-nance
Mounting and dismounting ofrolling element bearings
Bearing damage examples
Recommended for:
Plant Engineers, Maintenance /
Engineering Managers, Engineers,
Reliability Managers / Engineers,Maintenance Supervisors / TeamLeaders, General Maintenance andPlant and maintenance planners,Mechanical shop managers, Me-chanical repair services providers,Maintenance operations coordina-tors and Technical maintenancetrainers.
Prerequisite:Experienced professionals from Ce-ment and Aggregate Industries
Course information:Duration: 2 daysCourse Fee: `18,000/- plusService Tax (per participant)Max. Participation: 20
Course fees includes lodging &
boarding facility at Pune location
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Bearing reliability in paper industry WE214Course objective:
Attendees will learn the skillsnecessary to successfully install andmaintain rolling element bearings inrotating machinery found in papermachine applications.
Course contents: Rolling element bearing in paper
machines Mounting and dismounting
methods typical to paper machineapplications
Installing and lubricating bearingsin paper machines
Maintaining installed bearings inpaper machines
Troubleshooting common bearingproblems
Introducing condition-basedmaintenance concepts
Recommended for:Service, maintenance, machine
repair, roll shop or plant / facil-
ity engineering staff of a papermachine. Managers and techniciansof paper machines and OEM facili-ties responsible for rolling bearingperformance and reliability. Rotatingequipment engineers, reliabilityengineers, millwrights, mechanics,and maintenance supervisors.
Prerequisite:Experienced professionals fromPulp & Paper Industry
Course information:Duration: 2 daysCourse Fee: `18,000/- plusService Tax (per participant)Max. Participation: 20
Course fees includes lodging &boarding facility at Pune location
Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology
Lubrication Systems
Planning & Strategy
Business &ManufacturingExcellence
Global Certification
Programs
One Day Programs
Industry Specific
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Bearing reliability in steel processingindustryCourse objective:
Attendees will learn the skillsnecessary to successfully install andmaintain rolling element bearingsin rotating machinery found inSteel Processing Industry machineapplications.
Course contents: Steel industry overview Rolling element bearing in Steel
processing machines Installing and lubricating bear-
ings in Steel Industry Maintenance of bearings Troubleshooting common bear-
ing problems in the Process Introducing condition-based
maintenance concepts
Recommended for:Service, maintenance, ma-
chine repair, roll shop or plant /
facility engineering staff of a steel
machine. Managers and techni-cians of paper machines and OEMfacilities responsible for rollingbearing performance and reliability.Rotating equipment engineers, reli-ability engineers and maintenancesupervisors.
Prerequisite:Experienced professionals fromSteel Industry
Course information:Duration: 2 daysCourse Fee: `18,000/- plusService Tax (per participant)Max. Participation: 20
Course fees includes lodging &boarding facility at Pune location
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Bearing reliability in food & beverageprocessing industryCourse objective:
Attendees will learn the skillsnecessary to successfully install andmaintain rolling element bearings inrotating machinery found in food &beverage machine applications.
Course contents: Food & Beverage industry over-
view Rolling element bearing in Food &
Beverage processing machines Installing and lubricating bearings
in Food & Beverage Industry Importance of Sealing Solutions &
Brief on Seals Importance of Power Transmission
& Brief on Power Transmissionproducts
Introducing condition-basedmaintenance concepts & variousCondition Monitoring techniques
in F&B
Recommended for:
Service, maintenance, machinerepair, roll shop or plant / facility en-gineering staff of a F & B machine.Managers and technicians of papermachines and OEM facilities respon-sible for rolling bearing performanceand reliability. Rotating equipmentengineers, reliability engineers andmaintenance supervisors.
Prerequisite:Experienced professionals from Food& Beverage Industry
Course information:Duration: 2 daysCourse Fee: `18,000/- plusService Tax (per participant)Max. Participation: 20
Course fees includes lodging &
boarding facility at Pune location
Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology
Lubrication Systems
Planning & Strategy
Business &ManufacturingExcellence
Global Certification
Programs
One Day Programs
Industry Specific
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Planning &
Strategy
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Proactive maintenance techniques MS210
Course objective:SKF has developed this course to
address industry need for main-tenance personnel to have theknowledge and tools to perform trulyproactive and precision maintenance.
Course contents: Overview of proactive mainte-
nance Fundamentals of machine condi-
tion Machinery troubleshooting
Precision shaft alignment Dynamic balancing Maximizing bearing life Asset life cycle costing Introduction to vibration analysis
Recommended for:Application Engineer, Condition
Monitoring Engineer / Technician,Design Engineer, Maintenance Engi-
neer / Quality Engineer,Reliability Engineer / TMP Engineers.
Prerequisite:Basic machine maintenance skillsand experience
Course information:Duration: 3 daysCourse Fee: `24,000/- plusService Tax (per participant)
Max. Participation: 15
Course fees includes lodging &boarding facility at Pune location
Note: Certification & written exam of `2,000/- is includedwith this course. Exam is conducted on the afternoon of the
final day of class.
Course schedule:Location Date
Pune 8-10 Oct 2014
Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology
Lubrication Systems
Industry Specific
Business &ManufacturingExcellence
Global Certification
Programs
One Day Programs
Planning & Strategy
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World class maintenance MS200, MS331
Course objective:To provide Reliability Engineers
with the necessary knowledge andabilities to support the implemen-tation of asset reliability improve-ment processes in their plantand gain a working knowledgeof maintenance strategy reviewtechniques focused upon ReliabilityCentred Maintenance (RCM).
Course contents: Maintenance strategies
AEO & Reliability Centred Main-tenance (RCM)
Condition monitoring Balancing & alignment Oil analysis Root Cause Analysis (RCA) Wrench time Bench marking-maintenance
audit
Recommended for:Reliability Manager / Supervisor,
Planning Manager / Planner / TMPEngineers / Maintenance Manager
Prerequisite:Basic machine maintenance skillsand experience.
Course information:Duration: 4 daysCourse Fee: `36,000/- plusService Tax (per participant)
Max. Participation: 20
Course fees includes lodging &boarding facility at Pune location
Note: Certification & written exam of `2,000/- is included
with this course. Exam is conducted on the afternoon of thefinal day of class.
Course schedule:
Location Date
Pune 7-10 Jul 2014, 8-11 Dec 2014
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Reliability centred maintenance MS332
Course objective:The objective of this training is to
provide participants the necessaryknowledge of the MaintenanceStrategy Review (MSR) and Reli-ability Centred Maintenance (RCM)methodology.
Course contents: Maintenance strategy Know how to describe the RCM
process flow Understand the importance of
identifying and categorizing as-sets
Understand criticality and theFMECA approach in RCM
Develop a RCM analysis, as wellas know what the implicationsare of making the strategy work
Understand the requirements forRCM
Recognize the importance of
data structure RCM customization
Why to conduct a task compari-son
How to implement RCM Recognize what a living programis
Case study and discussion
Recommended for:Reliability Manager / Supervisor,Planning Manager / Planner / Su-pervisor, Maintenance managers
Prerequisite:
Basic maintenance skills andexperience.
Course information:Duration: 2 daysCourse Fee: `22,000/- plusService Tax (per participant)Max. Participation: 15
Course fees includes lodging &
boarding facility at Pune location
Course schedule:
Location Date
Pune 10-11 Sep 2014, 9-10 Feb 2015
Online training modules to supplement this training will beprovided for one month with this course.
Note: Certification & written exam of `2,000/- is includedwith this course. Exam is conducted on the afternoon of thefinal day of class.
Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology
Lubrication Systems
Industry Specific
Business &ManufacturingExcellence
Global Certification
Programs
One Day Programs
Planning & Strategy
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Spare parts management and inventorycontrol WC230Course objective:
To provide participants with asound knowledge and understand-ing of spares and inventory man-agement in the maintenance repairand operations (MRO) environmentIncluded are those activities inan organization that ensure theoptimal and timely availability ofspare parts in order to meet main-tenance timely demands.
Course contents: Spare parts and inventory
management processes andprinciples
Basic spare part and inventorymanagement terminology
The importance and relationsof spare part and inventorymanagement with respect tobusiness goals
Identifying, structure, andclassifying spare parts on theircriticality, order and re-orderparameters, along with otherspare parts characteristics
Applying basic analysis tech-
niques to optimize the availabil-ity of spares and cost-effectivelyhandle obsolete spares
Recommended for:Engineers, supervisors andmanagers involved with industrialmaintenance inventory control,planning, scheduling purchas-ing, reliability and maintenanceengineering, logistic support,quality, production and warehousemanagement.
Prerequisite:Basic knowledge of planning &handling Spares.
Course information:Duration: 2 daysCourse Fee: `16,000/- plus
Service Tax (per participant)Max. Participation: 20
Course fees includes lodging &boarding facility at Pune location
Note: Certification & written exam of `2,000/- is includedwith this course. Exam is conducted on the afternoon of thefinal day of class.
Course on request
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Business &
ManufacturingExcellence
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Lean manufacturing
Course objective:To provide participants with a
sound knowledge and understand-ing of the terms, terminology, andbenefits of lean manufacturing.To conduct value stream mapsof the current state, identify thepotentials for reduced waste andimproved flow, and develop afuture state map. Participate in thedevelopment of a site-specific leanimplementation road map.
Course contents:1. What is lean?
Origin, definition Concept of value Value-added & non-value
added activities Lean management philosophy
(Game / Exercise on lean)2. What is MUDA, MURA & MURI
(Japanese words)?
MUDA (7 Deadly wastes) MURA (Unreasonableness) MURI (Inconsistencies) How does lean overcome
them?3. Wastes (MUDA)
Types of wastes Identification of wastes (Exer-
cise) Significance / Effect / Causes
of wastes (Exercise & simula-tion)4. Application of wastes (MUDA)
Manufacturing Services Software development
5. Lean success storiesThe above will be an introduc-
tory and awareness session.The participants will thoroughlyunderstand the concept of leanand wastes (MUDA). This sessionwill prove to be a head start forexploring the possibility of apply-ing lean techniques organizationwide.
Need-based training sessions canbe conducted in the areas of lean
applications and implementationsubsequently. One such popularand valuable program is 5S Tech-nique for Workplace Management.
Recommended for:All employees working at a compa-ny instituting lean manufacturing.
Prerequisite:
Basic knowledge of manufacturingprocesses and one year of indus-trial experience.
Course information:Duration: 2 DaysCourse Fee: `16,000/- plusService Tax (per participant)Max. Participation: 20
Course fees includes lodging &boarding facility at Pune location
Note: Certification & written exam of `2,000/- is includedwith this course. Exam is conducted on the afternoon of thefinal day of class.
Course on request
Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology
Lubrication Systems
Industry Specific
Planning & Strategy
Global Certification
Programs
One Day Programs
Business &ManufacturingExcellence
SKF Training Handbook | 57
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Supply chain management
Course objective:To provide participants with a
sound knowledge and understand-ing of the supply chain concept toimprove an organizations overallsupply efficiency. Other conceptsincluded are the definitions of SCM& Logistics, identification proce-dures, an overview of methods,processes, and systems that areused in the operation of supplychains, and the applications ofmethods, processes, and systems
to improve supply chain perfor-mance.
Course contents: Logistics & SCM Third party logistics service
providers Warehousing management Warehousing functions
Receiving & shipping
Put away & storage Order picking
Inventory management Transportation management Case studies
Recommended for:Middle-level managers from
marketing, e-commerce, sales andoperations, strategic planning andgeneral management
Prerequisite:One year Experience in procure-ment, stores, warehouse and basicknowledge of material flow in theIndustry.
Course information:
Duration: 2 daysCourse Fee: `16,000/- plusService Tax (per participant)Max. Participation: 20
Course fees includes lodging &boarding facility at Pune location
Course on request
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Global
CertificationPrograms
Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology
Lubrication Systems
Industry Specific
Planning & Strategy
Business &ManufacturingExcellence
One Day Programs
Global Certification
Programs
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BINDT Accredited vibration analysistraining from SKF
ISO 18436 Vibration AnalysisTrainingBINDT is an accredited certifyingbody in accordance with ISO/IEC17024 offering personnel certi-fication against criteria set out ininternational and European stand-ards through the Personal Certifi-cation in Non Destructive Testing(PCN) Certification Scheme. BINDT
has developed a programme forthe certification of competenceof personnel engaged in variouscondition monitoring disciplinesin accordance with ISO 18436-1, including vibration analysis asspecified in ISO 18436-2.
SKF is a global Accredited TrainingOrganization (ATO), registeredwith the British Institute of NonDestructive Testing (BINDT) as perISO 18436 requirements, whichcovers training related to conditionmonitoring and diagnostics ofmachines.
Senior members of SKFs train-ing team sit on the ConditionMonitoring and Diagnostic Tech-nologies (COMADIT) Committee. In
conjunction with PCN, COMADITdeveloped the course material andexaminations in accordance withISO 18436 to establish the firstglobally recognized qualifications incondition monitoring.
SKF Training Solutions is arranginga training program on BINDT Cer-tified Training - Vibration Analysis -
Category-1 at SKF College Pune.
We look forward to receive nomi-nations from you at the earliest.
Target group- Application Engi-neer, Territory Manager, ConditionMonitoring Engineer/Technician,Design Engineer, MaintenanceEngineer/Manager/ Supervisor,Quality Engineer, Technician/ Fitter,Reliability Engineer/ Manager/
Supervisor.
Methods/format :The seminarwill be conducted through a mix ofpresentations & exercises.Number of participants :12(Max.)
Note The candidate has to pass the
pre-certification examination toappear for BINDT exam.
A certificate will be given by SKFAberdeen UK on passing thepre-certification examinationto be held one day prior to theBINDT exams.
The candidates have an optionof attending only the pre-certi-fication examination or both theexamination.
No BINDT examination fee willbe charged if you exercise theoption of appearing only for thepre certification exam.
Course fees included lodging &boarding facility for the partici-pants
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BINDT Certified training on vibrationanalysis Category 1
Course content
1. Course introduction SKF reliability systems SKFs AEO model for training Course objectives
2. Basics of condition basedmaintenance
Principles of condition monitoring
Maintenance philosophies The condition based maintenancecycle
Condition monitoring decsions What machinery do I montor? What type of monitoring do I
perform on the selected ma-chines?
What measurements do I per-form?
How often do I measure? Root cause analysis and correc-
tion Review3. Introduction to vibration Introduction Principles of vibration-based
condition monitoring Vibration spectrum Relationship between Velocity,
Acceleration, and displacment Examples Choosing the right measurement
Parameter Defining FFT spectral parameters Review
4. Vibration instrumentation Vibration measurement Sensor mounting methods
Economics of monitoring systems Instrumentation for vibration
condition monitoring Review
5. Machinery vibration character-istics
The analysis process Analyzing typical machinery prob-
lems Analyzing application specific
machinery problems Analyzing specific driving or driven
units Vibration acceptance levels
Review6. Test planning and procedures Test planning Test procedures Tables
7. Equipment knowledge Introduction Electric motors: Generators and
drives pumps Fans Steam turbines and gas tur-
bines Compressors Reciprocating machinery Rolling mills Paper mills Machine tools Structures and piping Rolling element bearings
Bearing features Bearing capabilities Journal bearings gearing Belt driven machinery
Introduction to
Training Solutions
Mechanical
Maintenance
Electrical
Maintenance
Condition Monitoring
Technology
Lubrication Systems
Industry Specific
Planning & Strategy
Business &ManufacturingExcellence
One Day Programs
Global Certification
Programs
SKF Tr
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