R&S:3 sites with multiple instances
Singapore (3 – fall, OPE, electrical-related) Torrance (3 – electrical-related, fall, OPE) Sakai (2 – fall, fall)
Nagoya (’03) and Singapore (’07) had multiple-fatality incident
Mandatory global practices address historical high-consequence incidents
Working At Heights Tank CleaningOpening Process EquipmentEnergy Isolation and Electrical Safety-Related Work PracticesInert EntryConfined SpaceAsbestos Management (OHGP)
Downstream Fatal Incident Distribution 2000 - 2009
R&S26
L&S4
FM38
R&S Fatal Incidents By Activity
TankCleaning
6
Electrical-Related
3
Fall From Height
6
Other3
Opening Process
Equipment5
OI Asbestos-Related
3
MIT Major Incident Team
2004
Hazops og Transient Hazops
2007/8
HLVIHigh Learning Value Incidents
>10 år
Sikkerhetsbulletiner>10 år
Ptil-rapporter & eksterne hendelser
BP TEXAS2005 GMT
Global Manufacturing Training
2008
Raffineriets ramme-betingelser og ledelses-Systemer (1994)
Tool Box’er>10år
Agenda
Bestnets10 år
•
“OPERATING” SYSTEMS GLOBAL MANUFACTURING OI PRACTICES (GMOP’s)
2.1 Risk Management- delayed coker risks
BBS/ LPS -- SWP’s – Tier III BP’sOH Global PracticesGlobal Manufacturing Training
6.1 Alarm Management6.3 Critical Equipment6.4 Mechanical Integrity
(GRS, IMSA, etc)
7.1 Management of change
9.1 Incident Investigation and Analysis
11.Assessment & Improvement
GMOPs , OHGP’s, SWP’s, LPS, GMT for consistent definition & execution of System Requirements
Tier I’s, GP’s and DP’s for consistent mitigation of high risks
1. ManagementLeadership,
Commitment,& Accountability
Tier I BP’s
Tank Cleaning Working at Heights
Opening Process EquipmentConfined Space Entry
Inert Entry Energy Isolation
Safe Electrical WorkCrane & Lifting Operations
Portable Building SitingShort Service Workers
Global Common Basic PPE
CT Microbiological ControlAnalyzer Shelters SafetySP Steam Turbine SafetyGP steam Turbine Safety
HE Tube PluggingTest Intervals of SCD
OIMS – 11 ELEMENTS64 EXPECTATIONS- 21 SYSTEMS
200 REQUIREMENTS
2. Risk Assessment and Management
3. Facilities Design and Construction
4. Information/Documentation5. Personnel and Training
5.1 Personnel Safety5.2 Occupational Health5.3 Personnel5.4 Training
6. Operations and Maintenance6.1 Opn’s & Maint. Procedures6.2 Work Permits6.3 Critical Equipment 6.4 Mechanical Integrity6.5 Environmental Protection6.6 Regulatory Compliance6.7 Operations Interface Mgt
7. Management of Change8. Third Party Services9. Incident Investigation & Analysis10. Community Awareness &
Emergency Preparedness10.1 Emergency Preparedness10.2 Community Awareness
API RP 751 HF Alky Safe Ops
EMRE DP’s & GP’s
Safe Operating Index
While each component mitigates personnel safety risks, highlighted blue items provide direct focus on personnel safety
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