PreventaSafety Solutions
Product SubstitutionDetails - Safety Modules
2Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
Contents
Introduction 3
Product Substitution List 4
XPS-AL 6
XPS-AX 8
XPS-AS 10
XPS-AM 18
XPS-AP 26
XPS-ASF 30
XPS-AMF 33
XPS-APF 36
XPS-CE 42
XPS-BC 45
3Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
Introduction
The new safety modules offer increased customer benefits,including:
• Reduced installation space (e.g. 90mm XPS-AMreplaced with 45mm XPS-AK or possibly 22,5mmXPS-AF)• Installation and maintenance cost savings (availablewith removable terminals)• Diagnostic functions (due to larger internal areaallowing additional solid state outputs)
This document is intended as a guide for substitution ofobsolete products in order to make the transition to the newPreventa range as easy as possible. It should be noted thatsome of the replacement products are closest equivalentreplacements.
4Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
Subsitution to the ModernPreventa Housing
24VD
C24
VAC
48VD
C48
VAC
120V
AC23
0VAC
N/O
Saf
ety
N/C
Addi
tiona
lSo
lid S
tate
Tim
e De
lay
24VD
C24
VAC
48VD
C48
VAC
120V
AC23
0VAC
N/O
Saf
ety
N/C
Addi
tiona
lSo
lid S
tate
Tim
e De
lay
XPS-AL 3 - - 2 - - -XPS-AX 3 - - - - 3 1 - -
XPS-AF 4 - - - - - 3 - - -XPS-AK 4 - - 3 1 4 -XPS-AF 4 - - - - - 3 - - -XPS-AK 4 - - 3 1 4 -
XPS-AP 4 6 1 - - XPS-AR 4 - - 7 1 4 -XPS-ASF 4 2 - 2 -XPS-AMF 4 3 1 2 -
XPS-AK 4 - - 3 1 4 -XPS-AR 4 - - 7 1 4 -
XPS-CE 2 - - - - 2 - 1 - XPS-CM 2 - - - - - 2 - 4 -XPS-BC 4 (IIIC) - - 2 1 - - XPS-BF 4 (IIIC) - - - - - 2 - 2 -
XPS-AT 4/3 - - 3 1 - 2 XPS-ATEXPS-VN 3 - - 1 1 2 - XPS-VNEXPS-ECM 4 - - 4 1 1 - XPS-ECMEXPS-BA 1 (IIIA) - - 1 1 - - XPS-BAEXPS-ECP 4 - - 8 1 1 - XPS-ECPEXPS-DA 4 - - 2 - 2 - XPS-DAEXPS-FB 4 3 1 2 -XPS-NS 4 - - - - 2+2 1 - - -
Availability to be announced
Available 2Q 2004
Use XPS-MP, XPS-AK or XPS-AF
Available 2Q 2004Availability to be announcedAvailability to be announced
- - 4
3 -
Available 2Q 2004
1 -
-1
Obsolete Product
Safe
ty C
ateg
ory
Refe
renc
e
No. of OutputsVoltages
XPS-AK 4
Safe
ty C
ateg
ory
XPS-AC 3
XPS-APF 4 6
3
2 -1
XPS-AS 4 2 - - -
XPS-AM 4 3 1 - -
Closest Equivalent Existing Product
Refe
renc
e
- -
No. of OutputsVoltages
Discontinuation of Marketing 4Q 2004
5Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
G SeriesProduct Subsitution List
24VD
C24
VAC
48VD
C48
VAC
120V
AC23
0VAC
N/O
Saf
ety
N/C
Addi
tiona
lSo
lid S
tate
Tim
e De
lay
24VD
C24
VAC
48VD
C48
VAC
120V
AC23
0VAC
N/O
Saf
ety
N/C
Addi
tiona
lSo
lid S
tate
Tim
e De
lay
GSK-C 4 - - 2 - 1 - XPS-AK 4 - - 3 1 4 -GSK-E 4 - - 2 - - - XPS-AF 4 - - - - - 3 - - -GSK-3LB 4 - - 3 1 - - XPS-AK 4 - - 3 1 4 -GSK-A 4 - - 5 1 - - XPS-AR 4 - - 7 1 4 -GEK-B 4 - - - 3 1 - -GSP 4 - - - 2 - - -GTS 4 (IIIC) - - 2 1 - -GEZ 4 (IIIB) - - 3 1 - -GEZ-LB 4 (IIIB) - - 3 1 - -DPS 1 (IIIA) - - 1 1 - - XPS-BA(1) 1 (IIIA) - - 1 1 - -GST - - - - - 2 2 - - XPS-VN(2) 3 - - - 1 1 2 -DEW-Z - 1 1 - - XPS-TSW 3 - - 1 + 2 2 -
GVA-S 2 - - - -GLA 4 - - - 2 - - -GLC 4 - - - - 2 - - -GLV 4 - -GLT-L 4 - -DAN-Z - 1 1 - -GWE - - - - - 2 2 - -
2NO + 1NC
2NO + 1NC2NO + 1NC
Obsolete Product Closest Equivalent Existing Product
Refe
renc
e
Safe
ty C
ateg
ory Voltages No. of Outputs
Refe
renc
e
Safe
ty C
ateg
ory Voltages
-XPS-BF 4 (IIIC) - - - - - 2 - 2
No. of Outputs
1 4 -
Discontinuation of Marketing
XPS-AK 4 - - 3
(1) - Replacement available by 4Q 2004 (please see previous page)
(2) - Replacement available by 2Q 2004 (please see previous page)
6Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
XPS-AL Replaced by XPS-AC
� XPS-AC has one extra N/O safety output� XPS-AC has a solid state output for PLC signalling� XPS-AC has choice of removable plug terminals
XPS-AL
A1
A2
XPS-AL Y1 Y2
Start
K1
K2
PE
L1 (+)
N (-)
S1 S2
13
14
A1
A2XPS-AC
XPS-AC Y1 Y2
PE
13
14
23
24
23
24
33
34 Y44
Y43
K1 K2
F1
24VDC
To PLC
Monitoring of E-stop with 2N/C contactsSchematic Comparison
Differentiation
7Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
XPS-AL Replaced by XPS-AC
XPS-AL
A1
A2
XPS-AL Y1 Y2
Start
K1
K2
PE
L1 (+)
N (-)
S1 S2
13
14
A1
A2XPS-AC
XPS-AC Y1 Y2
PE
13
14
23
24
23
24
33
34 Y44
Y43
K1 K2
F1
24VDC
To PLC
Monitoring of E-stop with 1N/C contact
Supply Voltage Obsolete Reference Existing Reference *24VAC/DC XPS-AL5110 XPS-AC5121
48VAC - XPS-AC1321120VAC XPS-AL3410 XPS-AC3421230VAC XPS-AL3710 XPS-AC3721
*add P to reference for removable plug terminals
Cross Reference Table
8Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
XPS-AX Replaced by XPS-AC
� XPS-AC has a solid state output for PLC signalling� XPS-AX has one additional N/C output� XPS-AC has choice of removable plug terminals� XPS-AC has larger range of supply voltage selection
L1 (+)Monitoring of E-stop with 2N/C contacts
Schematic Comparison
Differentiation
XPS-AX
A1
A2
XPS-AX Y1 Y2
Start
K1
K2
PE
N (-)
S1 S2
13
14
A1
A2XPS-AC
XPS-AC Y1 Y2
PE
13
14
23
24
23
24
33
34 Y44
Y43
K1 K2
F1
24VDC
To PLC
33
34
41
42
9Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
XPS-AX Replaced by XPS-AC
Monitoring of E-stop with 1N/C contact
Supply Voltage Obsolete Reference Existing Reference *24VAC/DC XPS-AX5120 XPS-AC5121
48VAC - XPS-AC1321120VAC - XPS-AC3421230VAC - XPS-AC3721
*add P to reference for removable plug terminals
Cross Reference Table
XPS-AX
A1
A2
XPS-AX Y1 Y2
Start
K1
K2
PE
L1 (+)
N (-)
S1 S2
13
14
A1
A2XPS-AC
XPS-AC Y1 Y2
PE
13
14
23
24
23
24
33
34 Y44
Y43
K1 K2
F1
24VDC
To PLC
41
42
33
34
10Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
XPS-AS Replaced by XPS-AF
� XPS-AF has one extra N/O safety output� XPS-AF has choice of removable plug terminals� XPS-AF has 22.5mm width� XPS-AS has larger range of voltage selection� XPS-AS can be be used for Type III A two-hand
control monitoring
Differentiation
11Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
Monitoring of E-stop with 2N/C contactsSchematic Comparison
XPS-AS Replaced by XPS-AF
XPS-AS
A1
A2
XPS-AS S11 S12
L1 (+)
N (-)
13
14
A1
A2XPS-AF
XPS-AF S11 S12 13
14
23
24
23
24
33
34
K1 K2
F1
B1 S21
S21
S22
S22
S1
S33
StartS2
Y1 Y2 S34
S34
S12
Monitoring of E-stop with 1N/C contact
A1XPS-AS S11 S12
L1 (+)F1
B1 S21 S22
S1
A1XPS-AF S11 S12 S21 S22
L1 (+)
S1
12Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
Monitoring of E-stops with 2N/C contacts in seriesSchematic Comparison
XPS-AS Replaced by XPS-AF
A1XPS-AS S11 S12
L1 (+)
A1XPS-AF S11 S12
F1
B1 S21
S21
S22
S22
S2
S1
Monitoring of a movable guard associated with 2 limit switches with 1contact each
Guard Closed
A1XPS-AS S11 S12
L1 (+)
A1XPS-AF S11 S12
F1
B1 S21
S21
S22
S22
13Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
Supply Voltage Obsolete Reference Existing Reference *24VAC/DC XPS-AS5140 XPS-AF513048VAC/DC XPS-AS5340 -
120VAC XPS-AS3440 -230VAC XPS-AS3740 -
*add P to reference for removable plug terminals
Cross Reference Table
XPS-AS Replaced by XPS-AF
14Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
XPS-AS Replaced by XPS-AK
� XPS-AK has 1 extra N/O safety output� XPS-AK has 1 extra additional N/C output� XPS-AK has 4 solid state output for PLC signalling� XPS-AK has choice of removable plug terminals� XPS-AS can be be used for Type III A two-hand
control monitoring
Differentiation
15Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
XPS-AS Replaced by XPS-AK
Monitoring of E-stop with 2N/C contacts
XPS-AS
A1
A2
XPS-AS S11 S12
L1
N
13
14
A1
A2XPS-AK
XPS-AK S31 S32 13
14
23
24
23
24
33
34
K1 K2
F1
B1 S21
S21
S22
S22
S1
S33
StartS2
Y1 Y2 S34
S34
S12
Monitoring of E-stop with 1N/C contact
S11 S12
XPS-AS S11 S12B1 S21 S22
S1
XPS-AK S11 S12 S21 S22 S31 S32
41
42
Y31
24VDC
Y74Y64Y54Y32K1/K2 FUSE Ch. A Ch. B
To PLC
B1
B2(-)24
VDC
(+)
16Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
XPS-AS Replaced by XPS-AK
Schematic Comparison
Monitoring of a movable guard associated with 2 limit switches with 1contact each
A1XPS-AS S11 S12
L1
A1XPS-AK S31 S32
F1
B1 S21
S21
S22
S22
S2
S1
S11 S12
Monitoring of E-stops with 2N/C contacts in series
Guard Closed
A1XPS-AS S11 S12
L1
A1XPS-AK S31 S32
F1
B1 S21
S21
S22
S22 S11 S12
B124VDC(+)
B124VDC(+)
17Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
XPS-AS Replaced by XPS-AK
Cross Reference Table
Supply Voltage Obsolete Reference Existing Reference *24VAC/DC XPS-AS5140 XPS-AK31114448VAC/DC XPS-AS5340 -
120VAC XPS-AS3440 XPS-AK351144230VAC XPS-AS3740 XPS-AK371144
*add P to reference for removable plug terminals
18Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
XPS-AM Replaced by XPS-AF
� XPS-AF has choice of removable plug terminals� XPS-AF has 22.5mm width� XPS-AM has 1 extra additional N/C output� XPS-AM has larger range of supply voltage selection� XPS-AM can be be used for Type III A two-hand control
monitoring
Differentiation
19Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
XPS-AM Replaced by XPS-AF
Monitoring of E-stop with 2N/C contactsSchematic Comparison
Monitoring of E-stop with 1N/C contact
XPS-AM
A1
A2
XPS-AM S11 S12
L1 (+)
N (-)
13
14
A1
A2XPS-AF
XPS-AF S11 S12 13
14
23
24
23
24
33
34
K1 K2
F1
B1 S21
S21
S22
S22
S1
S33
StartS2
Y1 Y2 S34
S34
S12
A1XPS-AM S11 S12
L1 (+)F1
B1 S21 S22
S1
A1XPS-AF S11 S12 S21 S22
L1 (+)
S1
41
42
33
34
20Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
XPS-AM Replaced by XPS-AF
Monitoring of E-stops with 2N/C contacts in seriesSchematic Comparison
Monitoring of a movable guard associated with 2 limit switches with 1 contact each
A1XPS-AM S11 S12
L1 (+)
A1XPS-AF S11 S12
F1
B1 S21
S21
S22
S22
S2
S1
Guard Closed
A1XPS-AM S11 S12
L1 (+)
A1XPS-AF S11 S12
F1
B1 S21
S21
S22
S22
21Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
XPS-AM Replaced by XPS-AF
Supply Voltage Obsolete Reference Existing Reference *24VAC/DC XPS-AM5140 XPS-AF513048VAC/DC XPS-AM5340 -
120VAC XPS-AM3440 -230VAC XPS-AM3740 -
*add P to reference for removable plug terminals
Cross Reference Table
22Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
XPS-AM Replaced by XPS-AK
� XPS-AK has 4 solid state output for PLC signalling� XPS-AK has choice of removable plug terminals� XPS-AK has 45mm width� XPS-AM can be be used for Type III A two-hand
control monitoring
Differentiation
23Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
XPS-AM Replaced by XPS-AK
XPS-AM
A1
A2
XPS-AM S11 S12
L1
N
13
14
A1
A2XPS-AK
XPS-AK S31 S32 13
14
23
24
23
24
33
34
K1 K2
F1
B1 S21
S21
S22
S22
S1
S33
StartS2
Y1 Y2 S34
33
34
41
42
S11 S12
K1
K2
S34
S12
41
42
Y31
24VDC
Y74Y64Y54Y32K1/K2 FUSE Ch. A Ch. B
To PLC
Monitoring of E-stop with 2N/C contactsSchematic Comparison
Monitoring of E-stop with 1N/C contact
XPS-AM S11 S12B1 S21 S22
S1
XPS-AK S11 S12 S21 S22 S31 S32
B1
B2(-)24
VDC
(+)
24Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
Monitoring of E-stops with 2N/C contacts in seriesSchematic Comparison
A1XPS-AM S11 S12
L1
A1XPS-AK S31 S32
F1
B1 S21
S21
S22
S22
S2
S1
XPS-AM Replaced by XPS-AK
S11 S12
Guard Closed
Monitoring of a movable guard associated with 2 limit switches with 1 contact each
A1XPS-AM S11 S12
L1
A1XPS-AK S31 S32
F1
B1 S21
S21
S22
S22 S11 S12
B124VDC(+)
B124VDC(+)
25Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
XPS-AM Replaced by XPS-AK
Supply Voltage Obsolete Reference Existing Reference *24VAC/DC XPS-AM5140 XPS-AK31114448VAC/DC XPS-AM5340 -
120VAC XPS-AM3440 XPS-AK351144230VAC XPS-AM3740 XPS-AK371144
*add P to reference for removable plug terminals
Cross Reference Table
26Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
XPS-AP Replaced by XPS-AR
� XPS-AR has one extra N/O safety output� XPS-AR has one extra additional N/C output� XPS-AR has 4 solid state output for PLC signalling� XPS-AR has choice of removable plug terminals� XPS-AP can be be used for Type III A two-hand
control monitoring
Differentiation
27Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
XPS-AP Replaced by XPS-AR
Monitoring of E-stop with 2N/C contactsSchematic Comparison
XPS-AP
A1
A2
XPS-AP S11 S12
L1
N
13
14
A1
A2XPS-AR
XPS-AR S11 S52 13
14
K1
K2
F1
B1 S21
S21
S22
S22
S1
S34
StartS2
Y1 Y2 S12
S11 S12
K1
K2
Y1
S34
Y31
24VDC
Y74Y64Y35Y32K1/K2 FUSE Ch. A Ch. B
To PLC
23
24
23
24
33
34
33
34
43
44
43
44
53
54
53
54
63
64
63
64
73
74
72
82
71
81
92
91
Monitoring of E-stop with 1N/C contact
XPS-AP S11 S12B1 S21 S22
S1
XPS-AR S11 S12 S21 S22S52
Y2 S33
B1
B2(-)24
VDC
(+)
28Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
Monitoring of E-stops with 2N/C contacts in seriesSchematic Comparison
A1XPS-AP S11 S12
L1
A1XPS-AR S11 S52
F1
B1 S21
S21
S22
S22
S2
S1
S11 S12
Guard Closed
Monitoring of a movable guard associated with 2 limit switches with 1 contact each
A1XPS-AP S11 S12
L1
A1XPS-AR S11 S52
F1
B1 S21
S21
S22
S22 S11 S12
XPS-AP Replaced by XPS-AR
B124VDC(+)
B124VDC(+)
29Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
XPS-AP Replaced by XPS-AR
Supply Voltage Obsolete Reference Existing Reference *24VAC/DC XPS-AP5140 XPS-AR31114448VAC/DC XPS-AP5340 -
120VAC XPS-AP3440 XPS-AR351144230VAC XPS-AP3740 XPS-AR371144
*add P to reference for removable plug terminals
Cross Reference Table
30Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
XPS-ASF Replaced by XPS-AK
� XPS-AK has one extra N/O safety output� XPS-AK has one extra additional N/C output� XPS-AK has 2 extra solid state output for PLC signalling� XPS-AK has choice of removable plug terminals� XPS-ASF can be be used for Type III A two-hand control
monitoring
Differentiation
31Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
Monitoring of E-stop with 2N/C contactsSchematic Comparison
XPS-ASF Replaced by XPS-AK
Y3141
XPS-ASF
A1
A2
XPS-ASF S11 S12
L1
N
13
14
A1
A2XPS-AK
XPS-AK S31 S32 13
14
23
24
23
24
33
34
K1 K2
F1
B1 S21
S21
S22
S22
S1
S33
StartS2
Y1 Y2 S34
S11 S12
K1
K2
S34
S12
42
24VDC
Y74Y64Y54Y32K1/K2 FUSE Ch. A Ch. B
To PLC
Y33
Y44 Y34S33 S42
S32
B1
B2(-)24
VDC
(+)
32Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
Supply Voltage Obsolete Reference Existing Reference *24VAC/DC XPS-ASF5142 XPS-AK31114448VAC/DC XPS-ASF5342 -
120VAC XPS-ASF3442 XPS-AK351144230VAC XPS-ASF3742 XPS-AK371144
*add P to reference for removable plug terminals
Monitoring of safety mat with E-stop buttonSchematic Comparison
Cross Reference Table
XPS-ASF Replaced by XPS-AK
A1XPS-ASF S11 S12
L1
A1XPS-AK S11 S12
F1
B1 S21/S31
S21
S22
S22
S1
S32
S31
S41
S32
S42
S2
B124VDC(+)
33Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
XPS-AMF Replaced by XPS-AK
� XPS-AK has 2 extra solid state output for PLC signalling� XPS-AK has choice of removable plug terminals� XPS-AMF can be be used for Type III A two-hand control
monitoring
Differentiation
34Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
XPS-AMF Replaced by XPS-AK
Monitoring of E-stop with 2N/C contactsSchematic Comparison
Y3141
XPS-AMF
A1
A2
XPS-AMF S11 S12
L1
N
13
14
A1
A2XPS-AK
XPS-AK S31 S32 13
14
23
24
23
24
33
34
K1 K2
F1
B1 S21
S21
S22
S22
S1
S33
StartS2
Y1 Y2 S34
S11 S12
K1
K2
S34
S12
42
24VDC
Y74Y64Y54Y32K1/K2 FUSE Ch. A Ch. B
To PLC
Y53
Y64 Y54S41 S42
S31 S32 33
34
41
42
B1
B2(-)24
VDC
(+)
35Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
XPS-AMF Replaced by XPS-AK
Monitoring of safety mat with E-stop buttonSchematic Comparison
A1XPS-AMF S11 S12
L1
A1XPS-AK S11 S12
F1
B1 S21
S21
S22
S22
S1
S32
S31
S41
S32
S42
S2
S31
Supply Voltage Obsolete Reference Existing Reference *24VAC/DC XPS-AMF5142 XPS-AK31114448VAC/DC XPS-AMF5342 -
120VAC XPS-AMF3442 XPS-AK351144230VAC XPS-AMF3742 XPS-AK371144
*add P to reference for removable plug terminals
Cross Reference Table
B124VDC(+)
36Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
XPS-APF Replaced by XPS-AK
� XPS-AK has 2 extra solid state output for PLC signalling� XPS-AK has choice of removable plug terminals� XPS-APF has 3 extra N/O safety outputs� XPS-APF can be be used for Type III A two-hand control
monitoring
Differentiation
37Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
Schematic Comparison
XPS-APF Replaced by XPS-AK
Monitoring of E-stop with 2N/C contacts
Y64XPS-APF
A1
A2
XPS-APF S11 S12
L1
N
13
14
A1
A2XPS-AK
XPS-AK S31 S32 13
14
K1
K2
F1
B1 S21
S21
S22
S22
S1
S34
StartS2
Y1 Y2 S12
S11 S12
K1
K2
S33
S34
Y31
24VDC
Y74Y64Y54Y32K1/K2 FUSE Ch. A Ch. B
To PLC
23
24
23
24
33
34
33
34
43
44
53
54
63
64 72
42
71
41
Y53
Y54
S41 S42
S31 S32
B1
B2(-)24
VDC
(+)
38Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
Schematic Comparison
XPS-APF Replaced by XPS-AK
A1XPS-APF S11 S12
L1
A1XPS-AK S11 S12
F1
B1 S21
S21
S22
S22
S1
S32
S31
S41
S32
S42
S2
S31
Monitoring of safety mat with E-stop button
Supply Voltage Obsolete Reference Existing Reference *24VAC/DC XPS-APF5142 XPS-AK31114448VAC/DC XPS-APF5342 -
120VAC XPS-APF3442 XPS-AK351144230VAC XPS-APF3742 XPS-AK371144
*add P to reference for removable plug terminals
Cross Reference Table
B124VDC(+)
39Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
XPS-APF Replaced by XPS-AR
� XPS-AR has 2 extra solid state outputs for PLC signalling� XPS-AR has choice of removable plug terminals� XPS-AR has 1 extra N/O satety outputs� XPS-AR cannot monitor safety mats or edges� XPS-APF can be used for Type III A two-hand control
monitoring
Differentiation
40Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
Schematic Comparison
XPS-APF Replaced by XPS-AR
Monitoring of E-stop with 2N/C contacts
Y64XPS-APF
A1
A2
XPS-APF S11 S12
L1
N
13
14
A1
A2XPS-AR
XPS-AR S11 S52 13
14
K1
K2
F1
B1 S21
S21
S22
S22
S1
S34
Start
S2
Y1 Y2 S12
K1
K2
Y1
S34
Y31
24VDC
Y74Y64Y35Y32K1/K2 FUSE Ch. A Ch. B
ToPLC
23
24
23
24
33
34
33
34
43
44
53
54
63
64 72
82
71
81
Y53
Y54
S41S42
S31 S32
43 53 63
44 54 64
73
74 92
91
Y2 S33 S11S12
B1
B2(-)24
VDC
(+)
41Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
XPS-APF Replaced by XPS-AR
Supply Voltage Obsolete Reference Existing Reference *24VAC/DC XPS-APF5142 XPS-AR31114448VAC/DC XPS-APF5342 -
120VAC XPS-APF3442 XPS-AR351144230VAC XPS-APF3742 XPS-AR371144
*add P to reference for removable plug terminals
Cross Reference Table
42Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
XPS-CE Replaced by XPS-CM
� XPS-CM has 3 extra solid state outputs for PLC signalling� XPS-CM has choice of removable plug terminals� XPS-CM has muting lamp error detection� XPS-CM has only one muting lamp connection� XPS-CM uses 4 muting sensors
Differentiation
43Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
Z2
MB
Y33
XPS-CE
A1
A2
XPS-CE U+ T1
L1 (+)
N (-)
13
14
A1
A2XPS-CM
XPS-CM U+ T1 13
14
23
24
23
24
F1
U- Z1
Z1
Z3
Z3
U+ U- T2
Z2 Z4U+
24VDC
Y64Y54Y44Y34Fuse
Startreq’d OSSD
MuteFault
Y33
Y34Z4
H1 H2
Schematic Comparison
XPS-CE Replaced by XPS-CM
Monitoring of 4 XU2-S single beam detectors with muting function
U-
T2U-
Sensors 1 and 3
Sensors 2 and 4
H1 UV
MA
M1
Y1 Y2
Y1 Y2
K1
K2
S1
UV
U+
MutingSensor 1
MutingSensor 2
Y5Y3
Don ’t forget toreplace the LED lampin the mutingindicator by afilament bulb for theXPSCM combination
Don ’t forget toreplace the LED lampin the mutingindicator by afilament bulb for theXPSCM combination
44Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
XPS-CE Replaced by XPS-CM
Supply Voltage Obsolete Reference Existing Reference *24VAC/DC XPS-CEP5141 -
24VDC - XPS-CM1144*add P to reference for removable plug terminals
Cross Reference Table
45Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
XPS-BC Replaced by XPS-BF
� XPS-BF has 2 solid state outputs for PLC signalling� XPS-BF has choice of removable plug terminals� XPS-BC has 1 N/C additional output� XPS-BC has larger range of voltage supply selection
Differentiation
46Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
XPS-BC Replaced by XPS-BF
Schematic ComparisonMonitoring of a two-hand control station (type IIIC conforming to EN574)
XPS-BC
A1
A2
XPS-BC T13 T12
K1
K2
L1 (+)
N (-)
13
14
A1
A2XPS-BF
XPS-BF S13 S12 13
14
23
24
23
24 Y34
K1 K2
F1
To PLC
31
32
Y44
T11
S11
T23 T22
S23 S22
T21
S21
XY2-SB**
S1
XY2-SB**
S2
Y1
Y1
Y2
Y2
Fault K1/K2
Cross Reference TableSupply Voltage Obsolete Reference Existing Reference *
24VDC XPS-BC1110 XPS-BF113224VAC XPS-BC3110 -120VAC XPS-BC3410 -230VAC XPS-BC3710 -
*add P to reference for removable plug terminals
47Preventa
Safety Solutions2003
Product SubstitutionDetails - Safety Modules
PreventaSafety Solutions
Top Related