Download - RIM(Reaction Injection Moulding)

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Page 1: RIM(Reaction Injection Moulding)

Ukay Metal Ind.Pvt.Ltd.Excel with Passion

Brief About LMR or RIM Process

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Comparision of LMR with Other Plastics & MS

Description

Density

Tensile Strength

Tensile Modulus

Flexural Strength @5 % strain

Flexural Modulus

Yield Strain %

DescriptionWeight - 1 mt x 1 mt x 3 mm

Surface finishPaint ability

Scratch and dent repairSpecial painting process

DescriptionEpoxy

AluminiumSteel

Unit Method - ASTM

gm/cc

Mpa

GPa

MPA

GPa

%

D729

D729

D729

D729

D729

D729

Mechanical property compressionLMR FRP PU RIM

1.03

46

1.9

60-80

1.88

4.7

1.43

72

8.08

90-100

6.07

1.25

85

9.2

80-105

6.9

RTM

1.35

78

7.8

65-80

Not available

LFI

1.4

140

8.5

140-200

7.5

SMC

1.84

33

9.9

70-95

6.79

Steel

7.8

841

190-210

186-758

Not available

Tooling Cost

DescriptionPart Cost without Painting

Epoxy toolAluminium tool

Steel tool

1.3 2.1 Not available 4 0.6 Not availableAesthetic property

Unit Method - ASTM Composite A+B FRP PU RIM RTM LFI SMC SteelKgs 3.09 4.29 3.75 4.05 4.2 5.52 23.4

Very good Average Average Good Good Good very goodVery good Average Good Good Pre coloured Average very goodLow cost low cost Difficult to repair Difficult to repair Difficult to repair Costly repair Costly repair

No No Yes Yes NO Yes YesMould Tooling Method

Unit Method - ASTM Composite A+B FRP PU RIM RTM LFI SMC SteelCasting + Machining Yes Yes N/A N/A Yes N/A N/ACasting + Machining Yes Yes Yes N/A Yes N/A N/A

Machining Yes N/A Yes Yes Yes Yes YesLow to medium Low to Low to medium

cost mold medium cost cost mold Higher cost Very high costpossible mold possible Medium cost Medium cost possible of mold of mold

Approx cost of 1 x 1 x 0.003 mt part & Tool cost cost understand only.Unit Method - ASTM Composite A+B FRP PU RIM RTM LFI SMC SteelRs. 1236 1158.3 937.5 1215 1260 1656 1872Rs. Casting + Machining 500000 200000 500000 500000 500000 N.A. N.A.Rs. Casting + Machining 1000000 N.A. 1000000 1000000 1000000 N.A. N.A.Rs. Machining 1500000 N.A. 1500000 1500000 1500000 1500000 2000000

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Ukay Metal Ind.Pvt.Ltd

• Contact: Ashok ChandakExecutive Director- Business DevelopmentUKAY METAL INDUSTRIES PVT. LTD.F-139, MIDC Ambad, Nasik -422012, Maharashtra, INDIATele fax : +91 253-6695508Phone: +91 253 6629460Mobile:+91 9819920011Email: [email protected]

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