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OKIDATA ® C5500/5600/5700/5800/5900/6000/610TONER & DRUM UNIT REMANUFACTURING INSTRUCTIONS
© 2012 UniNet I maging Inc. All trademark names and artwork are property of their respective owners. Product brand names mentioned are intended to show compatibility only.UniNet Imaging does not warrant downloaded information. Unauthorized sale, reproduction or distribution of this article is prohibited. For additional support, please contact [email protected]
www.uninet imaging.com
OKIDATA C5800 TONER CARTRIDGE
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OKIDATA C5500/5600/5700/5800/5900/6000/6100 TONER & DRUM UNIT REMANUFACTURING INSTRUCTIONS
REMANUFACTURING THE OKIDATA C5500/5600/5700/5800/5900/6000/6100 TONER & DRUM UNIT
By Javier Gonzalez and the Technical Staff at UniNet
© 2012 UniNet I maging Inc. All trademark names and artwork are property of their respective owners. Product brand names mentioned are intended to show compatibility only.UniNet Imaging does not warrant downloaded information. Unauthorized sale, reproduction or distribution of this article is prohibited. For additional support, please contact [email protected]
www.uninet imaging.com
Starter Cartridge (blue handle side) Starter Cartridge (no chip compartment)
Standard Cartridge with toner fill plug Standard Cartridge with chip compartment
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TONER HOPPER SECTION
1. Remove the fill plug using a small flathead screwdriver to
pry it off.
2. Press down on the tab shown to allow the blue handle to
turn to its “locked” position, and open the feed section
Now you can clean the toner section of the cartridge.
3. Remove the gear cover shown, using a small flathead
screwdriver to pry it off.
4. NOTE: The waste section seal cannot be removed, unless
the blue handle is pulled out several millimeters, and the smal
white gear shown can be removed.
Instead, simply cut and remove the upper portion of the
plastic seal to access to the opening on the waste section
as shown.
OKIDATA C5500/5600/5700/5800/5900/6000/6100 TONER & DRUM UNIT REMANUFACTURING INSTRUCTIONS
© 2012 UniNet I maging Inc. All trademark names and artwork are property of their respective owners. Product brand names mentioned are intended to show compatibility only.UniNet Imaging does not warrant downloaded information. Unauthorized sale, reproduction or distribution of this article is prohibited. For additional support, please contact [email protected]
www.uninet imaging.com
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5. With the plastic seal removed, dump out as much toner as
possible before using compressed air to clean the cartridge.
6. Turn the blue handle to its”locked” position. The trap doo
on the waste section (shown) will rotate clockwise to the
“open” position, allowing you to blow out all the waste toner
from the chamber.
7. With the cartridge thoroughly cleaned, reseal the waste
opening and turn the blue handle to its “unlocked” position to
close the feed section. Fill the hopper with the appropriate
amount of new toner and install the fill plug.
REPLACING THE CHIP
8. Locate the chip cover in the upper left hand corner of the
toner cartridge.
NOTE: Verify that this is a standard or high-yield cartridge. If it
is a starter cartridge, it will not have a chip compartment.
OKIDATA C5500/5600/5700/5800/5900/6000/6100 TONER & DRUM UNIT REMANUFACTURING INSTRUCTIONS
© 2012 UniNet I maging Inc. All trademark names and artwork are property of their respective owners. Product brand names mentioned are intended to show compatibility only.UniNet Imaging does not warrant downloaded information. Unauthorized sale, reproduction or distribution of this article is prohibited. For additional support, please contact [email protected]
www.uninet imaging.com
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9. Remove the chip cover by inserting a small flat blade screwdriver into the appropriate cartridge opening shown.
Slowly pry the cover back to release the clips holding the cover in place.
NOTE: Remove the cover side closest to the end so as not to damage the tabs.
10. Remove the OEM chip from inside the cover and insert the replacement chip.
NOTE: The circuits need to be facing up when inserting.
Position the new chip correctly and slide into the opening, and attach the chip cover.
OKIDATA C5500/5600/5700/5800/5900/6000/6100 TONER & DRUM UNIT REMANUFACTURING INSTRUCTIONS
© 2012 UniNet I maging Inc. All trademark names and artwork are property of their respective owners. Product brand names mentioned are intended to show compatibility only.UniNet Imaging does not warrant downloaded information. Unauthorized sale, reproduction or distribution of this article is prohibited. For additional support, please contact [email protected]
www.uninet imaging.com
COVER REMOVED
LARGER HOLESTANDARD HOLE
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DRUM UNIT SECTION
11. Remove the two screws from the drum unit top cover shown.
OKIDATA C5500/5600/5700/5800/5900/6000/6100 TONER & DRUM UNIT REMANUFACTURING INSTRUCTIONS
© 2012 UniNet I maging Inc. All trademark names and artwork are property of their respective owners. Product brand names mentioned are intended to show compatibility only.UniNet Imaging does not warrant downloaded information. Unauthorized sale, reproduction or distribution of this article is prohibited. For additional support, please contact [email protected]
www.uninet imaging.com
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12. Pry off the rear cover panel from the tabs shown. 13. Pry off the front cover panel from left to right.
Remove the cover.
14. Remove the two doctor blade screws shown. 15. The blade is not free yet. First peel off the foam sea
attached to the blade shown (A).
Also, remove the adhesive foam seal along the back edge ofthe cartridge (B).
Clean both foam seals thoroughly using a vacuum o
compressed air and set aside. Be careful when using
a vacuum, as the seals can easily get sucked into it.
OKIDATA C5500/5600/5700/5800/5900/6000/6100 TONER & DRUM UNIT REMANUFACTURING INSTRUCTIONS
© 2012 UniNet I maging Inc. All trademark names and artwork are property of their respective owners. Product brand names mentioned are intended to show compatibility only.UniNet Imaging does not warrant downloaded information. Unauthorized sale, reproduction or distribution of this article is prohibited. For additional support, please contact [email protected]
www.uninet imaging.com
A
B
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16. Remove the two screws from the small end cap shown. 17. Slide the end cap away from the cartridge - just enough to
where the primary charge roller (PCR) can be removed.
18. Remove the PCR. 19. Remove the two screws from the large end cap.
OKIDATA C5500/5600/5700/5800/5900/6000/6100 TONER & DRUM UNIT REMANUFACTURING INSTRUCTIONS
© 2012 UniNet I maging Inc. All trademark names and artwork are property of their respective owners. Product brand names mentioned are intended to show compatibility only.UniNet Imaging does not warrant downloaded information. Unauthorized sale, reproduction or distribution of this article is prohibited. For additional support, please contact [email protected]
www.uninet imaging.com
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20. Slide the developer roller away from the green bearing
(shown), without pulling the end cap. The green bearing must
stay in place.
21. The green bearing adjusts the amount of pressure placed on the doctor blade by the developer roller (left).
The green bearing will also be found on the opposite end cap (right). Both gears should be positioned the same way.
OKIDATA C5500/5600/5700/5800/5900/6000/6100 TONER & DRUM UNIT REMANUFACTURING INSTRUCTIONS
© 2012 UniNet I maging Inc. All trademark names and artwork are property of their respective owners. Product brand names mentioned are intended to show compatibility only.UniNet Imaging does not warrant downloaded information. Unauthorized sale, reproduction or distribution of this article is prohibited. For additional support, please contact [email protected]
www.uninet imaging.com
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22. Remove the small end cap.
NOTE: The attached drum axle will come out with it.
23. Remove and clean the developer roller.
NOTE: Use a lint free cloth to clean off any toner residue
Do not use any chemicals to clean.
24. Remove The OPC drum. 25. Release the tab to unlock the supply roller assembly.
OKIDATA C5500/5600/5700/5800/5900/6000/6100 TONER & DRUM UNIT REMANUFACTURING INSTRUCTIONS
© 2012 UniNet I maging Inc. All trademark names and artwork are property of their respective owners. Product brand names mentioned are intended to show compatibility only.UniNet Imaging does not warrant downloaded information. Unauthorized sale, reproduction or distribution of this article is prohibited. For additional support, please contact [email protected]
www.uninet imaging.com
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26. Remove the supply roller assembly shown, and clean the
cartridge thoroughly.
27. NOTE: When installing the supply roller assembly
make sure the sealing blade is placed over the end felt to
prevent the drum unit from leaking.
28. Install the drum and the developer roller as shown.
OKIDATA C5500/5600/5700/5800/5900/6000/6100 TONER & DRUM UNIT REMANUFACTURING INSTRUCTIONS
© 2012 UniNet I maging Inc. All trademark names and artwork are property of their respective owners. Product brand names mentioned are intended to show compatibility only.UniNet Imaging does not warrant downloaded information. Unauthorized sale, reproduction or distribution of this article is prohibited. For additional support, please contact [email protected]
www.uninet imaging.com
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29. Remove the end cap cover to clean the waste transfer
system shown. The cover is anchored by several tabs all
around. Use light pressure to unlock the tabs and pry the cover
off, using a small, flat head screw driver.
NOTE: If you are using a vacuum, be careful not to suction the
foam seal while cleaning the end cap.
CLEANING THE DRUM
30. Unfixed toner remaining on the OPC drum is removed by
the drum cleaning blade and collected into the waste tone
area of the cartridge.
31. Install the PCR as shown. 32. Before installing the small end cap, you will first need to
install a new reset fuse in order to reset the page count.
First modify the fuse to fit. Using a small flathead screwdriverpress the fuse wire between the two copper contacts as far as
they can go.
NOTE: Starter drum units will not have an installed fuse.
OKIDATA C5500/5600/5700/5800/5900/6000/6100 TONER & DRUM UNIT REMANUFACTURING INSTRUCTIONS
© 2012 UniNet I maging Inc. All trademark names and artwork are property of their respective owners. Product brand names mentioned are intended to show compatibility only.UniNet Imaging does not warrant downloaded information. Unauthorized sale, reproduction or distribution of this article is prohibited. For additional support, please contact [email protected]
www.uninet imaging.com
TONER CARTRIDGE
WASTE
TONER
ID UNIT
DRUM
CLEANING
BLADE
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33. Install the cleaned small end cap with drum axle shown.
NOTE: Make sure all the components are aligned correctly in
order for the end caps to fit. A gentle jerk of the cartridge mightbe necessary.
34. Pry off the toner sensor cover.
35. Use a cotton swab and alcohol to clean the reflective area
of the toner sensor. This will lower the risk of a “toner sensor
error” message.
36. Install the doctor blade and the cleaned sealing foams to
prevent any toner leakage.
NOTE: Use rubber cement ONLY to install the front doctoblade seal (A). Do NOT use any adhesive to install the foam
along the rear edge of the cartridge (B).
OKIDATA C5500/5600/5700/5800/5900/6000/6100 TONER & DRUM UNIT REMANUFACTURING INSTRUCTIONS
© 2012 UniNet I maging Inc. All trademark names and artwork are property of their respective owners. Product brand names mentioned are intended to show compatibility only.UniNet Imaging does not warrant downloaded information. Unauthorized sale, reproduction or distribution of this article is prohibited. For additional support, please contact [email protected]
www.uninet imaging.com
A
B
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37. Install the drum unit cover and two screws for securing to
the cartridge.
OKIDATA C5500/5600/5700/5800/5900/6000/6100 TONER & DRUM UNIT REMANUFACTURING INSTRUCTIONS
www.uninet imaging.com
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