Download - QAP Valves.xls

7/25/2019 QAP Valves.xls

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QUALITY ASSURANCE PLAN

PRODUCT NAME : D. I. SLUICE VALVE.

Category Type of ChecAge!cy

M C TP

".# RA$ MATERIALS CONTROL :

"." Major Lab Test & T.C. Review $ V V

%.# &INAL INSPECTION AND TEST :

%." Visual Inspection Major 100% $ V V

%.% Diensional c!ec" Major 100% $ $ $

%.' Per#orance Major 100% soot! operation $ o $ $ $ $

%.( M'' Major (ei)!ent 100% $ o $ $ $ $

%.) Critical 100% *o le"a)e $ o $ $ $ $

%.* Coatin) + Paintin) Major Visual 100% $ o $ $ V V

%.+ Mar"in) Major Visual 100% $ o $ $ V V

NOTE : 1. Copies o# Internal reports s!oul be !ane over to t!e TP be#ore coenceent o# Inspection.

,. ll easurin) instruents an testin) e-uipents s!all be perioicall calibrate an t!e valiit o# caliberation certi#icate s!oul be veri#ie

b t!e TP be#ore testin).Lege!,: M / Manu#acturer

C / Contractor

TP /T!ir Part

V / Veri#ication

S-.No

Copo!e!t /Mater0a-

Character01t0c1Chec

Q2a!t2of Chec

Refere!ceDoc2e!t1

Accepta!ceNor1

&orat ofRecor,

MaterialIenti#icationP!sical C!eical& Mec!anicalProperties

1 per lot oratc!

'23145$67+I' 18684+,000DI*5,0, 98+#3

DI CI :r2::: 80I' 24405:r.1,Cr.1,an as perR.C.M;C

Manu#acturer


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I' 2 ,10 9: ,00I' 2 5,0 ?T ,I' 2 516 LTI' 2 1356=#lan)es>

Manu#acturer


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PRODUCT NAME :Do24-e &-a!ge, D.I. 5UTTER&LY VALVES.

Character01t0c1 Chec Category Type of Chec Age!cy

M C TP

" RA$ MATERIAL CONTROL

"." Major $ V V

% &INAL INSPECTION AND TEST :

%." 'ur#ace e#ects Major Visual 100% $ V V

%.% Diensional c!ec" Major Measureent 100% $ $ $

%.' Per#orance Test Major 100% soot! operation $ o $ $ $ $

%.( Critical 100% *o lea"a)es $ o $ $ $ $

%.) Coatin) + Paintin) Major 100% $ o $ $ V V

%.* Mar"in) Major Visual 100% $ o $ $ V V

NOTE : 1. Copies o# internal reports s!all be )iven to TP #or scrutin) be#ore coenceent o# inspection.

,. ll easurin) instruents an testin) e-uipents s!all be perioicall calibrate an t!e valiit o# t!e caliberation certi#icate s!oul be veri#ieb TP be#ore testin).

Lege!,: M / Manu#acturer

C / Contractor

TP /T!ir Part

S-.No

Copo!e!t /Mater0a-

Q2a!t2 ofChec

Refere!ceDoc2e!t1

Accepta!ceNor1

&orat ofRecor,

Material Ienti#icationP!sical C!eical &Mec!anical Properties

Lab Test & T.C.Review

1 per lot oratc!

::: 80 + ':IR;* 8,0+1,::: 80 + 't.5DI* 5538+I'15073

::: 80 + ':IR;* 8,0+1,::: 80 + 't.5DI* 5538+I'15073

TC + Internalinspectionrecor

DI* 5538+I'15073

9ree #rosur#ace e#ects

Internalinspection

report

DI* 5538+I'15073 In accorancewit! DI*5538+I' 15073

9inalinspectionreport

;perational=5 ties in eac!irection>

DI* 5538+I'15073

?rostatic PressureTest

Pressure )ua)e& lea" ti)!tness

DI* 5538+I'15073

evenness &

soot!ness

DI* 5538+I'

15073

In accorance

wit! I' 2 15073

DI* 5538+I'15073

In accorancewit! DI*5538+I' 15073


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PRODUCT NAME : 5UTTER&LY VALVES.

Character01t0c1 Chec Category Type of Chec Age!cy

M C TP

" RA$ MATERIAL CONTROL

"." Major $ V V

% &INAL INSPECTION AND TEST :

%." 'ur#ace e#ects Major Visual 100% $ V V

%.% Diensional c!ec" Major Measureent 100% $ $ $

%.' Per#orance Test Major 100% I'2 15073 soot! operation $ o $ $ $ $

%.( Critical 100% *o lea"a)es $ o $ $ $ $

%.) Coatin) + Paintin) Major 100% $ o $ $ V V

%.* Mar"in) Major Visual 100% $ o $ $ V V

NOTE : 1. Copies o# internal reports s!all be )iven to TP #or scrutin) be#ore coenceent o# inspection.

,. ll easurin) instruents an testin) e-uipents s!all be perioicall calibrate an t!e valiit o# t!e caliberation certi#icate s!oul be veri#ie

b TP be#ore testin).


C / Contractor

TP /T!ir Part

V / Veri#ication

S-.No

Copo!e!t /Mater0a-

Q2a!t2 ofChec

Refere!ceDoc2e!t1

Accepta!ceNor1

&orat ofRecor,

Material Ienti#icationP!sical C!eical &Mec!anical Properties

Lab Test & T.C.Review 1 per lot oratc! I' 2 ,10 9: ,00,40 I' 2 5,0?T I'I $ 810

I' 2 ,10 9: ,00,40 I' 2 5,0?T I'I $ 810

TC + Internalinspectionrecor

I' 2 15073' 2 3133

9ree #rosur#ace e#ects

Internalinspection

report

I' 2 15073I' 2 1356

In accorancewit! I' 2 15073

9inalinspection

report

;perational=5 ties in eac!irection>

?rostatic PressureTest

Pressure )ua)e& lea" ti)!tness

I' 2 15073

evenness &soot!ness

I' 2 15073


I' 2 15073



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PRODUCT NAME : C. I. AIR VALVES.

Category Type of ChecAge!cy

M C TP

".# RA$ MATERIAL CONTROL :"." Major $ V V

%.# &INAL INSPECTION AND TESTIN9

%." 'ur#ace e#ects Major Visual 100% I' 2 186832,000 $ V V

%.% Diensional C!ec" Major Measureent 100% I' 2 186832,000 $ o $ $ $ $

%.' Per#orance Test Major ;perational 100% $ o $ soot! operation $ o $ $ $ $

%.( Mass Major (ei)!tent 100% $ o $ $ o $ $ o $ $ $ $

%.) Critical 100% $ o $ *o lea"a)e $ o $ $ $ $

%.* Coatin) + Paintin) Major Visual 100% $ o $ $ o $ $ o $ $ V V

%.+ Mar"in) Major Visual 100% $ o $ $ o $ $ o $ $ V V

NOTE : ". Cop0e1 of 0!ter!a- report1 1ha-- 4e g06e! to TP for 1cr2t0!g 4efore coe!cee!t of 0!1pect0o!.

%. A-- ea12r0!g 0!1tr2e!t1 a!, te1t e;20pe!t1 1ha-- 4e ca-04erate, per0o,0ca--y a!, 6a-0,0ty of the ca-04erat0o! cert0f0cate

1ho2-, 4e 6er0f0e, 4y TP 4efore te1t0!g.


C / Contractor

TP /T!ir Part

V / Veri#ication

( / (ittness

S-.No

Copo!e!t /Mater0a-

Character01t0c1Chec

Q2a!t2 ofChec

Refere!ceDoc2e!t1

Accepta!ceNor1

&orat of Recor,

MaterialIenti#ication

C!eicalP!sical

1 per Lot oratc!

I' 2 ,10 9: ,00I' 2 516 LT ,I' 2 4405

I'I $ 508

I' 2 ,10 9: ,00

I' 2 516 LT ,

I' 2 4405

'uppliers testcerti#icate +internal inspectionreport o#Manu#acturer

9ree #ro !ar#ulsur#ace e#ects

Internal inspectionreport

9inal insepction

report

?rostaticPressure Test

Pressure)ua)e & lea"ti)!tness


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PRODUCT NAME : D.I C


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V / Veri#ication

( / (ittness


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PRODUCT NAME : CAST STEEL DUAL PLATE C


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( / (ittness