PUMPS RANGE.
alco-valves.com
Final RTG Brochure 25.07.17.indd 1 25/07/2017 12:31
ALCO VALVES DELIVER TRUSTED SOLUTIONS FOR CRITICAL APPLICATIONS.
ALCO VALVES DELIVER TRUSTED SOLUTIONS FOR CRITICALAPPLICATIONS.
INTR
OD
UCTIO
N
ALCO VALVES GROUP LTD
The Alco Valves Group has been delivering quality, precision and excellence for its customers since 1977. In that time the business has evolved into the choice supplier of technically advanced valve products and solutions for critical applications across the globe.
The Alco Valves Group’s extensive range of valves and accessories are precision-made to fit the customer’s requirements using advanced machinery and manufacturing processes. Quality assurance is of the utmost importance to Alco and the group holds a number of internationally recognised quality standards certifications and management systems.
The Alco Valves Group now operates in over thirty countries worldwide with office locations in the UK, UAE , Malaysia, Australia and USA. In 2016 the group developed its flagship headquarters in Yorkshire, UK, establishing it as a state-of-the-art production and technology centre. This is where innovation comes to life and products are designed, tested and manufactured using the latest industry-led technology.
This dedication to operational excellence runs throughout the business, from customer service right through to the safety and reliability of products. The Alco Valves Group is committed to continual improvement and infrastructure investment as it aspires to be the most technologically advanced provider in the world.
ALCO PUMP RANGE
Hydraulic Power Packs - 5065 Series
Fea
ture
sO
verv
iew
• A wide range of options can be added, includingpressure isolation valve, circular chart pressurerecorder, auxiliary pressure port, stroke counterwith readout, and a stainless steel framework.
• Output pressures to 65,000 psi
• Flow rates up to 14 gpm on the lowest pressuremodel.
• Standard power packs are designed for plain wateror oil applications
• Each unit is factory pressure tested
• Power pack can incorporate any SC air drivenpumps
Air operated power packs are compact and robust, self-contained units designed to meet the demanding needs of today's offshore oil and gas industry, where reliable sources of hydraulic power are required. Typical applications include hydrostatic testing, operation of hydraulic valve actuators, clamping and tensioning tools.
Each unit contains the pump complete with air filter, regulator, lubricator, air gauge, on/off valve, hydraulic pressure gauge and gauge protective cover, outlet pressure connection block, release valve and interconnecting pipework. The equipment is mounted inside a robust steel painted framework together with an 8.5 liter fluid tank having filler breather and strainer.
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Pump Series
5W -
6W -
5000 Series lubricated pump
6000 Series lubricated pump
Pump Model Designation - Max Pressure
Additional Extras
5W Series 6W Series
015 2625 psi
018 3075 psi
020 3625 psi
030 5800 psi
040 7000 psi
045 8600 psi
060 10,700 psi
080 14,000 psi
100 18,750 psi
160 27,500 psi
250 42,500 psi
TB -
IV -
Example
5065-5W060-TB-SST
030 6000 psi
050 9700 psi
080 14,000 psi
100 18,000 psi
151 23,700 psi
201 32,300 psi
301 45,800 psi
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03/01/2018
MWP PSI MWP BAR
015 2625 181
018 3075 212
020 3625 250
030 5800 400
040 7000 483
Typi
cal P
ress
ure
& C
onne
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n Si
zes
1/2" NPT (F)
1/2" NPT (F)
1/2" NPT (F)
1/2" NPT (F)
1/2" NPT (F)
Air Inlet
0 - 3000 psi / bar
0 - 5000 psi / bar
0 - 5000 psi / bar
0 - 10,000 psi / bar
0 - 10,000 psi / bar
Gauge Range
1/2" NPT (F)
1/2" NPT (F)
1/2" NPT (F)
1/2" NPT (F)
LF6
Outlet Connection5W Series
045 8600 593
060 10,700 738
080 14,000 966
100 18,750 1293
160 27,500 1897
1/2" NPT (F)
1/2" NPT (F)
1/2" NPT (F)
1/2" NPT (F)
1/2" NPT (F)
0 - 10,000 psi / bar
0 - 15,000 psi / bar
0 - 20,000 psi / bar
0 - 20,000 psi / bar
0 - 30,000 psi / bar
LF6
LF6
HF4
HF4
HF4
250 42,500 2931 1/2" NPT (F) 0 - 50,000 psi / bar HF4
Maximum air consumption at zero hydraulic pressure - 28 scfm
MWP PSI MWP BAR
030 6000 414
050 9700 669
080 14,400 993
100 18,000 1241
151 23,700 1634
Typi
cal P
ress
ure
& C
onne
ctio
n Si
zes
1/2" NPT (F)
1/2" NPT (F)
1/2" NPT (F)
1/2" NPT (F)
1/2" NPT (F)
Air Inlet
0 - 10,000 psi / bar
0 - 15,000 psi / bar
0 - 20,000 psi / bar
0 - 20,000 psi / bar
0 - 30,000 psi / bar
Gauge Range
LF6
LF6
LF6
LF6
HF4
Outlet Connection6W Series
201 32,300 2228
301 45,800 3159
1/2" NPT (F)
1/2" NPT (F)
0 - 40,000 psi / bar
0 - 50,000 psi / bar
HF4
HF4
Maximum air consumption at zero hydraulic pressure - 56 scfm
Dimensions
Tank By-pass Chart Recorder Port Stainless Steel Tank USB Transducer
18” (450mm) wide x 14” (340mm) depth x 21” (515mm) highAll units are pressure tested prior to despatch
1/2" BSPP (F)HF4 plugged316 SS, Mesh in tank filter, Sight glass.Range to suit pump max pressure. 400 bar, 1500 bar, 2000 bar, 3000 bar, 4000 bar
5
ALCO PUMP RANGE
Air Driven, High Volume, High Pressure, TDA Pumps - 4384 Series
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ture
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TDA Power Pack Standard Equipment
Fluid inlet strainer
Air filter, regulator, lubricator gauge, and pump on /off valve
6" dia (150mm) panel mounted pressure gauge
Pressure release valve
Fully assembled with all interconnecting adapters andpipework
Robust painted framework
The new high-volume hydraulic power packs provide a compact, self-contained power source that is reliable and robust. These packs are ideal for applications such as pressure testing of large ID pipelines, hose umbilicals, wellhead control valves; chemical injection including methanol and glycol; pre-charge of hydraulic accumulators; operation of Sub-Sea Valves; and re-fill and pre-pressurisation of high pressure and high volume test systems.
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Options
Stainless steel framework, wheels, pressure isolationvalve, stroke counting facilities, pneumatic or batterypowered, offshore paint specification.
ATEX option to II 2GD cT5
M.W.P. Output per Cycle
63 6300 psi (434 bar)
125 12,500 psi (862 bar)
216 21,600 psi (1489 bar)
Perf
orm
ance
Dat
a TDA Model
16.8in3 (0.275 litres)
8.59in3 (0.275 litres)
16.8in3 (0.275 litres)
0 psi0 bar
TDA63 7.08 gal
63:1 Ratio 32.2 ltrs
TDA125 3.72 gal
125:1 Ratio 16.9 ltrs
TDA216 2.10 gal
Dis
char
ge C
apac
ity
PumpModel No
216:1 Ratio 9.5 ltrs
1500 psi103 bar
5.00 gal
22.7 ltrs
2.80 gal
12.7 ltrs
1.87 gal
8.5 ltrs
3000 psi207 bar
3.56 gal
16.2 ltrs
2.33 gal
10.6 ltrs
1.63 gal
7.4 ltrs
5000 psi345 bar
1.76 gal
8 ltrs
1.83 gal
8.3 ltrs
1.41 gal
6.4 ltrs
6000 psi414 bar
0.62 gal
2.8 ltrs
1.61 gal
7.31 ltrs
1.35 gal
6.1 ltrs
8000 psi552 bar
*
*
1.06 gal
4.8 ltrs
1.21 gal
5.5 ltrs
10,000 psi690 bar
*
*
0.66 gal
3 ltrs
1.08 gal
4.9 ltrs
12,000 psi828 bar
*
*
0.8 gal
0.36 ltrs
0.95 gal
4.3 ltrs
15,000 psi1035 bar
*
*
*
*
0.77 gal
3.5 ltrs
20,000 psi1380 bar
*
*
*
*
0.35 gal
1.6 ltrs
Discharge Capacity - Gallons (litres) per minute - Approximately based on 212 SCFM (6000 nL/M) with 100psi (7 bar) Driving Air
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03/01/2018
Typical Applications
Pressure testing of large i.d. pipelines, hoseumbilicals, wellhead control valves...
Chemical injection including methanol, glycol...
Pre-charge of hydraulic accumulators
Operation of Sub-Sea Valves
Pre-fil and pre-pressurisation of high pressure andhigh volume test systems
Features
Ability to stall at any predetermined pressure and holdthis pressure without consuming power or generatingheat
Infinitely variable cycling speed and flow
Reliable, easy to maintain, compact and robust
Dual seals between hydraulic and air sections withcaptured vent port as standard
Construction Materials
Hydraulic Section – Mainly stainless steels withwater and/or oil service duty seals
Air Drive Section – Mainly anodised aluminium withBuna N seals
Special Seal Compounds for handling special fluidsor chemicals are available
Dimensional Data
7
ALCO PUMP RANGE
Portapack - 5240 Series
Pac
k Co
mpr
ises
• ¼” F air filter / regulator
• 2 ½” diameter air pressure gauge
• Air on / off valve
• Tough 5 litre plastic reservoir with integralsuction strainer and filler / breather
• Stainless steel pressure isolation valve andvent / return valve
• 4” Diameter full safety pattern high pressureoutput gauge
• Interconnecting stainless steel pipework andfittings
• Hand lever for Manual operation – ideal forlocations without compressed air or whereprecision control is required
Final RTG Brochure 25.07.17.indd 6 25/07/2017 12:31
125 & 195 models have female outlet ports for coned and threaded high pressure tube c/w gland and collar
MaximumOutput Pressure
Displacement per Cycle CU
5240 - 15 2250 psi 0.27"
5240 - 25 3500 psi 0.18"
5240 - 35 4375 psi 0.14"
5240 - 45 6125 psi 0.10"
5240 - 65 8875 psi 0.069"
Part
Num
bers
3/8" NPT
3/8" NPT
3/8" NPT
3/8" NPT
1/4" NPT
Inlet Port
1/4" NPT
1/4" NPT
1/4" NPT
1/4" NPT
1/4" NPT
Outlet PortPart Number
5240 - 105 14,000 psi 0.044"
5240 - 125 15,600 psi 0.044"
5240 - 195 24,375 psi 0.038"
1/4" NPT
1/4" NPT
3/8" NPT
1/4" NPT
7/16" - 20 UNF
9/16" - 18 UNF
Flow curves available. Oil or water as the hydraulic mediumOperating air pressure: 15 - 25 psiAir drive consumption: 5 - 15 SCFMEach unit factory pressure tested prior to despatch.
8
ALCO PUMP RANGE
Air Operated Double Diaphragm Pump Skids - 5075 Series
Des
ign
Feat
ures
Ove
rvie
w
Graco husky pumps in sizes 3/8", 1/2", 3/4", 1", 1 1/2", 2" and 3".
Pump centre section available in either aluminum of polypropylene.
Maximum pressure raring 100psi working on a 1:1 ratio of pressure to air drive.
Pumps offer flows ranging from 7 gpm to 300 gpm.
Our double diaphragm pump skids are primarily fluid transfer units that move fluid from one place to another. Standard Graco Husky pumps are built into stainless steel frames complete with ATEX rated air controls. These pumps can be customized per customer's needs.
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Size Aluminium Polypropylene
3/8" - D32911
1/2" - D52911
3/4" D53911 -
1" 647055 649177
1 1/2" DB3911 -
2" DF3911 DFA911
3" 652084 652404
7
15
16
50
90
150
300
U.S. Galls/Min
26
57
61
189
341
568
1136
Litres/Min
15 3/4" x 10 1/2" x 15"
15 3/4" x 10 1/2" x 15"
15 3/4" x 10 1/2" x 15"
20" x 13" x 22"
24 1/2" x 19 1/2" x 27 3/4"
24 1/2" x 19 1/2" x 27 3/4"
38" x 26" x 50"
L x W x H
Com
pone
nts
Key
Size ATEX Centre Section
3/8" Yes Polypropylene
1" Yes Aluminium
1 1/2" Yes Aluminium
2" Yes Aluminium
3" Yes Aluminium
Spec
ific
atio
n -
Alu
min
ium NPT
NPT
NPT
NPT
ANSI / DIN Flange
Porting
Polypropylene
Polypropylene
Polypropylene
Polypropylene
Acetal
Seats
PTFE
PTFE
PTFE
PTFE
PTFE
Balls
PTFE
PTFE
PTFE
PTFE
PTFE
Diaphragm
Size ATEX Centre Section
3/8" - Polypropylene
1" - Polypropylene
1 1/2" Yes Conductive Polypropylene
2" Yes Aluminium
3" - Polypropylene
Spec
ific
atio
n -
Pol
ypro
pyle
ne
NPT
NPT
ANSI / DIN Flange
NPT
NPT
Porting
Polypropylene
Polypropylene
Polypropylene
Polypropylene
Polypropylene
Seats
PTFE
PTFE
PTFE
PTFE
PTFE
Balls
PTFE
PTFE
PTFE
PTFE
PTFE
Diaphragm
Flange adapters are available
Stainless steel and other materials are available.
9
NOTES alco-valves.com
Final RTG Brochure 25.07.17.indd 54 25/07/2017 12:32
ALCO VALVES DELIVER TRUSTED SOLUTIONS FOR CRITICAL APPLICATIONS.
alco
-val
ves.
com
For further information please contact: Alco Valves Group LtdGooder Lane, Brighouse HD6 1HB United KingdomPhone +44 (0) 1484 710 511 Email [email protected]
Rev 01-07.2017
ALCO VALVES DELIVER TRUSTED SOLUTIONS FOR CRITICAL APPLICATIONS.
Final RTG Brochure 25.07.17.indd 56 25/07/2017 12:32
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