Presentation from Supplier’s Viewpoint
SHIMADZU CORPORATION
Solutions for Science since 1875
(http://www.shimadzu.com)
IAQG General Assembly MeetingMarch 14th, 2002 in Kyoto
Presentation Outline
Brief Overview of Shimadzu Corporation Aircraft Equipment Division
Trend of Business Environment Key Points of Supplier’s Quality Activity Concluding Remarks
Shimadzu Corp. Aircraft Equipment Division
• LOCATION : Kyoto, Japan• EMPLOYEES : 470• AREA : 77,100 Square Meters (857,000SF)• SALES (2000) : 227 Million US$ (120YEN/US$)• PRODUCTS : AEROMECHANICAL EQUIPMENT
AVIONICS EQUIPMENTSPACE EQUIPMENTGROUND SUPPORT EQUIPMENT
• CORPORATION : HONEYWELL INTERNATIONAL WITH KAISER AEROSPACE & ELECTRONICS
(OVERSEAS CAE ELECTRONICS PARTNERS)
• CUSTOMERS : JDAAIRCRAFT COMPANIESAIRLINE COMPANIES
Outline
Shimadzu Corp. Aircraft Equipment Division
Approved Organization (Mar. 23, 1964) based on Civil Aeronautics Law
Business Permission (Nov. 27, 1979) based on Aircraft Manufacturing Industry Law
Boeing D1-9000 (Nov. 12, 1992) ISO14001 (Jun. 24, 1997) ISO9001:1994 (Aug. 24, 1999)
Approval Status of Our System
AEROMECHANICAL EQUIPMENT
• ENVIRONMENTAL CONTROL SYSTEM
• FLIGHT CONTROL SYSTEM
• HYDRAULICS
• GEARBOX
• ELECTROMECHANICAL ACTUATOR
AVIONICS EQUIPMENT
• COCKPIT DISPLAY SYSTEM
• AIR DATA SYSTEM
• MAGNETIC ANOMALY DETECTOR SYSTEM
• ELECTRONIC CONTROL EQUIPMENT/OTHERS
SPACE EQUIPMENT
• FUNCTIONAL COMPONENTS FOR ROCKETS & SATELLITES
• SPACE EXPERIMENT EQUIPMENT
GROUND SUPPORT EQUIPMENT
• FUNCTIONAL TEST EQUIPMENT
• AEROSPACE MEDICAL EQUIPMENT
Main ProductsShimadzu Corp. Aircraft Equipment Division
B767 SHUTOFF VALVE MODULE
F2 PDU GEARBOXT-4 ECS PACKAGE B777 MLG TRUCK POSITION ACTUATOR
B767 SLAT GEAR BOX
Samples of Main Products (1 of 2)
B757,767,777 POWER DRIVE UNIT, CARGO
DOOR HINGE
Shimadzu Corp. Aircraft Equipment Division
B747,757,767 APU DOOR ACTUATOR F-15 HUD
BK-117 ACTUATOR & CONTROLLER
G-TRAINING CENTRIFUGEH-1 PROPELLANT VALVE, FILL & DRAIN VALVE
ATM & SAM, MISSILE FIN ACTUATOR
Samples of Main Products (2 of 2)Shimadzu Corp. Aircraft Equipment Division
Trend of Business Environment
( Level ) Supplier’s Goalhigh ・ quality
・ delivery
current ・ regulationlevel
・ quantitylow ・ price
Present Future
Key Points of Supplier’s Quality Activity
Standardization of Quality Requirement Efficient Evaluation for Supplier Evaluation for Vendors of Purchased Parts including
Catalog/Standard Parts and Raw Materials Consideration for Production Volume Difference of Requirements between AS9100 and FAR Deregulation for Export Parts
Key Points of Supplier’s Quality Activity
Present
Requirements in individual companies
Future - Simplification of supplier’s documents - Reduction of redundant expenses
AS9100 as the common requirement of the aerospace industry(AS9100 + additional requirements in individual companies)
Standardization of Quality Requirement
Present
Third-party audit + Customer audit + Internal audit
- Emphasis on audit evaluationby third-party
- Standardization of self-evaluationfor internal audit
Future Third-party audit + Internal audit
Efficient Evaluation for Supplier
Key Points of Supplier’s Quality Activity
Present
Audit responsibility for supplier using the above parts
Establishment of an authorized audit groupconsisting of IAQG memberships
Future Reduction of redundant audit expenses sharing
the information through the authorized audit group
Key Points of Supplier’s Quality ActivityEvaluation for Vendors of Purchased Parts including Catalog/Standard Parts and Raw Materials
Present
Requirement to use statistical control, in particular key characteristics
Flexible requirements in consideration of small lot production, in particular parts machined by manual operation
Future - Conformity against AS9100 even for small lot production
through emphasizing on processes - Reduction for administrative expenses
Key Points of Supplier’s Quality Activity
Consideration for Production Volume
Present
Difficulty of understanding
Instruction / guidebook / cross reference about FARas related document of AS9100
Future Clarification for compliance with
airworthness conformity
Key Points of Supplier’s Quality ActivityDifference of Requirements between
AS9100 and FAR
Present
Complexity of regulatory formalities
Future Simplification of regulatory formalities
Key Points of Supplier’s Quality Activity
Deregulation for Export Parts
AS9100 Conformity Mark on products sample: AS
9100
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