Download - Power Fitting Catalog

Preformed Line Products for Power Lines

Catalogue

2012

H&C International Hardware Co., Ltd.

www.hcindustry.com 1

Table of contents 1 Preformed Tension Set ....................................................................................................................... 2 2 Preformed Conductor Tension Set ...................................................................................................... 4 3 Preformed Ground Tension Set .......................................................................................................... 6 4 Preformed Guy Tension Set ................................................................................................................ 8 5 Preformed Suspension Set ............................................................................................................... 11 6 Preformed Coductor Suspension Set ................................................................................................ 12 7 Preformed Ground Suspension Set .................................................................................................. 14 8 Preformed Conductor Splice ............................................................................................................. 17 9 Preformed Jump Conductor Splice ................................................................................................... 26 10 Preformed Ground Splice ................................................................................................................ 27 11 Preformed Guy Splice ..................................................................................................................... 27 12 Preformed Armor Rods ................................................................................................................... 28 13 Preformed Armor Rod or Repair ..................................................................................................... 30 14 Vibration Damper ............................................................................................................................ 34

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Our Company Since the foundation as a joint venture between Chinese, American capitals, H&C International Hardware Co., Ltd. , Porcelain Insulator, Steel Strand, Electric Fitting Department specializes in the fabrication of general electric fittings, ADSS,OPGW fittings, Galvanized Steel Wire Strand and Porcelain Insulators, at reasonable price and top service, supported in its factory located in Tianjin, one of the most important Industrial provinces in China. We are a professional export company with several years of experience in this field. In recent years the company has established long term cooperation relationship with a mass of clients home and abroad by right of rich experience in trade, powerful strength, favorable credit, excellent service and ever, optimizing management concept as well as taking advantages of its own import and export privilege. Its products have been exported to Europe, Canada, South America, Australia, Middle East and etc, more than 100 countries and regions in overseas market.

We regards Customer uppermost, quality first and reciprocity as tenet, keep improving, pay equal attention to quality and quantity as policy, and not the first, but the best as promise. Today we have established a sales pattern integrated with brand franchising, chain sales, market sales and OEM. After several years of hard work export business volume and market share of H&C International Hardware Co., Ltd. increases continuously.

Entering this logistics enterprise as a big shareholder shortens trade time and improves export efficiency greatly enjoying handy and swift service when carrying out entry and departure procedure for importing and exporting goods such as tariff protecting, applying for customs and inspection and etc, as well as convenient transportation. In the new world full of hopes, H&C International Hardware Co., Ltd. welcomes sincerely all friends home and abroad come for extensive trade cooperation. We are willing to realize common development with you and fulfill mutual benefit and win win by providing most excellent service and favorable terms.

1 Preformed Tension Set

Preformed Tension Set is used in the installation of the exposed conductor also used in electric network transmission and distribution and overhead insulated conductor. The reliability and economic advantage is better than the present bolt type and hydraulic compression type Tension Set which now is being widely used in the line.

The structure of the Preformed Tension Set is simple, and the pipe structure formed by the two legs of the preformed line would enlace the conductor maturely and would produce a great holding strength. The novel



structure and exact design all contribute to the reliability of the conductor tension set. The set is usually made of concentric-lay-stranded Aluminum-clad steel conductors, galvanized iron wire strands and other materials.

Electric Tension Set could be divided into:

Conductor Tension Set Grounding Wire Tension Set

Guy Tension Set

Dead-end Component Thimble ConductorSocket EyeInsulator StringAnchor Shackle

Ball Eye Trait:

1） The tension clamp is able to endure the high intension and grip strength. The grip strength of clamp is not less than 95% CUTS.

2） The clamp distributing the stress uniformity, improved ability of asiesmatic without any damage on conductor..So that extended the using life of the conductor.

3） It bears the excellence of easy installation and construction, Shorted the working time. Operated this clamp by one person and need the special tool.

4） Easy to guarantee the quality of installation, checked by optic view without special training. 5） Prefect corrosion resistance; the same material with conductor promises that the clamp owned excellent

ability of electrochemistry corrosion resistance. Note: 1) Due to the special construction of the clamp，the clamp only can be used once after enduring the stress. 2) When purchase products or place order, the specification and type of conductor should be provided. 3) Joint is not allowed on the clamp, but allowed on the conductor beside the clamp. 4) The Direction of outer layer should be the same; the standard of clamp is right hand lay. If need the left lay,

please declare.

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2 Preformed Conductor Tension Set

Table Selection of Preformed Conductor Tension Set for ACSR

Suitable ConductorGB 1179-1983

Min Max (ACSR) LGJ/LGJF

DN 1112 NL-35/6 7.35 8.26 35/6 625 YellowDN 1114 NL-50/8 9.26 10.39 50/8 685 Black

DN 1115 NL-70/10 NL-50/30

10.40 11.68 70/10 50/30 740 Blue

DN 1119

NL-150/20NL-120/70 NL-

150/25 NL-150/35 NL-

185/10

16.60 18.77150/20120/70 150/25150/35 185/10

1020 Yellow

DN 1120

NL-185/25 NL-185/30 NL-

210/10NL-185/45NL-210/25NL-210/35NL-210/50

18.78 21.26

185/25 185/30210/10185/45210/25210/35210/50

1160 Black

DN 1121

NL-240/30NL-240/40NL-240/55NL-300/15NL-300/20NL-300/25NL-300/40

21.27 24.05

240/30240/40240/55300/15300/20300/25300/40

1275 Blue

TC-10

DN 1118

NL-120/20NL-95/55NL-120/25NL-150/8

14.67 16.59

Conductor Dia.(mm) lamp Length

(mm)

DN 1117

NL-70/40NL-95/15

NL-95/20 NL-120/7

13.12 14.66

Model

TC-07

120/2095/55120/25150/8

MatchedFittings

DL/T763-2001Standard

ColorCode

70/4095/1595/20120/7

880 Green

890 Red

Suitable conductorGB 1179-1983

Min Max (ACSR) LGJ/LGJF

DN 1122

NL-300/50NL-300/70NL-400/20NL-400/25NL-400/35

24.06 27.20

300/50300/70400/20400/25400/35

1425 Green TC-12

DN 1123

NL-400/50NL-400/65NL-400/95NL-500/35NL-500/45NL-500/65

27.21 30.78

400/50400/65400/95500/35500/45500/65

1656 Red TC-16

MatchedHardware

DL/T763-2001standard

Color Code ModelConductor Dia.(mm)

(mm) ClampLength (mm)

Remark: 1. DT/L 763-2001 : N—tension set L—spiral preformed rod; the conductor model no. will after “-“.

2. Material of prefromed conductor tension set for ACSR is galvanization steel rod.



3. Consult H&C when for sizes or strandings are not shown.

Table Selection of Preformed Conductor Tension Aluminum Stranded Conductor

Suitable conductorGB 1179-1983

Min Max Aluminum strands

DN 1113 NL-50/LJ 8.27 9.25 50 688 greenDN 1115 NL-70/LJ 10.40 11.68 70 740 buleDN 1116 NL-95/LJ 11.69 13.11 95 805 blackDN 1117 NL-120/LJ 13.12 14.66 120 880 greenDN 1118 NL-150/LJ 14.67 16.59 150 890 redDN 1119 NL-185/LJ 16.60 18.77 185 1020 yellowDN 1119 NL-210/LJ 16.60 18.77 210 1020 yellowDN 1120 NL-240/LJ 18.78 21.26 240 1160 blackDN 1121 NL-300/LJ 21.27 24.05 300 1275 buleDN 1122 NL-400/LJ 24.06 27.20 400 1425 greenDN 1123 NL-500/LJ 27.21 30.78 500 1656 red TC-10

TC-07

ModelDL/T763-2001

Standard

Conductor Dia.(mm)MatchedFittings Clamp Length

(mm) Color Code

Remark:

1. DT/L 763-2001 : N—tension set L—spiral preformed rod; the conductor model no. will after “-“ 2. Material of prefromed conductor tension aluminum stranded conductor is galvanization steel rod.

3. Consult H&C when for sizes or stranding are not shown.

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Table Selection of Preformed Conductor Tension Set for Insulated Conductor

SuitableConductorbelow 1KV

Min Max GB 12527-90 Thininsulation

GeneralInsulati

onDN 1211 5.82 6.53 10 465 GreenDN 1212 6.55 7.34 16 535 BuleDN 1213 8.28 9.25 25 695 BlackDN 1214 9.26 10.39 35 695 RedDN 1215 10.40 11.68 50 10 750 BuleDN 1216 11.69 13.11 70 25 35 16 795 GreenDN 1217 13.12 14.66 50 25 865 Red

DN 1218 NL-35/JYNL-50/JY

14.67 16.59 95 120 70 35 50 890 Bule

DN 1219 NL-70/JY 16.60 18.77 150 95 70 980 Red

DN 1220 NL-95/JYNL-120/JY

18.78 21.26 185 120 150 95 120 1018 Black

DN 1221 NL-150/JY 21.27 24.05 240 185 150 1018 Bule

DN 1222 NL-185/JYNL-240/JY

24.06 27.20 240 300 185240

1018 Yellow

DN 1223 NL-300/JY 27.21 30.78 300 1020 Green TC-16

Model DL/T763-2001Standard

Conductor Dia.(mm)GB 14049-93

Suitable Conductorbelow 10KV

TC-12

MatchedFittings

ClampLength(mm)

Color Code

TC-07

Mark: 1. DT/L 763-2001 : N—tension set L—spiral preformed rod; the conductor model no. will after “-“ 2. Material for Preformed conductor tension set for insulated conductor is galvanization steel. 3. Consult H&C when for sizes or strandings are not shown..

3 Preformed Ground Tension Set

The preformed ground tension set is used in the ground-wire installation of tower and pole in overhead. The special design predigests structure of preformed ground tension set. After installation, the pipe structure formed by the two legs of the preformed line would enlace the conductor naturally and would produce a great holding strength. The full set tension sets include preformed rod, thimble and other linking fitting are all rivet on the pole and tower.

Ground Tension Set could be divided into: Preformed ground tension set for galvanized iron wire strands Preformed ground tension set for concentric-lay-stranded aluminum-clad steel conductor

Trait: 1） The tension clamp is able to endure the high intension and grip strength. The grip strength of clamp is not

less than 95% CUTS. 2） The clamp distributing the stress uniformity, improved ability of asiesmatic without any damage on

conductor. So that extended the using life of the conductor.




4） Easy to guarantee the quality of installation, checked by optic view without special training. 5） Prefect corrosion resistance; the same material with conductor promises that the clamp

owned excellent ability of electrochemistry corrosion resistance. Note: 1） Due to the special construction of the clamp，the clamp only can be used once after enduring the stress. 2) When purchase products or place order, the specification and type of conductor should be provided. 3) Joint is not allowed on the clamp, but allowed on the conductor beside the clamp. 4) The Direction of outer layer should be the same; the standard of clamp is right hand lay. If need the left lay,

please declare.

Table Selection of Preformed Ground Tension Set for Galvanized Iron Wire Strands

DN 2410 NL-25/G 6.60 25 636 YellowDN 2411 NL-35/G 7.65--7.95 35 712 BlackDN 2412 NL-50/G 8.95--9.30 50 903 GreenDN 2413 NL-70/G 10.82--11.10 70 1018 BuleDN 2414 NL-95/G 12.50 95 1335 RedDN 2415 NL-100/G 13.00 100 1335 GreenDN 2416 NL-120/G 14.00 120 1464 Bule

ColorCode

StandardControl(mm)

ModleYD/T5004-1993

suitabe Conductor(mm2)

Conductor Dia.(mm) Clamp Length(mm)

Mark: 1. DT/L 763-2001 : N—tension set L—spiral preformed rod; the model no. of steel preformed rod will

after “-“.

2. Material for Preformed ground tension set for galvanized iron wire is galvanization steel. Consult H&C when for sizes or strandings are not shown.

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Table Selection of Preformed Ground Tension Set for Concentric-lay-stranded Aluminum-clad Steel Conductor

DN 4108 5.56～5.85 540 BuleDN 4109 5.86～6.0 540 GreenDN 4110 6.01～6.28 610 YellowDN 4111 6.29～6.56 565 BlackDN 4112 6.57～6.84 580 PurpleDN 4113 6.85～7.12 630 RedDN 4114 7.13～7.4 630 BuleDN 4115 7.41～7.67 640 GreenDN 4116 7.68～7.95 680 YellowDN 4117 7.96～8.23 680 BlackDN 4118 8.24～8.54 680 PurpleDN 4167 8.55～8.69 750 RedDN 4119 8.71～9.02 775 BuleDN 4120 9.03～9.25 825 GreenDN 4121 9.26～9.63 820 YellowDN 4122 9.64～10.01 850 BlackDN 4123 10.02～10.39 890 PurpleDN 4124 10.40～10.82 920 RedDN 4125 10.83～11.23 950 BuleDN 4126 11.24～11.66 990 GreenDN 4127 11.67～12.04 1010 YellowDN 4128 12.05～12.55 1030 BlackDN 4130 12.56～13.08 1130 PurpleDN 4131 13.09～13.61 1210 RedDN 4132 13.62～14.10 1250 BuleDN 4133 14.11～14.48 1270 GreenDN 4134 14.49～15.01 1290 Yellow

Color CodeDL/T763 2001

StandardModle Conductor Dia.(mm) Clamp Length(mm)

Mark: 1.DT/L 763-2001 : N—tension set L—spiral preformed rod; the model no. of steel preformed rod

will after “-“.

2.Material for Preformed ground tension set for aluminum-clad steel conductor is aluminum-clad steel. Consult H&C when for sizes or strandings are not shown.

4 Preformed Guy Tension Set

The preformed guy tension set is used in riveting the guy wirings on the pole, tower or microwave tower. It can replace the daily wedge tension set in riveting.

The structure of the Preformed Tension Set is particular, and the pipe structure formed by the two legs of the preformed line would produce a great holding strength. The novel structure and exact design all contribute to the reliability of the conductor tension set.



Trait: 1） The tension clamp is able to endure the high intension and grip strength. The grip strength of clamp is not

less than 95% CUTS. 2） The clamp distributing the stress uniformity, improved ability of asiesmatic without any damage on

conductor.. So that extended the using life of the conductor.


4） Easy to guarantee the quality of installation, checked by optic view without special training 5） Prefect corrosion resistance; the same material with conductor promises that the clamp

owned excellent ability of electrochemistry corrosion resistance. 6） Using the theft-proof ring to solve the theft problem. 7） Note: 1）Due to the special construction of the clamp，the clamp only can be used once after enduring the stress. 2）When purchase products or place order, the specification and type of conductor should be provided. 3）Joint is not allowed on the clamp, but allowed on the conductor beside the clamp 4）The Direction of outer layer should be the same, the standard of clamp is right hand lay. If need the left lay, please declare.

Table Selection of Preformed Guy Tension Set for Galvanized Iron Wire Strands

DN 2410 NL-25/G 6.60 25 636 YellowDN 2411 NL-35/G 7.65--7.95 35 712 BlackDN 2412 NL-50/G 8.95--9.30 50 903 GreenDN 2413 NL-70/G 10.82--11.10 70 1018 BlueDN 2414 NL-95/G 12.50 95 1335 RedDN 2415 NL-100/G 13.00 100 1335 GreenDN 2416 NL-120/G 14.00 120 1464 Blue

Color CooeDL/T763-2001 Stanductor Modle

YD/T5004-1993

Suitabe Conductor(mm2)

Conductor Dia.(mm)Clamp Length

(mm)

Mark: 1. DT/L 763-2001: N—tension set L—spiral preformed rod; the model no. of steel preformed rod will after “-“. 2. Material for Preformed conductor tension set for insulated conductor is galvanization steel. Consult H&C when for sizes or strandings are not shown.

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Matched Fittings Thimble

Material: Galvanized steel

Thimble Material: Nodular cast iron

A B C

TC-07 70 M16 23 40

TC-10 100 M18 24 50

TC-12 120 M22 24 50

TC-16 160 M24 28 62

Model FailureLoad(KN)

Dimensions(mm)

Adjustable Clamp

Material: Galvanized steel

A B C DJH-2400 40 18 16 62JH-2600 43 20 20 65JH-2800 56 24 24 80

Dimensions(mm)Model

A B C D E F

CUT-07 25、35 366 M16 45 200 20 56

CUT-10 50、70 450 M18 50 250 22 62

CUT-20 95、100 550 M22 55 300 26 70

Model SuitableConductor

Dimensions (mm)



5 Preformed Suspension Set

Preformed Suspension Set is used to fix the conductor to the insulator string on the straight pole and tower, or hang the lightning conductor to the straight pole and tower. The Set could replace the ship-type suspension set such as XGU and XGF, which are widely used in the present running line.

Preformed Suspension Set is composed of the hyperbolic drum-type anti-vibration pad made of rubber, the aluminum alloy preformed rods outside the pad, the high-intensity aluminum alloy shell and the strap.

Preformed Suspension Set makes use of the hyperbolic drum-type anti-vibration pad to cover the suspension of the conductor, and it bears the excellence of great grip strength, small electric corona and magnetic losses. It is especially suitable for the lines of 220V or over it, and also the line projects of heavy icing area and big span.

Electric Suspension Set could be divided into:

Preformed Conductor Suspension Set

Preformed Grounding Wire Suspension Set

Sketch Map for Products Assembly

联板

QP-7

悬垂夹

平行拉环

W-7A

悬垂预绞丝

Yoke Plate

Clevis Tongues( Type PS)

Suspension Set

Outer Rods

ball-eye ball-eye

Outer Rods

Anchor Shackle

ball-eye Ball Eye

Insulator String

Socket Eye

Suspension SetElectric Wire

Trait 1) The fulcrum of suspension dispersed the stress to the preformed rods, minimizing the static stress and dynamic stress of the conductor. Avoid the damage of the conductor. 2) Dispersed the stress on suspension fulcrum, enhanced the fatigue resistance of the conductor, prolong the service l i fe. 3) The design of preformed rods provided credible grip strength, enduring the inbalance load, so as to avoid the slip of conductor. 4) Special structure design debased the loss of electromagnetism and eliminated the discharge of corona, saving more energy than the traditional suspension sets.

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5) The design enhanced the rigidity of the fulcrum on conductor, and augment the curvature radius. The single fulcrum can turn a angel with 300 . and the double suspension fulcrum can turn a angel with 600 Note: 1） The modle no. and specification for the conductor should be noted when purchasing. 2） When the angle is between 300 to 600 or across a large span, we should choose the double suspension set

connection with Insulator string directly. 3) The workers need to be trained before installation this products. 6 Preformed Coductor Suspension Set

Table Selection of Preformed Conductor Suspension Set/Double Suspension Set for ACSR

Suitabe Conductor

MIN MAX LGJ/LGJFDX 5111 662DX 5611 972DX 5112 662DX 5612 970DX 5113 916DX 5613 1120DX 5114 916DX 5614 1220DX 5116 CL-70/40 1043DX 5616 CL-95/15 1350DX 5117 1120DX 5617 1472DX 5118 1120DX 5618 1470DX 5119 1144DX 5619 1472DX 5120 1270

DX 5620 1680DX 5121 CL-150/20 1374DX 5621 CL-150/25 1832DX 5122 1374DX 5622 1832DX 5123 CL-120/70 1374DX 5623 CL-185/10 1832DX 5124 1424

DX 5624 1832DX 5125 CL-185/45 1527DX 5625 CL-210/25 1980

50/30

120/714.56

CL-50/30 11.46 11.94 Green

CL95/20

CL-120/7

35/6

50/100CL-50/8 9.53 9.88 Black 50/8

CL-70/10 11.05 70/10

CL-185/25CL-180/30CL-210/10

120/20

120/70185/10185/25185/30210/10

150/20150/25

CL-95/55CL-120/25CL-150/8

Green 95/55120/25150/8

16.40 17.10

MatchedFittings

FailingLoad(KN)

Yellow

70/4095/15

95/20

Black

Blue

150/35

Clamp Length(mm) Color Code

14.10

15.10 Blue

Red

8.31 Yellow

11.45 Blue

ModelDL/T763-2001

Standard

13.49

Conductor Dia.(mm)

13.78

CL-35/6 8.03

19.52 185/45210/25

Green

CL-120/20 14.57

14.11

13.79

Red

15.75 16.39

17.55 18.04 Black

18.59 19.00

20.10

CL-150/35 17.11 17.54 Yellow

60/120

70/140

GHX-15

GHX-20100/200



Min MaxDX5126 CL-210/35 1551

DX5626 CL-210/50 1982

DX5127 CL-240/30 1628

DX5627 CL-240/40 2082

DX5128 1653

DX5628 2082

DX5129 1653

DX5629 2082DX 5130 1678DX 5630 2292DX 5131 CL-300/40 1702DX 5631 CL-300/50 2292DX 5132 1755DX 5632 2292

DX 5134 2085

DX 5634 2742

DX 5135 2100DX 5635 2745DX 5136 2100DX 5636 2745DX 5137 2100DX 5637 2745

300/15

240/55

210/35210/50240/30

23.05

Red

Yellow

Black

BlueCL-300/15

CL-240/55

22.7

22.1

Color codeFailing load

(KN)MatchedFittingsLGJ/LGJF

SuitablecondcutorDL/T763-2001

standardModelConductor Dia.(mm) Clamp length

(mm)

CL-300/25 23.39 23.79 Green

23.80 24.45 Red

GHX-20

21.48

20.11 20.94

22.09240/40

22.69

CL-300/70 25.08 25.54 Yellow

CL-400/20CL-400/25CL-400/35

26.43 27.29 Black

CL-400/50 27.30 27.69 Blue

CL-400/65 27.70 28.40 Green

CL-400/95 28.88 29.26 Red

GHX-25

100/200

130/260

300/25

300/40300/50

300/70

400/20400/25400/35

400/50

400/65

400/95

Remark: Material of Preformed Conductor Suspension Set/Double Suspension Set for ACSR is aluminum-clad steel or aluminum alloy wire. Consult H&C when for sizes or strandings are not shown.

Table Selection of Preformed Conductor Suspension Set/Double Suspension Set for Aluminum

Stranded Conductors

Min MaxDX 5115 1018DX 5615 1350DX 5117 1120DX 5617 1472DX 5120 1272DX 5620 1680DX 5122 1374DX 5622 1830DX 5124 1424DX 5624 1830DX 5125 1526DX 5625 1980DX 5128 1653DX 5628 2080DX 5133 2034DX 5633 2740

240

400

22.10 22.69 Black 300

25.55 25.97 Green

19.52 20.10 Green

17.54 Yellow17.11

18.59

185

19.00 210

150Green

Bule

16.39

MatchedFittings

12.24 12.69 Green 95

60/120Yellow13.79

ColorCode

SuitableConductorGB1179-83

FailingLoad(KN)

14.10 120

ModelDL/T763-2001

Standard Conductor Dia.(mm) Clamp

Length

CL-210

CL-95

CL-120

CL-150

CL-185

GHX-25

GHX-15

GHX-20CL-240

CL-300

CL-400

70/140

100/200

130/260

15.75

The material of Preformed Conductor Suspension Set/Double Suspension Set for Aluminum Stranded Conductors is aluminum alloy wire. Consult H&C when for sizes or strandings are not shown.

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7 Preformed Ground Suspension Set

Table Selection of Preformed Ground suspension Set/Double Suspension Set for Galvanized Iron Wire Strands

MIN MAX outsidedia.(mm)

Configuration

DX 5410 CL-1/G 660DX 5910 CL-1/GS 960DX 5411 CL-4/G 660DX 5911 CL-4/GS 960DX 5412 CL-6/G 660DX 5912 CL-6/GS 960DX 5413 CL-7/G 660DX 5913 CL-7/GS 960DX 5414 CL-9/G 660DX 5914 CL-9/GS 960DX 5415 CL-10/G 900DX 5915 CL-10/GS 1220DX 5416 CL-11/G 900DX 5916 CL-11/GS 1220DX 5417 CL-12/G 900DX 5917 CL-12/GS 1220DX 5418 CL-13/G 900DX 5918 CL-13/GS 1220DX 5419 CL-15/G 900DX 5919 CL-15/GS 1220DX 5420 CL-16/G 1143DX 5920 CL-16/GS 1440

50/100 GHX-15

ModelDL/T763-

2001Standard

ConductorDia.(mm)

GB 1200-75 SuitableConductor Clamp Length

(mm)color code Failure

Load (KN)MatchedFittings

6.90 7.20 7.0 19W Yellow

40/80

GHX-15

7.72 8.01 7.8（35） 7W Red

8.32 8.69 8.4 7W Blue

8.70 9.03 9.0（50） 7W/19W Green

Black

9.90 10.27 10.0 19W Yellow

9.53 9.89 9.6 7W

50/10010.28 10.62 10.5 7W Red

10.63 11.03 11（70） 19W Blue

11.04 11.43 11.4 7W Green

Black

12.23 12.70 12.5（95） 19W Red

11.96 12.22 12 7W/19W

Mark: The material of Preformed Ground Suspension Set/Double Suspension Set for Galvanized Iron Wire Strands is aluminum-clad steel or galvanization steel wire. Consult H&C when for sizes or strandings are not shown.



Table Selection of Preformed Ground Suspension Set/Double Suspension Set for Concentric-lay-stranded Aluminum-clad Steel Conductor

DX 6412 690DX 6912 990

DX 6413 690

DX 6913 990

DX 6414 690

DX 6914 990

DX 6416 690

DX 6916 990

DX 6416 690

DX 6916 990

DX 6417 690

DX 6917 990

DX 6418 690

DX 6918 990

DX 6419 930

DX 6919 1240

DX 6420 930

DX 6920 1240

DX 6421 930

DX 6921 1240

DX 6422 930

DX 6922 1240

DX 6423 930

DX 6923 1240

DX 6424 930

DX 6924 1240

Green

Black

11.44 11.95

11.96 12.22

9.51 9.89

9.90 10.27

10.28 10.62

10.63 11.03

11.04 11.43

Matched Fittings

Blue

Failing Load(KN)

Color Code

GHX-15

Red

Green

Black

Blue

Red

ModelDL/T763-2001

Standard Clamp Length

(mm)

8.32 8.69

7.48 7.70

Suitable Conductor for ACSR

Conductor Control(mm)

8.02 8.31

40/80

50/100

7.71 8.01 Green

Black

Yellow

Blue

Yellow

8.70 9.03

9.04 9.50

Mark: The material of Preformed Ground Suspension Set/Double Suspension Set for Concentric-lay-stranded Aluminum-clad Steel Conductor is aluminum-clad steel strand. Consult H&C when for sizes or strandings are not shown.

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Matched Fittings

Parallel Ring

A B C d h1 h2

GHX-15 18 18 20 16 38 45 70

GHX-20 20 20 20 18 38 45 90

GHX-25 20 22 22 20 38 45 110

ModelFailing

Load(KN)

Dimensions(mm)

Link Plate

A B C D

LB-25 305 45 ø18 8 110

LB-40 400 45 ø18 8 110

ModleDimensions(mm) Failing

Load(KN)

Triangle Link

A B C DHPL-305 305 100 φ20 φ21 12 100

HPL-460 460 160 φ20 φ26 16 120

HPL-560 560 180 φ20 φ26 16 160

HPL-660 660 200 φ20 φ26 18 200

Dimensions(mm)Model

FailingLoad(KN)

Ply(mm)

Metal Shell

HOPE

A

2xC

BD

A B C D

HOU-66 M16 18 34 66 40

HOU-80 M16 20 30 80 50

HOU-90 M16 19 27 90 60

HOU-95 M16 19 29 95 70

HOU-114 M16 22 30 114 100

HOU-125 M16 22 34.4 125 120

HOU-135 M18 30 34.7 135 130

ModelDimensions(mm) Failure

Load(KN)



8 Preformed Conductor Splice

The preformed splice fitting could be divided into conductor, jump conductor and full splice for ACSR ,T-type splice, preformed splice for galvanized iron wire strands and ground wire and splice for concentric-lay-stranded aluminum-clad steel. According to the different application environments and line materials ,every category of the products could be devided into three series:for ACSR ， for concentric-lay-stranded aluminum-clad steel and galvanized iron wire strands.All the splice are single preformed rods except the full tension splice for ACSR. The full tension splice for ACSR consist of core plice,filler rods and outer splice.

Compared to the present widely used splice pipe and hydraulic compression pipe ,the preformed splice fittings bear the excellence of easy installation , good splice quality ,high-intensity corrosion resistance , light weight, good flexibilty and they would never influence the primary mechanical and electric characteristics.

Preformed Splice Fittings could be divided into: Preformed Conductor Splice Preformed Jump Splice Preformed Grounding Wire Splice Preformed Guy Splice

Preformed Conductor Splice

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Preformed Full Tension Splice for ACSR

Trait: 1） For the conductor with single material, such as aluminum, aluminum alloy conductor, the splice

can renew the mechanism tension of conductor entirely. That means 100% of rated falling load of original wire. Also it can improve the conductivity of conductor. For ACSR, conductor spice could renew 100% strength of aluminum strands and 10% strength of steel core in the setting range.

2） Preformed conductor splice used the same raw material with conductor, so as to ensure the excellent corrosion resistant. Different conductor need to use the suitable splice.

3） The splice for conductor needs to cover conductive sand with protected conductance in the inner layer to ensure the conductance after splicing.

4） The installation of splice is simple, prompt and facility. The installation will not be affected by the electriferous or not of conductor. It can avoid power cut when repairing the conductor.

5) This preformed splice fittings bear the excellence of light weight, high vibration resistance, good flexibility and they would prolong the serve life of conductor.

Note: 1） When the out layer aluminum wire of ACSR or the aluminum conductor broke, we can adopt the conductor

splice for repairing. It will renew 100% mechanism strength and electric capability. 2) When the out layer aluminum wire of ACSR or the steel core broke, we need to use preformed full tension splice for ACSR. It will renew 100% mechanism strength and electric capability. 3) When the preformed guy splice or ground wire splice damaged, we need use steel preformed guy/ground wire splice to renew 100% mechanism strength.. 4) T-splice Mainly used in the T-type splice for connecting the conductor with same or different dia.The grip strength of the T-splice is not less than 25% of the rated tensile strength of the conductor. 5) All the conductors, no matter new or old, should be burnished to be bright and clear, covered with

high-quality electric grease. 6) The design of preformed conductor splice only be installed and used for one time and couldn’t

be used repeatedly or changed under any circumstances.



Table Selection of Preformed Conductor Splice for ACSR

GB1179-1983 Suitable Conductor

MIN MAX LGJ/LGJF (ACSR)

JX 4110 4.40 4.90 10/2 Red 535

JX 4111 5.30 5.70 16/3 Yellow 585

JX 4112 6.60 7.10 25/4 Blue 695

JX 4113 8.00 8.60 35/6 Green 795

JX 4114 9.40 9.80 50/8 Black 975

JX 4115 11.30 11.75 50/30,70/10 Red 1075

JX 4116 13.30 13.80 70/40,95/15 Yellow 1305

JX 4117 13.81 14.00 95/20 Blue 1326

JX 4118 14.41 15.10 120/7,120/20 Green 1555

JX 4119 15.60 16.20 95/55,120/25,150/8 Black 1707

JX 4120 16.50 17.00 150/20 Red 1755

JX 4121 17.01 17.60 150/25,150/35 Yellow 1783

JX 4122 17.80 18.20 120/70,185/10 Blue 1965

JX 4123 18.60 19.20 185/25,185/30,210/10 Green 2012

JX 4124 19.50 20.10 185/45,210/25 Black 2113

JX 4125 20.20 20.96 210/35,210/50 Red 2135

JX 4126 21.50 21.64 240/30 Yellow 2185

JX 4127 21.65 22.50 240/40,240/55 Blue 2520

JX 4128 22.90 23.50 300/15,300/20 Green 2675

JX 4129 23.60 24.30 300/25,300/40,300/50 Black 2745

JX 4130 24.90 25.40 300/70 Red 2825

JX 4131 26.50 27.10 400/20,400/25,400/35 Yellow 3078

JX 4132 27.50 27.90 400/50 Blue 3230

JX 4133 27.91 28.20 400/65 Green 3485

JX 4134 29.00 29.50 400/95 Black 3586

JX 4135 29.80 30.20 500/35,500/45 Red 3595

JX 4136 30.80 31.20 500/65 Yellow 3635

Model

Conductor Dia.(mm)Clamp Length(mm)Color Code

Remark: Material of preformed conductor splice for ACSR is aluminum alloy rod; Consult H&C when for sizes or strandings are not shown..

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Table Selection of Preformed Conductor Splice for Aluminum Stranded Conductors


MIN MAX Aluminium Stranded Conductor

JX 4311 4.90 5.15 16 Red 560

JX 4312 6.25 6.55 25 Yellow 665

JX 4313 7.35 7.60 35 Blue 715

JX 4314 8.90 9.25 50 Green 865

JX 4315 10.50 10.90 70 Black 1025

JX 4316 JL-95/L 12.25 12.75 95 Red 1173

JX 4317 JL-120/L 13.81 14.00 120 Yellow 1326

JX 4318 JL-150/L 15.60 16.20 150 Blue 1710

JX 4319 JL-185/L 17.01 17.60 185 Green 1783

JX 4320 JL-210/L 18.60 19.20 210 Black 2012

JX 4321 JL-240/L 19.50 20.10 240 Red 2113

JX 4322 JL-300/L 21.65 22.50 300 Yellow 2520

JX 4323 JL-400/L 25.82 26.29 400 Blue 3078

JX 4324 JL-500/L 29.00 29.50 500 Green 3586

Model

Suitable ConductorDia.(mm) Clamp Length

(mm) color codeDL/T763-

2001Standard

Remark：1. In DL/T763-2001 standard: J-Splice, L-Spiral preformed rod, No.-Specification of products,

L-Aluminum preformed rod. In the condition of aluminum damaged and the steel core is safty for Splice of ACSR, please reference to this table.

2. Material of preformed conductor splice for aluminum stranded is aluminum alloy rod; Consult H&C when for sizes or strandings are not shown.

Table Selection of Preformed Conductor Splice for Concentric-lay-stranded Aluminum-clad Steel Conductor

JX 5410 4.42 ～ 4.60 Red 500

JX 5411 5.56 ～ 5.85 Yellow 620

JX 5412 5.86 ～ 6.00 Blue 650

JX 5413 6.01 ～ 6.28 Green 650

JX 5414 6.29 ～ 6.56 Black 680

JX 5415 6.57 ～ 6.84 purple 695

JX 5416 6.85 ～ 7.12 Red 730

JX 5417 7.13 ～ 7.40 Yellow 755

JX 5418 7.41 ～ 7.67 Blue 755

JX 5419 7.68 ～ 7.95 Green 780

JX 5420 7.96 ～ 8.23 Black 805

JX 5421 8.24 ～ 8.54 purple 805

Model Color Code Clamp Length(mm) Suitable Steel Strand Dia.(mm)



JX 5422 8.55 ～ 8.86 Red 860

JX 5423 8.87 ～ 9.25 Yellow 935

JX 5424 9.26 ～ 9.63 Blue 960

JX 5425 9.64 ～ 10.01 Green 975

JX 5426 10.02 ～ 10.39 Black 1040

JX 5427 10.40 ～ 10.82 Purple 1060

JX 5428 10.83 ～ 11.23 Red 1290

JX 5429 11.24 ～ 11.66 Yellow 1360

JX 5430 11.67 ～ 12.04 Blue 1390

JX 5431 12.05 ～ 12.55 Green 1420

JX 5432 12.57 ～ 13.08 Black 1470

Model Color Code Clamp Length(mm)Suitable Galvanized Iron WireStrands Dia.(mm)

Remark: Material of preformed conductor splice for Aluminum-clad steel conductor is Aluminum-clad steel wire. Consult H&C when for sizes or strandings are not shown.

Preformed Conductor Splice for Copper Stranded Conductors

Use: Mainly used in repair or splice for copper stranded.

Trait: 1） This splice bears the excellence of easy installation, it no needs any special tool or other disposal on

the copper stranded. 2） The result of installation can be judged by eyes directly. 3） The grip strength is dispersed on the section of preformed rods, it avoid the concentration of the stress，

prolong the serve life of copper preformed rods.

Table Selection of Preformed Conductor Splice for Copper Stranded Conductors

JX 6310 7.46 ～ 7.73 35 Yellow

JX 6311 8.94 ～ 9.26 50 Red

JX 6312 10.33 ～ 10.70 70 Blue

JX 6313 12.36 ～ 12.80 95 Green

JX 6314 13.76 ～ 14.25 120 Black

JX 6315 15.32 ～ 15.87 150 Purple

Model Suitable Steel StrandSectiond Area(mm2)

Color Code Suitable Conductor(mm)

Remark: Material of Preformed Conductor Splice for Copper Stranded Conductors is copper-clad steel strand. Consult H&C when for sizes or strandings are not shown.

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Table Selection of Full Tension Preformed Conductor Splice for ACSR

Steel Core Fill Bar Outer

QJ-50/8 JL-50/8 50/8 6/1 Red 508 1375QJ-70/10 JL-70/10 70/10 6/1 Yellow 410 410 1500QJ-70/40 JL-70/40 70/40 12/7 Blue 745 2245QJ-95/15 JL-95/15 95/15 26/7 Green 510 510 1910QJ-95/20 JL-95/20 95/20 7/7 Black 515 515 1732QJ-95/55 JL-95/55 95/55 12/7 Red 795 2510QJ-95/0 JL-95/0 95 28/7 Yellow 740 740 1884

QJ-120/20 JL-120/20 120/20 26/7 Blue 510 510 2070QJ-120/25 JL-120/25 120/25 7/7 Yellow 560 560 2170QJ-120/0 JL-120/0 120 28/7 Green 613 613 2214QJ-150/0 JL-150/0 150 28/7 Black 640 640 2390QJ-150/20 JL-150/20 150/20 24/7 Red 640 640 2418QJ-150/25 JL-150/25 150/25 26/7 Yellow 640 640 2418QJ-150/35 JL-150/35 150/35 30/7 Blue 690 690 2470QJ-185/30 JL-185/30 185/30 26/7 Green 665 665 2670QJ-185/25 JL-185/25 185/25 Black 640 640 2645QJ-185/0 JL-185/0 185 28/7 Red 690 690 2696QJ-210/25 JL-210/25 210/25 24/7 Yellow 640 640 2748QJ-240/0 JL-240/0 240 28/7 Blue 790 790 3230QJ-240/30 JL-240/30 240/30 24/7 Green 690 690 3078QJ-240/40 JL-240/40 240/40 Black 738 738 3078QJ-240/0 JL-240/0 240 24/7 Red 690 690 3129QJ-300(1) JL-300(1) 300(1) 24/7 Yellow 716 716 3409QJ-300/25 JL-300/25 300/25 48/7 Blue 640 640 3764QJ-300/40 JL-300/40 300/40 24/7 Green 741 741 3434QJ-300/0 JL-300/0 300 28/19 Black 1046 1046 3662QJ-400/25 JL-400/25 400/25 45/7 Red 640 640 4018QJ-400/35 JL-400/35 400/35 48/7 Yellow 691 691 4323QJ-400/50 JL-400/50 400/50 54/7 Blue 792 792 4348QJ-400/0 JL-400/0 400 28/19 Green 1173 1173 4221QJ-500/45 JL-500/45 500/45 48/7 Black 787 787 4450QJ-500/35 JL-500/35 500/35 45/7 Red 695 695 4445QJ-500/65 JL-500/65 500/65 54/7 Yellow 890 890 4730

Clamp Length(mm) Model DL/T 763-2001

Standard

Suitable Condiutor

GB1179-1983/GB1179-74 Color Code

Remark：

1. In DL/T763-2001 standard: J-Splice, L-Spiral preformed rod, No.-Specification of products, /0-ACSR in GB1179-74 standard.

2. Material of Full Tension Preformed Conductor Splice for ACSR is aluminum alloy rod or galvanization steel wire. Consult H&C when for sizes or strandings are not shown.



Preformed Conductor T-Splice for ACSR

Use:

Mainly used in the main conductor and T-type splice for connecting the conductor

Trait: 1）The grip strength of the T-splice is not less than 25% of the rated tensile strength of the conductor with small diameter 2）Easy installation and no need of any special tools. 3) The material of the preformed line is the same with the material of the conductor and increases the electric and corrosion resistance ability.

Note： 1）The T-splice preformed conductor can not be used repeatedly after enduring the strain. 2） The specification and model no. of main conductor and splicing conductor should be provided when

purchasing. 3） All the conductors should be burnished to be bright and clear, covered with high-quality electric grease,

before Installation.

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Table Selection of Preformed Conductor T-Splice for ACSR

GB1179-1983 SuitableConductor

MIN MAX ACSR

TX 4116 8.00 8.60 35/6 Red 586

TX 4117 9.40 9.80 50/8 Yellow 696

TX 4118 11.30 11.75 50/30,70/10 Blue 816

TX 4119 13.30 13.80 70/40,95/15 Green 976

TX 4120 13.81 14.00 95/20 Black 996

TX 4121 14.41 15.10 120/7,120/20 Red 1076

TX 4122 15.60 16.20 95/55,120/25,150/8 Yellow 1146

TX 4123 16.50 17.00 150/20 Blue 1406

TX 4124 17.01 17.60 150/25,150/35 Green 1476

TX 4125 17.80 18.20 120/70,185/10 Black 1526

TX 4126 18.60 19.20 185/25,185/30,210/10 Red 1556

TX 4127 19.50 20.10 185/45,210/25 Yellow 1636

TX 4128 20.20 20.96 210/35,210/50 Blue 1706

TX 4129 21.50 21.64 240/30 Green 1856

TX 4130 21.65 22.50 240/40,240/55 Black 1856

Model

Suitable Conductor Dia.(mm) Clamp

Length(mm) ColorCode

Remark: Material of Preformed Conductor T-Splice for ACSR is aluminum alloy rod. Consult H&C when for sizes or strandings are not shown.

Table Selection of Preformed T-Splice for Aluminum Stranded Conductor


MIN MAX Aluminium Stranded Comductor

TX 4315 7.35 7.60 35 Red 586TX 4316 8.90 9.25 50 Yellow 666TX 4317 10.50 10.90 70 Blue 766TX 4318 12.25 12.75 95 Green 816TX 4319 13.81 14.00 120 Black 996TX 4320 15.60 16.20 150 Red 1146TX 4321 17.01 17.60 185 Yellow 1476TX 4322 18.60 19.20 210 Blue 1556TX 4323 19.50 20.10 240 Green 1636TX 4324 21.65 22.50 300 Black 1856

Model

Suitable ConductorDia.(mm) Clamp

Length(mm)ColorCode

Remark: Material of Preformed T-Splice for Aluminum Stranded Conductor is aluminum alloy rod. Consult H&C when for sizes or strandings are not shown..



Table Selection of Preformed Conductor Splice for Splicing Sleeves Repair

MIN MAXAluminum

strand Type of

Splicing sleeve

BJX 4216 12.24 12.78 95 JT-95L 280 1490BJX 4217 13.26 13.82 95/45 JT 690 2030BJX 4218 13.83 14.40 90/20 JT 120 JT-120L 690 2060BJX 4219 14.41 15.09 120/20 JY/JTB 430 2020BJX 4220 15.72 16.36 120/25 JY 150 JT/JY-150L 490 2080BJX 4221 16.37 17.04 150/20 JY/JTB 470 2270BJX 4222 17.05 17.78 150/25，150/35 JY/JTB 185 JT/JY-185L 530 2240BJX 4223 18.53 19.30 185/25，185/30 JY/JTB 210 JY-210L 540 2530

BJX 4224 19.31 20.12 185/45，210/25 JY/JTB 240 JY-240L 570 2570

BJX 4225 20.13 20.96 210/35，210/50 JY/JTB 600 2780

BJX 4226 20.97 21.61 240/30 JY/JTB 570 2850

BJX 4227 21.62 22.50 240/40，240/55 JY/JTB 300 JY-300L 640 3110

BJX 4228 22.51 23.60 300/15，300/20 JY/JYD 580 3200

BJX 4229 23.61 24.59 300/25，300/40，300/50 JY/JYD 660 3430

BJX 4230 24.60 25.60 300/70 JY/JYD 720 3590

BJX 4231 25.61 26.67 400/25 JY/JYD 400 JY-400L 660 3790

BJX 4232 26.68 27.71 400/35，400/50 JY/JYD 730 4020

BJX 4233 27.72 23.50 400/95，500/35，500/45 JY/JYD 500 JY-500L 830 4480

Model

ConductorDia.(mm) Clamp

Length(mm)

MaxLength ofsplicingsleeve（mm）


ACSR

Material of Preformed Conductor Splice for Splicing Sleeves Repair is aluminum alloy rod. Consult H&C when for sizes or strandings are not shown.

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9 Preformed Jump Conductor Splice

Table Selection of Preformed Jump Conductor Splice for ACSR


MIN MAX ACSR

TJ 4110 4.40 4.90 10/2 Red 535

TJ 4111 5.30 5.70 16/3 Yellow 585

TJ 4112 6.60 7.10 25/4 Blue 695

TJ 4113 8.00 8.60 35/6 Green 510

TJ 4114 9.40 9.80 50/8 Black 635

TJ 4115 11.30 11.75 50/30,70/10 Red 645

TJ 4116 13.30 13.80 70/40,95/15 Yellow 785

TJ 4117 13.81 14.00 95/20 Blue 795

TJ 4118 14.41 15.10 120/7,120/20 Green 930

TJ 4119 15.60 16.20 95/55,120/25,150/8 Black 990

TJ 4120 16.50 17.00 150/20 Red 1020

TJ 4121 17.01 17.60 150/25,150/35 Yellow 1060

TJ 4122 17.80 18.20 120/70,185/10 Blue 1100

TJ 4123 18.60 19.20 185/25,185/30,210/10 Green 1126

TJ 4124 19.50 20.10 185/45,210/25 Black 1183

TJ 4125 20.20 20.96 210/35,210/50 Red 1195

TJ 4126 21.50 21.64 240/30 Yellow 1223

TJ 4127 21.65 22.50 240/40,240/55 Blue 1411

TJ 4128 22.90 23.50 300/15,300/20 Green 1471

TJ 4129 23.60 24.30 300/25,300/40,300/50 Black 1510

TJ 4130 24.90 25.40 300/70 Red 1497

TJ 4131 26.50 27.10 400/20,400/25,400/35 Green 1631

TJ 4132 27.50 27.90 400/50 Blue 1615

TJ 4133 27.91 28.20 400/65 Green 1747

TJ 4134 29.00 29.50 400/95 Black 1793

TJ 4135 29.80 30.20 500/35,500/45 Red 1805

TJ 4136 30.80 31.20 500/65 Yellow 1818

Model Suitable Conductor Dia(mm) Clamp

Length(mm) ColorCode

Remark: Material of Preformed Jump Conductor Splice for ACSR is aluminum rod. Consult H&C when for sizes or strandings are not shown.



Table Selection of Preformed Jump Splice for Aluminum Stranded Conductor

GB1179-1983Suitable Conductor

MIN MAX Aluminium Stranded Conductor

TJ 4316 8.90 9.25 50 Red 519TJ 4317 10.50 10.90 70 Yellow 615TJ 4318 12.25 12.75 95 Blue 704TJ 4319 13.81 14.00 120 Green 796TJ 4320 15.60 16.20 150 Black 1026TJ 4321 17.01 17.60 185 Red 1070TJ 4322 18.60 19.20 210 Yellow 1107TJ 4323 19.50 20.10 240 Black 1162TJ 4324 21.65 22.50 300 Blue 1186TJ 4325 25.82 26.29 400 Green 1539TJ 4326 29.00 29.50 500 Red 1793

Model

Suitable ConductorDia.(mm) Clamp Length(mm)Color Code

Remark: Material of Preformed Jump Splice for Aluminum Stranded Conductor is aluminum wire. Consult H&C when for sizes or strandings are not shown.

10 Preformed Ground Splice

Table Selection of Preformed Ground Splice for Galvanized Iron Wire Strands

DJ 4425 25 Yellow 1195DJ 4435 35 Red 1412DJ 4450 50 Blue 1556DJ 4470 70 Green 1960

Model Color Code Clamp Length(mm) Suitable Sectiond Area(mm2)

Remark: Material of Preformed Ground Splice for Galvanized Iron Wire Strands is galvanized iron wire. Consult H&C when for sizes or strandings are not shown.

11 Preformed Guy Splice

Table Selection of Preformed Guy Splice for Galvanized Iron Wire Strands

LJ 4425 JL-25/G 25 Yellow 930LJ 4435 JL-35/G 35 Red 1080LJ 4450 JL-50G 50 Blue 1225LJ 4470 JL-70/G 70 Green 1470

Clamp Length(mm) ModelDL/T763-2001

Standard Suitable Galvanized Iron Wire

Strands Area(mm2) Color Code

Remark:

1. In DL/T763-2001 standard: J-splice;L-Sprial preformed rods; No.-product specification; G-Preformed rod for iron wire; The tensile strength of YD/T5004-1993 will be 1550N/mm2

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2. Material of Preformed Guy Splice for Galvanized Iron Wire Strands is galvanized steel wire. Consult H&C when for sizes or strandings are not shown

12 Preformed Armor Rods

The preformed armor rods are used to keep the conductor from the vibration , clamp compressive

stress ,friction and abrasion , electric arc and other damages, and are always installed in the ship-type

suspension clamp and support insulators. The preformed armor rods and repair could repair the damaged

conductor and make it recover the primary mechanical intensity and electric capability.

The structure of the preformed armor rods and preformed short armor rods is simple and a set of

preformed rods become an empty pipe and enlace, hold and protect the conductor.

Trait： 1） The clamp distributing the stress uniformity, improved ability of asiesmatic。So that extended the using life

of the conductor. 2） It bears the excellence of easy installation and construction, Shorted the working time.

Operated this clamp by one person and no need the special tool. 3） Easy to guarantee the quality of installation, checked by optic view without special training. Note：

When less than 25% of the lines of the outer aluminum conductor wire and the outer aluminum wire of the ACSR are fractured, the short armor rods and repair could recover them and regain 100% mechanical intensity and electric performance

When 25% to 50% of the lines of the outer aluminum conductor wire and the outer aluminum wire of the ACSR are fractured, the short armor rods and repair could recover them and regain 100% mechanical intensity and electric performance.



Table Selection of Preformed Armor Rods for ACSR

Model Suitable Conductor Line Dia.

(mm) Inner

Dia.(mm) Length (mm) No. Weight

(Kg) Type Dia. (mm)

FYH-95/15 LGJ-95/15 13.61 3.60

11.40 1400 13

0.53 FYH-95/20 LGJ-95/20 13.87 11.40 0.54 FYH-95/55 LGJ-95/55 16.00 13.30 1500 16 0.62 FYH-120/7 LGJ-120/7 14.5

3.60 12.00

1400 14

0.55 FYH-120/20

LGJ-120/20 15.07 12.50 0.57 FYH-120/25

LGJ-120/25 15.74 13.00 0.58 FYH-120/70

LGJ-120/70 18.00 4.60 14.90 1800 0.75 FYH-150/8 LGJ-150/8 16.00

3.60

13.30

1500 16

0.62 FYH-150/20

LGJ-150/20 16.67 13.70 0.65 FYH-150/25

LGJ-150/25 17.10 14.20 0.64 FYH-150/35

LGJ-150/35 17.50 14.50 0.66 FYH-185/10

LGJ-185/10 18.00

4.60

14.90

1800 14

1.24 FYH-185/25

LGJ-185/25 18.90 15.70 1.25 FYH-185/30

LGJ-185/30 18.88 15.70 1.25 FYH-185/45

LGJ-185/45 19.60 16.30 1.26 FYH-210/10

LGJ-210/10 19.00

4.60

15.90

1800 14

1.27 FYH-210/25

LGJ-210/25 19.98 16.60 1.28 FYH-210/35

LGJ-210/35 20.38 16.90 1.28 FYH-210/50

LGJ-210/50 20.86 17.30 1.30 FYH-240/30

LGJ-240/30 21.60 4.60

17.90 1900 16

1.44 FYH-240/40

LGJ-240/40 21.66 17.90 1.44 FYH-240/55

LGJ-240/55 22.40 18.60 1.59 FYH-300/15

LGJ-300/15 23.01

6.30

19.10

2000 13

2.30 FYH-300/20

LGJ-300/20 23.43 19.40 2.30 FYH-300/25

LGJ-300/25 23.76 19.70 2.33 FYH-300/40

LGJ-300/40 23.94 19.90 2.34 FYH-300/50

LGJ-300/50 24.26 20.10 2.34 FYH-300/70

LGJ-300/70 25.20 20.90 2.54 FYH-400/20

LGJ-400/20 26.91

6.30

22.30

2200 14

2.80 FYH-400/25

LGJ-400/25 26.64 22.10 2.80 FYH-400/35

LGJ-400/35 26.82 22.30 2.80 FYH-400/50

LGJ-400/50 27.63 23.00 2.80 FYH-400/65

LGJ-400/65 28.00 23.20 2.83 FYH-400/95

LGJ-400/95 29.14 24.80 2.85 FYH-500/35

LGJ-500/35 30.00 6.30

24.90 2500 16

3.48 FYH-500/45

LGJ-500/45 30.00 24.90 3.48 FYH-500/65

LGJ-500/65 30.96 25.70 3.50 FYH-630/45

LGJ-630/45 33.60 7.80

27.90 2500 15

5.32 FYH-630/55

LGJ-630/55 34.32 28.50 5.40 FYH-630/80

LGJ-630/80 34.82 28.90 5.40 FYH-800/55

LGJ-800/55 38.40 7.80

31.80 2500 17

6.02 FYH-800/70

LGJ-800/70 38.58 32.10 6.10 FYH-800/100

LGJ-800/100

38.98 32.30 6.20 Remark: Material of Preformed Armor Rods for ACSR is aluminum alloy wire; Consult H&C when for sizes or strandings are not shown.

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Use and structure: The preformed armor rods are used to keep the conductor from the vibration, clamp compressive stress,

friction and abrasion, electric arc and other damages. The structure of the preformed armor rods and preformed short armor rods is simple and a set of preformed rods become an empty pipe and enlace, hold and protect the conductor。The product is suitable for the standard preformed rods for ACSR; it always installed in the ship-type suspension clamp and support insulators. And it will not be used in splice or repair sleeve.

Trait: 1）The preformed rods holding the conductor tightly, avoid slip of conductor, and so that minimized the abrasion of conductor.

2）Due to the grip flexibility of preformed rods, it will keep the conductor from loosen. 3）The raw material have been sealed with stainless, so that to keep excellent corrosion resistance. 4）Installed by hand directly, no need special tool. 5）Easy to guarantee the quality of installation, checked by optic view without special training.

6) The preformed rods is a very common fitting, it can be matched with different clamps.

Table Selection of Preformed Armor Rods for Copper Stranded Conductor

Type Model Conductor

Area(mm2) Cable

Dia.(mm) * L(mm) Material Remark

1 BHT35/500*-T 35 500*

Copper-clad steel strand

2 BHT50/500*-T 50 500* 3 BHT70/500*-T 70 500* 4 BHT95/500*-T 95 500* 5 BHT100/500*-T 100 500* 6 BHT120/500*-T 120 500*

7 BHT150/500*-T 150 500* Remark: Consult H&C when for sizes or strandings are not shown. Use and structure: The preformed armor rods are used to keep the conductor from the vibration, clamp compressive stress, friction and abrasion, electric arc and other damages. he structure of the preformed armor rods is simple and a set of preformed rods become an empty pipe and enlace ,hold and protect the conductor。This product is suitable for copper stranded and copper-clad steel wire. Trait:

1） The preformed rods holding the conductor tightly, avoid slip of conductor, and so that minimized the abrasion of conductor.

2）Due to the grip flexibility of preformed rods, it will keep the conductor from loosen. 3）The raw material have been sealed with stainless, so that to keep excellent corrosion resistance. 4）Installed by hand directly, no need special tool. 5）Easy to guarantee the quality of installation, checked by optic view without special training.

6) The preformed rods is an usual fitting, it can be matched with different clamps. “*” means the length of 500,800,1200,1500,2000 mm; meanwhile, the length also can be provided by customer.

13 Preformed Armor Rod or Repair



Table Selection of Preformed Armor Rod or repair for ACSR

Min Max

HX 3110 1180HX 3610 1420HX 3113 1270HX 3613 1580HX 3116 1370HX 3616 1680HX 3119 1472HX 3619 1780HX 3120 1526HX 3620 1830HX 3121 1575HX 3621 1880HX 3122 1628HX 3622 1930HX 3124 1678HX 3624 1980HX 3125 1730HX 3625 2030HX 3126 1830HX 3626 2130HX 3127 18.81 19.86 185/25，185/30，185/45，210/10 Red 1830HX 3128 19.87 20.68 210/25，210/35 Black 1930HX 3129 20.69 21.46 210/50 Blue 1930HX 3130 21.47 23.04 240/30，240/40，240/55，300/15 Green 1980HX 3131 23.05 23.60 300/20 Yellow 2030HX 3132 23.61 24.79 300/25，300/40，300/50 Red 2234HX 3133 24.80 25.81 300/70 Black 2337HX 3134 25.82 26.29 400/25 Blue 2390HX 3135 26.30 27.03 400/20，400/35 Green 2440HX 3136 27.04 27.89 400/50 Yellow 2440HX 3137 27.90 28.93 400/65 Red 2540HX 3138 28.94 29.49 400/95 Black 2540HX 3139 29.50 30.68 500/35，500/45 Blue 2540

ModelSuitable Conductor

Dia.(mm) Clamp Length(mm)

Color Code GB 1179-1983

Suitable Conductor

7.85 8.28 35/6 Red

9.31 9.88 50/8 Black

11.10 11.76 50/30，70/10 Blue

13.24 14.00 70/40，95/15，95/20 Green

14.01 14.86 120/7 Yellow

14.87 15.39 120/20 Red

15.40 16.00 95/55，120/25，150/8 Black

16.66 17.25 150/20，150/25 Blue

17.30 17.86 150/35 Green

17.87 18.80 120/70，185/10 Yellow

Remark: Material of Preformed Armor Rod or Repair for ACSR is aluminum alloy wire, Consult H&C when for sizes or strandings are not shown.

PLP for Power Lines

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Table Selection of Preformed Armor Rod or Repair for Aluminum Stranded Conductor

Min Max

HX 3112 1220HX 3612 1520HX 3115 1340HX 3615 1630HX 3118 1380HX 3618 1670HX 3119 1472HX 3619 1780HX 3122 1510HX 3622 1630HX 3125 1730HX 3625 1930HX 3126 17.87 18.80 210 Yellow 1830HX 3129 20.69 21.46 240 Black 1930HX 3130 21.47 23.04 300 Green 1980HX 3134 25.82 26.29 400 Bule 2390

Model Color code Suitabe Conductor Dia.

Range(mm) Clamp Length (mm) GB 1179-1983

Suitabe Aluminum StrandedConductor

8.81 9.30 50 Red

10.50 11.07 70 Yellow

12.47 13.23 95 Green

13.24 14.10 120 Yellow

15.40 16.00 150 Black

17.30 17.86 185 Green

Remark: Material of Preformed Armor Rod or Repair for Aluminum Stranded Conductor is aluminum alloy wire. Consult H&C when for sizes or strandings are not shown.

Table Selection of Preformed Armor Rod or Repairing for Galvanized Iron Wire Strands

Model

Suitable Conductor Dia. Range(mm) GB 1200-75 Suitable Conductor

Color Code Clamp Length (mm)

Min Max Area(mm2) HX 3410 6.2 6.58 25 Yellow 1030 HX 3910 1330 HX 3413 7.37 7.82 35 Black 1120 HX 3913 1425 HX 3416 8.81 9.47 50 Green 1225 HX 3916 1535 HX 3419 10.52 11.07 70 Red 1335 HX 3919 1635 HX 3422 12.47 13.23 95/100 bule 1435 HX 3922 1735

Remark: Material of Preformed Armor Rod or Repairing for Galvanized Iron Wire Strands is galvanized iron wire. Consult H&C when for sizes or strandings are not shown.



Table Selection of Preformed Short Armor Rod or Repairing for ACSR/ Aluminum Stranded Conductor

MIN MAX ACSRAluminum

strand

DH 3210 530DH 3710 840DH 3212 580DH 3712 890DH 3213 580DH 3713 890DH 3215 630DH 3715 940DH 3216 680DH 3716 990DH 3218 730DH 3718 1040DH 3219 730DH 3719 1040DH 3220 780DH 3720 1090DH 3221 780DH 3721 1090DH 3222 830DH 3722 1140DH 3224 880DH 3724 1190DH 3225 880DH 3725 1190DH 3226 940DH 3726 1250DH 3227 990DH 3727 1290DH 3228 990DH 3728 1290DH 3229 1040DH 3929 1350DH 3230 1090DH 3730 1390DH 3231 1150DH 3731 1450DH 3232 1150DH 3732 1450DH 3233 1200DH 3733 1500DH 3234 1250DH 3734 1560

400

210

240

300

150

185

95

120

25.82 27.03 400/25，400/20，400/35

25.05 25.81 300/70

24.24 25.04 300/50

22.82 24.23 300/15，300/20，300/25，300/40

21.35 22.81 240/30，240/40，240/55

20.13 21.34 210/35，210/50

18.81 20.12 185/25，185/30，185/45，210/10，210/25

17.87 18.80 120/70，185/10

17.30 17.86 150/35

16.66 17.25 150/20,150/25

15.40 16.00 95/55,120/25,150/8

14.87 15.39 120/20

14.01 14.86 120/7

Red

13.24 14.00 70/40,95/15,95/20 Green

12.47 13.23

Green

11.10 11.76 50/30，70/10 Blue

10.50 11.07 70

50/89.31 9.88 Black

Yellow8.81 9.30

ColorCode

Red

GB 1179-1983 Suitabe Conductor

50

Model

Suitabe Condctor Dia.(mm)Clamp Length

(mm)

35/67.85 8.28

Yellow

Red

Black

Blue

Green

Yellow

Red

Black

Green

Green

Yellow

Red

Black

Yellow27.04 27.66 400/50

Remark: Material of Preformed Short Armor Rod or Repairing for ACSR/ Aluminum Stranded Conductor is aluminum alloy wire. Consult H&C when for sizes or strandings are not shown.

PLP for Power Lines

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14 Vibration Damper

The spiral vibration damper installed on the conductor or ground wire with small dia, to minimize the vibration causing by the breeze.

The spiral vibration damper consists of a short section of gripping and a long section of damping. The gripping section holding the conductor tightly to tighten the spiral vibration damper on the conductor line. The damping section to minimize the vibration with collision of conductor line. The spiral vibration damper is made of solid PVC.

Spiral Vibration Damper

Turning Fork Type Damper

Trait: 1）Spiral Vibration Damper could efficiently restrain the vibration of the conductor caused by breeze. 2）The design of 4D series vibration damper offered by H&C Company is Stockblique turning fork, and the multi-resonant Vibration Damper is mainly used to reduce and disperse the impact power on the cable caused by the vibration of the breeze. 3）Easy and quick installation could be finished by a person without any special tool.

Note： 1） The gripping section of spiral vibration damper should be set on a 30cm distance from the ends of armor

rods or other fittings. 2） The Spiral vibration damper can be used frequently without any damage on workers face. 3） The direction of the big hammerhead should face the tower when installing the Vibration Damper.

Recommended Collocate

Span(m) 100 ～ 250 250 ～ 400 400 ～ 750No.of sprial vibraton

Damper2 4 6

Span(m) 100 ～ 250 250 ～ 400 400 ～ 750

No. of 4Dturning Forktype Damper

2 4 6



Table Selection of Spiral Vibration Devices

Table Selection of 4D Series Dampers

4D-40-34.0 34.0-29.5

4D-40-30.5 30.5-27.0

4D-40-27.6 27.6-24.5

4D-30-27.0 27.0-22.3

4D-30-23.4 23.4-19.5

4D-30-20.3 20.3-16.5

4D-30-18.0 18.0-15.0

4D-30-16.0 16.0-14.0

4D-30-14.0 14.0-12.2

4D-20-27.0 27.0-22.3

4D-20-23.4 23.4-19.5

4D-20-20.3 20.3-16.5

4D-20-18.0 18.0-15.0

4D-20-16.0 16.0-14.0

4D-20-14.0 14.0-12.2

330 52 1.4

Grasp Dia Bound Length(mm) Clamp Breadth(mm) Weight(kg)

383 52 2.5

330 52 1.4

Model

542 66 4.7

383 52 2.5

When choosing the damper, two factors should be taken into consider, one is damper weight, The other is diameter of the conductor. Considering all the main factor of the conductor/ground wire such as Tensility,wind speed,landform.

Model Suitable Cable Dia.(mm)

Grip section Length(mm) Length(mm) Weight(Kg)

FTL 0830 126 6.35-8.29 250 1260 0.22

FTL 1170 130 8.30-11.70 250 1300 0.28

FTL 1430 135 11.71-14.30 250 1350 0.30

FTL 1930 167 14.31-19.30 330 1670 0.66

PLP for Power Lines

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