17-042 www.powercommander.com 2012-2014 Kawasaki EX650/ER6n/Versys 650 - PCV F/I - 1
PARTS LIST
1 PowerCommander1 USBCable1 InstallationGuide2 PowerCommanderDecals2 DynojetDecals2 Velcrostrips1 Alcoholswab
THE LATEST POWER COMMANDER SOFTWARE AND MAP FILES CAN BE
DOWNLOADED FROM OUR WEB SITE AT:www.powercommander.com
2012-2014 KawasakiEX650 / ER6n / Versys 650
I ns ta l l a t i on I ns t ruc t i ons
PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION
THE IGNITION MUST BE TURNED OFF BEFORE INSTALLATION!
2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com
FUEL AND IGNITION
17-042 www.powercommander.com 2012-2014 Kawasaki EX650/ER6n/Versys 650 - PCV F/I - 2
EXPANSION PORTS 1 & 2
OptionalAccessoriessuchasPOD-300unitorAuto-tunekit.
POWER COMMANDER V INPUT ACCESSORY GUIDE
Map - (Input1or2)ThePCVhastheabilitytohold2differentbasemaps.YoucanswitchontheflybetweenthesetwobasemapswhenyouhookupaswitchtotheMAPinputs.Youcanuseanyopen/closetypeswitch.Thepolarityofthewiresisnotimportant.WhenusingtheAutotunekitonepositionwillholdabasemapandtheotherpositionwillletyouactivatethelearningmode.Whentheswitchis“CLOSED”Autotunewillbeactivated.(SettoSwitchInput#1bydefault.)
Shifter- (Input1or2)TheseinputsareforusewiththeDynojetquickshifter.InsertthewiresfromtheDynojetquickshifterintotheSHIFTERinputs.Thepolarityofthewiresisnotimportant.(SettoSwitchInput#2bydefault.)
Speed- Ifyourapplicationhasaspeedsensorthenyoucantapintothesignalsideofthesensorandrunawireintothisinput.ThiswillallowyoutocalculategearpositionintheControlCenterSoftware.Oncegearpositionissetupyoucanalteryourmapbasedongearpositionandsetupgeardependentkilltimeswhenusingaquickshifter.
Analog- Thisinputisfora0-5vsignalsuchasenginetemp,boost,etc.Oncethisinputisestablishedyoucanalteryourfuelcurvebasedonthisinputinthecontrolcentersoftware.
Crank- DoNOTconnectanythingtothisportunlessinstructedtodosobyDynojet.Itisusedtotransfercranktriggerdatafromonemoduletoanother.
ACCESSORY INPUTS
Wire connections:
ToinputwiresintothePCVfirstremovetherubberplugonthebacksideoftheunitandloosenthescrewforthecorrespondinginput.Usinga22-24gaugewirestripabout10mmfromitsend.PushthewireintotheholeofthePCVuntilisstopsandthentightenthescrew.Makesuretoreinstalltherubberplug.
NOTE:Ifyoutinthewireswithsolderitwillmakeinsertingthemeasier.
CRANK
ANALOG
SPEED
INPUT 1 (Grnd)
INPUT 1
INPUT 2 (Grnd)
INPUT 2
USB CONNECTION
17-042 www.powercommander.com 2012-2014 Kawasaki EX650/ER6n/Versys 650 - PCV F/I - 3
1 Removetheplasticcoveratthefrontofthefueltank,theseat,thefueltank,theairbox,theleftsidemid-fairing,andthetwoplasticsidecoversthatarerearofthemidfairingsandcoveringthefootpegbrackets.
There is a single allen bolt clamping the airbox to the throttle bodies that can be accessed from the left side of the bike.
2 UsethesuppliedalcoholswabandvelcrotosecurethePCVmoduleinthebatterycompartmenttotherearofthebattery(Fig.A).
3 RoutethePCVharnessalongsidethefactorywiringontherighthandsideofthebike,throughtheholeinthecenteroftheframe,anduptowardsthethrottlebodies(Fig.B).
4 Unplugthestockwiringharnessfromthefuelinjectors(Fig.C).
FIG.A
FIG.C
FIG.B
PCV
harn
ess
Unpl
ug
Unpl
ugPCV harness
17-042 www.powercommander.com 2012-2014 Kawasaki EX650/ER6n/Versys 650 - PCV F/I - 4
5 PlugthePCVconnectorsin-lineofthestockwiringharnessandfuelinjectorforbothcylinders(Fig.D).
Plug the PCV connectors with ORANGE colored wires to the left cylinder.
Plug the PCV connectors with YELLOW colored wires to the right cylinder.
6 LocateandunplugthestockwiringharnessfromtheThrottlePositionSensoronthelefthandsideofthebike’sthrottlebodies(Fig.E).
7 PlugthePCVwiringharnessin-lineofthestockwiringharnessandtheTPS(Fig.F).
FIG.D
FIG.F
FIG.E
TPS
Stock
PCV
PCV
17-042 www.powercommander.com 2012-2014 Kawasaki EX650/ER6n/Versys 650 - PCV F/I - 5
FIG.
FIG.
8 Locateandunplugthebike’sCrankPositionSensorconnectorsontheright-handsideofthebike(Fig.G).
9 PlugthePCVconnectorsin-lineofthestockCrankPositionSensorconnectors(Fig.H).
10 RoutetheremainderofthePCVwiringharnesswiththecoilconnectorsunderthefuelrail,inbetweenthethrottlebodies,anduptowardsthecoilsticks(Fig.J).
FIG.G
FIG.H
FIG.J
Unplug
PCVStock
PCVStock
PCV harness
17-042 www.powercommander.com 2012-2014 Kawasaki EX650/ER6n/Versys 650 - PCV F/I - 6
11 Unplugthestockwiringharnessfromthecoilsticks(Fig.K).
FIG.K
FIG.M
FIG.L
13 SecurethegroundeyeletofthePCVwiringharnesstothegroundboltontopoftheenginecaseandrearofthestarter(Fig.M).
14 Makesurethewiringharnessisfreeofanyhotormovingparts,andreinstalltheairbox,fueltank,seat,andbodypanels.
Optional inputs:
Speed -YELLOWwireof3-pinBLACKconnectorfromc/ssprocket(YEL-PINK-BLK)
Engine Temperature -ORANGEwireofcylindertempsensor
12v source for Auto-tune -REDwireof3-pinconnectorfortaillight-underseat
PCV ground
12 PlugthePCVwiringharnessin-lineofthestockwiringharnessandthecoilsticks(Fig.L).
Plug the PCV connectors with GREEN colored wires to the left cylinder.
Plug the PCV connectors with BLUE colored wires to the right cylinder.
Unpl
ug
Unpl
ug
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