1
Titelseite - Vorschlag Gabriel Concept mit Textbullets
Stand/28.04.2011
■■Optimum work results
■■Maximum effi ciency and safety
■■Sturdy under extreme weather and working conditions
PFERD Tools for Pipeline Construction
TRUST BLUE
2
PFERD Tools for Pipeline ConstructionTable of Contents
August Rüggeberg GmbH & Co. KG, Marienheide/Germany, develops, produces and markets tools for surface finishing and cutting materials under the brand name PFERD. Since more like 100 years PFERD has been a distinctive brand mark for excellent quality, top performance and efficiency.
PFERD offers an extensive range of tools that meets the different requirements of machining tasks in pipeline construction. All the tools have been developed especially for these applications and have been proven in practice.
We have concentrated our many years of experience and current know-how to produce tailor-made solutions for sustainable economic use in pipeline construction. This brochure presents all the suitable PFERD tools for pipeline construction.
PFERD Tools for Pipeline Construction
Optimum Solutions for the User . . . . . . . . . . . . . . . . . . . . . . 3
Industrial Power Brushes (Catalogue 208)
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety Recommendations and Dimensions . . . . . . . . . . . . . . 5
Use and Application Instructions . . . . . . . . . . . . . . . . . . . . . . 6
Wheel Brushes, Performance Line SG . . . . . . . . . . . . . 7-8, 10
Wheel Brushes, Special Line SGP . . . . . . . . . . . . . . . . . . . 9, 11
Cup Brushes, Performance Line SG . . . . . . . . . . . . . . . . . . . 12
Cup Brushes, Special Line SGP . . . . . . . . . . . . . . . . . . . . . . . 13
Scratch Brushes, Performance Line SG . . . . . . . . . . . . . . . . . 14
Files (Catalogue 201)
Machinist’s Files, DIN Series . . . . . . . . . . . . . . . . . . . . . . . . . 15
Grinding and Cut-Off Wheels (Catalogue 206)
Safety Standards, Mounting System . . . . . . . . . . . . . . . . . . 16
Reinforced Grinding Wheels
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Universal Line PS-FORTE . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Performance Line SG-ELASTIC . . . . . . . . . . . . . . . . . . . .18-19
POLIFAN® Flap Discs
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Universal Line PSF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Performance Line SG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Special Line SGP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-23
PFERD Worldwide. And Locally.
Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3
PFERD Tools for Pipeline ConstructionOptimum Solutions for the User
Extreme weather conditions and tough working conditions, rough applications and demanding physical efforts character-ize the work in pipeline construction.
The tools used have to comply with maximum safety requirements. PFERD is a founding member of the “Organisation für Sicherheit von Schleifwerkzeugen e.V. (oSa)” (German organization for the safety of grinding tools) and develops, manufactures and tests its tools according to prescribed quality and safety requirements. As a premium manufacturer, we see it as our duty to inform users about new health and safety aspects and possibilities.
PFERD offers the combination of quality tools, drives and individual consultation for the optimum solution of your pipeline construction tasks. Our product range comprises more than 7,500 tools for different applications in surface fi nishing and material cutting.
A team of experienced product managers is responsible for the continuous update and improvement of the product range. PFERD will develop individual tools with you to solve diffi cult applications. Not in an abstract man-ner but by means of careful analysis of the requirements and processes. Always with the goal of achieving the highest level of effi ciency for you.
PFERD tools are used wherever great demands are made on effi cient processing and on the quality of work results. No matter which processing tasks need solving – rust removal, deburring, cleaning of weld and root weld seams – PFERD tools are just perfect for all pipeline construction work.
PFERD secures its lead in quality, performance and profi tability with innovative ideas and developments. PFERD provides the perfect solution for numerous processing tasks thanks to quality tools and competent consultation, and also offers individual branch solutions in pipeline construction. Experienced fi eld staff and members of the Technical Service team will be happy to advise you. Just call us!
PFERDERGONOMICS
Tool selection affects the working situation of the user and his complete working environ-ment. It not only has a great infl uence on the most economical problem solution, it also has a major infl uence on the health, safety and comfort of the tool user.
To be able to fulfi l these increased requirements, PFERDERGONOMICS supplies solutions for
■ Lower vibrations
■ Reduced noise
■ Less dust exposure
■ Optimized haptics at work
1
PFERDERGONOMICSThe Focus is on People
■ Lower vibrations
■ Reduced noise
■ Less dust development
■ Optimized haptics at work
TRUST BLUE
Health and Safety at the WorkplaceNoise and Vibration Limits
EU occupational safety directives transposed into German national law
Increased safety and improved health protection at work
For more information and suitable PFERD tools, see the brochures “PFERDERGONOMICS – The focus is on people” and “Health and Safety at the Workplace – Noise and Vibration Limits”.
The original PFERD Tool Manual!
With more than 7,500 innovative solutions for surface processing and cutting materials.
Request your own free personal copy at www.pferd.com.
4
PFERD Tools for Pipeline ConstructionIndustrial Power Brushes – General Information
PFERD industrial power brushes are quality tools for surface machining. We offer a com-prehensive program of high-quality brushes for professional machining of various materials and applications. Within the PFERD program you can fi nd the best brush for every applica-tion, for every machining problem and for every material.
Advantages of PFERD brushes
■ Special quality wires (oil tempered wire) with high fl exibility and bending fatigue strength give long tool life.
■ High concentricity due to even distribution and secure fi xing of the trim material.
■ Optimum fi nishing result, due to close matching of brush body and visible trim length.
■ Good value for money.
In order to help you fi nd the optimal brush quickly we have compiled a chart on the following pages including the most important applications and the best brushes for your task.➊ Select trim materialFirst, the optimum trim material for the brush application is chosen to suit the material to be machined. The trim materials are colour-coded for easier recognition:
Steel wire – grey INOX wire – blueBrass wire – yellowPlastic (SiC) – red
➋ Select fi lling typeAccording to the desired brushing effect you can choose between the fi lling types crimped fi lament, knotted or vulcanised.
➌ Select toolThe best suitable tool can be found below for your application.
Technical brushes are mainly used for: ■ Deburring, especially removal of secondary burrs produced by milling, grinding, turning or drilling.
■ Surface machiningCleaning- Removal of rust, removal of scale- Work on weld seams- Cleaning, removal of paintStructuring surfaces- Matt fi nishing, burnishing- Roughen, texturing- Grinding (with SiC brushes)
How to fi nd the best tool? Suitable tool drives
■ For hand-held use- Power drills- Flexible shafts- Straight and angle grinders with air or electric motors- Please refer to catalogue 209 for detailed
information and ordering data on suitable drive systems.
■ For stationary machines- CNC systems- Bench-top grinding machines (e.g. wheel
stand grinders) ■ For robotized machines- mainly special types
Special models
Should our comprehensive catalogue program prove insuffi cient for solving your particular application, we can produce quality, highper-formance PFERD brushes on request.
We can produce for example other wire diam-eters and qualities, bores or threads or other dimensions as special designs. Please speak to our sales advisors! We are happy to help you!
PFERD brush product lines
PFERD has two product lines to meet a variety of brushing tasks used in industry and crafts.
Special line SGPThe special line was developed for special industrial and high-performance applica-tions. Everywhere where there are special demands, special line SGP brushes are the best choice. With the innovative knot-styles COMBITWIST® and SINGLETWIST®, PFERD offers you exclusive tool solutions to meet highest application demands.
Performance line SGLargest range of brushes for professional use in industry and crafts.
For further information please refer to the PFERD Tool Manual, catalogue 208 and the catalogue “Power and Maintenance Brushes” (Tool Manual North America, ADVANCE BRUSH).
Request your own free personal copy at www.pferd.com.
Power and Maintenance Brushes
208
1
208
208 I
Accessories
Platzhalter für Titel
Industrial Power Brushes
208
5
PFERD – Your partner for safe tools
PFERD industrial power brushes meet a high quality and safety standard which is constantly being inspected and further developed in our own laboratories. As one of the leading manufacturers of brush tools, PFERD fulfils the requirements of European standard EN 1083.
Never exceed the permitted maximum RPM
In order to guarantee operating safety, the maximum permitted RPM written either on the brush, the label and in the catalogue must never be exceeded!Please observe the following before use: The tool drive speed must not exceed the maximum permissible brush speed. Please refer to our product information and product tables for further recommendations on optimum operating speeds. Here you can find the recommended speeds [RPM] for an optimum working result.
Read the safety recommendations!
Technical brushes must be used in a proper manner. For this reason, guidelines on the safe and economic use of PFERD brushes are in every packaging unit. They advise you how to increase your personal work safety.
= Wear hearing protection!
= Wear gloves!
= Wear eye protection!
= Wear a respirator!
Use a protective machine cover!
= Read the instructions!
Customer service
Should you have any questions, please contact
your PFERD sales advisor. We can advise you
locally free of charge and without obligation
and will be happy to help you to find solutions
to any application problems or answer any questions about the safe use of PFERD brushes.
PFERD Tools for Pipeline ConstructionIndustrial Power Brushes – Safety Recommendations and Dimensions
Minimum arbor hole diameter according to EN 1083
Total dia. d1
of the brush[mm]
Minimum arbor hole diameter d2 min.
[mm]
50 4.6
75 6.5
100 10
150 13
200 16
250 20
300 20
350 32
Brush diameter
d1 [mm] d1 [inches]
70 2-3/4
76 3
89 3-1/2
102 4
127 5
152 6
178 7
203 8
254 10
305 12
356 14
381 15
406 16
Arbor hole diameter
d2 [mm] d2 [inches]
6.4 1/4
9.5 3/8
12.7 1/2
15.9 5/8
19.0 3/4
22.2 7/8
25.4 1
28.6 1-1/8
31.8 1-1/4
38.1 1-1/2
44.5 1-3/4
50.8 2
76.2 3
Trim width
b [mm] b [inches]
3.2 1/8
6.4 1/4
9.5 3/8
12.7 1/2
15.9 5/8
19.0 3/4
22.2 7/8
25.4 1
28.6 1-1/8
31.8 1-1/4
38.1 1-1/2
50.8 2
76.2 3
Wire diameter
d6 [mm] d6 [inches]
0.10 .004
0.15 .006
0.20 .008
0.25 .010
0.30 .012
0.35 .014
0.40 .016
0.45 .018
0.50 .020
0.60 .023
0.65 .026
0.80 .032
0.90 .035
1.00 .039
Conversion table [mm – inches]
6
PFERD Tools for Pipeline ConstructionIndustrial Power Brushes – Use and Application Instructions
Determining the recommended speed
➊ Select brush type.➋ Read recommended cutting speed.➌ Determine the speed using the brush dia.
and cutting speed.The recommended cutting speed ranges [m/s] depend on the respective application and lie below the allowed maximum cutting speed.
The colour bars correspond to the colour code of the trim materials.
➊ ➋Pencil brushes 5 - 10 m/sCup brushes 25 - 35 m/sWheel brushes/ flaring cup brushes
see adjacent chart
Recommended cutting speed [m/s] for wheel and flaring cup brushes
Application [m/s] 10 15 20 25 30 35 40 45 50 55
Deburring/ edge breaking
Removal of scale/ rolling skin
Cleaning/ roughening surfaces
Weld dressing
Solutions to problems ➌ Cutting speeds [m/s]
n [RPM]
Brushes dia. d1 [mm]10 15 20 25 30 40 50 60 75 80 100 115 125 150 175 200 250 300
1.000 1 1 1 1 2 2 3 3 4 4 5 6 7 8 9 10 13 161.250 1 1 1 2 2 3 3 4 5 5 7 8 8 10 11 13 16 201.500 1 1 2 2 2 3 4 5 6 6 8 9 10 12 14 16 20 241.750 1 1 2 2 3 4 5 5 7 7 9 11 11 14 16 18 23 272.000 1 2 2 3 3 4 5 6 8 8 10 12 13 16 18 21 26 312.500 1 2 3 3 4 5 7 8 10 10 13 15 16 20 23 26 33 393.000 2 2 3 4 5 6 8 9 12 13 16 18 20 24 27 31 39 473.500 2 3 4 5 5 7 9 11 14 15 18 21 23 27 32 37 46 554.000 2 3 4 5 6 8 10 13 16 17 21 24 26 31 37 42 52 634.500 2 4 5 6 7 9 12 14 18 19 24 27 29 35 41 47 59 715.000 3 4 5 7 8 10 13 16 20 21 26 30 33 39 46 52 65 795.500 3 4 6 7 9 12 14 17 22 23 29 33 36 43 50 58 726.000 3 5 6 8 9 13 16 19 24 25 31 36 39 47 55 63 796.500 3 5 7 9 10 14 17 20 26 27 34 39 43 51 60 687.000 4 5 7 9 11 15 18 22 27 29 37 42 46 55 64 737.500 4 6 8 10 12 16 20 24 29 31 39 45 49 59 69 798.000 4 6 8 10 13 17 21 25 31 34 42 48 52 63 7310.000 5 8 10 13 16 21 26 31 39 42 52 60 65 7912.000 6 9 13 16 19 25 31 38 47 50 63 72 7914.000 7 11 15 18 22 29 37 44 55 59 7316.000 8 13 17 21 25 34 42 50 63 6720.000 10 16 21 26 31 42 52 63 7922.000 12 17 23 29 35 46 58 6925.000 13 20 26 33 39 52 65 79
Example RBG 11512 Steel SG
Clean surfacesBrush dia. d1: 115 mmCutting speed: 30 m/s
Speed: 5,000 RPM
Cutting speed (V)ø (d1) x π x Speed (n)
1,000 x 60
Problem Solution
Inadequate brushing action
1. Increase RPM or use larger brush diameter at unchanged RPM.
2. Choose a brush with shorter trim.3. Use a brush with thicker fila-
ments.
Excessively strong brushing action
1. Reduce RPM or use smaller brush diameter at unchanged RPM.
2. Reduce contact pressure.3. Choose a brush with longer trim.4. Use a brush with thinner fila-
ments.
Surface is too rough and ir-regular
1. Use a wider brush.2. Select a brush with thinner
filaments.3. Reduce operating RPM.
Excessively fine finish/ surface ap-pears too polished
1. Select a brush with thicker filaments.
2. Use a brush with shorter trim.3. Reduce operating RPM.
Second-ary burr formation
1. Change brush-to-workpiece operating angle.
2. Select a brush with shorter trim.
3. Use a brush with thicker fila-ments.
Recommendation for use
Brush diameterWith hand-held tool drives, the brush diameter should never exceed 180 mm, regardless of the fill material.Contact pressure and work position
Abrasion is done by the filament tips (fig. 2).Exception:Brushes with SiC fill: approx. 2 - 3 mm of the filament tips grind. When using brushes on stationary machines, always operate below the brush centre line (see fig. 2).
incorrect (1) correct (2)
Visible trim lengths Short filaments give a stiffer fill surface, result-ing in more aggressive brushing action. Longer filaments are more flexible, giving a softer brush performance that produces a more uniform finish, even on non-homogeneous surfaces.
Self-sharpening effect
output shaft
side A side AThe self-sharpening effect can be improved by changing the brush operating direction.
Filament diameterGeneral rule:Thicker filament = aggressive, powerful
brushing action
Thinner filament = soft brushing action, finer surface finish
On a brush with thicker filaments, fewer fila-ment ends are in contact with the workpiece surface at the same time. This results in a more aggressive brushing action and coarser surface finish. With thinner filaments, many filament ends are in contact. The result is a softer brushing action and finer surface finish. Generally, finer filament is more flexible and ensures a longer brush life.
7
PFERD Tools for Pipeline ConstructionWheel Brushes, Performance Line SG
Ideal for use in heavy brushing work for pipe-line and container construction.
This extra slim brush design is perfect for work in hard-to-reach places (e.g. root weld seams) in pipeline applications
Highly aggressive and robust brush, which is able to withstand high mechanical loads.
Packaging unit: 10 pcs. Wire dia. 0.50 mm
Recommendation for use: Optimal use with high-power output angle grinders.
Ordering example: EAN 4007220750810 RBG 10006/16,0 PIPE ST 0,50 SG
d1d2
l2
b
d1d2
l2
b
Order No. EAN 4007220
No. of knots
Brush dia.
d1 [mm]
Trim width
b [mm]
Trim length
l2 [mm]
Arbor hole/
thread dia.
Recom. speed [RPM]
Max. speed [RPM]
RBG 10006/16,0 PIPE ST 0,50 SG 750810 32 100 6 19 16.0 10,000 - 15,000 20,000 2.028RBG 10006/M14 PIPE ST 0,50 SG 750872 32 100 6 19 M14x2 10,000 - 15,000 20,000 2.028RBG 10006/5/8 PIPE ST 0,50 SG 750889 32 100 6 19 5/8-11 10,000 - 15,000 20,000 2.028RBG 10006/M10x1,25 PIPE ST 0,50 SG 750896 32 100 6 19 M10x1.25 10,000 - 15,000 20,000 2.028RBG 10006/M10x1,50 PIPE ST 0,50 SG 750919 32 100 6 19 M10x1.50 10,000 - 15,000 20,000 2.028RBG 11506/22,2 PIPE ST 0,50 SG 750926 36 115 6 19 22.2 6,300 - 12,500 12,500 2.516RBG 11506/M14 PIPE ST 0,50 SG 750933 36 115 6 19 M14x2 6,300 - 12,500 12,500 2.516RBG 11506/5/8 PIPE ST 0,50 SG 750940 36 115 6 19 5/8-11 6,300 - 12,500 12,500 2.516RBG 12506/22,2 PIPE ST 0,50 SG 750957 48 125 6 19 22.2 5,500 - 11,000 11,000 4.336RBG 12506/M14 PIPE ST 0,50 SG 750995 48 125 6 19 M14x2 5,500 - 11,000 11,000 4.336RBG 12506/5/8 PIPE ST 0,50 SG 751008 48 125 6 19 5/8-11 5,500 - 11,000 11,000 4.336RBG 15006/22,2 PIPE ST 0,50 SG 751015 56 150 6 30 22.2 5,000 - 10,000 10,000 5.503RBG 15006/M14 PIPE ST 0,50 SG 751022 56 150 6 30 M14x2 5,000 - 10,000 10,000 5.503RBG 15006/5/8 PIPE ST 0,50 SG 751039 56 150 6 30 5/8-11 5,000 - 10,000 10,000 5.503RBG 17804/22,2 PIPE ST 0,50 76Z SG 751046 76 178 4 28 22.2 4,500 - 8,500 9,000 7.054RBG 17804/M14 PIPE ST 0,50 76Z SG 751053 76 178 4 28 M14x2 4,500 - 8,500 9,000 7.054RBG 17804/5/8 PIPE ST 0,50 76Z SG 751060 76 178 4 28 5/8-11 4,500 - 8,500 9,000 7.054RBG 17806/22,2 PIPE ST 0,50 56Z SG 751077 56 178 6 28 22.2 4,500 - 8,500 9,000 7.104RBG 17806/M14 PIPE ST 0,50 56Z SG 751084 56 178 6 28 M14x2 4,500 - 8,500 9,000 7.104RBG 17806/5/8 PIPE ST 0,50 56Z SG 751091 56 178 6 28 5/8-11 4,500 - 8,500 9,000 7.104RBG 17806/22,2 PIPE ST 0,50 76Z SG 751107 76 178 6 28 22.2 4,500 - 8,500 9,000 7.574RBG 17806/M14 PIPE ST 0,50 76Z SG 751114 76 178 6 28 M14x2 4,500 - 8,500 9,000 7.574RBG 17806/5/8 PIPE ST 0,50 76Z SG 751121 76 178 6 28 5/8-11 4,500 - 8,500 9,000 7.574
Steel wire, performance line SG
Continued on next page.
RBG PIPE = Wheel brushes, knotted type, pipeline
8
PFERD Tools for Pipeline ConstructionWheel Brushes, Performance Line SG
Hardness grade E5 (extremely aggressive)
Super aggressive, tough cleaning, for most severe applications.
colour: blue
Hardness grade E3 (highly aggressive)
Aggressive enough for most applications. Best grade for general use.
colour: green
Hardness grade E4 (extremely aggressive)
For higher pressure applications and excessive heat.
colour: black
Order No. EAN 4007220
No. of knots
Brush dia.
d1 [mm]
Trim width
b [mm]
Trim length
l2 [mm]
Arbor hole/
thread dia.
Recom. speed [RPM]
Max. speed [RPM]
RBG 10006/16,0 PIPE INOX 0,50 SG 751220 32 100 6 19 16.0 8,000 - 15,000 20,000 2.028RBG 10006/M14 PIPE INOX 0,50 SG 751237 32 100 6 19 M14x2 8,000 - 15,000 20,000 2.028RBG 10006/5/8 PIPE INOX 0,50 SG 751244 32 100 6 19 5/8-11 8,000 - 15,000 20,000 2.028RBG 10006/M10x1,25 PIPE INOX 0,50 SG 751251 32 100 6 19 M10x1.25 8,000 - 15,000 20,000 2.028RBG 10006/M10x1,50 PIPE INOX 0,50 SG 751268 32 100 6 19 M10x1.50 8,000 - 15,000 20,000 2.028RBG 11506/22,2 PIPE INOX 0,50 SG 751275 36 115 6 19 22.2 5,000 - 12,500 12,500 2.516RBG 11506/M14 PIPE INOX 0,50 SG 751305 36 115 6 19 M14x2 5,000 - 12,500 12,500 2.516RBG 11506/5/8 PIPE INOX 0,50 SG 751312 36 115 6 19 5/8-11 5,000 - 12,500 12,500 2.516RBG 12506/22,2 PIPE INOX 0,50 SG 751329 48 125 6 19 22.2 4,400 - 11,000 11,000 4.336RBG 12506/M14 PIPE INOX 0,50 SG 751343 48 125 6 19 M14x2 4,400 - 11,000 11,000 4.336RBG 12506/5/8 PIPE INOX 0,50 SG 751350 48 125 6 19 5/8-11 4,400 - 11,000 11,000 4.336RBG 15006/22,2 PIPE INOX 0,50 SG 751367 56 125 6 30 22.2 4,000 - 10,000 10,000 5.503RBG 15006/M14 PIPE INOX 0,50 SG 751374 56 150 6 30 M14x2 4,000 - 10,000 10,000 5.503RBG 15006/5/8 PIPE INOX 0,50 SG 751381 56 150 6 30 5/8-11 4,000 - 10,000 10,000 5.503RBG 17806/22,2 PIPE INOX 0,50 76Z SG 751398 76 178 6 28 22.2 3,600 - 8,500 9,000 7.574RBG 17806/M14 PIPE INOX 0,50 76Z SG 751404 76 178 6 28 M14x2 3,600 - 8,500 9,000 7.574RBG 17806/5/8 PIPE INOX 0,50 76Z SG 751411 76 178 6 28 5/8-11 3,600 - 8,500 9,000 7.574
Stainless steel (INOX) wire, performance line SGAll stainless steel (INOX) brushes are degreased.
Continued from last page.
The extremely slim brush design and hard encapsulation material (E4, E5) combine to provide high precision control and very aggres-sive grinding in hard-to-reach areas (e.g. when dressing root and cover passes of V-groove welds) in pipeline applications
Packaging unit: 10 pcs.
Recommendation for use: Suitable for use on angle grinders (up to 80 m/s).
Ordering example: EAN 4007220751428 RBV 17806/22,2 PIPE ST 0,35 E4 SG
d1d2
l2
b
d1d2
l2
b
Order No. EAN 4007220
Wire dia.
d6 [mm]
Brush dia.
d1 [mm]
Trim width
b [mm]
Trim length
l2 [mm]
Arbor hole/
thread dia.
Recom. speed [RPM]
Max. speed [RPM]
RBV 17806/22,2 PIPE ST 0,35 E4 SG 751428 0.35 178 6 28 22.2 4,500 - 8,500 9,000 2.304RBV 17806/22,2 PIPE ST 0,35 E5 SG 751435 0.35 178 6 28 22.2 4,500 - 8,500 9,000 2.304RBV 17806/M14 PIPE ST 0,35 E4 SG 751442 0.35 178 6 28 M14x2 4,500 - 8,500 9,000 2.304RBV 17806/M14 PIPE ST 0,35 E5 SG 751459 0.35 178 6 28 M14x2 4,500 - 8,500 9,000 2.304RBV 17806/5/8 PIPE ST 0,35 E4 SG 751466 0.35 178 6 28 5/8-11 4,500 - 8,500 9,000 2.304RBV 17806/5/8 PIPE ST 0,35 E5 SG 751473 0.35 178 6 28 5/8-11 4,500 - 8,500 9,000 2.304
Steel wire, performance line SG
RBV PIPE = Wheel brushes, knotted type, pipeline, encapsulated
9
d1d2
l2
b
d1d2
l2
b
RBG PIPE CT = Wheel brushes, knotted type, pipeline, COMBITWIST®
PFERD Tools for Pipeline ConstructionWheel Brushes, Special Line SGP
Order No. EAN 4007220
Wire dia.
d6 [mm]
No. of knots
Brush dia.
d1 [mm]
Trim width
b [mm]
Trim length
l2 [mm]
Arbor hole/
thread dia.
Recom. speed [RPM]
Max. speed [RPM]
RBG 17806/22,2 PIPE CT ST 0,50 56Z SGP 751138 0.50 56 178 6 28 22.2 4,500 - 8,500 9,000 7.104RBG 17806/M14 PIPE CT ST 0,50 56Z SGP 751169 0.50 56 178 6 28 M14x2 4,500 - 8,500 9,000 7.104RBG 17806/5/8 PIPE CT ST 0,50 56Z SGP 751183 0.50 56 178 6 28 5/8-11 4,500 - 8,500 9,000 7.104RBG 17806/22,2 PIPE CT ST 0,50 72Z SGP 751190 0.50 72 178 6 28 22.2 4,500 - 8,500 9,000 7.574RBG 17806/M14 PIPE CT ST 0,50 72Z SGP 751206 0.50 72 178 6 28 M14x2 4,500 - 8,500 9,000 7.574RBG 17806/5/8 PIPE CT ST 0,50 72Z SGP 751213 0.50 72 178 6 28 5/8-11 4,500 - 8,500 9,000 7.574
Steel wire – COMBITWIST® knot style, special line SGP
Suitable for heavy brushing work in pipeline and container construction.
The extra slim design of these brushes is per-fect for work in hard-to-reach areas (e.g. root weld seams)in pipeline applications
Highly aggressive and robust brush, which is able to withstand large mechanical loads.
Advantages of the COMBITWIST® knot style:
■ Smooth operation, even on corners and edges.
■ No “recoiling” of the brush on edges. ■ Enhanced tool life. ■ Increased stock removal rate. ■ Prevention of the knotting becoming “unravelled” in use.
Packaging unit: 10 pcs.
Recommendation for use: Optimal use with high-performance angle grinders.
Ordering example: EAN 4007220751138 RBG 17806/22,2 PIPE CT ST 0,50 56Z SGP
10
Suitable for heavy brushing work in pipeline and container construction.
The wide version of this brush is just perfect for processing cover seams in pipeline con-struction.
Highly aggressive and robust brush, which is able to withstand high mechanical loads.
Packaging unit: 1 piece
Recommendation for use: Optimal use with high-power output angle grinders.
Ordering example: EAN 4007220658970 RBG 10012/M14 ST 0,50 SG
d1d2
l2
b
d1d2
l2
b
PFERD Tools for Pipeline ConstructionWheel Brushes, Performance Line SG
Order No. EAN 4007220
Wire dia.
d6 [mm]
No. of knots
Brush dia.
d1 [mm]
Trim width
b [mm]
Trim length
l2 [mm]
Arbor hole/
thread dia.
Recom. speed [RPM]
Max. speed [RPM]
RBG 10012/M14 ST 0,50 SG 658970 0.50 22 100 12 28 M14x2 10,000 - 15,000 20,000 0.283RBG 11512/22,2 ST 0,50 SG 153512 0.50 24 115 12 28 22.2 6,300 - 12,500 12,500 0.322RBG 11512/M14 ST 0,50 SG 658987 0.50 24 115 12 28 M14x2 6,300 - 12,500 12,500 0.322RBG 12512/22,2 ST 0,50 SG 530597 0.50 24 125 12 33 22.2 5,500 - 11,000 11,000 0.546RBG 12512/M14 ST 0,50 SG 658994 0.50 24 125 12 33 M14x2 5,500 - 11,000 11,000 0.546RBG 15013/22,2 ST 0,60 SG 597996 0.60 30 150 13 30 22.2 5,000 - 10,000 10,000 0.596RBG 17813/22,2 ST 0,50 SG 153413 0.50 30 178 13 42 22.2 4,500 - 8,500 9,000 0.751RBG 17813/M14 ST 0,50 SG 659007 0.50 30 178 13 42 M14x2 4,500 - 8,500 9,000 0.751RBG 17813/22,2 ST 0,80 SG 578940 0.80 30 178 13 42 22.2 4,500 - 8,500 9,000 0.751
Order No. EAN 4007220
Wire dia.
d6 [mm]
No. of knots
Brush dia.
d1 [mm]
Trim width
b [mm]
Trim length
l2 [mm]
Arbor hole/
thread dia.
Recom. speed [RPM]
Max. speed [RPM]
RBG 11512/22,2 INOX 0,35 SG 220795 0.35 24 115 12 28 22.2 5,000 - 12,500 12,500 0.322RBG 11512/M14 INOX 0,35 SG 659014 0.35 24 115 12 28 M14x2 5,000 - 12,500 12,500 0.322RBG 12512/22,2 INOX 0,35 SG 530788 0.35 24 125 12 33 22.2 4,400 - 11,000 11,000 0.546RBG 12512/M14 INOX 0,35 SG 659021 0.35 24 125 12 33 M14x2 4,400 - 11,000 11,000 0.546RBG 17813/22,2 INOX 0,35 SG 220733 0.35 30 178 13 42 22.2 3,600 - 8,500 9,000 0.751RBG 17813/M14 INOX 0,35 SG 659038 0.35 30 178 13 42 M14x2 3,600 - 8,500 9,000 0.751
Steel wire, performance line SG
Stainless steel (INOX) wire, performance line SGAll stainless steel (INOX) brushes are degreased.
RBG = Wheel brushes, knotted type
11
Suitable for heavy brushing work in pipeline and container construction.
The wide version of this brush is just perfect for processing cover seams in pipeline con-struction.
Highly aggressive and robust brush, which is able to withstand high mechanical loads.
Advantages of the COMBITWIST® knot style:
■ Smooth operation, even on corners and edges.
■ No “recoiling” of the brush on edges. ■ Enhanced tool life. ■ Increased stock removal rate. ■ Prevention of the knotting becoming “unravelled” in use.
Packaging unit: 1 piece
Recommendation for use: Optimal use with high-power output angle grinders.
Ordering example: EAN 4007220593356 RBG 11512/22,2 CT ST 0,50 SGP
d1d2
l2
b
d1d2
l2
b
RBG CT = Wheel brushes, knotted type,COMBITWIST®
PFERD Tools for Pipeline ConstructionWheel Brushes, Special Line SGP
Order No. EAN 4007220
Wire dia.
d6 [mm]
No. of
knots
Brush dia.
d1 [mm]
Trim width
b [mm]
Trim length
l2 [mm]
Arbor hole/
thread dia.
Recom. speed [RPM]
Max. speed [RPM]
RBG 11512/22,2 CT ST 0,50 SGP 593356 0.50 24 115 12 28 22.2 6,300 - 12,500 12,500 0.322RBG 11512/M14 CT ST 0,50 SGP 806814 0.50 24 115 12 28 M14x2 6,300 - 12,500 12,500 0.322RBG 12512/22,2 CT ST 0,50 SGP 593363 0.50 24 125 12 33 22.2 5,500 - 11,000 11,000 0.546RBG 12512/M14 CT ST 0,50 SGP 806821 0.50 24 125 12 33 M14x2 5,500 - 11,000 11,000 0.546RBG 17813/22,2 CT ST 0,50 SGP 593370 0.50 30 178 13 42 22.2 4,500 - 8,500 9,000 0.751RBG 17813/22,2 CT ST 0,80 SGP 593394 0.80 30 178 13 42 22.2 4,500 - 8,500 9,000 0.751
Order No. EAN 4007220
Wire dia.
d6 [mm]
No. of
knots
Brush dia.
d1 [mm]
Trim width
b [mm]
Trim length
l2 [mm]
Arbor hole/
thread dia.
Recom. speed [RPM]
Max. speed [RPM]
RBG 11512/22,2 CT INOX 0,35 SGP 593400 0.35 24 115 12 28 22.2 5,000 - 12,500 12,500 0.322RBG 11512/M14 CT INOX 0,35 SGP 806838 0.35 24 115 12 28 M14x2 5,000 - 12,500 12,500 0.322RBG 12512/22,2 CT INOX 0,35 SGP 593417 0.35 24 125 12 33 22.2 4,400 - 11,000 11,000 0.546RBG 12512/M14 CT INOX 0,35 SGP 806845 0.35 24 125 12 33 M14x2 4,400 - 11,000 11,000 0.546RBG 17813/22,2 CT INOX 0,35 SGP 593424 0.35 30 178 13 42 22.2 3,600 - 8,500 9,000 0.751
Steel wire – COMBITWIST® knot style, special line SGP
Stainless steel (INOX) wire – COMBITWIST® knot style, special line SGPAll stainless steel (INOX) brushes are degreased.
12
PFERD Tools for Pipeline ConstructionCup Brushes, Performance Line SG
Excellent for heavy-duty brushing, mainly on large surfaces, and for deburring, cleaning and rust removal.
Highly aggressive brush. The version with sup-porting ring prevents filaments from escaping sideways. The ring is removed once the fill is worn down to that level, whereupon the rest of the brush can be used up normally.
Recommendation for use: Optimal use with high power output angle grinders.
Ordering example: EAN 4007220153437 TBG 65/M14 ST 0,35 SG
d1 d2
l2
Order No. EAN 4007220
Wire dia.
d6 [mm]
No. of knots
Brush dia.
d1 [mm]
Trim length
l2 [mm]
Thread d2
Recom. speed [RPM]
Max. speed [RPM]
Without support ringTBG 65/M14 ST 0,35 SG 153437 0.35 18 65 22 M14x2 6,300 - 12,500 12,500 1 0.289TBG 65/M14 ST 0,50 SG 579121 0.50 18 65 22 M14x2 6,300 - 12,500 12,500 1 0.289TBG 65/M14 ST 0,80 SG 579138 0.80 18 65 22 M14x2 6,300 - 12,500 12,500 1 0.289TBG 80/M14 ST 0,50 SG 806654 0.50 20 80 20 M14x2 5,000 - 10,000 10,000 1 0.425TBG 100/M14 ST 0,50 SG 806661 0.50 24 100 25 M14x2 4,500 - 9,000 9,000 1 0.720With support ringTBGR 80/M14 ST 0,50 SG 153482 0.50 22 80 25 M14x2 4,300 - 8,500 8,500 1 0.824TBGR 100/M14 ST 0,50 SG 153505 0.50 26 100 25 M14x2 4,300 - 8,500 8,500 1 0.951TBGR 100/5/8 ST 0,50 SG 598009 0.50 26 100 25 5/8-11 4,300 - 8,500 8,500 1 0.951TBGR 125/5/8 ST 0,50 SG 584811 0.50 32 125 25 5/8-11 3,300 - 6,500 6,500 1 1.323TBGR 150/5/8 ST 0,50 SG 584828 0.50 40 150 20 5/8-11 2,800 - 5,500 5,500 1 1.967
Order No. EAN 4007220
Wire dia.
d6 [mm]
No. of knots
Brush dia.
d1 [mm]
Trim length
l2 [mm]
Thread d2
Recom. speed [RPM]
Max. speed [RPM]
Without support ringTBG 65/M14 INOX 0,35 SG 220740 0.35 18 65 22 M14x2 5,000 - 12,500 12,500 1 0.289TBG 65/M14 INOX 0,50 SG 598016 0.50 18 65 22 M14x2 5,000 - 12,500 12,500 1 0.289TBG 80/M14 INOX 0,35 SG 806678 0.35 20 80 20 M14x2 4,000 - 10,000 10,000 1 0.425TBG 100/M14 INOX 0,35 SG 806685 0.35 24 100 25 M14x2 3,600 - 9,000 9,000 1 0.720
Steel wire, performance line SG
Stainless steel (INOX) wire, performance line SGAll stainless steel (INOX) brushes are degreased.
TBG = Cup brushes, knotted typeTBGR = Cup brushes, knotted type,with support ring
13
Excellent for difficult brushing work, mainly on large surfaces. Suitable for deburring, cleaning and rust removal.
Highly aggressive brush.
Advantages of the COMBITWIST® knot style:
■ Smooth operation, even on corners and edges.
■ No “recoiling” of the brush on edges. ■ Enhanced tool life. ■ Increased stock removal rate. ■ Prevention of the knotting becoming “unravelled” in use.
Recommendation for use: Optimal use with high power output angle grinders.
Ordering example: EAN 4007220806692 TBG 65/M14 CT ST 0,35 SGP
d1 d2
l2
TBG CT = Cup brushes, knotted type,COMBITWIST®
PFERD Tools for Pipeline ConstructionCup Brushes, Special Line SGP
Order No. EAN 4007220
Wire dia.
d6 [mm]
No. of knots
Brush dia.
d1 [mm]
Trim length
l2 [mm]
Thread d2
Recom. speed [RPM]
Max. speed [RPM]
Without support ringTBG 65/M14 CT ST 0,35 SGP 806692 0.35 18 65 22 M14x2 6,300 - 12,500 12,500 1 0.289TBG 65/M14 CT ST 0,50 SGP 806708 0.50 18 65 22 M14x2 6,300 - 12,500 12,500 1 0.289TBG 80/M14 CT ST 0,50 SGP 806715 0.50 20 80 20 M14x2 5,000 - 10,000 10,000 1 0.425TBG 100/M14 CT ST 0,50 SGP 806722 0.50 24 100 25 M14x2 4,500 - 9,000 9,000 1 0.720
Order No. EAN 4007220
Wire dia.
d6 [mm]
No. of knots
Brush dia.
d1 [mm]
Trim length
l2 [mm]
Thread d2
Recom. speed [RPM]
Max. speed [RPM]
Without support ringTBG 65/M14 CT INOX 0,35 SGP 806739 0.35 18 65 22 M14x2 5,000 - 12,500 12,500 1 0.289TBG 65/M14 CT INOX 0,50 SGP 806746 0.50 18 65 22 M14x2 5,000 - 12,500 12,500 1 0.289TBG 80/M14 CT INOX 0,35 SGP 806753 0.35 20 80 20 M14x2 4,000 - 10,000 10,000 1 0.425TBG 100/M14 CT INOX 0,35 SGP 806760 0.35 24 100 25 M14x2 3,600 - 9,000 9,000 1 0.720
Steel wire – COMBITWIST® knot style, special line SGP
Stainless steel (INOX) wire – COMBITWIST® knot style, special line SGPAll stainless steel (INOX) brushes are degreased.
14
PFERD Tools for Pipeline ConstructionScratch Brushes, Performance Line SG
Order No. Wire material No. of rows
Trim length
l2 [mm]
Overall length
l1 [mm]
Steel 0,35 INOX 0,30 Brass 0,30
EAN 4007220
HBU 10 ... SG 659489 659496 - 1 25 290 10 1.060HBU 20 ... SG 572191 572221 572528 2 25 290 10 1.210HBU 30 ... SG 572207 572238 572535 3 25 290 10 1.520HBU 40 ... SG 572214 572245 572542 4 25 290 10 1.800HBU 50 ... SG 153741 572252 572559 5 25 290 10 1.850HBU 60 ... SG 713341 713365 - 6 25 290 10 2.120Bulk packHBU 30 ... GP SG 808320 - - 3 25 290 50 7.750HBU 40 ... GP SG 808337 808351 - 4 25 290 50 9.150HBU 50 ... GP SG 808344 - - 5 25 290 50 9.400
General-use scratch brush for all light cleaning and rust removal jobs.
Ordering example: EAN 4007220659489 HBU 10 ST 0,35 SG Please state required trim material.
l1
l2
HBU = Scratch brushesfor general-use application
Order No. EAN 4007220
Wire dia. d6
[mm]
No. of rows
Trim length
l2 [mm]
Overall length l1
[mm]
HBU 30 ST LH 0,35 SG 616840 0.35 3 25 350 10 1.920HBU 40 ST LH 0,35 SG 616857 0.35 4 25 350 10 2.320
Cleaning of parts and surfaces, rust removal, weld dressing.
Extra-long handle.
Ordering example: EAN 4007220616840 HBU 30 ST LH 0,35 SG
l1
l2
HBU LH = Scratch brusheslong handle (LH)
Order No. Wire material Wire dia. d6
[mm]
No. of rows
Trim length
l2 [mm]
Overall length
l1 [mm]
Steel INOX
EAN 4007220
HBK 30 ... 0,35 SG 572481 572498 0.35 3 35 290 10 1.730
V-shaped for easy cleaning, dressing and rust removal on fillet and V-shaped welds.
Ordering example: EAN 4007220572481 HBK 30 ST 0,35 SG
l1
l2
HBK = Scratch brushes for fillet welds
15
PFERD Tools for Pipeline ConstructionMachinist’s Files, DIN Series
Ergonomic fi le handle
Order No. Length[mm]
Length[inch]
Cuts EAN4007220
Cross-section[mm]
Matchinghandle
1152 350 14 1 006320 35.0 x 10.0 FH 5/1 5 3.460
Half round PFERD machinist’s fi les give outstanding stock removal due to the special PFERD spiral cut on the crowned side.
Half round fi les are designed for fi ling pipeline welds and passes and for scale removal from cap.
Application: ■ Surface work ■ Use in radius areas ■ Deburring ■ Shaping and refi ning of rectangular break-throughs.
■ Filing of half-round shapes
Ordering note:Half round pipeliner fi les are supplied without handle.Please order ergonomic fi le handle separately.
Ordering example:EAN 40072200063201152 350 mm C1
Half round
Order No. EAN4007220
Overalllength
[mm]
Suitable for fi le length
[mm]
Suitable for
FH 5/1-10 535813 115 300 - 350 shape hand, fl at, half round 10 0.550FH 5/1-100 535820 115 300 - 350 shape hand, fl at, half round 100 5.430
Advantages: ■ Optimum-grip. ■ Ergonomic shape. ■ Soft plastic on the outside with a hard, stable inner part.
■ Without plasticisers. ■ Large, rounded grip surfaces.
Maximum safety at work: ■ Protects hands from sharp edges and corners.
■ Angular collar prevents fi les from rolling away.
Available in various designs and two packag-ing units.
Ordering example: EAN 4007220535813FH 5/1-10
For further information please refer to the PFERD Tool Manual, catalogue 201.
Request your own free personal copy at www.pferd.com.
Files
201
16
PFERD Tools for Pipeline ConstructionGrinding and Cut-Off Wheels – Safety Standards, Mounting System
Years of experience in application con-sultancy are put into the development of new, innovative products. PFERD tools in premium quality make a decisive con-tribution to improving health and safety at the workplace. The requirements of EN ISO 6103 are satisfied.
We will be happy to send you more informa-tion about the topic of health and safety on request.
PFERD is an oSa founding member
Together with other manufacturers, PFERD has undertaken voluntarily to produce quality tools conforming to the most exacting safety standards.oSa member companies manufacture to the most stringent specifications worldwide and are committed to continu-ous product safety and quality monitoring.PFERD tools carry the oSa mark.
Grinding safety
Abrasive manufacturers, machine producers and users all contribute to grinding safety.PFERD tools are built to meet all safety requirements. The user, however, has the final responsibility for correct handling and safe operation of power tools and abrasive products.
Do you have any questions on grinding safety? PFERD will be glad to provide advice and support, whether through seminars at our training centres or via our local field service.
Safety standards
Grinding and cut-off wheels made by PFERD conform to the most exacting quality and safety requirements and are marked according to the following key European and interna-tional safety standards:
■ EN 12413:2007 for bonded abrasive products
■ EN 13236:2000 for superabrasives ■ EN 13743:2001 for coated abrasives ■ ANSI Safety Code B7.1 / OSHA regulations (USA)
■ AS 1788.2:1987
Maximum operating speed
The maximum operating speed [m/s] is shown on the product labels and product packs by a colour bar in accordance with the specifica-tions of EN 12413. The maximum permissible RPM specification applies to the nominal diameter of the tools.
Maximum operating speed
Colour bars
80 m/s red
D
H
U
Depressed centre type
Dimensions
The diameter, thickness and centre hole dimension are indicated in the drawings and tables by means of the following symbols:
Mounting system
The mounting system is a decisive factor for the safe use of the PFERD tools.Two flanges clamping a grinding tool must always have the same outside diameter and support area (according to EN 60745-2-3:2007, AS 1788.1:1987, ANSI B7.1:2000).
correct incorrect AS 1788.2:1987
Adapter for reinforced grinding wheels
In some countries, specific requirements apply with regard to the use of special flange or adapter systems on 178/230 mm dia. rein-forced grinding wheels.
Safety recommendations
= Use hearing protection!
= Wear eye protection!
= Read the instructions!
= Wear gloves!
min. 10°= Observe the minimum blade angle
on reinforced ring wheels!
= Wear respirator!
= Not permitted for face grinding! = Do not use if damaged! = Only permitted with a backing pad!
17
PFERD Tools for Pipeline ConstructionReinforced Grinding Wheels – General Information
PFERD order no.E 178- 4,1 ZA 30 S SG PIPE1 2 3 4 5 6 7 8
1. Designation and shape of the toolE = Reinforced grinding wheel
2. Outer diameterOuter dia. D in [mm]
3. Wheel widthWidth T/U in [mm]
4. AbrasiveA = Aluminium oxideZA = Zirconia alumina/aluminium oxide
5. Grit sizeGrit size acc. to ISO 8486
6. Hardness grade (wheel characteristics)
7. PFERD product linesUniversal line PS-FORTEPerformance line SG-ELASTIC
8. Product familyPIPE
Designation acc. to EN 1241327 ZA 30 S BF 801 2 3 4 5 6
1. Designation and shape of the tool27 = Grinding wheel,
depressed centre type2. Abrasive
A = Aluminium oxideZA = Zirconia alumina/aluminium oxide
3. Grit sizeGrit size acc. to ISO 8486
4. Hardness grade (wheel characteristics)The hardness is graded from very soft to very hard by means of letters in alphabethi-cally ascending order (A to Z).
5. BondBF = Resinoid bond, fi bre-reinforced,
woven or non-woven6. Max. operating speed in [m/s]
Universal linePS-FORTE (PSF)
Performance lineSG-ELASTIC (SG)
Colour coding of the product lines
Colour coding for the recommended materials to be ground
Universal linePS-FORTE (PSF)
Material = Colour
Stainless steel (INOX)blue
Performance lineSG-ELASTIC (SG)
Material = Colour
Steelblack
Stainless steel (INOX)blue
Hardness grade
Wheelcharacteristics
Materialgroups
Universal line PS-FORTE (PSF)M soft Stainless steel (INOX)Performance line SG-ELASTIC (SG)N soft Stainless steel (INOX)/AluR hard SteelS hard Steel
PFERD product line PFERD order No.
Organisation for the Safety of Abrasives (oSa) standard
Designation acc. to EN
U.S. ordering code
Maximum operating speed [m/s]
Max. permis-sible [RPM]
U.S. safetystandard
Australian safetystandard
Colour bar according to EN
Materialgroup
Outer dia.
Width
Centre holedia.
Safety recom-mendationspictograms
EAN bar code
Product linecolour code
Materials group colour code
Product-family
For further information please refer to the PFERD Tool Manual, catalogue 206.
Request your own free personal copy at www.pferd.com.
Grinding and Cut-Off Wheels
206
18
PFERD Tools for Pipeline ConstructionReinforced Grinding Wheels, Universal Line PS-FORTE
Order No. EAN 4007220
EN-designation D x U x H [mm (inch)]
Max. speed [RPM]
E 115-4,1 A 46 M PSF-INOX-PIPE/22,23 640869 27 A 46 M BF 80 115 x 4.1 x 22.23 (7/8) 13,300 10 1.240E 150-4,1 A 30 M PSF-INOX-PIPE/22,23 807774 27 A 30 M BF 80 150 x 4.1 x 22.23 (7/8) 10,200 10 1.750E 178-4,1 A 24 M PSF-INOX-PIPE/22,23 640753 27 A 24 M BF 80 178 x 4.1 x 22.23 (7/8) 8,600 10 2.500E 178-4,6 A 24 M PSF-INOX-PIPE/22,23 807781 27 A 24 M BF 80 178 x 4.6 x 22.23 (7/8) 8,600 10 2.750
General purpose tool of hardness grade M-INOX. PFERD product characterized by aggressive grinding performance and long tool life. Particularly suitable for processing root weld seams in pipeline construction.
Abrasive: Aluminium oxide AManufactured without addition of ferrous, sulphurous or chlorinated fillers.
Workpiece materials: Stainless steel (INOX)
Application: Surface grinding, work on weld seams, cham-fering, deburring, fillet weld grinding, grouting
Recommendation for use: Suitable for angle grinders of all output categories. Achieves particularly high stock removal rates even at low contact pressure.
INOX Soft type - hardness grade M
E
Order No. EAN 4007220
EN-designation D x U x H [mm (inch)]
Max. speed [RPM]
E 115-4,1 A 24 R SG PIPE/22,23 640845 27 A 24 R BF 80 115 x 4.1 x 22.23 (7/8) 13,300 10 1.260E 125-4,1 A 24 R SG PIPE/22,23 474372 27 A 24 R BF 80 125 x 4.1 x 22.23 (7/8) 12,200 10 1.530E 178-4,1 A 24 R SG PIPE/22,23 640746 27 A 24 R BF 80 178 x 4.1 x 22.23 (7/8) 8,600 10 2.700E 230-4,1 A 24 R SG PIPE/22,23 169360 27 A 24 R BF 80 230 x 4.1 x 22.23 (7/8) 6,600 10 5.350
Professional tool of hardness grade R for use in high pressure applications.PFERD product characterized by aggressive abrasive performance and very long tool life. Particularly suitable for processing root weld seams in pipeline construction.
Abrasive: Aluminium oxide A
Workpiece materials: Steel
Application: Surface grinding, work on weld seams, chamfering, deburring, fillet weld grinding, grouting.
Recommendation for use: Achieves optimum grinding results on high-powered angle grinders.
SteelHard type - hardness grade R
E
Reinforced Grinding Wheels, Performance Line SG-ELASTIC
19
PFERD Tools for Pipeline ConstructionReinforced Grinding Wheels, Performance Line SG-ELASTIC
Pipeline grinding wheels for spe-cial applications
In addition to the Pipeline grinding wheel programme with a wheel thickness of 4.1 mm and 4.6 mm shown here we are able to supply other tools through special manufacture.
In this way optimal solutions can be found for difficult pipe-welding applications in accord-ance with DIN EN 10224, DIN EN 10217 and DIN EN 10208.
You can find further diameters and thicknesses and the full programme in the PFERD Tool Manual, catalogue 206.
Order No. EAN 4007220
EN-designation D x U x H [mm (inch)]
Max. speed [RPM]
E 178-4,1 A 30 N SG-INOX-PIPE/22,23 475287 27 A 30 N BF 80 178 x 4.1 x 22.23 (7/8) 8,600 10 2.700
INOXSoft type - hardness grade N
E
Professional tool in hardness grade N-INOX.PFERD product type characterized by excep-tionally aggressive grinding performance and very long tool life. Particularly suitable for processing root weld seams in pipeline construction.
Abrasive: Special aluminium oxide AManufactured without addition of ferrous, sulphurous or chlorinated fillers.
Workpiece materials: Stainless steel (INOX)
Application: Surface grinding, work on weld seams, cham-fering, deburring, fillet weld grinding, grouting
Recommendation for use: Provides optimum grinding results on high-powered angle grinders.
Order No. EAN 4007220
EN-designation D x U x H [mm (inch)]
Max. speed [RPM]
E 115-4,1 ZA 30 S SG PIPE/22,23 550830 27 ZA 30 S BF 80 115 x 4.1 x 22.23 (7/8) 13,300 10 1.260E 178-4,1 ZA 30 S SG PIPE/22,23 640777 27 ZA 30 S BF 80 178 x 4.1 x 22.23 (7/8) 8,600 10 2.700E 178-4,6 ZA 30 S SG PIPE/22,23 807804 27 ZA 30 S BF 80 178 x 4.6 x 22.23 (7/8) 8,600 10 2.800E 230-4,1 ZA 30 S SG PIPE/22,23 640760 27 ZA 30 S BF 80 230 x 4.1 x 22.23 (7/8) 6,600 10 4.900E 230-4,6 ZA 30 S SG PIPE/22,23 807811 27 ZA 30 S BF 80 230 x 4.6 x 22.23 (7/8) 6,600 10 5.000
Professional tool of hardness grade S.PFERD product providing outstanding stock removal and very long tool life. Particularly suitable for processing root weld seams in pipeline construction.
Abrasive: Zirconia alumina/ aluminium oxide ZA
Workpiece materials: Steel
Application: Surface grinding, work on weld seams, cham-fering, deburring, fillet weld grinding, grouting
Recommendation for use: Designed preferably for use on high-powered angle grinders. Provides optimum grinding results on pneumatic turbine grinders and powerful high-frequency or electric angle grinders.
SteelHard type - hardness grade S
E
20
PFERD Tools for Pipeline Construction POLIFAN® Flap Discs – General Information
Universal line PSF
Material = Colour
Steel/Stainless steel (INOX)black/blue
Performance line SG
Material = Colour
Steel/Stainless steel (INOX)black/blue
Special line SGP
Material = Colour
Steelblack
Steel/Stainless steel (INOX)black/blue
PFERD order no.PFC 125 Z 40 SG 1 2 3 4 5
1. Designation and shape of the toolPFF = Flat typePFC = Conical typePFR = Radial type
2. Outer diameterOuter dia. D in [mm]
3. AbrasiveA = Aluminium oxideZ = Zirconia alumina
4. Grit size5. PFERD product lines
PSF = Universal line PSFSG = Performance line SGSGP = Special line SGP
6. Tool variantCURVE = For fi llet grindingSTRONG = For maximum abrasiveness and
tool life
Product code conforming to EN 13743.
PFERD product line PFERD order no.
Organisation for the Safety of Abrasives
(oSa) standard
U.S.ordering
code
Designationacc. to EN
Maximumoperating speed
[m/s]
U.S. safetystandard
Australian safetystandard
Colour baraccording to EN 80 m/s
Material group
Outer dia.
Width
Centre holedia.
Manufactured without addition of ferrous, chlorinated or sulphurous fi llers.
Safety recommenda-tions pictograms
EAN bar code
Product linecolour code
Materials group colour code
Recommended machine output
Universal line PSF Special line SGPPerformance line SG
Colour coding of the three product lines
Colour coding for the recommended materials to be ground
Max.permissible
[RPM]
PFC
PFF
PFR
For further information please refer to the PFERD Tool Manual, catalogue 206.
Request your own free personal copy at www.pferd.com.
Grinding and Cut-Off Wheels
206
21
PFERD Tools for Pipeline Construction POLIFAN® Flap Discs, Universal Line PSF
Order No. EAN 4007220
Grit size D x T x H [mm (inch)]
Max. speed [RPM]
Flat type PFFPFF 115 Z 40 PSF/22,23 512487 40 115 x 15 x 22.23 (7/8) 13,300 10 0.850PFF 125 Z 40 PSF/22,23 512517 40 125 x 15 x 22.23 (7/8) 12,200 10 1.000PFF 180 Z 40 PSF/22,23 512548 40 180 x 15 x 22.23 (7/8) 8,500 10 2.400Conical type PFCPFC 115 Z 40 PSF/22,23 377352 40 115 x 14 x 22.23 (7/8) 13,300 10 0.850PFC 125 Z 40 PSF/22,23 377345 40 125 x 14 x 22.23 (7/8) 12,200 10 1.000PFC 150 Z 40 PSF/22,23 805923 40 150 x 14 x 22.23 (7/8) 10,200 10 1.750PFC 180 Z 40 PSF/22,23 377321 40 180 x 14 x 22.23 (7/8) 8,500 10 2.300
Tool for demanding general-purpose applications.PFERD product characterized by aggressive grinding action and long service life.
Abrasive: Zirconia alumina ZGrit sizes: 40
Workpiece materials: Steel, stainless steel (INOX)
Application: Surface grinding, work on weld seams
Recommendation for use: Optimum stock removal rates are achieved with high-powered angle grinders used at higher application pressures.
PFF PFC
Steel/INOX Type PSF ZIRKON
Order No. EAN 4007220
Grit size D x T x H [mm (inch)]
Max. speed [RPM]
Flat type PFFPFF 115 Z 40 SG/22,23 167618 40 115 x 18 x 22.23 (7/8) 13,300 10 1.100PFF 125 Z 40 SG/22,23 167625 40 125 x 18 x 22.23 (7/8) 12,200 10 1.300PFF 180 Z 40 SG/22,23 167632 40 180 x 20 x 22.23 (7/8) 8,500 10 3.100Conical type PFCPFC 115 Z 40 SG/22,23 167922 40 115 x 17 x 22.23 (7/8) 13,300 10 1.100PFC 125 Z 40 SG/22,23 167939 40 125 x 17 x 22.23 (7/8) 12,200 10 1.200PFC 180 Z 40 SG/22,23 167946 40 180 x 20 x 22.23 (7/8) 8,500 10 3.100
High performance tool for maximum cost-efficiency in demanding grinding jobs.PFERD product characterized by aggressive grinding action and exceptional tool life.
Abrasive: Zirconia aluminia ZGrit sizes: 40
Workpiece materials: Steel, stainless steel (INOX)
Application: Work on weld seams, chamfering, surface grinding on steel
Recommendation for use: Zirconia alumina grain is a high-performance abrasive medium delivering optimum perfor-mance on high-powered angle grinders at higher contact pressures.
POLIFAN® Flap Discs, Performance Line SG
PFF PFC
Steel/INOX Type SG ZIRKON
22
PFERD Tools for Pipeline ConstructionPOLIFAN® Flap Discs, Special Line SGP
Order No. EAN 4007220
Grit size D x T x H [mm (inch)]
Max. speed [RPM]
Conical type PFCPFC 115 Z 36 SGP-STRONG/22,23 777862 36 115 x 18 x 22.23 (7/8) 13,300 10 1.200PFC 115 Z 50 SGP-STRONG/22,23 777879 50 115 x 18 x 22.23 (7/8) 13,300 10 1.200PFC 125 Z 36 SGP-STRONG/22,23 777886 36 125 x 18 x 22.23 (7/8) 12,200 10 1.320PFC 125 Z 50 SGP-STRONG/22,23 777893 50 125 x 18 x 22.23 (7/8) 12,200 10 1.320PFC 180 Z 36 SGP-STRONG/22,23 827468 36 180 x 18 x 22.23 (7/8) 8,600 10 2.600PFC 180 Z 50 SGP-STRONG/22,23 827482 50 180 x 18 x 22.23 (7/8) 8,600 10 2.600
The patented POLIFAN®-STRONG construction shape opens up a completely new dimension in grinding work on steel.
Superb features give great benefit as far as performance is concerned:
■ Quick grinding due to consistent highly-abrasive quality right up to the last of the abrasive grit. High economic efficiency due to increased performance per time unit.
■ Largest possible stock removal. High cost effectiveness due to less wear on disc.
■ Extremely long tool life. High economic efficiency due to reductions in tool changes and tooling times.
■ Optimum use of your high-performance tool drive.
Abrasive: Zirconia alumina Z Grit sizes: 36, 50
Workpiece materials: Steel
Application: Work on weld seams, chamfering, deburring
Recommendation for use: Grit size 36 is ideal for coarse grinding of steel, e.g. work on weld seams.Grit size 50 is perfectly suited for work on edges, e.g. chamfering, deburring.
Zirconia alumina grain is a high-performance abrasive medium delivering optimum perfor-mance on high-powered angle grinders at higher contact pressures.
Steel Type SGP ZIRKON-STRONG
PFC
23
PFERD Tools for Pipeline ConstructionPOLIFAN® Flap Discs, Special Line SGP
POLIFAN®-CURVE is a PFERD innovation for work on fillet welds.
The unique radial construction shape (PFR) has unique advantages for any difficult and demanding work on fillet welds due to its special flap design arrangement:
■ Unequalled quick and highly abrasive grind-ing due to high stock removal, and there-fore substantial savings on labour costs.
■ Precise and optimum grinding out of fillet welds.
■ Dimensional stability for high-quality work results.
■ Excellent tool life when working on fillet welds.
■ Optimum use of the grinding material on the radius.
Recommendation for use
The best results are achieved on high-performance angle grinders.Type M for fillet weld radii > 5 mmType L for fillet weld radii > 8 mm
Order No. EAN 4007220
Grit size Fillet weld width
D x T x H [mm (Inch)]
Max. speed [RPM]
Radial type PFRPFR 115 CO 60 SGP-CURVE M/22,23 827444 60 > 5 mm 115 x 14 x 22,23 (7/8) 13.300 10 0,800PFR 115 CO 60 SGP-CURVE L/22,23 827451 60 > 8 mm 115 x 16 x 22,23 (7/8) 13.300 10 1,050PFR 125 CO 60 SGP-CURVE M/22,23 790168 60 > 5 mm 125 x 14 x 22,23 (7/8) 12.200 10 1,050PFR 125 CO 60 SGP-CURVE L/22,23 790182 60 > 8 mm 125 x 16 x 22,23 (7/8) 12.200 10 1,250
High-power tool in the SGP CO-CURVE PFERD version for demanding grinding work, especially for achieving fine surface finishes. The ceramic grit guarantees extremely cool grinding on poor heat-conducting materials, which means optimum grinding results without thermal damage to workpiece.
Abrasive: Ceramic oxide COGrit size: 60
Workpiece materials: Stainless steel (INOX), steel
Application: Fillet weld grinding, chamfering, deburring
INOX/Steel Type SGP CO-CURVE
PFR
Order No. EAN 4007220
Grit size Fillet weld width
D x T x H [mm (Inch)]
Max. speed [RPM]
Radial type PFRPFR 115 Z 40 SGP-CURVE M/22,23 821671 40 > 5 mm 115 x 14 x 22,23 (7/8) 13.300 10 0,800PFR 115 Z 40 SGP-CURVE L/22,23 821695 40 > 8 mm 115 x 16 x 22,23 (7/8) 13.300 10 1,050PFR 125 Z 40 SGP-CURVE M/22,23 790151 40 > 5 mm 125 x 14 x 22,23 (7/8) 12.200 10 1,055PFR 125 Z 40 SGP-CURVE L/22,23 790175 40 > 8 mm 125 x 16 x 22,23 (7/8) 12.200 10 1,225
High-power tool in the SGP ZIRKON-CURVE PFERD version for demanding grinding work with particularly high machining capacity.
Abrasive: Zirconia aluminia ZGrit size: 40
Workpiece materials: Steel, stainless steel (INOX)
Application: Fillet weld grinding, chamfering, deburring
PFR
Steel/INOX Type SGP ZIRKON-CURVE
24
PFERD Worldwide. And Locally.
Germany
August Rüggeberg GmbH & Co. KG PFERD-Werkzeuge Hauptstraße 13 51709 Marienheide Phone + 49 (0) 22 64 - 90 Fax + 49 (0) 22 64 - 9400
Domestic Sales [email protected]
Sales Europe [email protected]
Sales International [email protected]
Argentina
PFERD Latinoamerica S.R.L. Pacheco de Melo 2095 Piso 6 B 1126 Ciudad Autónoma de Buenos Aires Phone + 54 - 9 11 - 40 41 41 28 [email protected]
Australia
PFERD-Australia Pty. Ltd. 1-3 Conifer Crescent Dingley, Vic. 3172 Phone + 61 - 3 - 9565 3200 Fax + 61 - 3 - 9565 3299 [email protected]
Austria
PFERD-Rüggeberg GmbH Prinz-Eugen-Straße 17 4020 Linz Phone + 43 - 7 32 - 79 64 11-0 Fax + 43 - 7 32 - 79 64 22 [email protected]
Belgium
bvba PFERD-Rüggeberg sprl Waterranonkelstraat 2 a Rue de la Grenouillette 1130 Brussel - Bruxelles Phone + 32 - 2 - 2 47 05 90 Fax + 32 - 2 - 2 16 30 54 [email protected]
Brasil
PFERD-Rüggeberg do Brasil Ltda. BR 277 no. 4.654 km 2 - CIC 82305-200 Curitiba - PR Phone + 55 - 41 - 30 71 82 22 Fax + 55 - 41 - 30 71 82 00 [email protected]
Canada
PFERD CANADA INC. 5570 McAdam Rd. Mississauga, Ontario L4Z 1P1 Phone + 1 - 905 - 501 - 1555 Fax + 1 - 905 - 501 - 1554 [email protected]
China
PFERD-Tools – Shanghai Office Kong Jiang Road No. 1688 Wei Bai Xin Bldg # 7th Floor, Room 703 Yang Pu District 200092 Shanghai Phone + 86 - 21 - 51 15 70 99 Fax + 86 - 21 - 51 15 70 66 [email protected]
France
PFERD-Rüggeberg France S.A.R.L. Zone d’Activités Economiques 2, Avenue de la Concorde Ernolsheim-sur-Bruche 67129 Molsheim Cédex Phone + 33 - 3 88 - 49 72 50 Fax + 33 - 3 88 - 38 70 17 [email protected]
Italy
PFERD Italia s.r.l. Via G. Di Vittorio 33/7-9 20068 Peschiera Borromeo (MI) Phone + 39 - 02 - 55 30 24 86 Fax + 39 - 02 - 55 30 25 18 [email protected]
Mexico
PFERD-FANDELI, S.A. de C.V. Av. Presidente Juárez Núm. 225 Col. San Jerónimo Tepetlacalco Tlalnepantla, Estado de México C. P. 54090 - México Phone + 52 - 55 - 53 66 - 14 00 Fax + 52 - 55 - 53 66 - 14 44 [email protected]
Netherlands
PFERD-Rüggeberg B.V. Hekven 15 bis., Postbus 2070 4824 AD/4800 CB Breda Phone + 31 - 76 - 5 93 70 90 Fax + 31 - 76 - 5 42 10 33 [email protected]
Poland
PFERD-VSM Sp.z o.o. ul. Polna 1A 62-025 Kostrzyn Wlkp. Phone + 48 - 61 - 8 97 04 80 Fax + 48 - 61 - 8 97 04 90 [email protected]
Singapore
PFERD Asia Pacific Pte. Ltd. 37, Jalan Pemimpin # 07-01, Block A, Union Industrial Building Singapore 577177 Phone + 65 93877082 Fax + 65 62808577 [email protected]
South Africa
PFERD-South Africa (Pty.) Ltd. 32 Derrick Road P.O. Box 588 Kempton Park, 1620 Spartan, Kempton Park Phone + 27 - 11 - 2 30 40 00 Fax + 27 - 11 - 3 94 12 32 [email protected]
Spain
PFERD-Rüggeberg S.A. C/ Júndiz 18 Pol. Ind. Júndiz 01015 Vitoria-Gasteiz Phone + 34 - 9 45 - 18 44 00 Fax + 34 - 9 45 - 18 44 18 [email protected]
Sweden
PFERD-VSM AB Dalénum 37 - Hus 224 181 70 Lidingö Phone + 46 - 8 - 564 72 300 Fax + 46 - 8 - 564 72 301 [email protected]
Switzerland
PFERD-VITEX (Schweiz) AG Werkzeuge und Schleifmittel Zürichstrasse 38b Postfach 22 8306 Brüttisellen Phone + 41 - 44 - 805 28 28 Fax + 41 - 44 - 805 28 00 [email protected]
Turkey
PFERD Aşındırıcı Takımlar Ltd. Şti.Aydıntepe Mah. Sahilyolu Cad. 25 - 7/D 34959 Tuzla Istanbul Phone + 90 - 216 494 03 00 Fax + 90 - 216 494 22 11 [email protected]
UK
PFERD LTD. 4 Westleigh Hall, Wakefield Road Denby Dale West Yorkshire HD8 8QJ Phone + 44 - 14 84 - 86 61 49 Fax + 44 - 14 84 - 86 59 38 [email protected]
USA
PFERD INC. 30 Jytek Drive Leominster, MA 01453 Phone + 1 - 978 - 840 - 6420 Fax + 1 - 978 - 840 - 6421 [email protected]
07/2
012
Subj
ect
to t
echn
ical
mod
ifica
tions
.81
8 12
24
00
72
20
86
29
71
Prin
ted
in G
erm
any.
www.pferd.com · [email protected] quality certified according to EN ISO 9001.
Top Related