©SULLAIR CORPORATIONFailure to follow the instructions and procedures in this manual or, misuse of this equipment will VOID its warranty!
WARRANTY NOTICE
INDUSTRIAL AIR COMPRESSOR4500P, 5500, 7500, 4500PV,
5500V, 7500V: 45, 55 & 75 KW:60, 75 & 100 HP
PART NUMBER:02250172-981-R00KEEP FORFUTURE REFERENCE
The information in this manual is currentas of its publication date, and applies tocompressor serial number:
200710010000and all subsequent serial numbers.
PARTS LIST MANUAL
AIR CARE SEMINAR TRAINING
Sullair Air Care Seminars are courses that provide hands-on instruction for the proper operation, maintenance, and servicing of Sullair products. Individual seminars on Industrial compressors and compressor electrical systems are offered at regular intervals throughout the year at Sullair’s corporate headquarters training facility located at Michigan City, Indiana.
Instruction includes training on the function and installation of Sullair service parts, troubleshooting common faults and malfunctions, and actual equipment operation. These seminars are recommended for maintenance, contractor maintenance, and service personnel.
For detailed course outlines, schedule, and cost information contact:
Sullair Customer Care Training Department1-888-SULLAIR or
219-879-5451 (ext. 5623)www.sullair.com
- Or Write -
Sullair Corporation3700 E. Michigan Blvd.Michigan City, IN 46360
Attn: Service Training Department.
PAGE SECTION DESCRIPTION1 1.1 PROCEDURE FOR ORDERING
PARTS
2 1.2 RECOMMENDED SERVICE PARTS LIST
4 1.3 COMPRESSOR, FRAME AND DRIVE
8 1.4 AIR INLET SYSTEM
10 1.5 AIR PIPING - AIR-COOLED 60-75HP / 45-55KW
12 1.6 AIR PIPING - AIR-COOLED 100HP / 75KW
14 1.7 AIR PIPING - WATER-COOLED
16 1.8 FLUID PIPING - AIR-COOLED
18 1.9 FLUID PIPING - WATER-COOLED STANDARD
20 1.10 FLUID PIPING - WATER-COOLED WITH WATER REGULATOR
22 1.11 COOLING AND LUBRICATION SYS-TEM - AIR-COOLED COOLER 60-75HP / 45-55KW
24 1.12 COOLING AND LUBRICATION SYS-TEM - AIR-COOLED COOLER 100HP / 75KW
26 1.13 COOLING AND LUBRICATION SYS-TEM - WATER-COOLED STANDARD
28 1.14 COOLING AND LUBRICATION SYS-TEM - WATER-COOLED WITH SOLE-NOID VALVE
30 1.15 COOLING AND LUBRICATION SYS-TEM - WATER-COOLED WITH REGU-LATOR VALVE
32 1.16 COOLING AND LUBRICATION SYS-TEM - WATER-COOLED WITH REGU-LATOR VALVE AND SOLENOID
34 1.17 SUMP AND PIPING - 60-75HP / 45-55KW
38 1.18 SUMP AND PIPING - 100HP / 75KW
40 1.19 SUMP TANK ASSEMBLY
42 1.20 MOISTURE DRAIN - STANDARD
44 1.21 MOISTURE DRAIN - SCD
46 1.22 PNEUMATIC CONTROL
50 1.23 PNEUMATIC CONTROL - STAINLESS STEEL WITH SEQUENCING
54 1.24 ELECTRICAL CONTROL ASSEMBLY
58 1.25 CONTROL STARTER - MFV
66 1.26 CONTROL STARTER - WYE-DELTA
74 1.27 CONTROL STARTER - VSD N12
80 1.28 ENCLOSURE - AIR-COOLED
82 1.29 ENCLOSURE - WATER-COOLED
86 1.30 DECALS
94 1.31 DECAL LOCATIONS
PAGE SECTION DESCRIPTION
TABLE OF CONTENTS
Section 1 - PARTS LIST
BLANK PAGE
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.1 PROCEDURE FOR ORDERING PARTS
Parts should be ordered from the nearest Sullair Representative or the Representative from whom the compressor was purchased. If for any reasonparts cannot be obtained in this manner, contact the factory directly at the address, phone numbers or fax numbers below.
When ordering parts always indicate the Serial Number of the compressor. This can be obtained from the Bill of Lading for the compressor or fromthe Serial Number Plate located on the compressor. See Figure 1-1 Serial Plate / Serial Number Location.
The genuine Sullair service parts listed meet or exceed the demands of this compressor. Use of replacement parts other than those approved bySullair Corporation may lead to hazardous conditions over which Sullair Corporation has no control. Such conditions include, but are not limited to,bodily injury and compressor failure.
Figure 1-1 Serial Plate / Serial Number Location
SULLAIR CORPORATION3700 East Michigan BoulevardMichigan City, Indiana 46360 U.S.Awww.sullair.comTelephone: 1-800-SULLAIR (U.S.A. only)Fax: 219-874-1273
CUSTOMER CARE for PARTS and SERVICE1-888-SULLAIR (785-5247)219-874-1835
SULLAIR ASIA, LTD.Sullair Road, No. 1Chiwan, ShekuoShenzhen, Guangdong PRV.PRC POST CODE 518068Telephone: 755-6851686Fax: 755-6853473www.sullair-asia.com
SULLAIR EUROPE, S.A.Zone Des Granges BP 8242602 Montbrison, FranceTelephone: 33-477968470Fax: 33-477968499www.sullaireurope.com
CHAMPION COMPRESSORS, LTD. Princess HighwayHallam, Victoria 3803AustrailiaTelephone: 61-3-9796-4000Fax: 61-3-9703-8053www.championcompressors.com.au
Section 1 - PARTS LIST
2
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.2 RECOMMENDED SERVICE PARTS LIST
KEY NO. ORDER PART NO. QTY DESCRIPTION NOTE
ELEMENTS1 02250168-084 1 element for compressor fluid filter 02250164-928
2 02250168-053 1 element for air intake filter 02250164-930
3 02250169-993 1 tank separators 02250160-774 Tank has two elements; needs one kit.
KITS4 02250125-376 1 vacuator valve air/filter 02250164-930
5 250018-456 1 minimum pressure / check valve 02250109-817 Kit is for 100 hp / 75 kw machines.
6 02250110-727 1 minimum pressure / check valve 02250097-598 Kit is for 60-75 hp / 45-55 kw machines.
7 02250144-326 1 thermal valve 02250078-204 Kit is for standard model machines (185°F).
8 02250144–327 1 thermal valve 02250092-081 Kit is for > 150 psi and 24KT model machines (195°F).
9 250019-453 1 pressure regulator 250017-280
10 02250100-042 1 blowdown valve 02250100-042
11 02250157-500 1 control solenoid valve 02250155-714 Kit is for service maintenance.
12 02250157-502 1 control solenoid valve 02250155-714 Coil replacement.
13 02250171-245 1 condensate drain solenoid valve 02250170-783 Kit is for service maintenance.
14 022250171-243 1 condensate drain solenoid valve 02250170-783 Coil replacement.
15 02250166-220 1 inlet valve 0250166-128 Kit is for seal service.
16 02250166-230 1 inlet valve 0250166-128 Kit is for rebuild service.
17 241772 1 v-type strainer 241771
18 02250050-364 1 shaft seal Kit is for service maintenance.
Continued on page 3PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
3
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.2 RECOMMENDED SERVICE PARTS LIST (CONTINUED)
KEY NO. ORDER PART NO. QTY DESCRIPTION NOTE
19 602542-001 1 shaft seal Kit contains installation tools.
20 02250117-782 2 scavenge line filter 02250117-782 Kit is for seal replacement.
21 02250166-758 1 separator trap 02250166-735 Kit is for seal replacement.
22 02250166-758 1 separator trap 02250166-736 Kit is for seal replacement.
23 02250171-245 1 strainer assembly for condensate drain 02250170-783
24 02250171-102 1 hoses, air-cooled 25 02250171-103 1 hoses, water-cooled
FLUID26 250019-662 SRF 1/4000 lubricant (5 gal/19 liter container) (I) 27 250022-669 Sullube (Std.) lubricant (5 gal/19 liter container) (I)28 02250051-153 24 KT lubricant (5 gal/19 liter container) (I) 29 250029-008 Food Grade lubricant (5 gal/19 liter container) (I)
(I) For proper amount of fluid fill, please consult Lubrication Guide in Section 3, Specifications in the User’s Manual.
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
CAUTION!Mixing of other lubricants within the com-pressor unit will void all warranties.
Section 1 - PARTS LIST
4
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.3 COMPRESSOR, FRAME AND DRIVE
02250161-703R00
5
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.3 COMPRESSOR, FRAME AND DRIVE
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
1 02250151-499 2 spacer, air end shaft height 60hp
2 02250151-630 1 adapter, compr/motor 50hp ma
3 02250152-346 2 grille, coupling guard 50hp
4 02250152-625 1 hub, coupling 1.875 bore 20r
5 02250152-626 1 hub, coupling 1.9375 bore 20r
6 02250152-670 1 element, cplg 20r
7 02250152-678 1 cover, cplg element 20r
8 02250156-393 2 plate, motor seal 3000/3700/4500
9 02250161-606 1 frame, p16/18
10 02250162-372 2 isolator, vibration ration p16/18
11 02250162-373 2 isolator, vibration ration unit p16
12 02250166-329 2 spacer, air end shaft height p16
13 16 series unit 1 compr model, 16series_unit (I)14 828012-030 2 capscrew, hex 8.8 m12 x 30mm
15 828012-075 2 capscrew, hex 8.8 m12 x 75mm
16 829108-150 8 capscrew, hex gr5 1/2-13 x 1 1/2
17 829110-175 8 capscrew, hex gr5 5/8-11 x 1 3/4
18 837808-125 8 washer, spr lock reg pltd 1/2
19 837810-156 8 washer, spr lock reg pltd 5/8
20 865708-240 8 washer, iso 7093-8-140hv 45
21 866215-020 1 elbow, pipe 90 deg plt 1/2"
22 866408-000 1 nipple, pipe-xs plt 1/2 x cl
23 882608-025 8 screw, hex serr washer m8 x 25
24 883212-254 4 washer, nord-lock pl m12 sp
25 various 1 motor, main (II)Continued on page 7
(I) Sullair offers an exchange program whereby a remanufactured compressor unit can be obtained from your authorized Sullair distributor.
For shaft seal repairs, order service kit no. 02250050-364, and installation kit no. 602542-001.
(II) This part may vary per machine design. Consult factory with machine serial number to determine the proper part number.
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
Section 1 - PARTS LIST
6
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.3 COMPRESSOR, FRAME AND DRIVE (CONTINUED)
02250161-703R00
7
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.3 COMPRESSOR, FRAME AND DRIVE (CONTINUED)
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
A1: To receiver tank
A2: From air inlet filter
A3: Oil return scavenge line
A4: From unit main fluid correction
A5: Spacer not used on 75hp & 100hp 404 frame and larger
A6: Motor mounting holes 60hp- 364tsc odp/tefc
A7: Motor mounting holes 75hp- 365tsc odp/tefc & 100hp-365tsc odp
A8: Motor mounting holes 75hp & 100hp 404tsc odp/405tsc tefc PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
Section 1 - PARTS LIST
8
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.4 AIR INLET SYSTEM
02250171-927R00
9
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.4 INET FILTER
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
1 02250164-930 1 filter, air 5" 2 stg p16/18 (I)2 02250165-320 1 plate, air filter mounting p16/18
3 02250166-128 1 valve, inlet 4" p16 low pilot pres (II)4 02250167-063 1 elbow, rub 90 130mm id
5 02250171-940 1 adapter, air inlet remote 6" p16/18
6 02250171-948 7 hose, flexable 6"id vacuum rated
7 40708 1 gasket, 1/32 x 5 1/4odx4 1/8id
8 242000 2 clamp, t-bolt ss band 6.00"id
9 250003-869 1 indicator, restriction 20" h20
10 408153 2 clamp, hose 6"dia worm drive
11 829108-125 8 capscrew, hex gr5 1/2-13 x 1 1/4
12 834504-050 4 screw, self-drill 1/4 x 1/2
13 837808-125 8 washer, spr lock reg pltd 1/2
14 882608-020 4 screw, hex serr washer m8 x 20
15 883008-016 3 screw, tf-hex m8 x 16 blk zinc
16 883212-254 4 washer, nord-lock pl m12 sp
A1: To air inlet on compressor unit
A2: To unload solenoid valve
A3: Mounts to bracket on receiver tank
A4: From blowdown valve orifice
A5: From blowdown valve
A6: To roof panel
A7: To cutout in roof panel
A8: Remote model(I) For maintenance on air filter no. 02250164-930, order air filter
element assembly no. 02250168-053.(II) For maintenance on inlet valve assembly no 02250166-128,
order seal kit no. 02250166-220, or inlet rebuild kit no. 02250166-230.
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
Section 1 - PARTS LIST
10
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.5 AIR PIPING - AIR-COOLED 60-75HP/45-55KW
02250170-288R00
11
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.5 AIR PIPING - AIR-COOLED 60-75HP/45-55KW
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
1 02250156-803 1 tube, cooler out-trap in ws37 1.5"
2 02250164-208 1 support, outlet conn 2"npt p16/18
3 02250166-735 1 separator, water scws-740n 1 1/2" l/ad
(I)
4 02250168-270 1 tube, mpv-aftclr 1.5" p16 75hp
5 02250168-271 1 tube, water sep-out 1.5" p16 75hp
6 810224-150 2 connector, tube-m 1 1/2 x 1 1/2
7 810524-150 1 elbow, tube 90 deg m 1 1/2 x 1 1/2
8 811624-188 2 elbow, tube str thrd 1 1/2 x 1 7/8
9 811824-188 1 connector, tube str thd 1 1/2 x 1 7/8
10 867108-060 1 bushing, red pltd 2 x 1 1/2
11 882508-125 2 nut, serr flng m8 x 1.25
12 883008-016 2 screw, tf-hex m8 x 16 blk zinc
A1: Package discharge pressure p2
A2: To aftercooler
A3: From minimum pressure valve
A4: From aftercooler
A5: From moisture drain
A6: Customer air out connection(I) For maintenance on water separator trap no. 02250166-735,
order seal replacement no. 02250166-758.
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
Section 1 - PARTS LIST
12
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.6 AIR PIPING - AIR-COOLED 100HP/75KW
02250161-707R00
13
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.6 AIR PIPING - AIR-COOLED 100HP/75KW
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
1 02250164-208 1 support, outlet conn 2"npt p16/18
2 02250164-909 1 tube,2" aftclr-trap 5600/7500
3 02250166-736 1 separator, water scws-740n 2" l/ad
(I)
4 02250172-507 1 tube, 2" mpv-clr 100hp p16 ac
5 02250172-508 1 tube, 2" sep-out p16 100hp ac
6 810232-200 2 connector, tube-m 2 x 2
7 810532-200 1 elbow, tube 90 deg m 2 x 2
8 811632-250 2 elbow, tube str thrd 2 x 2 1/2
9 811832-250 1 connector, tube str thd 2 x 2 1/2
10 882508-125 2 nut, serr flng m8 x 1.25
11 883008-016 2 screw, tf-hex m8 x 16 blk zinc
A1: Package discharge pressure p2
A2: To aftercooler
A3: From minimum pressure valve
A4: From aftercooler
A5: From moisture drain
A6: Customer air out connection(I) For maintenance on water separator trap no. 02250166-736,
order seal replacement no. 02250166-758.PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
Section 1 - PARTS LIST
14
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.7 AIR PIPING - WATER-COOLED
02250168-006R02
15
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.7 AIR PIPING - WATER-COOLED
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
1 02250164-208 1 support, outlet conn 2"npt p16/18
2 02250166-736 1 separator, water scws-740n 2" l/ad (I)3 02250168-013 1 tube, mpv to aftrclr p16/18 wc
4 02250168-014 1 tube, disch p16/18 wc
5 810532-200 3 elbow, tube 90 deg m 2 x 2
6 811832-250 1 connector, tube str thd 2 x 2 ½
7 866215-080 1 elbow, pipe 90 deg plt 2"
8 866332-025 1 nipple, pipe pltd 2 x 2 1/2
9 866332-040 1 nipple, pipe pltd 2 x 4
10 882508-125 2 nut, serr flng m8 x 1.25
11 883008-016 2 screw, tf-hex m8 x 16 blk zinc
A1: From minimum pressure check valve
A2: Customer air out 2” npt connection
A3: Transducer
(I) For maintenance on water separator trap no. 02250166-736, order seal replacement no. 02250166-758.
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
Section 1 - PARTS LIST
16
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.8 FLUID PIPING - AIR-COOLED
02250161-708R00
17
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.8 FLUID PIPING - AIR-COOLED
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
1 02250055-015 1 adapter, sae 1 5/8-12 x 1 5/8-12
2 02250087-067 1 connector, sae x orfs 1.00"
3 02250093-804 1 elbow, 90 sae x orfs 1.25 x 1.00"
4 02250135-593 1 hose, medium pressure orfs f-swvl 1"x64"lg
(I)
5 02250164-209 1 block, thermal valve p16/18
6 02250164-928 1 filter, fluid coreless 1"sae p16/18 (II)7 02250168-058 1 hose, medium pressure orfs f-swvl
1" x 67"lg (I)
8 826502-215 2 o-ring, viton 1 1/16 x 1/8"
9 826502-219 1 o-ring, viton 1 5/16 x 1/8"
10 874510-080 2 screw, socket iso m10 x 80mm pc 12.9
11 various 1 valve, thermal (III)A1: To cooler
A2: To compressor unit
A3: From receiver(I) For hose maintenance order air-cooled service kit no.
02250171-102.(II) For maintenance on fluid filter no. 02250164-928, order
replacement element no. 0250168-084.
(III) For maintenance on 185°F thermal valve (standard Sullube) no. 02250078-204, order service kit no. 02250144-326; For maintenance on 195°F thermal valve (24KT or > 150 psig) no. 02250092-081, order service kit no. 02250144-327.
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
Section 1 - PARTS LIST
18
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.9 FLUID PIPING - WATER-COOLED STANDARD
02250167-758R03
19
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.9 FLUID PIPING - WATER-COOLED STANDARD
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
1 02250055-015 2 adapter, sae 1 5/8-12 x 1 5/8-12
2 02250078-204 1 valve, thermal 185 deg f es11 (I)3 02250087-070 2 elbow, 90 sae x orfs 1.00"
4 02250093-804 1 elbow, 90 sae x orfs 1.25 x 1.00"
5 02250093-806 1 connector, sae x orfs 1.00" x 1.25"
6 02250164-928 1 filter, fluid coreless 1"sae p16/18 (II)7 02250168-000 1 housing, thermal valve p16/18
w/c
8 02250168-056 1 hose, medium pressure orfs f-swvl 1" x 31"lg
(III)
9 02250168-057 1 hose, medium pressure orfs f-swvl 1" x 70"lg
(III)
10 02250168-058 1 hose, medium pressure orfs f-swvl 1" x 67"lg
(III)
11 02250172-559 1 support, oil filter top wc p16/18
12 02250172-560 1 support, oil filter btm wc p16/18
13 825304-236 4 nut, hex f pltd 1/4-20
14 826502-219 1 o-ring, viton 1 5/16 x 1/8"
15 829704-050 8 screw, hex ser washer 1/4-20 x 1/2
A1: To unit injection
A2: From receiver tank
(I) For maintenance on 185°F thermal valve (standard Sullube) no. 02250078-204, order service kit no. 02250144-326; For maintenance on 195°F thermal valve (24KT or > 150 psig) no. 02250092-081, order service kit no. 02250144-327.
(II) For maintenance on fluid filter no. 02250164-928, order replacement element no. 02250168-084.
(III) For hose maintenance, order water-cooled service kit no. 02250171-103.
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
Section 1 - PARTS LIST
20
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.10 FLUID PIPING - WATER-COOLED WITH WATER REGULATOR
02250171-106R01
21
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.10 FLUID PIPING - WATER-COOLED WITH WATER REGULATOR
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
1 02250055-015 2 adapter, sae 1 5/8-12 x 1 5/8-12
2 02250086-022 1 adapter, sae 1 5/16 x 1 5/16-12
3 02250087-067 1 connector, sae x orfs 1.00"
4 02250087-070 1 elbow, 90 sae x orfs 1.00"
5 02250093-804 1 elbow, 90 sae x orfs 1.25 x 1.00"
6 02250093-806 1 connector, sae x orfs 1.00" x 1.25"
7 02250164-928 1 filter, fluid coreless 1"sae p16/18 (I)8 02250168-000 1 housing, thermal valve p16/18 w/c
9 02250168-001 1 tee, sae 1-5/16"/npt 1/2" p16/18 wtr reg vlv op
10 02250168-056 1 hose, medium pressure orfs f-swvl 1" x 31"lg
(II)
11 02250168-057 1 hose, medium pressure orfs f-swvl 1" x 70"lg
(II)
12 02250168-058 1 hose, medium pressure orfs f-swvl 1" x 67"lg
(II)
13 02250172-501 1 cooler, oil/water 6x36 1-5/8"sae
14 02250172-559 1 support, oil filter top wc p16/18
15 02250172-560 1 support, oil filter btm wc p16/18
16 825304-236 4 nut, hex f pltd 1/4-20
17 826502-219 1 o-ring, viton 1 5/16 x 1/8"
18 829704-050 8 screw, hex ser washer 1/4-20 x 1/2
19 866900-010 1 plug, pipe 1/4" 3000# stl plt
20 various 1 valve, thermal (III)A1: To unit injection
A2: From receiver tank
A3: Water regulator valve probe location(I) For maintenance on fluid filter no. 02250164-928, order
replacement element no. 02250168-084.(II) For hose maintenance, order service kit no. 02250171-103. (III) For maintenance on 185°F thermal valve (standard Sullube)
no. 02250078-204, order service kit no. 02250144-326; For maintenance on 195°F thermal valve (24KT or > 150 psig) no. 02250092-081, order service kit no. 02250144-327.
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
Section 1 - PARTS LIST
22
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.11 COOLING AND LUBRICATION SYSTEM - AIR-COOLED COOLER 60-75HP/45-55KW
02250169-194R00
23
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.11 COOLING AND LUBRICATION SYSTEM - AIR-COOLED COOLER 60-75HP/45-55KW
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
1 02250161-610 1 duct, centrifugal fan p16/18
2 02250161-614 1 guard, fan discharge p16/18
3 02250165-576 1 drive, shaft fan p16/18
4 02250166-232 1 support, fan motor top p16/18
5 02250166-233 1 support, fan motor bottom brace
6 02250167-395 1 adapter, air duct p16/18
7 02250168-022 1 fan, cooling assy nine blade p16/18
8 02250171-130 1 insulation, foam 1" 635 x 898 p16/18
(I)
9 02250171-629 1 key, square m6 x 40mm p16 axial fan
10 250018-497 2 grip, cord for so 12/4 st 3/4"
11 250022-436 6 ft weatherstrip, 3/16 x 3/8
12 825908-125 6 nut, hex metric m8 x 1.25
13 828008-020 16 capscrew, hex 8.8 m8 x 20mm
14 832204-031 2 screw, set cup 1/4-20 x 5/16
15 838212-112 1 washer, pl-b reg pltd 3/4
16 850604-012 10 ft wire, neoprene #12-4 so
17 865708-240 5 washer, iso 7093-8-140hv
18 867104-030 1 bushing, red pltd 1 x 3/4
19 882508-125 8 nut, serr flng m8 x 1.25
20 882608-012 1 screw, hex serr washer m8 x 12
21 883008-016 17 screw, tf-hex m8 x 16 blk zinc
22 883208-166 26 washer, nord-lock pl m8 sp
23 various 4 capscrew, m8 x various lengths (II)24 various 1 motor (II)25 various 1 fluid cooler (II)
A1: In from minimum pressure valve
A2: Out to water separator
A3: To thermal by-pass valve
A4: To starter box
A5: Cooler pack assembly rests on top rails of canopy
A6: Screws attach cooler box to support rails on top of canopy
A7: Fan motor mounting holes(I) For additional information, consult Section 1.19 Sump Tank
Assembly.(II) This part may vary per machine design. Consult factory with
machine serial number to determine the proper part number. PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
Section 1 - PARTS LIST
24
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.12 COOLING AND LUBRICATION SYSTEM - AIR-COOLED COOLER 100HP/75KW
02250161-714R00
25
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.12 COOLING AND LUBRICATION SYSTEM - AIR-COOLED COOLER 100HP/75KW
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
1 02250161-610 1 duct, centrifugal fan p16/18
2 02250161-614 1 guard, fan discharge p16/18
3 02250164-204 4 spacer, fan motor p16/18 ac
4 02250166-232 1 support, fan motor top p16/18
5 02250166-233 1 support, fan motor bottom brace
6 250018-497 2 grip, cord for so 12/4 st 3/4"
7 250022-436 6 weatherstrip, 3/16 x 3/8 ft
8 825908-125 6 nut, hex metric m8 x 1.25
9 828008-020 16 capscrew, hex 8.8 m8 x 20mm
10 850604-012 10 ft wire, neoprene #12-4 so
11 865708-240 12 washer, iso 7093-8-140hv
12 867104-030 1 bushing, red pltd 1 x 3/4
13 882508-125 8 nut, serr flng m8 x 1.25
14 883008-016 25 screw, tf-hex m8 x 16 blk zinc
15 883208-166 34 washer, nord-lock pl m8 sp
16 various 1 adapter (I)17 various 4 capscrew m8 x various lengths (I)18 various 1 fan (I)19 various 1 fan motor (I)20 various 1 fluid cooler (I)21 various 1 venturi (I)
A1: In from minimum pressure valve
A2: Out to water separator
A3: To thermal by-pass valve
A4: To starter box
A5: Use with 3hp 182 & 184t frame motors only
A6: Cooler pack assembly rests on top rails of canopy
A7: Mounting holes for 3hp 4p 182t frame fan motor
A8: Mounting holes for 5hp 4p 213t frame fan motor
A9: Mounting holes for 3hp 4p 184t frame fan motor
A10: Screws attach fan cooler box to support rails on top of canopy(I) This part may vary per machine design. Consult factory with
machine serial number to determine the proper part number. PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
Section 1 - PARTS LIST
26
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.13 COOLING AND LUBRICATION SYSTEM - WATER-COOLED STANDARD
02250167-958R04
27
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.13 COOLING AND LUBRICATION SYSTEM - WATER-COOLED STANDARD
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
1 02250168-004 1 support, outlet conn 1-1/2npt
2 02250168-039 1 hose, hydraulic 1" x 22"lg
3 02250168-041 1 hose, hydraulic 1" x 52"lg
4 02250168-042 1 hose, hydraulic 1" x 39"lg
5 02250172-501 1 cooler, oil/water 6 x 36 1-5/8"sae
6 040061 2 draincock, 1/4"
7 043008 1 clr, aftclr 2" npt air/1-1/2" npt wtr port
8 250018-430 1 elbow, 90 1/4t pls x 1/4 npt m
9 860116-150 6 connector, 37 fl/mpt pltd 1 x 1 1/2
10 868902-010 3 bushing, red hex pltd 1/2 x 1/4
11 881204-025 1 elbow, pipe 90m/f 1/4 x 1/4 brass
12 882508-125 2 nut, serr flng m8 x 1.25
13 882510-150 8 nut, serr flng m10 x 1.5
14 882610-020 8 screw, hex serr washer m10 x 20
15 883008-016 2 screw, tf-hex m8 x 16 blk zinc
A1: Water in 1-1/2” npt connection
A2: Water out 1-1/2” npt connection
A3: PS2 low water pressure to hole drilled in side of starter boxPLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
Section 1 - PARTS LIST
28
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.14 COOLING AND LUBRICATION SYSTEM - WATER-COOLED WITH SOLENOID VALVE
02250170-730R00
29
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.14 COOLING AND LUBRICATION SYSTEM - WATER-COOLED WITH SOLENOID VALVE
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
1 02250168-004 1 support, outlet conn 1-1/2npt
2 02250168-039 1 hose, hydraulic 1" x 22"lg
3 02250168-041 1 hose, hydraulic 1" x 52"l
4 02250168-042 1 hose, hydraulic 1" x 39"lg
5 02250168-233 1 support, fan box/wc clrs p16/18
6 02250172-501 1 cooler, oil/water 6x36 1-5/8"sae
7 040061 2 draincock, 1/4"
8 043008 1 clr, aftclr 2" npt air/1-1/2" npt wtr port
9 250018-430 1 elbow, 90 1/4t pls x 1/4 npt m
10 250035-291 1 valve, solenoid 1-1/4" (I)11 860116-125 1 connector,37 fl/mpt pltd 1 x 1 1/4
12 860116-150 5 connector,37 fl/mpt pltd 1 x 1 1/2
13 866320-050 1 nipple, pipe pltd 1 1/4 x 5
14 868902-010 3 bushing, red hex pltd 1/2 x 1/4
15 868906-050 1 bushing, red hex pltd 1 1/2 x 1 1/4
16 881204-025 1 elbow, pipe 90m/f 1/4 x 1/4 brass
17 882508-125 2 nut, serr flng m8 x 1.25
18 882510-150 8 nut, serr flng m10 x 1.5
19 882610-020 8 screw, hex serr washer m10 x 20
20 883008-016 2 screw, tf-hex m8 x 16 blk zinc
A1: Water in 1-1/2” npt connection
A2: Water out 1-1/2” npt connection
A3: PS2 low water pressure to hole drilled in side of starter box(I) For maintenance on solenoid valve no. 250035-291, order ser-
vice rebuild kit no. 250038-848, and coil replacement kit no. 250035-292.
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
Section 1 - PARTS LIST
30
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.15 COOLING AND LUBRICATION SYSTEM - WATER-COOLED WITH REGULATOR VALVE
02250170-731R00
31
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.15 COOLING AND LUBRICATION SYSTEM - WATER-COOLED WITH REGULATOR VALVE
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
1 02250168-004 1 support, outlet conn 1-1/2npt
2 02250168-039 1 hose, hydraulic 1" x 22"lg
3 02250168-040 1 hose, hydraulic 1" x 38"lg
4 02250168-041 1 hose, hydraulic 1" x 52"lg
5 040061 2 draincock, 1/4"
6 049474 1 valve, water regulating 1-1/4"
7 250018-430 1 elbow, 90 1/4t pls x 1/4 npt m
8 860116-150 5 connector, 37 fl/mpt pltd 1 x 1 1/2
9 860216-125 1 elbow, 37fl 90m 1 x 1 1/4
10 866420-000 2 nipple, pipe-xs plt 1 1/4 x cl
11 866424-000 1 nipple, pipe-xs plt 1 1/2 x cl
12 868030-050 1 union, pipe-brs seat 1 1/4 300# plt
13 868902-010 3 bushing, red hex pltd 1/2 x 1/4
14 869206-050 1 elbow, red 1 1/2 x 1 1/4 150# plt
15 881204-025 1 elbow, pipe 90m/f 1/4 x 1/4 brass
16 882508-125 2 nut, serr flng m8 x 1.25
17 882510-150 8 nut, serr flng m10 x 1.5
18 882610-020 8 screw, hex serr washer m10 x 20
19 883008-016 2 screw, tf-hex m8 x 16 blk zinc
20 various 1 aftercooler (I)21 various 1 fluid cooler (I)
A1: Water in 1-1/2” npt connection
A2: Water out 1-1/2” npt connection
A3: PS2 low water pressure to hole drilled in side of starter box(I) This part may vary per machine design. Consult factory with
machine serial number to determine the proper part number. PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
Section 1 - PARTS LIST
32
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.16 COOLING AND LUBRICATION SYSTEM - WATER-COOLED WITH REGULATOR VALVE AND SOLENOID
02250170-732R00
33
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.16 COOLING AND LUBRICATION SYSTEM - WATER-COOLED WITH REGULATOR VALVE AND SOLENOID
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
1 02250168-004 1 support, outlet conn 1-1/2npt
2 02250168-039 1 hose, hydraulic 1" x 22"lg
3 02250168-040 1 hose, hydraulic 1" x 38"lg
4 02250168-041 1 hose, hydraulic 1" x 52"
5 040061 2 draincock, 1/4"
6 049474 1 valve, water regulating 1-1/4"
7 250018-430 1 elbow, 90 1/4t pls x 1/4 npt m
8 250035-291 1 valve, solenoid 1-1/4" (I)9 860116-125 1 connector, 37 fl/mpt pltd 1 x 1 1/4
10 860116-150 4 connector, 37 fl/mpt pltd 1 x 1 1/2
11 860216-125 1 elbow, 37fl 90m 1 x 1 1/4
12 866320-050 1 nipple, pipe pltd 1 1/4 x 5
13 866420-000 2 nipple, pipe-xs plt 1 1/4 x cl
14 866424-000 1 nipple, pipe-xs plt 1 1/2 x cl
15 868030-050 1 union, pipe-brs seat 1 1/4 300# plt
16 868902-010 3 bushing, red hex pltd 1/2 x 1/4
17 868906-050 1 bushing, red hex pltd 1 1/2 x 1 1/4
18 869206-050 1 elbow, red 1 1/2 x 1 1/4 150# plt
19 881204-025 1 elbow, pipe 90m/f 1/4 x 1/4 brass
20 882508-125 2 nut, serr flng m8 x 1.25
21 882510-150 8 nut, serr flng m10 x 1.5
22 882610-020 8 screw, hex serr washer m10 x 20
23 883008-016 2 screw, tf-hex m8 x 16 blk zinc
24 various 1 aftercooler (II)25 various 1 cooler, fluid (II)
A1: Water in 1-1/2” npt connection
A2: Water out 1-1/2” npt connection
A3: PS2 to low water pressure switch in starter box(I) For maintenance on solenoid valve no. 250035-291, order
rebuild kit no. 250038-848, and replacement coil no. 250035-292.
(II) This part may vary per machine design. Consult factory with machine serial number to determine the proper part number.
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
Section 1 - PARTS LIST
34
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.17 SUMP AND PIPING - 60-75HP/45-55KW
02250169-994R00
35
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.17 SUMP AND PIPING - 60-75HP/45-55KW
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
1 02250097-598 1 vlv, min press chk 1-7/8 sae o-ring por
(I)
2 02250110-661 1 adapter, sae 2-1/2-12 x 2-1/2-12
3 02250152-813 2 flange, kit 2.5" split m12 x 45
4 02250157-450 1 wire,10 gage ground bond 12" m8
5 02250162-365 1 joint, expansion airend-sep p16
6 02250162-374 4 isolator, vibration 5600 rec tnk
7 02250164-918 1 support,shipping frm/tnk p16/18
8 02250168-637 1 tank, assembly p16/18 (II)9 043357 1 clamp, speed tube 1/4"
10 250211-005 1 elbow, tube-m 1/4" swglk 316ss
11 825908-125 4 nut, hex metric m8 x 1.25
12 837808-125 4 washer, spr lock reg pltd 1/2
13 841215-004 6 tubing, stnls stl 1/4 20ga ft
14 867308-175 4 capscrew, ferry head hd pltd 1/2-13 x 1 3/4
15 870024-032 1 reducer, str thrd viton 1 1/2 x 2
16 883008-016 3 screw, tf-hex m8 x 16 blk zinc
17 883208-166 4 washer, nord-lock pl m8 sp
A1: To sequencing solenoid valve
A2: To aftercooler in
A3: To compressor unit fluid return ports
A4: To compressor unit discharge
A5: To grounding location on frame
A6: To frame
A7: To unload solenoid valve
A8: To fluid by-pass valveQ1: For additional information on tank assembly, consult Section 1.19, Tank Assembly, of this manual.
Continued on page 37(I) For maintenance on minimum pressure check valve no.
02250097-598, order service kit no. 02250110-727.(II) For maintenance on separator 02250160-774, order separator
element kit no. 02250169-993, includes quantity of two no. 02250160-776 elements.
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
Section 1 - PARTS LIST
36
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.17 SUMP AND PIPING - 60-75HP/45-55KW (CONTINUED)
02250169-994R00
37
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.17 SUMP AND PIPING - 60-75HP/45-55KW (CONTINUED)
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
A9: T1- Wet discharge temperature
A10: P1- Wet receiver pressure
A11: To blowdown valvePLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
Section 1 - PARTS LIST
38
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.18 SUMP AND PIPING - 100HP/75KW
02250161-712R01
39
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.18 SUMP AND PIPING - 100HP/75KW
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
1 02250109-817 1 valve, minimum pressure 2-1/2"sae in/out
(I)
2 02250110-661 1 adapter, sae 2-1/2-12 x 2-1/2-12
3 02250152-813 2 flange, kit 2.5" split m12 x 45
4 02250157-450 1 wire,10 gage ground bond 12" m8
5 02250162-365 1 joint, expansion airend-sep p16
6 02250162-374 4 isolator, vibration 5600 rec tnk
7 02250164-918 1 support, shipping frm/tnk p16/18
8 02250168-637 1 tank, assembly p16/18 (II)9 43357 1 clamp, speed tube 1/4"
10 250211-005 1 elbow, tube-m 1/4" swglk 316ss
11 825908-125 4 nut, hex metric m8 x 1.25
12 826502-232 2 o-ring, viton 2 3/4 x 1/8"
13 837808-125 4 washer, spr lock reg pltd 1/2
14 841215-004 6 tubing, stnls stl 1/4 20ga ft
15 867308-175 4 capscrew, ferry head hd pltd 1/2-13 x 1 3/4
16 883008-016 3 screw, tf-hex m8 x 16 blk zinc
17 883208-166 4 washer, nord-lock pl m8 sp
A1: To sequencing solenoid valve
A2: To AC aftercooler in
A3: To compressor unit fluid return port
A4: To compressor unit discharge
A5: To grounding location on frame
A6: To frameA7: To standard solenoid valveA8: To oil by-pass valveA9: T1-wet discharge temperatureA10: P1-wet receiver pressureA11: To blowdown hoseA12: To wc aftercooler inA13: WC assembly configurationA14: AC assembly configurationQ1: For additional information on tank assembly, consult Section 1.19, Tank Assembly, of this manual.(I) For maintenance on minimum pressure check valve no.
02250109-817, order service kit no. 250018-456.(II) For maintenance on separator 02250160-774, order separator
element kit no. 02250169-993, includes quantity of two no. 02250160-776 element.
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
Section 1 - PARTS LIST
40
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.19 SUMP TANK ASSEMBLY
02250168-637R04
41
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.19 SUMP TANK ASSEMBLY
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
1 02250087-070 1 elbow,90 sae x orfs 1.00"
2 02250097-349 1 valve, relief 200#
3 02250097-610 1 plug, sight glass 1 5/16" sae
4 02250100-042 1 valve,1/2 bldwn 1.8:1 250 psig (I)5 02250100-093 1 elbow, 90 deg 3/4 sae x 3/8 nptf
6 02250101-783 1 adapter, sae 7/16 x 7/16-20
7 02250117-782 1 filter, assembly screen filter (II)8 02250125-774 1 orifice, plug brass 1/8"npt x 1/32"
9 02250126-129 1 sightglass, orf block sae
10 02250146-870 1 valve, ball mini m x f 3/8"viton
11 02250152-798 1 elbow, sae 1/4" (7/16-20) m x f
12 02250160-774 2 element, sep round 5.5d x 14.3lng+
(III)
13 02250162-369 1 tank, separator p16/p18
14 040029 1 plug, o-ring boss sae 1 1/4
15 241771 1 strainer, v-type 300psix1/4 (IV)
16 250025-850 2 elbow, 90deg m swvl 1/4t x 1/4 npt
17 250028-635 1 fitting, compress adj
18 826502-380 1 o-ring, viton 11 1/2 x 3/16"
19 860108-050 1 connector, 37 fl/mpt pltd 1/2 x 1/2
20 860508-050 1 elbow, pipe-90m 1/2 x 1/2
21 876804-025 1 connector, tube-m 1/4 x 1/4 ss
22 881004-025 1 elbow, pipe-90m 1/4 x 1/4 brass (I) For maintenance on blowdown valve no. 02250100-042, order
service kit no. 02250100-042.(II) For maintenance on filter assembly screen filter no. 02250117-
782, order replacement assembly no. 02250117-782.(III) For maintenance on separator 02250160-774, order separator
element kit no. 02250169-993, includes quantity of two no. 02250160-776 element.
(IV) For maintenance on strainer no. 241771, order service kit no. 241772.
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
Section 1 - PARTS LIST
42
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.20 MOISTURE DRAIN - STANDARD
02250161-710R00
43
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.20 MOISTURE DRAIN - STANDARD
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
1 02250046-110 2 bushing, red brs 1/2 x 1/4
2 02250071-380 1 grip, cord n4 .187-.250 x 1/2"
3 02250167-603 1 adapter, 1/2m bspp-1/2f npt brass
4 02250170-783 1 valve, drain combo 24 vdc (I)5 250025-850 1 elbow, 90deg m swvl 1/4t x 1/4
npt
6 250025-859 1 connector, male1/4tube x 1/4
7 842215-004 5ft hose, nylon 1/4
8 881004-025 1 elbow, pipe-90m 1/4 x 1/4 brass
A1: To air out bracket
A2: From water separator
A3: To bottom of starter box(I) For maintenance on condensate drain valve no. 02250170-783,
order service kit no. 02250171-245; coil replacement kit no. 02250171-243; and power cable replacement no. 02250171-483.
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
Section 1 - PARTS LIST
44
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.21 MOISTURE DRAIN - SCD
02250169-571R01
45
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.21 MOISTURE DRAIN - SCD
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
1 02250054-861 1ft tube, nyl .25 od x 040w blk
2 02250071-381 1 grip, cord n4 .250-.375 x 1/2"
3 02250130-866 1 drain, scd400 115v npt
4 02250140-865 1 valve, ball 1/8m x 1/8f 1/4 turn
5 02250144-842 1 valve, ball/stnr 1/2f x 1/2m
6 02250166-711 2 connector, hose barb 5/16" hose x 1/4" npt
7 02250167-603 1 adapter, 1/2m bspp-1/2f npt brass
8 02250173-905 1 support, sc drain p16/18
9 047235 2 clamp, hose 3/8"
10 250025-849 1 elbow, 90deg m swvl 1/4t x 1/8npt
11 250025-850 1 elbow, 90deg m swvl 1/4t x 1/4 npt
12 825908-125 2 nut, hex metric m8 x 1.25
13 828008-020 2 capscrew, hex 8.8 m8 x 20mm
14 842315-031 1ft hose, fuel line 5/16
15 860508-050 1 elbow, pipe-90m 1/2 x 1/2
16 866302-020 1 nipple, pipe pltd 1/8 x 2
17 868901-010 1 bushing, red hex pltd 3/8 x 1/4
18 878212-012 1 tee, female pipe brass 1/8"
19 883008-016 1 screw, tf-hex m8 x 16 blk zinc
20 883208-166 4 washer, nord-lock pl m8 sp
A1: From water separator
A2: To side of starter box
A3: To air-out bracket
A4: Package discharge pressure P2PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
Section 1 - PARTS LIST
46
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.22 PNEUMATIC CONTROL
02250161-705R00
47
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.22 PNEUMATIC CONTROL
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
1 02250071-362 2 locknut, n4 conduit sealing
2 02250139-950 1 tbg, nylon 3/8"od red
3 02250155-714 2 valve, solenoid 3wno 1/4 250# 24vdc
(I)
4 02250155-961 3 tbg, nylon 1/4"-od red
5 02250155-962 3 tbg, nylon 1/4"-od blue
6 02250155-963 3 tbg, nylon 1/4"-od yellow
7 02250166-128 1 valve, inlet 4" p16 low pilot pres
8 02250172-320 1 valve,check 3/8"nptf
9 02250172-323 1 orifice, .140" 3/8 fnpt x 3/8 mnpt
10 249608-018 1 hose, med press 0.50 x 012" (II)11 250017-280 1 valve, pressure regulator (III)12 250018-430 2 elbow, 90 1/4t pls x 1/4 npt m
13 250025-835 1 tee, male branch swiv 1/4 tube x 1/4 npt
14 250025-850 3 elbow, 90deg m swvl 1/4t x 1/4 npt
15 250025-853 2 elbow, 90deg m swvl 3/8 t x3/8
16 250025-859 2 connector, male1/4tube x 1/4
17 250025-923 1 connector, fem tube 1/4 x 1/4 nptf
18 408893 1 valve, shuttle 1/4" npt (dbl chk)
19 847815-050 2 nipple, chase cond 1/2
20 866900-005 1 plug, pipe 1/8" 3000# stl plt
21 869825-025 1 tee, male pipe brass 1/4
22 869838-038 1 tee, male pipe brass 3/8
23 873706-075 1 connector, 37 fl 1/2 x 3/8" npt
24 881304-025 1 nipple, pipe-hx brass 1/4 x ¼
A1: Port 1
A2: Port 2
Continued on page 49(I) For maintenance on solenoid valve no. 02250155-714, order
service kit no. 02250157-500, and coil replacement kit no. 02250157-502.
(II) For maintenance on hoses, order (air-cooled) hose kit no. 02250171-102, or (water-cooled) hose kit no. 02250171-103.
(III) For maintenance on regulator valve no. 250017-280, order service kit no. 250019-453.
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
Section 1 - PARTS LIST
48
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.22 PNEUMATIC CONTROL (CONTINUED)
02250161-705R00
49
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.22 PNEUMATIC CONTROL (CONTINUED)
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
A3: Port 3
A4: To fitting under blowdown valve mounted on tank assy
A5: To bottom connection on inlet valve
A6: To strainer mounted on tank assy
A7: To top connection port on inlet valve
A8: To middle connection port on inlet valve
A9: To blowdown valve mounted on tank assy
A10: Flow direction
A11: To minimum pressure valve
A12: Symbol on check valve should be shown in this direction
A13: Solenoid 1
A14: Solenoid 4PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
Section 1 - PARTS LIST
50
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.23 PNEUMATIC CONTROL - STAINLESS STEEL WITH SEQUENCING
02250169-192R01
51
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.23 PNEUMATIC CONTROL - STAINLESS STEEL WITH SEQUENC-ING
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
1 02250071-362 2 locknut, n4 conduit sealing
2 02250155-714 2 valve, solenoid 3wno 1/4 250# 24vdc
(I)
3 02250172-320 1 valve, check 3/8"nptf
4 02250172-323 1 orifice,.140" 3/8 fnpt x 3/8 mnpt
5 249608-018 1 hose, med press 0.50 x 012" (II)6 250017-280 1 valve, pressure regulator (III)7 250018-430 2 elbow, 90 1/4t pls x 1/4 npt m
8 250018-760 1 nipple, hx tbe 316s 1/4"
9 250139-016 2 connector, tube-m 1/4 swglk 316s
10 250139-044 1 connector, tube-f 1/4 swglk 316s
11 250211-005 5 elbow, tube-m 1/4" swglk 316ss
12 250211-006 2 elbow, tube-m 3/8" swglock ss
13 250591-002 1 tee, tube-m branch 1/4 swg ss
14 407403 16 tape, heat self-lim 120v-ft
15 408893 1 valve, shuttle 1/4" npt (dbl chk)
16 841215-004 1 tubing, stnls stl 1/4 20ga ft
17 841215-006 1 tubing, stnls stl 3/8 20ga ft
18 847815-050 2 nipple, chase cond 1/2
19 866900-005 1 plug, pipe 1/8" 3000# stl plt
20 869925-025 1 tee, male pipe stainless 1/4
21 869938-038 1 tee, male pipe stainless 3/8
22 873706-075 1 connector,37 fl 1/2 x 3/8" npt
A1: Port 1
A2: Port 2
A3: Port 3
A4: Solenoid 4
A5: To bottom connection on inlet valve
A6: Strainer mounted on tank assy.
A7: To top connection port on inlet valve
A8: To middle connection port on inlet valve
A9: Blowdown valve mounted on tank assy.
A10: Flow direction
A11: To minimum pressure valve
A12: Symbol on check valve should be shown in this direction
A13: Solenoid 1
Continued on page 53(I) For maintenance on solenoid valve no. 02250155-714, order
service kit no. 02250157-500, and coil replacement kit no. 02250157-502
(II) For maintenance on hoses, order (air-cooled) hose kit no. 02250171-102, or (water-cooled) hose kit no. 02250171-103.
(III) For maintenance on pressure regulator valve no. 250017-280, order service kit no. 250019-453.
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
Section 1 - PARTS LIST
52
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.23 PNEUMATIC CONTROL - STAINLESS STEEL WITH SEQUENCING (CONTINUED)
02250169-192R01
53
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.23 PNEUMATIC CONTROL - STAINLESS STEEL WITH SEQUENC-ING (CONTINUED)
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
A14: Remove standard fitting which comes mounted on tank assy. Replace with stainless steel fitting.
A15: Heat trace for cold weather options only(I) For maintenance on solenoid valve no. 02250155-714, order
service kit no. 02250157-500, and coil replacement kit no. 02250157-502
(II) For maintenance on pressure regulator valve no. 250017-280, order service kit no. 250019-453.
(III) For maintenance on hoses, order (air-cooled) hose kit no. 02250171-102, or (water-cooled) hose kit no. 02250171-103.
PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR
Section 1 - PARTS LIST
54
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.24 ELECTRICAL CONTROL ASSEMBLY
02250161-713R01
55
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.24 ELECTRICAL CONTROL ASSEMBLY
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
1 02250054-861 1ft tube,nyl .25 od x .040w blk
2 02250057-245 2 block, term end stop ch
3 02250071-379 1 grip, cord n4 .125-.187 x 1/2"
4 02250071-381 2 grip, cord n4 .250-.375 x 1/2"
5 02250083-186 1 transformer, control 150va univ w.pri fh
6 02250155-175 1 probe,rtd 100 ohm plat 3.5"x 6ft
7 02250157-449 1 wire,10 gage ground bond 33" m8
8 02250158-377 3 relay, sptd din 10a 24vdc coil
9 02250172-873 2 transducer, pressure 0-250# 12ft cord
10 47084 1 relay, phase monitor
11 249008 1 heater, enclosure 50w
12 250017-992 1 switch, pressure n.o. 10 psi
13 250018-429 1 elbow, 90 1/4t pls x 1/8 npt m
14 250019-773 1 holder, fuse ktk-r 3 pole
15 250022-436 2 weatherstrip, 3/16 x 3/8 ft
16 250034-430 1 socket, 8pin 480v
17 250041-102 3 block,terminal kt3
18 409918-002 2 plug, hole n4 1/2" cond
19 825908-125 6 nut, hex metric m8 x 1.25
20 847200-050 1 locknut, conduit 1/2
21 883208-166 6 washer, nord-lock pl m8 sp
22 various 3 dryer
23 various 1 fuse, fan starter
24 various 2 fuse, str fuse
25 various 1 relay, overload
26 various 1 supply, power
A1: To frame
A2: P2-package discharge pressure
A3: P1-to sump tank wet sump pressure
A4: T1-to sump tank wet discharge temperature
A5: Solenoid 1
A6: Solenoid 2
A7: Solenoid 5-electric drain
A8: Solenoid 6- water shutoff valve (wc only)
A9: Fan motor connection (ac only)
A10: Motor wiring
A11: SCD drain option
A12: Water cooled machines only
A13: Dryer option only
A14: Hole to be drilled in box for wc machines
Continued on page 57PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
Section 1 - PARTS LIST
56
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.24 ELECTRICAL CONTROL ASSEMBLY (CONTINUED)
02250161-713R01
57
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.24 ELECTRICAL CONTROL ASSEMBLY (CONTINUED)
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
A15: Psw2-low water pressure (wc only)
A16: Heater options only
A17: Phase monitor options only
A18: Enclosure heater mounted inside of starter boxPLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
Section 1 - PARTS LIST
58
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.25 CONTROL STARTER - MFV
02250169-587R02
59
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.25 CONTROL STARTER - MFVPA
RT
NU
MB
ER
0225
0170
-766
0225
0170
-765
0225
0169
-594
0225
0169
-593
0225
0169
-592
0225
0169
-591
0225
0169
-590
0225
0169
-589
02
2501
69-5
88
1 1 1 1 1 1 1 1 1 02250169-621 1 spec, encl p12/16 22" x 36" x 10" - - - - 1 - - - - 02250167-822 2 cntor, 400a 3p 24vdc xt - - - - - 1 - - - 02250167-821 2 cntor, 225a 3p 24vdc xt - - - - - - 1 - - 02250167-820 2 cntor, 150a 3p 24vdc xt - 1 - - - - - - - 02250170-760 2 cntor, 115a 3p 24vdc xt - - 1 - - - - - - 02250167-819 2 cntor, 95a 3p 24vdc xt - - - - - - - - - 02250170-761 2 cntor, 80a 3p 24vdc xt - - - - - - - - - 02250167-818 2 cntor, 65a 3p 24vdc xt 2 2 2 2 2 2 2 2 2 02250101-721 3 bar, ground 5 post 1 1 1 1 1 1 1 1 1 02250154-051 4 ctl, display ws 4 4 4 4 4 4 4 4 4 02250161-759 5 spcr,.25dia x .41 long -alum 1 1 1 1 1 1 1 1 1 02250154-052 6 ctl, i/o mod ws 24vdc 1 1 1 1 1 1 1 1 1 250021-694 7 adapter, o.l.r. base mnt 2 2 2 1 2 2 2 2 2 849215-025 8 lug, ground 2 2 2 1 2 2 2 2 2 838405-034 9 washer, lock external tooth 5/16" - - 1 - - - - - - 250014-827 10 cb, 100a hmcp - - 1 - - - - - - 250014-127 11 kit, cir brkr disconnect n4 1 1 1 1 1 1 1 1 1 02250154-359 12 decal, microprocessor overlay 1 1 1 1 1 1 1 1 1 02250085-504 13 sw, pb oper red40mm push-twist 1 1 1 1 1 1 1 1 1 250027-125 14 block, contact 1 n.c 1 1 1 1 1 1 1 1 1 02250081-473 15 npl, yellow ring 45mm e-stop 1 1 1 1 1 1 1 1 1 02250159-547 16 rcpt, s4 program port nema 6p 1 1 1 1 1 1 1 1 1 02250159-549 17 cap, s4 program port nema 6p - - - - - - - 1 1 02250145-195 18 block, power distribution 175 amp 1 1 - - 1 1 1 1 - 02250145-194 18 block, power distribution 310 amp 1 1 1 1 1 1 1 1 1 250021-692 19 relay, overload 32a 1 1 - - - - 1 1 1 02250167-849 20 blk, aux cont 1no inc front
QTY PART NO. ITEM DESCRIPTION
TORQUE VALUES (IN/LBS)SULLAIR P/N DESCRIPTION LUG TERMINALS
02250167-818 cntor, 65a 3p 24vdc 1no xt 29.2 10.602250170-761 cntor, 80a 3p 24vdc ino xt 123.9 10.602250167-819 cntor, 95a 3p 24vdc 1no xt 123.9 10.602250170-760 cntor, 115a 3p 24vdc 1no xt 123.9 10.602250167-820 cntor, 150a 3p 24vdc 1no xt 123.9 10.602250167-821 cntor, 225a 3p 24vdc 2no-2nc xt 213 10.602250167-822 cntor, 400a 3p 24vdc 2no-2nc xt 213 10.6
STARTER ASSEMBLY DESCRIPTION
part number description weight rev.
02250169-588 start, sy p12/16 65a mfv n4 35 kg 02
02250170-766 start, sy p12/16 80a mfv n4 40 kg 02
02250169-589 start, sy p12/16 95a mfv n4 39 kg 02
02250170-765 start, sy p12/16 115a mfv n4 40 kg 02
02250169-590 start, sy p12/16 150a mfv n4 39 kg 02
02250169-591 start, sy p12/16 225a mfv n4 39 kg 02
02250169-592 start, sy p12/16 400a mfv n4 41 kg 02
02250169-593 start, sy p12/16 l/m n4 33 kg 02
02250169-594 start, sy p12/16 95a mfv cb n4 40 kg 02
DRAWING KEYKey Description Part No.Q1 start, asm p12/16 65a mfv n4 02250169-588
Q2start, asm p12/16 80a mfv n4 02250169-766start, asm p12/16 95a mfv n4 02250165-589
Q3start, asm p12/16 115a mfv n4 02250169-765start, asm p12/16 150a mfv n4 02250169-590
Q4 start, asm p12/16 225a mfv n4 02250169-591Q5 start, asm p12/16 500a mfv n4 02250169-592Q6 start, asm p12/16 l/m mfv n4 02250169-593Q7 start, asm p12/16 95amfv cb n4 02250169-594
Section 1 - PARTS LIST
60
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.25 CONTROL STARTER - MFV (CONTINUED)
02250169-587R02
61
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.25 CONTROL STARTER - MFV (CONTINUED)PA
RT
NU
MB
ER
0225
0170
-766
0225
0170
-765
0225
0169
-594
0225
0169
-593
0225
0169
-592
0225
0169
-591
0225
0169
-590
0225
0169
-589
02
2501
69-5
88
1 1 1 1 1 1 1 1 1 02250169-621 1 spec, encl p12/16 22" x 36" x 10" - - - - 1 - - - - 02250167-822 2 cntor, 400a 3p 24vdc xt - - - - - 1 - - - 02250167-821 2 cntor, 225a 3p 24vdc xt - - - - - - 1 - - 02250167-820 2 cntor, 150a 3p 24vdc xt - 1 - - - - - - - 02250170-760 2 cntor, 115a 3p 24vdc xt - - 1 - - - - - - 02250167-819 2 cntor, 95a 3p 24vdc xt - - - - - - - - - 02250170-761 2 cntor, 80a 3p 24vdc xt - - - - - - - - - 02250167-818 2 cntor, 65a 3p 24vdc xt 2 2 2 2 2 2 2 2 2 02250101-721 3 bar, ground 5 post 1 1 1 1 1 1 1 1 1 02250154-051 4 ctl, display ws 4 4 4 4 4 4 4 4 4 02250161-759 5 spcr,.25dia x .41 long -alum 1 1 1 1 1 1 1 1 1 02250154-052 6 ctl, i/o mod ws 24vdc 1 1 1 1 1 1 1 1 1 250021-694 7 adapter, o.l.r. base mnt 2 2 2 1 2 2 2 2 2 849215-025 8 lug, ground 2 2 2 1 2 2 2 2 2 838405-034 9 washer, lock external tooth 5/16" - - 1 - - - - - - 250014-827 10 cb, 100a hmcp - - 1 - - - - - - 250014-127 11 kit, cir brkr disconnect n4 1 1 1 1 1 1 1 1 1 02250154-359 12 decal, microprocessor overlay 1 1 1 1 1 1 1 1 1 02250085-504 13 sw, pb oper red40mm push-twist 1 1 1 1 1 1 1 1 1 250027-125 14 block, contact 1 n.c 1 1 1 1 1 1 1 1 1 02250081-473 15 npl, yellow ring 45mm e-stop 1 1 1 1 1 1 1 1 1 02250159-547 16 rcpt, s4 program port nema 6p 1 1 1 1 1 1 1 1 1 02250159-549 17 cap, s4 program port nema 6p - - - - - - - 1 1 02250145-195 18 block, power distribution 175 amp 1 1 - - 1 1 1 1 - 02250145-194 18 block, power distribution 310 amp 1 1 1 1 1 1 1 1 1 250021-692 19 relay, overload 32a 1 1 - - - - 1 1 1 02250167-849 20 blk, aux cont 1no inc front
QTY PART NO. ITEM DESCRIPTION
TORQUE VALUES (IN/LBS)SULLAIR P/N DESCRIPTION LUG TERMINALS
02250167-818 cntor, 65a 3p 24vdc 1no xt 29.2 10.602250170-761 cntor, 80a 3p 24vdc ino xt 123.9 10.602250167-819 cntor, 95a 3p 24vdc 1no xt 123.9 10.602250170-760 cntor, 115a 3p 24vdc 1no xt 123.9 10.602250167-820 cntor, 150a 3p 24vdc 1no xt 123.9 10.602250167-821 cntor, 225a 3p 24vdc 2no-2nc xt 213 10.602250167-822 cntor, 400a 3p 24vdc 2no-2nc xt 213 10.6
STARTER ASSEMBLY DESCRIPTION
part number description weight rev.
02250169-588 start, sy p12/16 65a mfv n4 35 kg 02
02250170-766 start, sy p12/16 80a mfv n4 40 kg 02
02250169-589 start, sy p12/16 95a mfv n4 39 kg 02
02250170-765 start, sy p12/16 115a mfv n4 40 kg 02
02250169-590 start, sy p12/16 150a mfv n4 39 kg 02
02250169-591 start, sy p12/16 225a mfv n4 39 kg 02
02250169-592 start, sy p12/16 400a mfv n4 41 kg 02
02250169-593 start, sy p12/16 l/m n4 33 kg 02
02250169-594 start, sy p12/16 95a mfv cb n4 40 kg 02
DRAWING KEYKey Description Part No.Q1 start, asm p12/16 65a mfv n4 02250169-588
Q2start, asm p12/16 80a mfv n4 02250169-766start, asm p12/16 95a mfv n4 02250165-589
Q3start, asm p12/16 115a mfv n4 02250169-765start, asm p12/16 150a mfv n4 02250169-590
Q4 start, asm p12/16 225a mfv n4 02250169-591Q5 start, asm p12/16 500a mfv n4 02250169-592Q6 start, asm p12/16 l/m mfv n4 02250169-593Q7 start, asm p12/16 95amfv cb n4 02250169-594
Section 1 - PARTS LIST
62
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.25 CONTROL STARTER - MFV (CONTINUED)
02250169-587R02
63
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.25 CONTROL STARTER - MFV (CONTINUED)PA
RT
NU
MB
ER
0225
0170
-766
0225
0170
-765
0225
0169
-594
0225
0169
-593
0225
0169
-592
0225
0169
-591
0225
0169
-590
0225
0169
-589
02
2501
69-5
88
1 1 1 1 1 1 1 1 1 02250169-621 1 spec, encl p12/16 22" x 36" x 10" - - - - 1 - - - - 02250167-822 2 cntor, 400a 3p 24vdc xt - - - - - 1 - - - 02250167-821 2 cntor, 225a 3p 24vdc xt - - - - - - 1 - - 02250167-820 2 cntor, 150a 3p 24vdc xt - 1 - - - - - - - 02250170-760 2 cntor, 115a 3p 24vdc xt - - 1 - - - - - - 02250167-819 2 cntor, 95a 3p 24vdc xt - - - - - - - - - 02250170-761 2 cntor, 80a 3p 24vdc xt - - - - - - - - - 02250167-818 2 cntor, 65a 3p 24vdc xt 2 2 2 2 2 2 2 2 2 02250101-721 3 bar, ground 5 post 1 1 1 1 1 1 1 1 1 02250154-051 4 ctl, display ws 4 4 4 4 4 4 4 4 4 02250161-759 5 spcr,.25dia x .41 long -alum 1 1 1 1 1 1 1 1 1 02250154-052 6 ctl, i/o mod ws 24vdc 1 1 1 1 1 1 1 1 1 250021-694 7 adapter, o.l.r. base mnt 2 2 2 1 2 2 2 2 2 849215-025 8 lug, ground 2 2 2 1 2 2 2 2 2 838405-034 9 washer, lock external tooth 5/16" - - 1 - - - - - - 250014-827 10 cb, 100a hmcp - - 1 - - - - - - 250014-127 11 kit, cir brkr disconnect n4 1 1 1 1 1 1 1 1 1 02250154-359 12 decal, microprocessor overlay 1 1 1 1 1 1 1 1 1 02250085-504 13 sw, pb oper red40mm push-twist 1 1 1 1 1 1 1 1 1 250027-125 14 block, contact 1 n.c 1 1 1 1 1 1 1 1 1 02250081-473 15 npl, yellow ring 45mm e-stop 1 1 1 1 1 1 1 1 1 02250159-547 16 rcpt, s4 program port nema 6p 1 1 1 1 1 1 1 1 1 02250159-549 17 cap, s4 program port nema 6p - - - - - - - 1 1 02250145-195 18 block, power distribution 175 amp 1 1 - - 1 1 1 1 - 02250145-194 18 block, power distribution 310 amp 1 1 1 1 1 1 1 1 1 250021-692 19 relay, overload 32a 1 1 - - - - 1 1 1 02250167-849 20 blk, aux cont 1no inc front
QTY PART NO. ITEM DESCRIPTION
TORQUE VALUES (IN/LBS)SULLAIR P/N DESCRIPTION LUG TERMINALS
02250167-818 cntor, 65a 3p 24vdc 1no xt 29.2 10.602250170-761 cntor, 80a 3p 24vdc ino xt 123.9 10.602250167-819 cntor, 95a 3p 24vdc 1no xt 123.9 10.602250170-760 cntor, 115a 3p 24vdc 1no xt 123.9 10.602250167-820 cntor, 150a 3p 24vdc 1no xt 123.9 10.602250167-821 cntor, 225a 3p 24vdc 2no-2nc xt 213 10.602250167-822 cntor, 400a 3p 24vdc 2no-2nc xt 213 10.6
STARTER ASSEMBLY DESCRIPTION
part number description weight rev.
02250169-588 start, sy p12/16 65a mfv n4 35 kg 02
02250170-766 start, sy p12/16 80a mfv n4 40 kg 02
02250169-589 start, sy p12/16 95a mfv n4 39 kg 02
02250170-765 start, sy p12/16 115a mfv n4 40 kg 02
02250169-590 start, sy p12/16 150a mfv n4 39 kg 02
02250169-591 start, sy p12/16 225a mfv n4 39 kg 02
02250169-592 start, sy p12/16 400a mfv n4 41 kg 02
02250169-593 start, sy p12/16 l/m n4 33 kg 02
02250169-594 start, sy p12/16 95a mfv cb n4 40 kg 02
DRAWING KEYKey Description Part No.Q1 start, asm p12/16 65a mfv n4 02250169-588
Q2start, asm p12/16 80a mfv n4 02250169-766start, asm p12/16 95a mfv n4 02250165-589
Q3start, asm p12/16 115a mfv n4 02250169-765start, asm p12/16 150a mfv n4 02250169-590
Q4 start, asm p12/16 225a mfv n4 02250169-591Q5 start, asm p12/16 500a mfv n4 02250169-592Q6 start, asm p12/16 l/m mfv n4 02250169-593Q7 start, asm p12/16 95amfv cb n4 02250169-594
Section 1 - PARTS LIST
64
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.25 CONTROL STARTER - MFV (CONTINUED)
02250169-587R02
65
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.25 CONTROL STARTER - MFV (CONTINUED)PA
RT
NU
MB
ER
0225
0170
-766
0225
0170
-765
0225
0169
-594
0225
0169
-593
0225
0169
-592
0225
0169
-591
0225
0169
-590
0225
0169
-589
02
2501
69-5
88
1 1 1 1 1 1 1 1 1 02250169-621 1 spec, encl p12/16 22" x 36" x 10" - - - - 1 - - - - 02250167-822 2 cntor, 400a 3p 24vdc xt - - - - - 1 - - - 02250167-821 2 cntor, 225a 3p 24vdc xt - - - - - - 1 - - 02250167-820 2 cntor, 150a 3p 24vdc xt - 1 - - - - - - - 02250170-760 2 cntor, 115a 3p 24vdc xt - - 1 - - - - - - 02250167-819 2 cntor, 95a 3p 24vdc xt - - - - - - - - - 02250170-761 2 cntor, 80a 3p 24vdc xt - - - - - - - - - 02250167-818 2 cntor, 65a 3p 24vdc xt 2 2 2 2 2 2 2 2 2 02250101-721 3 bar, ground 5 post 1 1 1 1 1 1 1 1 1 02250154-051 4 ctl, display ws 4 4 4 4 4 4 4 4 4 02250161-759 5 spcr,.25dia x .41 long -alum 1 1 1 1 1 1 1 1 1 02250154-052 6 ctl, i/o mod ws 24vdc 1 1 1 1 1 1 1 1 1 250021-694 7 adapter, o.l.r. base mnt 2 2 2 1 2 2 2 2 2 849215-025 8 lug, ground 2 2 2 1 2 2 2 2 2 838405-034 9 washer, lock external tooth 5/16" - - 1 - - - - - - 250014-827 10 cb, 100a hmcp - - 1 - - - - - - 250014-127 11 kit, cir brkr disconnect n4 1 1 1 1 1 1 1 1 1 02250154-359 12 decal, microprocessor overlay 1 1 1 1 1 1 1 1 1 02250085-504 13 sw, pb oper red40mm push-twist 1 1 1 1 1 1 1 1 1 250027-125 14 block, contact 1 n.c 1 1 1 1 1 1 1 1 1 02250081-473 15 npl, yellow ring 45mm e-stop 1 1 1 1 1 1 1 1 1 02250159-547 16 rcpt, s4 program port nema 6p 1 1 1 1 1 1 1 1 1 02250159-549 17 cap, s4 program port nema 6p - - - - - - - 1 1 02250145-195 18 block, power distribution 175 amp 1 1 - - 1 1 1 1 - 02250145-194 18 block, power distribution 310 amp 1 1 1 1 1 1 1 1 1 250021-692 19 relay, overload 32a 1 1 - - - - 1 1 1 02250167-849 20 blk, aux cont 1no inc front
QTY PART NO. ITEM DESCRIPTION
TORQUE VALUES (IN/LBS)SULLAIR P/N DESCRIPTION LUG TERMINALS
02250167-818 cntor, 65a 3p 24vdc 1no xt 29.2 10.602250170-761 cntor, 80a 3p 24vdc ino xt 123.9 10.602250167-819 cntor, 95a 3p 24vdc 1no xt 123.9 10.602250170-760 cntor, 115a 3p 24vdc 1no xt 123.9 10.602250167-820 cntor, 150a 3p 24vdc 1no xt 123.9 10.602250167-821 cntor, 225a 3p 24vdc 2no-2nc xt 213 10.602250167-822 cntor, 400a 3p 24vdc 2no-2nc xt 213 10.6
STARTER ASSEMBLY DESCRIPTION
part number description weight rev.
02250169-588 start, sy p12/16 65a mfv n4 35 kg 02
02250170-766 start, sy p12/16 80a mfv n4 40 kg 02
02250169-589 start, sy p12/16 95a mfv n4 39 kg 02
02250170-765 start, sy p12/16 115a mfv n4 40 kg 02
02250169-590 start, sy p12/16 150a mfv n4 39 kg 02
02250169-591 start, sy p12/16 225a mfv n4 39 kg 02
02250169-592 start, sy p12/16 400a mfv n4 41 kg 02
02250169-593 start, sy p12/16 l/m n4 33 kg 02
02250169-594 start, sy p12/16 95a mfv cb n4 40 kg 02
DRAWING KEYKey Description Part No.Q1 start, asm p12/16 65a mfv n4 02250169-588
Q2start, asm p12/16 80a mfv n4 02250169-766start, asm p12/16 95a mfv n4 02250165-589
Q3start, asm p12/16 115a mfv n4 02250169-765start, asm p12/16 150a mfv n4 02250169-590
Q4 start, asm p12/16 225a mfv n4 02250169-591Q5 start, asm p12/16 500a mfv n4 02250169-592Q6 start, asm p12/16 l/m mfv n4 02250169-593Q7 start, asm p12/16 95amfv cb n4 02250169-594
Section 1 - PARTS LIST
66
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.26 CONTROL STARTER - WYE-DELTA
02250169-659R02
67
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.26 CONTROL STARTER - WYE-DELTAPA
RT
NU
MB
ER
0225
0169
-917
0225
0169
-664
0225
0169
-663
0225
0169
-662
0225
0169
-661
0225
0169
-660
1 1 1 1 1 1 02250169-621 1 spec, encl p12/16 22" x 36" x 10" - - - - - 3 02250167-817 2 cntor,32a 3p 24vdc xt 3 - - - 3 - 02250167-818 2 cntor,65a 3p 24vdc xt - - - 3 - - 02250167-819 2 cntor,95a 3p 24vdc xt - - 3 - - - 02250167-820 2 cntor,150a 3p 24vdc xt - 3 - - - - 02250167-821 2 cntor,225a 3p 24vdc xt 1 1 1 1 1 1 250021-692 3 relay, overload 32a 1 1 1 1 1 1 02250154-052 4 ctl, i/o mod ws 24vdc 2 2 2 2 2 2 02250101-721 5 bar, ground 5 post 1 1 1 1 1 1 02250154-051 6 ctl, display ws 1 1 1 1 1 1 02250154-359 7 decal, microprocessor overlay 4 4 4 4 4 4 02250161-759 8 spacer, 6.35 dia x 10.4 long alum 2 2 2 2 2 2 849215-025 9 lug, ground 2 2 2 2 2 2 838405-034 10 washer, lock external tooth 5/16" 1 - - - - - 250014-827 11 cb, 100a hmcp 1 - - - - - 250014-127 12 kit, cir bkr disconnect n4 1 1 1 1 1 1 02250085-504 13 sw, pb oper red40mm push-twist 1 1 1 1 1 1 250027-125 14 block, contact 1 n.c 1 1 1 1 1 1 02250081-473 15 npl, yellow ring 45mm e-stop 1 1 1 1 1 1 250021-694 16 adapter, o.l.r. base mnt 1 1 1 1 1 1 02250159-547 17 rcpt, s4 program port nema 6p 1 1 1 1 1 1 02250159-549 18 cap, s4 program port nema 6p - - - - 1 1 02250145-195 19 block, power distribution 175 amp - 1 1 1 - - 02250145-194 19 block, power distribution 310 amp 1 - 1 1 1 - 02250167-849 20 blk, aux cant 1no 1nc front - - - - - 1 02250167-843 20 blk, aux cant 1no 1nc front
QTY PART NO. ITEM DESCRIPTION
DRAWING KEYKey Description Part No.Q1 start, asm p12/16 32a yd n4 02250169-660Q2 start, asm p12/16 65a yd n4 02250169-661Q3 start, asm p12/16 95a yd n4 02250169-662Q4 start, asm p12/16 150a yd n4 02250169-663Q5 start, asm p12/16 225a yd n4 02250169-664Q6 start, asm p12/16 65a yd cb n4 02250169-917
TORQUE VALUES (IN/LBS)
SULLAIR P/N DESCRIPTION LUG TERMINALS
02250167-817 cntor,32a 3p 24vac 1no xt 26.6 10.6
02250167-818 cntor,65a 3p 24vac 1no xt 29.2 10.6
02250167-819 cntor,95a 3p 24vac 1no xt 123.9 10.6
02250167-820 cntor,150a 3p 24vac 1no xt 123.9 10.6
02250167-821 cntor,225a 3p 24vac 1no xt 213 10.6
STARTER ASSEMBLY DESCRIPTIONS
PART NUMBER DESCRIPTION WEIGHT REV.
02250169-660 start, asy p12/16 32a yd n4 43 kg 02
02250169-661 start, asy p12/16 65a yd n4 50 kg 02
02250169-662 start, asy p12/16 95a yd n4 75 kg 02
02250169-663 start, asy p12/16 150a yd n4 48 kg 02
02250169-664 start, asy p12/16 225a yd n4 48 kg 02
02250169-917 start, asy p12/16 65a ydcb n4 48 kg 02
Section 1 - PARTS LIST
68
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.26 CONTROL STARTER - WYE-DELTA (CONTINUED)
02250169-659R02
69
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.26 CONTROL STARTER - WYE-DELTA (CONTINUED)PA
RT
NU
MB
ER
0225
0169
-917
0225
0169
-664
0225
0169
-663
0225
0169
-662
0225
0169
-661
0225
0169
-660
1 1 1 1 1 1 02250169-621 1 spec, encl p12/16 22" x 36" x 10" - - - - - 3 02250167-817 2 cntor,32a 3p 24vdc xt 3 - - - 3 - 02250167-818 2 cntor,65a 3p 24vdc xt - - - 3 - - 02250167-819 2 cntor,95a 3p 24vdc xt - - 3 - - - 02250167-820 2 cntor,150a 3p 24vdc xt - 3 - - - - 02250167-821 2 cntor,225a 3p 24vdc xt 1 1 1 1 1 1 250021-692 3 relay, overload 32a 1 1 1 1 1 1 02250154-052 4 ctl, i/o mod ws 24vdc 2 2 2 2 2 2 02250101-721 5 bar, ground 5 post 1 1 1 1 1 1 02250154-051 6 ctl, display ws 1 1 1 1 1 1 02250154-359 7 decal, microprocessor overlay 4 4 4 4 4 4 02250161-759 8 spacer, 6.35 dia x 10.4 long alum 2 2 2 2 2 2 849215-025 9 lug, ground 2 2 2 2 2 2 838405-034 10 washer, lock external tooth 5/16" 1 - - - - - 250014-827 11 cb, 100a hmcp 1 - - - - - 250014-127 12 kit, cir bkr disconnect n4 1 1 1 1 1 1 02250085-504 13 sw, pb oper red40mm push-twist 1 1 1 1 1 1 250027-125 14 block, contact 1 n.c 1 1 1 1 1 1 02250081-473 15 npl, yellow ring 45mm e-stop 1 1 1 1 1 1 250021-694 16 adapter, o.l.r. base mnt 1 1 1 1 1 1 02250159-547 17 rcpt, s4 program port nema 6p 1 1 1 1 1 1 02250159-549 18 cap, s4 program port nema 6p - - - - 1 1 02250145-195 19 block, power distribution 175 amp - 1 1 1 - - 02250145-194 19 block, power distribution 310 amp 1 - 1 1 1 - 02250167-849 20 blk, aux cant 1no 1nc front - - - - - 1 02250167-843 20 blk, aux cant 1no 1nc front
QTY PART NO. ITEM DESCRIPTION
DRAWING KEYKey Description Part No.Q1 start, asm p12/16 32a yd n4 02250169-660Q2 start, asm p12/16 65a yd n4 02250169-661Q3 start, asm p12/16 95a yd n4 02250169-662Q4 start, asm p12/16 150a yd n4 02250169-663Q5 start, asm p12/16 225a yd n4 02250169-664Q6 start, asm p12/16 65a yd cb n4 02250169-917
TORQUE VALUES (IN/LBS)
SULLAIR P/N DESCRIPTION LUG TERMINALS
02250167-817 cntor,32a 3p 24vac 1no xt 26.6 10.6
02250167-818 cntor,65a 3p 24vac 1no xt 29.2 10.6
02250167-819 cntor,95a 3p 24vac 1no xt 123.9 10.6
02250167-820 cntor,150a 3p 24vac 1no xt 123.9 10.6
02250167-821 cntor,225a 3p 24vac 1no xt 213 10.6
STARTER ASSEMBLY DESCRIPTIONS
PART NUMBER DESCRIPTION WEIGHT REV.
02250169-660 start, asy p12/16 32a yd n4 43 kg 02
02250169-661 start, asy p12/16 65a yd n4 50 kg 02
02250169-662 start, asy p12/16 95a yd n4 75 kg 02
02250169-663 start, asy p12/16 150a yd n4 48 kg 02
02250169-664 start, asy p12/16 225a yd n4 48 kg 02
02250169-917 start, asy p12/16 65a ydcb n4 48 kg 02
Section 1 - PARTS LIST
70
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.26 CONTROL STARTER - WYE-DELTA (CONTINUED)
02250169-659R02
71
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.26 CONTROL STARTER - WYE-DELTA (CONTINUED)PA
RT
NU
MB
ER
0225
0169
-917
0225
0169
-664
0225
0169
-663
0225
0169
-662
0225
0169
-661
0225
0169
-660
1 1 1 1 1 1 02250169-621 1 spec, encl p12/16 22" x 36" x 10" - - - - - 3 02250167-817 2 cntor,32a 3p 24vdc xt 3 - - - 3 - 02250167-818 2 cntor,65a 3p 24vdc xt - - - 3 - - 02250167-819 2 cntor,95a 3p 24vdc xt - - 3 - - - 02250167-820 2 cntor,150a 3p 24vdc xt - 3 - - - - 02250167-821 2 cntor,225a 3p 24vdc xt 1 1 1 1 1 1 250021-692 3 relay, overload 32a 1 1 1 1 1 1 02250154-052 4 ctl, i/o mod ws 24vdc 2 2 2 2 2 2 02250101-721 5 bar, ground 5 post 1 1 1 1 1 1 02250154-051 6 ctl, display ws 1 1 1 1 1 1 02250154-359 7 decal, microprocessor overlay 4 4 4 4 4 4 02250161-759 8 spacer, 6.35 dia x 10.4 long alum 2 2 2 2 2 2 849215-025 9 lug, ground 2 2 2 2 2 2 838405-034 10 washer, lock external tooth 5/16" 1 - - - - - 250014-827 11 cb, 100a hmcp 1 - - - - - 250014-127 12 kit, cir bkr disconnect n4 1 1 1 1 1 1 02250085-504 13 sw, pb oper red40mm push-twist 1 1 1 1 1 1 250027-125 14 block, contact 1 n.c 1 1 1 1 1 1 02250081-473 15 npl, yellow ring 45mm e-stop 1 1 1 1 1 1 250021-694 16 adapter, o.l.r. base mnt 1 1 1 1 1 1 02250159-547 17 rcpt, s4 program port nema 6p 1 1 1 1 1 1 02250159-549 18 cap, s4 program port nema 6p - - - - 1 1 02250145-195 19 block, power distribution 175 amp - 1 1 1 - - 02250145-194 19 block, power distribution 310 amp 1 - 1 1 1 - 02250167-849 20 blk, aux cant 1no 1nc front - - - - - 1 02250167-843 20 blk, aux cant 1no 1nc front
QTY PART NO. ITEM DESCRIPTION
DRAWING KEYKey Description Part No.Q1 start, asm p12/16 32a yd n4 02250169-660Q2 start, asm p12/16 65a yd n4 02250169-661Q3 start, asm p12/16 95a yd n4 02250169-662Q4 start, asm p12/16 150a yd n4 02250169-663Q5 start, asm p12/16 225a yd n4 02250169-664Q6 start, asm p12/16 65a yd cb n4 02250169-917
TORQUE VALUES (IN/LBS)
SULLAIR P/N DESCRIPTION LUG TERMINALS
02250167-817 cntor,32a 3p 24vac 1no xt 26.6 10.6
02250167-818 cntor,65a 3p 24vac 1no xt 29.2 10.6
02250167-819 cntor,95a 3p 24vac 1no xt 123.9 10.6
02250167-820 cntor,150a 3p 24vac 1no xt 123.9 10.6
02250167-821 cntor,225a 3p 24vac 1no xt 213 10.6
STARTER ASSEMBLY DESCRIPTIONS
PART NUMBER DESCRIPTION WEIGHT REV.
02250169-660 start, asy p12/16 32a yd n4 43 kg 02
02250169-661 start, asy p12/16 65a yd n4 50 kg 02
02250169-662 start, asy p12/16 95a yd n4 75 kg 02
02250169-663 start, asy p12/16 150a yd n4 48 kg 02
02250169-664 start, asy p12/16 225a yd n4 48 kg 02
02250169-917 start, asy p12/16 65a ydcb n4 48 kg 02
Section 1 - PARTS LIST
72
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.26 CONTROL STARTER - WYE-DELTA (CONTINUED)
02250169-659R02
73
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.26 CONTROL STARTER - WYE-DELTA (CONTINUED)PA
RT
NU
MB
ER
0225
0169
-917
0225
0169
-664
0225
0169
-663
0225
0169
-662
0225
0169
-661
0225
0169
-660
1 1 1 1 1 1 02250169-621 1 spec, encl p12/16 22" x 36" x 10" - - - - - 3 02250167-817 2 cntor,32a 3p 24vdc xt 3 - - - 3 - 02250167-818 2 cntor,65a 3p 24vdc xt - - - 3 - - 02250167-819 2 cntor,95a 3p 24vdc xt - - 3 - - - 02250167-820 2 cntor,150a 3p 24vdc xt - 3 - - - - 02250167-821 2 cntor,225a 3p 24vdc xt 1 1 1 1 1 1 250021-692 3 relay, overload 32a 1 1 1 1 1 1 02250154-052 4 ctl, i/o mod ws 24vdc 2 2 2 2 2 2 02250101-721 5 bar, ground 5 post 1 1 1 1 1 1 02250154-051 6 ctl, display ws 1 1 1 1 1 1 02250154-359 7 decal, microprocessor overlay 4 4 4 4 4 4 02250161-759 8 spacer, 6.35 dia x 10.4 long alum 2 2 2 2 2 2 849215-025 9 lug, ground 2 2 2 2 2 2 838405-034 10 washer, lock external tooth 5/16" 1 - - - - - 250014-827 11 cb, 100a hmcp 1 - - - - - 250014-127 12 kit, cir bkr disconnect n4 1 1 1 1 1 1 02250085-504 13 sw, pb oper red40mm push-twist 1 1 1 1 1 1 250027-125 14 block, contact 1 n.c 1 1 1 1 1 1 02250081-473 15 npl, yellow ring 45mm e-stop 1 1 1 1 1 1 250021-694 16 adapter, o.l.r. base mnt 1 1 1 1 1 1 02250159-547 17 rcpt, s4 program port nema 6p 1 1 1 1 1 1 02250159-549 18 cap, s4 program port nema 6p - - - - 1 1 02250145-195 19 block, power distribution 175 amp - 1 1 1 - - 02250145-194 19 block, power distribution 310 amp 1 - 1 1 1 - 02250167-849 20 blk, aux cant 1no 1nc front - - - - - 1 02250167-843 20 blk, aux cant 1no 1nc front
QTY PART NO. ITEM DESCRIPTION
DRAWING KEYKey Description Part No.Q1 start, asm p12/16 32a yd n4 02250169-660Q2 start, asm p12/16 65a yd n4 02250169-661Q3 start, asm p12/16 95a yd n4 02250169-662Q4 start, asm p12/16 150a yd n4 02250169-663Q5 start, asm p12/16 225a yd n4 02250169-664Q6 start, asm p12/16 65a yd cb n4 02250169-917
TORQUE VALUES (IN/LBS)
SULLAIR P/N DESCRIPTION LUG TERMINALS
02250167-817 cntor,32a 3p 24vac 1no xt 26.6 10.6
02250167-818 cntor,65a 3p 24vac 1no xt 29.2 10.6
02250167-819 cntor,95a 3p 24vac 1no xt 123.9 10.6
02250167-820 cntor,150a 3p 24vac 1no xt 123.9 10.6
02250167-821 cntor,225a 3p 24vac 1no xt 213 10.6
STARTER ASSEMBLY DESCRIPTIONS
PART NUMBER DESCRIPTION WEIGHT REV.
02250169-660 start, asy p12/16 32a yd n4 43 kg 02
02250169-661 start, asy p12/16 65a yd n4 50 kg 02
02250169-662 start, asy p12/16 95a yd n4 75 kg 02
02250169-663 start, asy p12/16 150a yd n4 48 kg 02
02250169-664 start, asy p12/16 225a yd n4 48 kg 02
02250169-917 start, asy p12/16 65a ydcb n4 48 kg 02
Section 1 - PARTS LIST
74
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.27 CONTROL STARTER - VSD N12
02250169-392R01
75
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.27 CONTROL STARTER - VSD N12
PAR
T N
O.
0225
0169
-563
0225
0169
-560
0225
0169
-559
0225
0169
-558
0225
0169
-557
0225
0169
-556
0225
0169
-555
0225
0169
-554
1 1 1 1 1 1 1 1 02250168-846 1 spec, encl p8/10 22" x 36" x 10" - 1 - - - - - - 02250157-727 2 drive, vfd c-h 575v 80a nema12 - - 1 - - - - - 02250157-726 2 drive, vfd c-h 575v 62a nema12 - - - 1 - - - - 02250157-725 2 drive, vfd c-h 575v 52a nema12 - - - - 1 - - - 02250157-719 2 drive, vfd c-h 380/460v 105a nema12 - - - - - 1 - - 02250157-718 2 drive, vfd c-h 380/460v 87a nema12 - - - - - - 1 - 02250157-717 2 drive, vfd c-h 380/460v 72a nema12 - - - - - - - 1 02250157-716 2 drive, vfd c-h 380/460v 61a nema12 1 - - - - - - - 02250165-108 2 drive, vfd c-h 575v 100a nema12 1 1 1 1 1 1 1 1 02250154-052 3 ctl, i/o mod ws 24vdc 1 1 1 1 1 1 1 1 02250170-668 4 bar, ground 9 post 1 1 1 1 1 1 1 1 02250154-051 5 ctl, display ws 2 2 2 2 2 2 2 2 849215-025 6 lug, ground 2 2 2 2 2 2 2 2 838405-03. 7 washer lock external tooth 5/16" 1 1 1 1 1 1 1 1 02250154-359 8 decal, microprocessor overlay 1 1 1 1 1 1 1 1 250019-773 9 holder, fuse ktk-r 3 pole 1 1 1 1 1 1 1 1 02250085-504 10 sw, pb oper red40mm push-twist 1 1 1 1 1 1 1 1 250027-125 11 block, contact 1 n.c 1 1 1 1 1 1 1 1 02250081-473 12 npl, yellow ring .5mm e-stop 1 1 1 1 1 1 1 1 02250167-816 13 cntor, 15a 3p 24vdc ino 1 1 1 1 1 1 1 1 02250159-547 14 rcpt, s4 program port nema 6p 1 1 1 1 1 1 1 1 02250159-549 15 cap, s4 program port nema 6p 4 4 4 4 4 4 4 4 02250161-759 16 spcr, .25dia x .41 long -alum - - - - 1 1 1 1 02250122-036 17 sply, pwr 360-4boac/24vdc ch-it 1 1 1 1 - - - - 02250155-754 17 sply, pwr 575vac/24vdc ch-it 1 1 1 1 1 1 1 1 02250145-195 18 block, power olstr 175a 2/0 - #14awg - - - 1 1 1 1 - 02250168-820 19 plate, filler for vsd frame 7 - - - - - - - 1 02250168-819 20 plate, filler for vso frame 6 1 1 1 - - - - - - 21 kit, vsd mounting flange frame 8 - - - 1 1 1 1 - - 21 kit, vsd mounting flange frame 7
- - - - - - - 1 - 21 kit, vsd mounting flange frame 6
DRAWING KEYKey Description Part No.Q1 start, asm p16 61a VSD 380/460V 02250169-554
Q2start, asm p16 72a VSD 380/460V 02250169-555start, asm p16 87a VSD 380/460V 02250169-556start, asm p16 105a VSD 380/460V 02250169-557
Q3 start, asm p16 52a VSD 575V 02250169-558
Q4start, asm p16 62a VSD 575V 02250169-559start, asm p16 80a VSD 575V 02250169-560start, asm p16 100a VSD 575V 02250169-563
TORQUE VALUES (IN/LBS)SULLAIR P/N DESCRIPTION LUG
02250165-108 drive, vfd c-h 575v 100a nema12 340-187
02250157-716 drive, vfd c-h 380/460v 61a nema12 35
02250157-717 drive, vfd c-h 380/460v 72a nema12 85
02250157-718 drive, vfd c-h 380/460v 87a nema12 85
02250157-719 drive, vfd c-h 380/460v 105a nema12 85
02250157-725 drive, vfd c-h 575v 52a nema12 85
02250157-726 drive, vfd c-h 575v 62a nema12 340-187
02250157-727 drive, vfd c-h 575v 80a nema12 340-187
STARTER ASSEMBLY DESCRIPTIONSPART NO. DESCRIPTION WEIGHT REV.
02250169-554 start,asy p12 61a vsd 380/460 n12 45 kg 01
02250169-555 start,asy p12 72a vsd 380/460 n12 103 kg 01
02250169-556 start,asy p12 87a vsd 380/460 n12 103 kg 01
02250169-557 start,asy p12 105a vsd 380/460 n12 103 kg 01
02250169-558 start,asy p12 52a vsd 575v n12 103 kg 01
02250169-559 start,asy p12 62a vsd 575v n12 152 kg 01
02250169-560 start,asy p12 80a vsd 575v n12 152 kg 01
02250169-563 start,asy p12 100a vsd 575v n12 152 kg 01
Section 1 - PARTS LIST
76
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.27 CONTROL STARTER - VSD N12 (CONTINUED)
02250169-392R01
77
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.27 CONTROL STARTER - VSD N12 (CONTINUED)
PAR
T N
O.
0225
0169
-563
0225
0169
-560
0225
0169
-559
0225
0169
-558
0225
0169
-557
0225
0169
-556
0225
0169
-555
0225
0169
-554
1 1 1 1 1 1 1 1 02250168-846 1 spec, encl p8/10 22" x 36" x 10" - 1 - - - - - - 02250157-727 2 drive, vfd c-h 575v 80a nema12 - - 1 - - - - - 02250157-726 2 drive, vfd c-h 575v 62a nema12 - - - 1 - - - - 02250157-725 2 drive, vfd c-h 575v 52a nema12 - - - - 1 - - - 02250157-719 2 drive, vfd c-h 380/460v 105a nema12 - - - - - 1 - - 02250157-718 2 drive, vfd c-h 380/460v 87a nema12 - - - - - - 1 - 02250157-717 2 drive, vfd c-h 380/460v 72a nema12 - - - - - - - 1 02250157-716 2 drive, vfd c-h 380/460v 61a nema12 1 - - - - - - - 02250165-108 2 drive, vfd c-h 575v 100a nema12 1 1 1 1 1 1 1 1 02250154-052 3 ctl, i/o mod ws 24vdc 1 1 1 1 1 1 1 1 02250170-668 4 bar, ground 9 post 1 1 1 1 1 1 1 1 02250154-051 5 ctl, display ws 2 2 2 2 2 2 2 2 849215-025 6 lug, ground 2 2 2 2 2 2 2 2 838405-03. 7 washer lock external tooth 5/16" 1 1 1 1 1 1 1 1 02250154-359 8 decal, microprocessor overlay 1 1 1 1 1 1 1 1 250019-773 9 holder, fuse ktk-r 3 pole 1 1 1 1 1 1 1 1 02250085-504 10 sw, pb oper red40mm push-twist 1 1 1 1 1 1 1 1 250027-125 11 block, contact 1 n.c 1 1 1 1 1 1 1 1 02250081-473 12 npl, yellow ring .5mm e-stop 1 1 1 1 1 1 1 1 02250167-816 13 cntor, 15a 3p 24vdc ino 1 1 1 1 1 1 1 1 02250159-547 14 rcpt, s4 program port nema 6p 1 1 1 1 1 1 1 1 02250159-549 15 cap, s4 program port nema 6p 4 4 4 4 4 4 4 4 02250161-759 16 spcr, .25dia x .41 long -alum - - - - 1 1 1 1 02250122-036 17 sply, pwr 360-4boac/24vdc ch-it 1 1 1 1 - - - - 02250155-754 17 sply, pwr 575vac/24vdc ch-it 1 1 1 1 1 1 1 1 02250145-195 18 block, power olstr 175a 2/0 - #14awg - - - 1 1 1 1 - 02250168-820 19 plate, filler for vsd frame 7 - - - - - - - 1 02250168-819 20 plate, filler for vso frame 6 1 1 1 - - - - - - 21 kit, vsd mounting flange frame 8 - - - 1 1 1 1 - - 21 kit, vsd mounting flange frame 7
- - - - - - - 1 - 21 kit, vsd mounting flange frame 6
DRAWING KEYKey Description Part No.Q1 start, asm p16 61a VSD 380/460V 02250169-554
Q2start, asm p16 72a VSD 380/460V 02250169-555start, asm p16 87a VSD 380/460V 02250169-556start, asm p16 105a VSD 380/460V 02250169-557
Q3 start, asm p16 52a VSD 575V 02250169-558
Q4start, asm p16 62a VSD 575V 02250169-559start, asm p16 80a VSD 575V 02250169-560start, asm p16 100a VSD 575V 02250169-563
TORQUE VALUES (IN/LBS)SULLAIR P/N DESCRIPTION LUG
02250165-108 drive, vfd c-h 575v 100a nema12 340-187
02250157-716 drive, vfd c-h 380/460v 61a nema12 35
02250157-717 drive, vfd c-h 380/460v 72a nema12 85
02250157-718 drive, vfd c-h 380/460v 87a nema12 85
02250157-719 drive, vfd c-h 380/460v 105a nema12 85
02250157-725 drive, vfd c-h 575v 52a nema12 85
02250157-726 drive, vfd c-h 575v 62a nema12 340-187
02250157-727 drive, vfd c-h 575v 80a nema12 340-187
STARTER ASSEMBLY DESCRIPTIONSPART NO. DESCRIPTION WEIGHT REV.
02250169-554 start,asy p12 61a vsd 380/460 n12 45 kg 01
02250169-555 start,asy p12 72a vsd 380/460 n12 103 kg 01
02250169-556 start,asy p12 87a vsd 380/460 n12 103 kg 01
02250169-557 start,asy p12 105a vsd 380/460 n12 103 kg 01
02250169-558 start,asy p12 52a vsd 575v n12 103 kg 01
02250169-559 start,asy p12 62a vsd 575v n12 152 kg 01
02250169-560 start,asy p12 80a vsd 575v n12 152 kg 01
02250169-563 start,asy p12 100a vsd 575v n12 152 kg 01
Section 1 - PARTS LIST
78
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.27 CONTROL STARTER - VSD N12 (CONTINUED)
02250169-392R01
79
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.27 CONTROL STARTER - VSD N12 (CONTINUED)
PAR
T N
O.
0225
0169
-563
0225
0169
-560
0225
0169
-559
0225
0169
-558
0225
0169
-557
0225
0169
-556
0225
0169
-555
0225
0169
-554
1 1 1 1 1 1 1 1 02250168-846 1 spec, encl p8/10 22" x 36" x 10" - 1 - - - - - - 02250157-727 2 drive, vfd c-h 575v 80a nema12 - - 1 - - - - - 02250157-726 2 drive, vfd c-h 575v 62a nema12 - - - 1 - - - - 02250157-725 2 drive, vfd c-h 575v 52a nema12 - - - - 1 - - - 02250157-719 2 drive, vfd c-h 380/460v 105a nema12 - - - - - 1 - - 02250157-718 2 drive, vfd c-h 380/460v 87a nema12 - - - - - - 1 - 02250157-717 2 drive, vfd c-h 380/460v 72a nema12 - - - - - - - 1 02250157-716 2 drive, vfd c-h 380/460v 61a nema12 1 - - - - - - - 02250165-108 2 drive, vfd c-h 575v 100a nema12 1 1 1 1 1 1 1 1 02250154-052 3 ctl, i/o mod ws 24vdc 1 1 1 1 1 1 1 1 02250170-668 4 bar, ground 9 post 1 1 1 1 1 1 1 1 02250154-051 5 ctl, display ws 2 2 2 2 2 2 2 2 849215-025 6 lug, ground 2 2 2 2 2 2 2 2 838405-03. 7 washer lock external tooth 5/16" 1 1 1 1 1 1 1 1 02250154-359 8 decal, microprocessor overlay 1 1 1 1 1 1 1 1 250019-773 9 holder, fuse ktk-r 3 pole 1 1 1 1 1 1 1 1 02250085-504 10 sw, pb oper red40mm push-twist 1 1 1 1 1 1 1 1 250027-125 11 block, contact 1 n.c 1 1 1 1 1 1 1 1 02250081-473 12 npl, yellow ring .5mm e-stop 1 1 1 1 1 1 1 1 02250167-816 13 cntor, 15a 3p 24vdc ino 1 1 1 1 1 1 1 1 02250159-547 14 rcpt, s4 program port nema 6p 1 1 1 1 1 1 1 1 02250159-549 15 cap, s4 program port nema 6p 4 4 4 4 4 4 4 4 02250161-759 16 spcr, .25dia x .41 long -alum - - - - 1 1 1 1 02250122-036 17 sply, pwr 360-4boac/24vdc ch-it 1 1 1 1 - - - - 02250155-754 17 sply, pwr 575vac/24vdc ch-it 1 1 1 1 1 1 1 1 02250145-195 18 block, power olstr 175a 2/0 - #14awg - - - 1 1 1 1 - 02250168-820 19 plate, filler for vsd frame 7 - - - - - - - 1 02250168-819 20 plate, filler for vso frame 6 1 1 1 - - - - - - 21 kit, vsd mounting flange frame 8 - - - 1 1 1 1 - - 21 kit, vsd mounting flange frame 7
- - - - - - - 1 - 21 kit, vsd mounting flange frame 6
DRAWING KEYKey Description Part No.Q1 start, asm p16 61a VSD 380/460V 02250169-554
Q2start, asm p16 72a VSD 380/460V 02250169-555start, asm p16 87a VSD 380/460V 02250169-556start, asm p16 105a VSD 380/460V 02250169-557
Q3 start, asm p16 52a VSD 575V 02250169-558
Q4start, asm p16 62a VSD 575V 02250169-559start, asm p16 80a VSD 575V 02250169-560start, asm p16 100a VSD 575V 02250169-563
TORQUE VALUES (IN/LBS)SULLAIR P/N DESCRIPTION LUG
02250165-108 drive, vfd c-h 575v 100a nema12 340-187
02250157-716 drive, vfd c-h 380/460v 61a nema12 35
02250157-717 drive, vfd c-h 380/460v 72a nema12 85
02250157-718 drive, vfd c-h 380/460v 87a nema12 85
02250157-719 drive, vfd c-h 380/460v 105a nema12 85
02250157-725 drive, vfd c-h 575v 52a nema12 85
02250157-726 drive, vfd c-h 575v 62a nema12 340-187
02250157-727 drive, vfd c-h 575v 80a nema12 340-187
STARTER ASSEMBLY DESCRIPTIONSPART NO. DESCRIPTION WEIGHT REV.
02250169-554 start,asy p12 61a vsd 380/460 n12 45 kg 01
02250169-555 start,asy p12 72a vsd 380/460 n12 103 kg 01
02250169-556 start,asy p12 87a vsd 380/460 n12 103 kg 01
02250169-557 start,asy p12 105a vsd 380/460 n12 103 kg 01
02250169-558 start,asy p12 52a vsd 575v n12 103 kg 01
02250169-559 start,asy p12 62a vsd 575v n12 152 kg 01
02250169-560 start,asy p12 80a vsd 575v n12 152 kg 01
02250169-563 start,asy p12 100a vsd 575v n12 152 kg 01
Section 1 - PARTS LIST
80
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.28 ENCLOSURE - AIR-COOLED
02250161-704R00
81
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.28 ENCLOSURE - AIR-COOLED
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
1 02250150-893 4 cap, molded canopy corner
2 02250151-177 1 gusset, str crnr square 3700
3 02250151-635 4 bearing, flanged 5mm 3700
4 02250152-323 4 insulation, foam 2" corner piece
5 02250154-298 3 gusset, corner square 3700
6 02250154-405 8 cover, forkpocket 3700
7 02250158-039 1 pocket, drawing holder 3700
8 02250161-571 3 rail, vertical p16/18
9 02250161-572 1 rail, roof air out end p16/18
10 02250161-574 1 panel, canopy door flanged w/cutout
11 02250161-577 1 panel, canopy door flanged p16/18
12 02250161-580 1 panel, starter end btm p16/18
13 02250161-583 2 panel, canopy door locking p16/18
14 02250161-585 1 panel, canopy intake end assy p16/18
15 02250161-590 1 panel, roof canopy p16/18
16 02250161-596 1 panel, starter end l/h p16/18
17 02250161-598 1 rail, roof starter end p16/18
18 02250161-600 1 rail, vertical starter side p16/18
19 02250161-601 2 rail, side assy rh/lh p16/18
20 02250164-917 1 support, shipping mtr/unit p16/18
21 02250164-919 1 plug, hole 3" nylon black 5600
22 02250168-233 1 support, fan box/wc clrs p16/18
23 02250168-477 1 panel, btm vsd starter end p16/18
24 02250168-479 1 panel, l/h vsd str end p16/18
25 02250172-591 4 angle, door supt p16/18 ac/wc
26 250034-157 2 trim, canopy edge 7.5/10hp
27 825210-559 2 nut, hex pltd 5/8-11
28 829110-275 2 capscrew, hex gr5 5/8-11 x 2 3/4
29 883008-016 69 screw, tf-hex m8 x 16 blk zinc
OPT
N 1 02250169-905 1 fltr, clean air inlet assembly
A1: Panels used on all non 140-170 amp VSD machines, all MFV and all YD
A2: Panels used on 140-170 amp VSD machines
A3: Bolts attach front motor mounting holes to shipping bracketPLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
Section 1 - PARTS LIST
82
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.29 ENCLOSURE - WATER-COOLED
02250167-962R03
83
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.29 ENCLOSURE - WATER-COOLED
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
1 02250150-893 4 cap, molded canopy corner
2 02250151-177 1 gusset, str crnr square 3700
3 02250151-635 4 bearing, flanged 5mm 3700
4 02250152-323 4 insulation, foam 2" corner piece
5 02250154-298 3 gusset, corner square 3700
6 02250154-405 8 cover, forkpocket 3700
7 02250158-039 1 pocket, drawing holder 3700
8 02250161-571 3 rail, vertical p16/18
9 02250161-572 1 rail, roof air out end p16/18
10 02250161-574 1 panel, canopy door flanged w/cutout
11 02250161-577 1 panel, canopy door flanged p16/18
12 02250161-580 1 panel, starter end btm p16/18
13 02250161-583 2 panel, canopy door locking p16/18
14 02250161-596 1 panel, starter end l/h p16/18
15 02250161-598 1 rail, roof starter end p16/18
16 02250161-600 1 rail, vertical starter side p16/18
17 02250161-601 2 rail, side assy rh/lh p16/18
18 02250164-917 1 support, shipping mtr/unit p16/18
19 02250164-919 1 plug, hole 3" nylon black p16
20 02250168-051 1 panel, canopy assy intake end p16/18 wc
21 02250168-052 1 panel, roof canopy p16/18 wc
22 02250168-233 2 support, fan box/wc clrs p16/18
23 02250168-477 1 panel, btm vsd starter end p16/18
24 02250168-479 1 panel, l/h vsd str end p16/18
25 02250172-591 4 angle, door supt p16/18 ac/wc
26 02250173-378 1 angle, baffle assy p16/18 wc inlt
27 02250173-475 1 baffle, cooler assy p16/18 wc
28 02250173-516 3 block, spacer ubolt p16/18 wc
29 241137 1 guard, fan 20" diameter
30 250034-157 1 trim, canopy edge 7.5/10hp
31 410179 1 guard, exhaust fan 20"
32 410358 1 fan, 18" vent 1/2"-bore
33 825210-559 2 nut, hex pltd 5/8-11
34 829110-275 2 capscrew, hex gr5 5/8-11 x 2 3/4
35 868308-600 3 u-bolt,1/2" x 6" pipe pltd
36 882508-125 4 nut, serr flng m8 x 1.25
37 882510-150 4 nut, serr flng m10 x 1.5
Continued on page 85PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
Section 1 - PARTS LIST
84
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.29 ENCLOSURE - WATER-COOLED (CONTINUED)
02250167-962R03
85
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.29 ENCLOSURE - WATER-COOLED (CONTINUED)
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
38 882608-025 4 screw, hex serr washer m8 x 25
39 882610-025 4 screw, hex serr washer m10 x 25
40 883008-016 76 screw, tf-hex m8 x 16 blk zinc
41 motor, fan 1 various (I)A1: Panels used on all non- 140-170amp machines
A2: Panels used on 140-170amp VSD machines
A3: Bolts attach front motor mounting holes to shipping bracket(I) This part may vary per machine design. Consult factory with
machine serial number to determine the proper part number. PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
Section 1 - PARTS LIST
86
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.30 DECALS
87
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.30 DECALS
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
1 049685 1 sign, warning-comp oil fil cap
2 250003-144 1 sign, warn "food grade" lube
3 049852 1 decal, warning elect. shock-ground fault
4 250017-903 1 decal, warning auto start 4pf
5 250027-935 1 decal, danger breath air
6 049850 1 sign, danger electrocution
7 049855 2 sign, warning-sever-fan-indus
8 042218 1 decal, danger hi voltage
9 407408 1 sign, warning-hot surfaces
Continued on page 89PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
Section 1 - PARTS LIST
88
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.30 DECALS (CONTINUED)
89
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.30 DECALS (CONTINUED)
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
10 02250077-472 1 decal, electrocution hazard inter-national/global
11 02250075-540 1 decal, PE designation
12 02250075-045 1 decal, protective earth ground
13 02250165-104 1 decal, maintenance kit p16/18
14 041065 1 decal, warning auto start
15 02250146-385 1 decal, parallel wye motor conn
16 02250110-891 1 decal, en-warning mixing fluids
17 02250069-389 1 decal, fluid Sullube
18 02250069-395 1 decal, fluid 24KT
19 02250069-394 1 decal, fluid LLL-4-32
20 241814 4 decal, fork lifting
21 250022-810 1 decal, water drain 3 3/4 x 1"
22 250021-564 1 decal, rotation 3.5" lg
Continued on page 91PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
Section 1 - PARTS LIST
90
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.30 DECALS (CONTINUED)
91
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.30 DECALS (CONTINUED)
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
23 02250057-624 1 decal, iso 9001
24 02250168-920 2 decal, s-energy black
25 02250145-206 1 decal, 24kt metalic gold
26 250019-107 1 decal, water in
27 250019-108 1 decal, water out
28 02250158-358 2 decal, remove before start-up
29 02250155-495 2 decal, black www.sullair.com
30 02250162-215 2 decal, vsd black p8/p10/p12
31 02250069-399 1 decal, voltage 460/3/60 intnl
32 02250069-406 1 decal, voltage 200/3/60 intnl
33 02250069-403 1 decal, voltage 380-415/3/50 intnl
34 02250069-397 1 decal, voltage 230/3/60 intnl
35 02250069-400 1 decal, voltage 575/3/60 intnl
Continued on page 93PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
Section 1 - PARTS LIST
92
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.30 DECALS (CONTINUED)
93
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.30 DECALS (CONTINUED)
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
36 02250165-100 1 decal, black graphic p16/18
37 02250165-102 2 decal, sullair side graph p16/1
38 02250154-359 1 decal, microprocessor overlay
39 02250169-748 1 decal, 4500P black w/ stripe
40 02250165-103 1 decal, 5500 black w/ stripe
41 02250165-167 decal, 7500 black w/ stripePLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
Section 1 - PARTS LIST
94
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.31 DECAL LOCATIONS
02250164-915R00
95
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.31 DECAL LOCATIONS
KEY NO.
PARTNO.
QTY DESCRIPTION
NOTE
1 02250075-045 1 decal, protective earth ground (I)2 02250075-540 1 decal, pe designation (I)
3 041065 1 decal, warning auto start (I)4 042218 1 decal, danger hi voltage (I)5 049685 1 sign, warning-comp oil fil cap (I)6 049850 1 sign, danger electrocution (I)7 049852 1 decal, warning elect. shock-
ground faul (I)
8 049855 2 sign, warning-sever-fan-indus (I)9 241814 4 decal, fork lifting (I)10 250003-144 1 sign, warn "food grade" lube (I)11 250017-903 1 decal, warning auto start 4pf (I)12 250019-107 1 decal, water in (I)13 250019-108 1 decal, water out (I)14 250021-564 1 decal, rotation 3.5" lg (I)15 250022-810 1 decal, water drain 3 3/4 x 1" (I)16 250027-935 1 decal, danger breath air (I)17 02250057-624 1 decal, iso 9001 blk 3.44x5.75
18 02250075-045 1 decal, protective earth ground
19 02250077-472 1 decal, electrocution hazard inter-national/global
20 02250110-891 1 decal, en-warning mixing fluids
21 02250145-206 1 decal, 24kt metalic gold
22 02250146-385 2 decal, parallel wye motor conn.
23 02250155-495 2 decal, black www.sullair.com
24 02250158-358 2 decal, remove before start-up
25 02250162-215 2 decal, vsd black p8/p10/p12
26 02250164-823 1 decal, warning n12 elec encl protc
27 02250165-100 1 decal, black graphic p16/18
28 02250165-102 2 decal, sullair side graph p16/1
29 02250165-104 1 decal, maint kit eng p16/18
30 02250168-920 2 decal, s-energy black
Continued on page 97
(I) This decal contained within decal kit no. 02250069-064.PLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
KEY NO.
PARTNO.
QTY DESCRIPTION
NOTE
Section 1 - PARTS LIST
96
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.31 DECAL LOCATIONS (CONTINUED)
02250164-915R00
97
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
1.31 DECAL LOCATIONS (CONTINUED)
KEY NO.
PARTNO.
QTY
DESCRIPTION
NOTE
31 49855 1 sign, warning-sever-fan-indus
32 250021-564 1 decal, rotation 3.5" lg
33 407408 1 sign, warning-hot surfaces
34 various 1 decal, fluid (I)35 various 1 nameplate (I)36 various 4 rivet, nameplate (I)37 various 2 decal, series (I)38 various 1 decal, voltage (I)
A1: Both sides of machines
A2: Water-cooled machines only
A3: VSD machines only
A4: Watercooled VSD machines only
A5: Attach to inside of starter box on bottom panel
A6: Attach to sub-panel inside of starter box
A7: 24KT machines only
A8: Air-cooled machines only
A9: AAttach to inside of starter box doorPLEASE NOTE: WHEN ORDERING PARTS,
INDICATE SERIAL NUMBER OF COMPRESSOR
Section 1 - PARTS LIST
98
4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
BLANK PAGE
99
Section 1 - PARTS LIST 4500P, 5500, 7500, 4500PV, 5500V & 7500V SERIES
BLANK PAGE
WORLDWIDE SALES AND SERVICE
SULLAIR CORPORATION3700 East Michigan Boulevard
Michigan City, Indiana 46360 U.S.Awww.sullair.com
Telephone: 1-800-SULLAIR (U.S.A. only)Fax: 219-874-1273
CUSTOMER CAREfor PARTS and Service
1-888-SULLAIR (7855247)219-874-1835
Champion Compressors, LTD.Princess Highway
Hallam, Victoria 3803Austrailia
Telephone: 61-3-9796-4000Fax: 61-3-9703-8053
www.championcompressors.com.au
SULLAIR ASIA, LTD.Sullair Road, No. 1Chiwan, Shekuo
Shenzhen, Guangdong PRV.PRC POST CODE 518068Telephone: 755-6851686
Fax: 755-6853473www.sullair-asia.com
SULLAIR EUROPE, S.A.Zone Des Granges BP 8242602 Montbrison, FranceTelephone: 33-477968470
Fax: 33-477968499www.sullaireurope.com
Printed in the U.S.A.Specifications subject to
change without prior notice.E07EP
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