W b b dPlant Information System
R fi
Web based
Refinery
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AgendaAgenda
• Managing information How can the Plant Information System help?How can the Plant Information System help?
T l• Tools What is the basis of the system?
• Plant Information SystemWhich functionalities are integrated?
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Which functionalities are integrated?
Initial position C h ibl t ti f hInitial position Comprehensible representation of change
Chronicle: refinery site in Gelsenkirchen-Scholven1935 Foundation of Hydrogenation Plant Scholven (fuel synthesis) by Hibernia
Bergwerks AG1938 Conversion of production (aviation gasoline), output: 180.000 t p.a.
1943 Production output rises to 220.000 t p.a., Workforce: 5.900 employees Quelle: Deutsche BP AGp p p y
1939-1945
2nd World War: Destruction of the plant. Post-war reconstruction, plant extension: broad munition clearance
1951 Restart of production: Scholven Chemie AG
1952 C i f d ti (f l t il)1952 Conversion of production (from coal to oil)
1959 Start of polyethylene production
1963 Start of olefin production
1969 S h l Ch i AG h i t V b Ch i AG1969 Scholven Chemie AG changes into Veba Chemie AG
1979 Renaming in Veba Oel AG
1983 Plant Scholven becomes a part of Ruhr Oel GmbH(joint venture Veba Oel and Petroleos de Venezuela S A )
Quelle: www.stadtplandienst.de
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(joint venture Veba Oel and Petroleos de Venezuela S.A.)2002 Deutsche BP AG assumes shares from Veba Oel and E.ON AG.
Workforce refinery sites Scholven and Gelsenkirchen-Horst: 2.400
Problem t diff i f i f ti
Chronicle
Problem prevent diffusion of information
• Industrial production for over 70 years• extensive building activities• intraplant reorganisations• intraplant reorganisations• outsourcing• sellings and absorptions
Information – if available – mostly analog or CAD Data. Responsibility of different departments causesdecentralised storage of information.
+g
Diffusion of knowledge (existence, description,location of objects)
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j )Expensive (re-)capture of informationInterface problemsAdded coordination actions
Requirements Information availability information flowRequirements Information availability, information flow
Examples• Increase in productivity • Internal information needs • Compliance of safety regulations and• Compliance of safety regulations andstandards
• Licensing requirements and orders (e g environmental protection)(e.g. environmental protection)
• Social Responsibility• Emission Management and Trading• Environmental remediation, site redevelopment (e.g. contaminates, manholes)
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Problem solving Pl t I f ti S tProblem solving Plant Information System
User, Demands (selection)• Construction division, maintenance and planning• Monitoring, Production site analysis• Networks facilities
Munition Clearance
Networks
• Networks, facilities• Stocks, logistics, supply and disposal• Industrial safety, plant security, fire brigade Borders
Land use
• Marketing, PR („responsible care“)
Needs (selection) Reality
+ ++ +
• Net analysis, cost analysis, reporting• 3-D visualisation• Fast and easy handling
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Fast and easy handling• Network access• User-specific views
• Managing information How can the Plant Information System help?How can the Plant Information System help?
T l• Tools What is the basis of the system?
• Plant Information SystemWhich functionalities are integrated?
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Which functionalities are integrated?
Centralised data storage S hit tCentralised data storage Server architecture
Competent department
RSAServer
Web applicationWeb service
Web serverDesktop BrowserDesktop Geo-Browser
GIS Server
Roles and rights managementArcGIS Desktop Web
GEO-Database
Daten
Tasksp
Administrator (ArcCatalog)
ArcSDESQL-Server
Data
Competent department
Desktop BrowserDesktop Geo-Browser
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Basis GIS P d t t bli h d b ESRI IBasis GIS-Products established by ESRI Inc.
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• Managing information How can the Plant Information System help?How can the Plant Information System help?
T l• Tools What is the basis of the system?
• Plant Information SystemWhich functionalities are integrated?
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Which functionalities are integrated?
Data G d t b lData Geodatabase layers
Examples• Buildings• Climbing systems• Roofs• Tank and repository register • Interstice register• Pipe bridge registerPipe bridge register • Supply and disposal network systems• Pipelines (products)
Cable ducts• Cable ducts• Grids (energy, IT)• Transport network (e.g. streets, railways)
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• Orthophoto• 3-D model
Tasks I i l i tTasks Imaging, analysis, management
Examples• Facility Management• Munition clearance• Reconstruction of development• Hazard Study• Managing licensing requirements and orders
• Container and stock management• Safety Management• Environmental ManagementEnvironmental Management
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Functionalities Pl t I f ti S t t l l tfFunctionalities Plant Information System: central platform
• Planning (including conflict management)
• Link-up to SAP(including conflict management)
• Building analysis (e.g. reconstruction costs)
• automatic reporting
• Link-up to Facility Management• Link-up to process control
• automatic reporting• automatic map creation• Storage area management
N t l i
• Connection of other users:– Plant security– Plant fire brigade
• Net analysis• Routing• complex 3-D tasks
– …
• Concept of roles and rights
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Web application ki ith t b dWeb application working without borders
• Web user interface orDesktop ClientDesktop-Client
• Selectable Topics (Layer)• Standardised diplay• User profile based datas andfunctionalities
• Output display usable without GIS experienceGIS experience
• Web-Editing• Hosting
Ad i i t ti i• Administration via Desktop-Products
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Conclusion B fit d d ti f tConclusion Benefits and reduction of costs
Reduction of costs
Plant Information System
BenefitsIntegration
ERP FM ELS
Process control engineering SCMGIS
ppro
ach
• Increase effectivity• precise location• Identification of defects• Routing (action forces)
• optimised workflow
• effective planning and optimised usage of resources
• repair management• coordination of sanctions
• optimised data sharing and dataavailabilityn
mod
ule
g gGIS …
Hol
istic
app
• improved controlling(ERP-integration)
• avoidance of doublecapture and assignment
• prompt information allocationi l ti b i
availability• centralised data storage• user specific data supply
• centrally managed administration• System administration
D t b d i i t ti
App
licat
ion
User Interface
• simulation basis• Completition of licensing
requirements and orders
• Database administrationFunctionalities
Data
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Thank you…Petroleum User Group 2008!
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