Architect & Builder’s Guide
ORTAL Heating Systems Ltd.
Welcome to ORTAL and ORTAL USA.
ORTAL, providing heating solutions for over 25 years, is well known for its wide selection of modern gas
fireplaces, produced with close attention to detail, finishing, heating efficiency and quality. ORTAL’s products
combine traditional and modern design with the technology innovation that ensures a green product with
high efficiency ratings. Our advanced technology produces eye catching fires that are safe, beautiful and
economical. Our product sophistication allows installation in more locations inside the home.
ORTAL offers the largest selection of modern gas fireplaces in North America available in an array of sizes to
suit design and architectural needs integrating heat into the aesthetics of life. ORTAL also welcomes clients’
visions for custom‐made fireplaces for special requirements, sizes and uses. Our high quality fireplaces are
CSA and CE certified. ORTAL fireplaces are available in North American through ORTAL USA approved dealers
who each have a strong commitment to offer the best installation and service.
Green Statement: ORTAL offers a green, environmentally friendly heating solution for the modern
era. With ORTAL’s high efficiency ratings and contemporary designs, you don’t have to sacrifice form for
function. The unique design maximizes the fireplace’s radiant heat. Additional efficient components include
ORTAL’s use of direct vent technology, electronic ignition (instead of a standing pilot) and low maintenance
requirements.
We appreciate you choosing ORTAL for your fireplace needs.
Thank you,
Ortal and Ortal USA
2 Ortal Builder's Manual
Table of Contents
Overview and Checklist................................................................................................................................. 5
Project Planning Checklist ....................................................................................................................... 5
Firebox Clearances ........................................................................................................................................ 7
General Guidelines ....................................................................................................................................... 9
Airflow: Description and Guidelines ........................................................................................................ 9
Cool Wall Airflow Intake .................................................................................................................... 9
Heat Release ...................................................................................................................................... 9
Sizing Guidelines for Air Intake and Heat Release ............................................................................. 9
Gas Valve Access Panel ......................................................................................................................... 10
Heat Release and Air Intake Construction .................................................................................................. 11
Safety Precautions ................................................................................................................................ 11
Working with Reveal or Gap Openings ................................................................................................. 11
Reveal Section Diagram: Double Glass Models ............................................................................... 12
Reveal Section Diagram: Screen Models ......................................................................................... 13
Working with Louver or Grill Openings ................................................................................................. 13
Louver Section Diagram: Double Glass Models ............................................................................... 14
Louver Section Diagram: Screen Models ......................................................................................... 15
Clearance Diagrams .................................................................................................................................... 16
Clearance to Ceiling ............................................................................................................................... 16
Sprinkler Clearance to Heat Release ..................................................................................................... 17
Inside Corner Clearances ....................................................................................................................... 17
Finishing Details .......................................................................................................................................... 18
Stone Finish ........................................................................................................................................... 19
Brick Veneer Finish ................................................................................................................................ 20
Wood Hearth Extension ........................................................................................................................ 21
Stone Finish and Hearth Extension ....................................................................................................... 22
Wood Finishes Above Fireplace ............................................................................................................ 23
Mantel Detail ........................................................................................................................................ 24
ORTAL Traditional Fireplace Mantel Detail ...................................................................................... 25
TV Detail ................................................................................................................................................ 26
TV Detail: Recess.............................................................................................................................. 26
TV Detail: Flush ................................................................................................................................ 27
Wood Framing: TV Detail (Flush) ..................................................................................................... 28
Wood Framing: TV Detail (Recess) .................................................................................................. 29
Ledge/Shelf Detail ................................................................................................................................. 29
Securing the Unit ................................................................................................................................... 31
Vent Pipe Clearances .................................................................................................................................. 32
Chase Construction ..................................................................................................................................... 33
Overview of the Construction Process .................................................................................................. 33
Ortal Builder's Manual 3
Building Back and Side Walls ................................................................................................................. 34
Walls, Ceiling and Floor ................................................................................................................... 34
Drywall Chase Interior ..................................................................................................................... 35
Installing the Fireplace and Venting ...................................................................................................... 36
Building the Front Walls ........................................................................................................................ 36
Working with Drywall ...................................................................................................................... 38
Building the Infill Panel ......................................................................................................................... 39
Completing Construction ...................................................................................................................... 41
Adding Finishes and Accessories ..................................................................................................... 41
Delivering the Product to the Customer .......................................................................................... 41
Venting Diagrams ....................................................................................................................................... 42
Venting Diagram: Typical Horizontal ..................................................................................................... 42
Venting Diagram: Typical Vertical ......................................................................................................... 44
Venting Diagram: Straight Vertical ........................................................................................................ 45
Ortal Builder's Manual 5
Overview and Checklist
This manual provides information, diagrams, instructions and recommendations related to preparing a building
site for installation of an ORTAL fireplace and vent.
ORTAL fireplaces must be installed in accordance with the ORTAL Installation and Operation Manuals and
applicable codes. An authorized dealer will install the direct vent pipe, make gas and power connections, and
provide fire stopping or thimble where direct vent pipe penetrates the wall or ceiling of the chase.
Installation must be performed by an ORTAL Authorized Installer. Installation by any other party invalidates the warranty.
Keep the following tips in mind as you plan the project:
• Do not allow delivery of the ORTAL fireplace to your jobsite until building is enclosed and ready for
installation.
• Protect the fireplace against damage throughout construction.
• Notify authorities having jurisdiction to inspect work before the chase is enclosed (if required).
Project Planning Checklist
Review the following requirements and tips carefully as you plan the project.
• Fireplace Model and Size: Ensure that the fireplace delivered matches the model and size in the order.
• Gas Type: Check whether you will be working with propane or with natural gas.
• Optional Features: Clarify whether the project will include features such as
• Double Glass fan assisted (upgrade from screen barrier)
• Power Vent System
• Wall Control Switch
• Power Heat Release System
• Fireplace Location and Venting: Make sure that adequate space is provided to vent the fireplace from
its desired location to the termination outside of the structure. For details, refer to Airflow: Description
and Guidelines on page 9.
• Access Panel for Control Valve: See Gas Valve Access Panel on page 10.
• Gas Supply Line: Must run to fireplace valve location and include shutoff to allow for flex line to be
attached to valve. The line must have a manual shutoff in the same room as the fireplace (within 4’ of
the fireplace, or per local code).
• Power Location: Provide a single gang 120v 15 amp outlet in the same area as the valve behind the
access panel. The unit requires a 6v transformer supplied with the fireplace to run without batteries.
• Heat Release – Air Return to Room: Make sure the size of the heat release is verified and located. For
details, refer to Sizing Guidelines for Air Intake and Heat Release on page 9.
6 Ortal Builder's Manual
• Air Intake (required for double glass models): Make sure the size of the air intake is verified and
located. For details, refer to Sizing Guidelines for Air Intake and Heat Release on page 9.
• Platform Height: This determines the height of the viewable glass opening. For specific unit
dimensions, see the CAD drawings on the ORTAL website.
• Type X Sheetrock in Chase Area: All combustible framing in the chase area must be completely
covered with 5/8” Type X drywall or its equivalent.
All weight must be supported by the framing and transferred to the fireplace. No building material should be
attached to the fireplace, with the exception of the Type X drywall (or its equivalent) in a flush install. It may
be secured to the unit with 1" self‐tapping screws 2 ½” up from the drywall lip spaced 16'' on center.
• Non‐combustible Areas: Maintain a 2” clearance on sides and back of the firebox to the Type X drywall
(or its equivalent).
• Final Wall Finish: Wall finish materials should be reviewed with your dealer to ensure that clearances
and materials conform to ORTAL clearance requirements. For more information, refer to Finishing
Details on page 18.
Ortal Builder's Manual 7
Firebox Clearances
This Builder’s Manual is based on installation of front‐facing ORTAL fireplaces. To install other ORTAL fireplace
styles, modify the instructions per ORTAL Framing Dimensions.
Maintain clearances as shown in the figures below. Clearances are to non‐combustible materials, or 5/8” Type X
fire rated drywall or its equivalent.
The legend for the figures is provided in the following table:
5/8” Type X fire rated gypsum board
Section cut
Wood
Combustible material
Non‐combustible material
Wood framing
Metal framing
FRONT/TRADITIONAL
TUNNEL (SEE‐THRU)
8 Ortal Builder's Manual
SPACE CREATOR
LEFT SIDE OPEN (LS)
RIGHT SIDE OPEN (RS)
THREE SIDES (TS)
Ortal Builder's Manual 9
General Guidelines
Before you begin, read the following guidelines about airflow and the gas valve.
Airflow: Description and Guidelines
An ORTAL fireplace requires two airflow paths, for:
• Exhaust and combination air
• Cool wall air
The exhaust and combination air path involves the direct vent exhaust system, which consists of the air inside
the firebox and the direct vent pipe. A direct vent pipe has an inner and outer channel. Hot exhaust gases (mostly
carbon dioxide and water vapor) escape through the inner channel. Fresh outdoor air (providing oxygen for the
fire) is drawn in through the outer channel, where it captures most of the heat escaping through the inner
channel.
Cool wall air flow refers to the heat release system and air intake. The chase enclosing an ORTAL fireplace must
have a heat release above the fireplace. This allows for the heat buildup within the fireplace chase to be released
back into the living space, which helps keep the fireplace wall cool. Fireplaces with the double glass feature must
have an air intake. Room air is drawn between the glass, into the chase and then is returned to the room through
the heat release. These airflows, along with radiant heat from the front of the fireplace, maximize the heating
performance of an ORTAL fireplace and contribute to its energy efficiency.
Cool Wall Airflow Intake
• ORTAL fireplaces with double glass require an intake located below elevation of the fireplace.
• The air intake can be a grille or louver, or an opening on the underside of the chase.
• For screen units, the screen serves as the air intake.
Heat Release
A heat release mechanism is required for all built‐in models.
• The heat release must be interior.
• It should be located a maximum of 6 inches from the top of the fireplace chase.
• It can be a grille or louver, or a gap between the top of the chase wall and the ceiling.
Sizing Guidelines for Air Intake and Heat Release
The minimum free area (net area after grillwork or screens are subtracted) should be:
• Ortal Models 40 to 130: 124 sq.inches or more
• Ortal Models 150 to 200: 200 sq.inches or more
• Ortal Model 250: 250 sq.inches or more
• Other Models: Check with ORTAL
10 Ortal Builder's Manual
Gas Valve Access Panel
A gas valve should be installed below elevation of the firebox. An access panel is recommended for easy servicing
of the gas valve. The panel should be a minimum size of 10” x 10”. If a larger panel is required to conveniently
reach the valve, increase these dimensions.
NOTE: .For power vents, a 12” x 12” panel is recommended.
An appropriately sized air intake can be used as an access panel. Refer to Sizing Guidelines for Air Intake and Heat
Release on page 9.
Ortal Builder's Manual 11
Heat Release and Air Intake Construction
The following sections present guidelines and diagrams related to building the heat release and air intake:
• Safety Precautions on page 11
• Working with Reveal or Gap Openings on page 11
• Working with Louver or Grill Openings on page 13
Safety Precautions
Always adhere to the following guidelines to ensure safety and to protect equipment:
• Know the building code and consult with authorities having jurisdiction before proceeding. This
Builder’s Manual contains minimum requirements. You may need to modify details provided to satisfy
project requirements.
• External surfaces of ORTAL fireplaces and areas exposed to radiant heat from fire will get hot. Observe
required clearances between the fireplace and combustible materials.
• Artwork and devices such as TVs, audio speakers and light fixtures to be mounted on the chase or
recessed into a wall of the chase must have a double wall of 5/8” Type X fire rated gypsum board (or its
equivalent) with a 7/8” high hat channel installed vertically in between to prevent direct heat impact.
For more information, refer to TV Detail on page 26.
• Protect the fireplace against damage throughout the construction period.
Working with Reveal or Gap Openings
The diagram below shows the heat release as reveal, and the air intake as reveal/toe‐kick. For details about the
heat release and air intake, refer to Airflow: Description and Guidelines on page 9.
An air intake is required for all double glass models.
NOTE: An access panel (minimum size 10” x 10”) is recommended for all installations. The air intake can
function as an access panel.
12 Ortal Builder's Manual
Reveal Section Diagram: Double Glass Models
Double glass units require the air intake shown below. The diagram at the bottom of the page shows details of
the inset areas.
For free space area requirements, refer to Sizing Guidelines for Air Intake and Heat Release on page 9.
Ortal Builder's Manual 13
Reveal Section Diagram: Screen Models
Working with Louver or Grill Openings
The diagram below shows the heat release and the air intake as louvers. For details about the heat release and
air intake, refer to Airflow: Description and Guidelines on page 9.
An air intake is required for all double glass models.
NOTE: An access panel (minimum size 10” x 10”) is recommended for all installations. The air intake can
function as an access panel.
14 Ortal Builder's Manual
Louver Section Diagram: Double Glass Models
Double glass units require the air intake shown below. The diagram at the bottom of the page shows details of
the inset areas.
Check with your louver manufacturer regarding the percentage of free air space provided by their products in
order to verify that you will be providing the minimum free air space required.
Ortal Builder's Manual 15
Louver Section Diagram: Screen Models
16 Ortal Builder's Manual
Clearance Diagrams
The following sections present diagrams for:
• Clearance to Ceiling on page 16
• Sprinkler Clearance to Heat Release on page 17
• Inside Corner Clearances on page 17
Clearance to Ceiling
Ortal Builder's Manual 17
Sprinkler Clearance to Heat Release
In a situation where a sprinkler head is in close proximity to the heat release, the detail shown in the diagram
below must be followed. The distance between the sprinkler head to the heat release opening cannot be less
than 60 inches (linear length) from every point of the heat release opening.
Inside Corner Clearances
The diagram below shows inside corner options. No combustible material should be placed within the
dimensions shown.
18 Ortal Builder's Manual
Finishing Details
The following sections provide information and diagrams for planning the mantel, hearth extensions, shelves and
more:
• Stone Finish on page 19
• Brick Veneer Finish on page 20
• Wood Hearth Extension on page 21
• Stone Finish and Hearth Extension on page 22
• Wood Finishes Above Fireplace on page 23
• Mantel Detail on page 24
• TV Detail on page 26
• Ledge/Shelf Detail on page 29
• Securing the Unit on page 31
Ortal Builder's Manual 19
Stone Finish
The figure below shows a diagram for stone finishing.
NOTE: Always respect the 1/4” clearance between the metal framing and the fireplace front for heat
expansion.
Brick Veneer Finish
The figure below shows a diagram for brick veneer finishing.
20 Ortal Builder's Manual
NOTE: Always respect the 1/4” clearance between the metal framing and the fireplace front for heat
expansion.
Wood Hearth Extension
The figure below shows a diagram for the wood hearth extension.
Ortal Builder's Manual 21
NOTE: Always respect the 1/4” clearance between the metal framing and the fireplace front for heat
expansion.
Wood hearth extensions may dry out, crack, warp or become discolored.
Stone Finish and Hearth Extension
The figure below shows a diagram for a stone finish and hearth extension.
22 Ortal Builder's Manual
NOTE: The 1/8'' clearance applies to the bottom/hearth extension as well.
Wood Finishes Above Fireplace
The figure below shows a diagram for a wood finish above the ORTAL fireplace.
Ortal Builder's Manual 23
NOTE: Wood cannot be used for a flush finish.
24 Ortal Builder's Manual
Mantel Detail
The diagram below shows details for the mantel.
NOTE: Always respect the 1/4” clearance between the metal framing and the fireplace front for heat
expansion.
Ortal Builder's Manual 25
ORTAL Traditional Fireplace Mantel Detail
This section provides information related to mantel details for ORTAL Traditional fireplaces.
Maximum thickness of the mantel legs (indicated by the arrow in the upper diagram) is 2 inches. You must
provide a 1” clearance around the opening of the fireplace for every additional inch of thickness to the mantel
legs.
NOTE: Review the Installation Manual and Builder’s Manual for more details on clearances and framing.
The legend for the diagrams is shown in the following table:
5/8” Type X fire rated drywall (or its equivalent)
Non‐combustible material
Mantel
26 Ortal Builder's Manual
TV Detail
The following sections present diagrams for:
• TV Detail: Recess on page 26
• TV Detail: Flush on page 27
• Wood Framing: TV Detail (Flush) on page 28
• Wood Framing: TV Detail (Recess) on page 29
TV Detail: Recess
NOTE: Always respect the 1/4” clearance between the metal framing and the fireplace front for heat
expansion.
Ortal Builder's Manual 27
TV Detail: Flush
28 Ortal Builder's Manual
Wood Framing: TV Detail (Flush)
Use the diagram below for planning. For more information about seismic brackets, refer to Securing the Unit on
page 31.
Ortal Builder's Manual 29
Wood Framing: TV Detail (Recess)
Use the diagram below for planning. For more information about seismic brackets, refer to Securing the Unit on
page 31.
Ledge/Shelf Detail
This section provides information about incorporating a ledge/shelf detail in the fireplace design. This
information applies to all ORTAL built‐in models (Front, Corner, Three‐Sided, Tunnel and Space Creator).
Ledge/Shelf construction MUST be non‐combustible.
The following table lists the maximum surface area of the ledge, according to fireplace model. (A and B refer to
the distances depicted in the diagram below.)
Model Maximum Ledge Surface Area
Series 75 A x B ≤ 220 sq. in.
Series 110/130 A x B ≤ 340 sq. in.
Series 150/170 A x B ≤ 410 sq. in.
Series 200 A x B ≤ 520 sq. in.
Series 250 A x B ≤ 580 sq. in.
30 Ortal Builder's Manual
This diagram shows that a minimum 12” height must be provided from the top of the fireplace opening to the
bottom of the ledge. Be sure to keep the top of the firebox clear of obstruction and to maintain all clearances.
A heat release on top of the ledge is needed only if the ledge surface area exceeds what is shown in the above
table ‐ 25% in the ledge and 75% in the chase.
Two layers of Type X (or its equivalent) below the ledge will help keep the surface temperature down.
Ortal Builder's Manual 31
Securing the Unit
All built‐in fireplaces come with legs and with seismic brackets at the top of the firebox. These brackets are an
additional way to secure the firebox in the chase while still maintaining the air clearances outlined in this manual.
You may use either the seismic brackets or heavy duty steel brackets to mount the firebox to the back chase wall,
while still maintaining the required 2'' air clearance. If the seismic brackets do not extend all the way to the chase
wall, you may extend metal studs to connect to your seismic brackets. Use the leg shipping brackets to secure to
the floor.
Freestanding and wall‐mounted ORTAL fireplaces need to be secured to the wall or the floor. If the fireplace is
located against a wall, the wall must be made of non‐combustible material or covered with 5/8'' Type X gypsum
board or its equivalent.
32 Ortal Builder's Manual
Vent Pipe Clearances
This section provides guidelines and instructions for maintaining vent clearances.
Vertical Clearances:
• Maintain 1”clearancetocombustibles around the entire circumference
Horizontal Clearances:
• Maintain 1”clearancetocombustiblesonbottomandsides
• Maintain 3”clearancetocombustiblesontop
• Maintain¼”riseperfoot
The following table lists the minimum vertical clearance from the top of the firebox before a 90‐degree elbow,
according to fireplace model. This distance is depicted as A in the diagram of the vent clearance section.
Model Distance of A
Series 40‐170 3 feet
Series 200+ 6 feet
Ortal Builder's Manual 33
Chase Construction
The following sections provide details about each phase of building the chase.
NOTE: These guidelines are recommendations. Local Building Codes may supersede these guidelines.
• Overview of the Construction Process on page 33
• Building Back and Side Walls on page 34
• Installing the Fireplace and Venting on page 36
• Building the Front Walls on page 36
• Building the Infill Panel on page 39
• Completing Construction on page 41
Overview of the Construction Process
The process of building the chase can be divided into five main phases.
PHASE 1 STEPS:
• Frame the back and side walls.
• Build the platform (if relevant) to the desired height.
• Cover with 5/8" Type X gypsum board or its equivalent (unless the entire adjacent structure is non‐
combustible).
For details about Phase 1, refer to Building Back and Side Walls on page 34.
PHASE 2 STEPS:
• Install the fireplace and venting.
• Move the valve to the access panel location.
• Run gas and electric to the access panel location.
For details about Phase 2, refer to Installing the Fireplace and Venting on page 36.
PHASE 3 STEPS:
• Build the front walls and stand them into place.
• Secure the walls to the structure.
For details about Phase 3, refer to Building the Front Walls on page 36.
PHASE 4 (relevant for wood framing only):
• Build and install the infill panel.
For details about Phase 4, refer to Building the Infill Panel on page 39.
PHASE 5 STEPS:
• Apply finishes and install accessories.
• Turn the project over to the customer.
For details about Phase 5, refer to Completing Construction on page 41.
34 Ortal Builder's Manual
Building Back and Side Walls
The sections below provide details about framing the back and side walls. If a platform for the fireplace is
necessary, it should be built during this stage.
Walls, Ceiling and Floor
When planning the project, take into consideration whether framing will be non‐combustible or combustible.
Non‐combustible Framing
The wall behind an ORTAL fireplace (either at the back or side of the fireplace) and the ceiling above the unit
must be non‐combustible construction such as concrete, brick, concrete masonry units, or plaster on metal
framing and lath. Penetrations in the wall or ceiling, such as electrical boxes, must be removed and patched to
assure integrity of the non‐combustible enclosure.
Combustible Framing
The first 18'' (minimum) of framing MUST be non‐combustible (steel studs). Existing walls or ceilings built of
combustible materials may be used if the wall or ceiling is covered with 5/8” thick Type X gypsum board or its
equivalent.
An exception to this rule is when the walls of the chase do not extend all the way to the ceiling and allow a “gap”
for heat release. In this scenario, ½” thick Type X gypsum board (or its equivalent) may be used to match the
thickness of gypsum board used on the ceiling outside the chase.
Ortal Builder's Manual 35
Floor
An ORTAL fireplace can be set on wood, concrete, metal and other typical solid floor types. ORTAL fireplaces
come with legs that position the unit above the floor or platform on which they are installed. (See shop drawings
for height.) To raise an ORTAL fireplace, build a stable platform to which the unit can be secured.
This is also the time to make sure power and gas lines are in place. Provide a grounded 120V, 15 Amp single gang
box inside the chase for use by the ORTAL installer.
Drywall Chase Interior
Wood framing inside the chase must be covered with Type X gypsum board or its equivalent.
In remodeling projects, apply a layer of Type X gypsum board (or its equivalent) over existing material, unless it is
certain that the existing surfaces are 5/8" Type X gypsum board or another acceptable non‐combustible material.
36 Ortal Builder's Manual
Installing the Fireplace and Venting
ORTAL fireplaces must be installed in accordance with the ORTAL Installation and Operation manuals and
applicable codes. Install the direct vent pipe, make gas and power connections, and provide fire stopping or
thimble where the direct vent pipe penetrates the wall or ceiling of the chase.
Building the Front Walls
In most projects, you will probably want to postpone installation of the front wall of the chase. This will allow
access for installing drywall inside the chase, positioning the ORTAL fireplace and direct vent pipe, and making
necessary connections.
Install framing in accordance with building codes and project specifications. All studs are placed 16 inches on
center, or per local code.
Plan your work carefully, paying particular attention to:
• Required clearances
• Blocking for securing the fireplace, direct vent pipes, mantles, drywall, etc.
• Access panel for the gas valve (Gas Valve Access Panel on page 10)
• Heat release and air intake (Heat Release and Air Intake Construction on page 11)
• Direct vent, direct vent strapping, and penetrations through walls and ceiling
• Recesses for TV, audio speakers, light fixtures, art work, and other items built into chase (if required)
Take a moment for a final visual inspection of the chase interior. Remove any construction debris that may be
inside the chase.
Install conduit, wiring, power outlets, and electrical boxes between framing members with 5/8 Type X or its
equivalent on both sides.
Building and structural loads must not bear on the ORTAL fireplace.
Ortal Builder's Manual 37
38 Ortal Builder's Manual
Working with Drywall
Cover the metal framing with 5/8"‐thick Type X gypsum board (or its equivalent) to exterior face of the chase.
Exceed these requirements where fire‐resistance‐rated construction or other methods are required.
Type X gypsum board or its equivalent must comply with ASTM C1396 ‐ Specification for Gypsum Board. Provide
Level 1 or better finish, in accordance with GA‐214 ‐ Recommended Levels of Gypsum Board Finish.
Do not locate exposed gypsum board joints directly above the fireplace.
If corner beads and other drywall trim are required, use metal products where non‐combustible materials are
required. For maximum Cool Wall effect, cover both the interior and exterior of steel studs.
Ortal Builder's Manual 39
Building the Infill Panel
An infill panel is required only when the design involves wood framing. Follow these steps to complete the infill
panel:
STEP 1: Build the Infill Panel
Build the infill panel flat on the floor. The face that will be inside the chase should be facing up it as it lies on the
floor.
The infill panel and fireplace should NOT be load bearing.
Pay particular attention to the details and clearances required for any recesses for TV or art. Provide blocking for
anchorage of TV or heavy artwork, and brace the recess to prevent sagging. For more information, refer to TV
Detail on page 26.
STEP 2: Drywall the Inside of the Infill Panel
Apply 5/8"‐thick Type X gypsum board or its equivalent to the “inside” surface of the infill panel. This surface is
the top of the panel as it lies on the floor.
40 Ortal Builder's Manual
STEP 3: Install the Infill Panel
Take a moment for a final visual inspection of the chase interior. Remove any construction debris that may be
inside the chase.
Lift or tilt the infill panel into position. Secure it to the framing of the chase.
Ortal Builder's Manual 41
Completing Construction
The final stages of construction involve applying finishing and turning the product over to the customer.
Adding Finishes and Accessories
Now is the time to apply decorative finishes to the exterior of the fireplace chase. For more information about
the different finishes, refer to Finishing Details on page 18.
Any required accessories, such as mantels, TV mounts, and other features should also be installed at this time.)
For more information, refer to Mantel Detail on page 24 and TV Detail on page 26.
Observe clearance requirements for combustible materials.
Delivering the Product to the Customer
Your ORTAL dealer will install interior design media, remove protective materials from and clean exposed
surfaces of the fireplace, and perform the start‐up inspection and initial burning.
The dealer will provide the following materials:
• Ortal Installation and Operation Manual
• Ortal Fireplace Owner’s Manual
• Executed warranty
• Operation control(s)
Demonstrate operation of the ORTAL fireplace to the customer.
Advise the customer that furniture and other combustible materials must not be placed within the clearance
zones shown in the drawing below.
42 Ortal Builder's Manual
Venting Diagrams
The following sections provide information for calculating venting run distances:
• Venting Diagram: Typical Horizontal on page 42
• Venting Diagram: Typical Vertical on page 44
• Venting Diagram: Straight Vertical on page 45
Venting Diagram: Typical Horizontal
Use the diagram and tables below to calculate distances for venting runs. You can use up to two 90‐degree
elbows OR four 45‐degree elbows.
If needed for clearance, 2*45˚ may be used directly on the unit with up to a 12'' section between them. The V
minimum starts above them. They do not count in elbow totals.
V minimum =
• 6 feet for Series 200 and 250
• 3 feet for Series 40‐170
For venting runs that exceed these maximums, consider ORTAL’S Power Vent system. Contact your ORTAL dealer
for more information.
SERIES 200
Vertical (V) Horizontal (H)
6 ft 9 ft
9 ft 12 ft
12 ft 12 ft
15 ft 15 ft
18 ft 15 ft
21 ft 12 ft
24 ft 12 ft
27 ft 9 ft
30 ft 9 ft
33 ft 6 ft
Ortal Builder's Manual 43
SERIES 150/170
Vertical (V) Horizontal (H)
3 ft 9 ft
6 ft 12 ft
9 ft 18 ft
12 ft 21 ft
15 ft 18 ft
18 ft 18 ft
21 ft 15 ft
24 ft 12 ft
27 ft 9 ft
30 ft 9 ft
33 ft 9 ft
SERIES 110/120/130
Vertical (V) Horizontal (H)
3 ft 12 ft
6 ft 18 ft
9 ft 24 ft
12 ft 21 ft
15 ft 21 ft
18 ft 18 ft
21 ft 15 ft
24 ft 12 ft
27 ft 12 ft
30 ft 12 ft
33 ft 12 ft
SERIES 40 and SERIES 75
Vertical (V) Horizontal (H)
3 ft 21 ft
6 ft 24 ft
9 ft 24 ft
12 ft 24 ft
15 ft 24 ft
18 ft 21 ft
21 ft 18 ft
24 ft 15 ft
27 ft 12 ft
30 ft 12 ft
33 ft 12 ft
44 Ortal Builder's Manual
Venting Diagram: Typical Vertical
Use the diagram and tables below to calculate distances for venting runs. You can use up to two 90‐degree
elbows.
If needed for clearance, 2*45˚ may be used directly on the unit with up to a 12'' section between them. The V
minimum starts above them. They do not count in elbow totals.
V =V1 + V2
For venting runs that exceed these maximums, consider ORTAL’S Power Vent system. Contact your ORTAL dealer
for more information.
V1= minimum of 3 feet for the following product series:
SERIES 40 and SERIES 75
Vertical (V) Horizontal (H)
3 ft 15 ft
7 ft 18 ft
10 ft 18 ft
13 ft 18 ft
16 ft 18 ft
19 ft 15 ft
22 ft 12 ft
25 ft 9 ft
28 ft 6 ft
31 ft 6 ft
34 ft 6 ft
SERIES 110/120/130
Vertical (V) Horizontal (H)
3 ft 6 ft
7 ft 15 ft
10 ft 18 ft
13 ft 15 ft
16 ft 15 ft
19 ft 12 ft
22 ft 9 ft
25 ft 6 ft
28 ft 6 ft
31 ft 6 ft
34 ft 6 ft
SERIES 150/170
Vertical (V) Horizontal (H)
3 ft 6 ft
7 ft 12 ft
10 ft 15 ft
13 ft 12 ft
16 ft 12 ft
19 ft 12 ft
22 ft 12 ft
25 ft 9 ft
28 ft 9 ft
31 ft 6 ft
34 ft 6 ft
Ortal Builder's Manual 45
V1= minimum of 3 feet for Series 200.
SERIES 200
Vertical (V) Horizontal (H)
6 ft 3 ft
10 ft 12 ft
13 ft 12 ft
16 ft 12 ft
19 ft 12 ft
22 ft 12 ft
25 ft 12 ft
28 ft 12 ft
31 ft 9 ft
34 ft 9 ft
Venting Diagram: Straight Vertical
For Series 40‐200, the maximum vertical distance is 42 feet.
For venting runs that exceed this maximum, consider ORTAL’S Power Vent system. Contact your ORTAL dealer for
more information.
© Ortal 2018
Rev. 2.0 January 2018
KPBLDR2018
8421 Canoga Ave Canoga Park, CA 91304
T: (818)238‐7000 | F: (818)678‐0541
info@ortal‐heat‐usa.com | www.ortal‐heat‐usa.com
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