Presentation Goals Highlight the following Engineering Skills
• Injection and Structural Foam Molding • Sheet Metal Fabrication• Machined Components• Electronic Packaging • Emission Control Techniques• Pneumatics• Electrical Wiring and Lighting Techniques• Solidworks CAD Software• Collaborative Team approach to product design
Apollo Anesthesia Workstation• International Collaborative
Team Design– Engineering Team Telford,
PA, USA– Engineering Team in Lubeck,
Germany• Design Tools
– Solidworks– Cosmos design analysis
software – SAP Product Data Manager
• Objective– Redesign an existing
Workstation for the US Market
ApolloPrimus
Base & FootrestDual Caster LockSecond Drawer
Pressure Limit ValveVirtual Flowmeters
Power SupplySwivel Writing TrayBreathing Bag Arm
O2 FlowmeterBreathing Gauge
3 Gas ControlTotal Gas Flowmeter
Air CylinderTop Shelf
AC OutletsVaporizer Outlet
Lights & Dimmer SwitchRedesigned Side Panels
Redesigned Ventilator Manifold
Added Features
Rear View Details• Redesigned Left Side Panel to reinforce Swivel
Writing Tray mounting and add pocket.– Structural Form – ABS – Quantities 500 per year– Verified reinforcement using Cosmos design
analysis software• Redesigned Cylinder Manifold to accommodate Air
Cylinder.– Machined – Brass - Quantities 500 per year
Front View Details • Designed O2 Flowmeter & Breathing Gauge Assembly
– 2 Part Injection Molded Housing – ABS – Quantities 4000 per year
• Designed 3 Gas Flow Control Assembly – Injection Molded Bezel – ABS – Quantities 4000 per
year
Front View Details • Designed Top Shelf
– Structural Foam – ABS - Quantities 500 per year– Interior coated with Acrylic Nickel Coating (Electrodag 550) for EMI Shielding
• Redesigned Ventilator Manifold to add mounting points for Breathing Bag Arm– Injection Molded Manifold – PEEK – Quantities 4000 per year– Verified reinforcement using Cosmos design analysis software
• Resigned Left Side Panel to accommodate O2 Flowmeter / Breathing Gauge Assembly Mounting and Power Cables for components in the Top Shelf– Structural Foam – ABS - Quantities 500 per year– Verified reinforcement using Cosmos design analysis software
Top View Details • Designed Top Shelf Chassis to accommodate AC
Outlets, Vaporizer Outlets, Air Filter and Lighting / Dimmer Switch– 1 piece Spot Welded Chassis – 5052 H32
Aluminum - Quantities 500 per year– Yellow Chromate Conversion Finish (Alodine
1200)
Conclusion
• Total Time from Design to Product Release was 18 Months
• Product Currently in Production
• Sales Forecast of 500 units in 2005
• Year to date Sales 378 units
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