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Page 1: Modular system «combiFlex Can be swiftly adapted to meet ... · Tailstock COMPACT 222: 118 130: 100 30: x 11: x RST.LIG-110m: Tailstock LIGHT 255: 150 158: 120 55

System philosophy: «combiFlex®»

Modular system «combiFlex®» Can be swiftly adapted to meet new requirements

Adapter plate DT

Adapter plate GLA

Spacing plate

Connection plate bottom

Connection plate top

Counter bearing

Bearing pin

Intermediate plate DT

Intermediate plate GLA

Base plate

Motor housing

Motor housing

Divider (4th axis)

Swiveller (5th axis)

DT = rotary table, GLA = counter bearing

Your benefits

1 Compact design for good accessibility and utilization of space

2 High level of flexibility and high level of stability at the same time

3 High level of accuracy thanks to precisely manufacturable interfaces

4 Excellent service shorter downtimes, lower costs

5 In 25 countries an on-site or national service can help quickly

6 High maintenance of value the business economist will be pleased

NEW

EA

+ M

TFT1

T2

/ T3

Sum

mar

yM

OT

/ KA

B W

MS

/ CN

CTe

chno

logy

Gen

eral

ac

cess

orie

sRF

X/LF

XTR

IAG

Wor

kpie

cecl

ampi

ng

Page 2: Modular system «combiFlex Can be swiftly adapted to meet ... · Tailstock COMPACT 222: 118 130: 100 30: x 11: x RST.LIG-110m: Tailstock LIGHT 255: 150 158: 120 55

C

0

DB

A

0 40150

190X

+0.040

PETER LEHMANN AG, CH-3552 BÄRAU

Reitstock pneum.Parametermasse

021-0074

Dokument Nr.:

0

Ae.-In.:Status:

Form.:

23.06.2010Msst:

ph1:4A3

F

H

0.01/1

00A

A

C

0

DB

A

0 40150

190X

+0.040

PETER LEHMANN AG, CH-3552 BÄRAU

Reitstock pneum.Parametermasse

021-0074

Dokument Nr.:

0

Ae.-In.:Status:

Form.:

23.06.2010Msst:

ph1:4A3

F

H

0.01/1

00A

A

C

F

0

D 0+0.04

B

HA

0 40150

190X

0.01/1

00A

A

PETER LEHMANN AG, CH-3552 BÄRAU

RST.LIG-xxxm

für Katalog 500 026-0073

Dokument Nr.:

1

Ae.-In.:Status:

Form.:

23.06.2010Msst:

ph1:4A3

C

F

0

D 0+0.04

B

HA

0 40150

190X

0.01/1

00A

A

PETER LEHMANN AG, CH-3552 BÄRAU

RST.LIG-xxxm

für Katalog 500 026-0073

Dokument Nr.:

1

Ae.-In.:Status:

Form.:

23.06.2010Msst:

ph1:4A3

Tailstocks

Order no. Name A

[mm]

B

[mm]

C

[mm]

F

[mm]

H

[mm] man

ual

pneu

mat

ic 2

)

hydr

aulic

3)

Wei

ght [

kg].

Center height 110mm (Dimension D)RST.COM-110m 4) Tailstock COMPACT 222 118 130 100 30 x 11 xRST.LIG-110m Tailstock LIGHT 255

150 158 12055 6) x 20 x

RST.LIG-110p 1) Tailstock LIGHT 225 40 x 20 xRST.LIG-110h 1) Tailstock LIGHT 229 40 x 24 xCenter height 150mm (Dimension D)RST.COM-150m 4) Tailstock COMPACT 222 158 130 100 30 x 16 xRST.LIG-150m Tailstock LIGHT 255

190 158 12055 6) x 25 x

RST.LIG-150p 1) Tailstock LIGHT 225 40 x 25 xRST.LIG-150h 1) Tailstock LIGHT 229 40 x 29 xCenter height 180mm (Dimension D)RST.LIG-180m Tailstock LIGHT 255

220 158 12055 6) x 30 x

RST.LIG-180p 1) Tailstock LIGHT 225 40 x 30 xRST.LIG-180h 1) Tailstock LIGHT 229 40 x 34 xCenter height 220mm (Dimension D)RST.LIG-220m Tailstock LIGHT 255

260 158 12055 6) x 35 x

RST.LIG-220p 1) Tailstock LIGHT 225 40 x 35 xRST.LIG-220h 1) Tailstock LIGHT 229 40 x 40 xCenter height 270mm (Dimension D)RST.LIG-270m Tailstock LIGHT 255

310 158 12055 6) x 42 x

RST.LIG-270p 1) Tailstock LIGHT 225 40 x 42 xRST.LIG-270h 1) Tailstock LIGHT 229 40 x 47 xTailstock options / accessoriesRST.L-m Left handed version, manual xRSTL-p Left handed version, pneumatic xRST.R-poh Pneumatic, without manual lever valve xRST.L-poh Left handed version, pneumatic, without

manual lever valvex

RST.L-h Left handed version, hydraulic xRST.R-hoh Hydraulic without manual lever valve xRST.L-hoh Left handed version, hydraulic, without manual lever valve xRST.Hub Stroke monitoring for tailstock (pneumatic, hydraulic), free cable

ends 5m of which 4.5m in flexible hosing; stroke 5mm shorterx

RST.GEN 5) Increased tailstock accuracy, ½ tolerance xRST.SPI-MK2s Fixed center, hardened steel MK2 xRST.SPI-MK3s Fixed center, hardened steel MK3 xRST.SPI-MK2hm Fixed center, HM use MK2 xRST.SPI-MK3hm Fixed center, HM use MK3 x

Tailstocks

Left handed version also available (option); all thicknesses are identical, just laterally reversed.

All tailstocks LIGHT: axis parallelity of quills for alignment grooves is adjustable thanks to the zentriX system! (see page 43)

Standard design for all types = right handed version (as shown)

CANNOT be retrofitted

can be retrofitted

Morse taper size (DIN 228)– COMPACT = MK 2– LIGHT = MK 3

Right handed version shown

Order no. Name Groove widthAUR.zX-12

Alignment bolt zentriX, 1 pair(For the principle, please see page 43)

12g6AUR.zX-14 14g6AUR.zX-16 16g6AUR.zX-18 18g6

Suitable alignment elements

1) Delivered as standard with hand lever valve.Connection plate for external hydraulic supply is a special model, please enquire at factory.

2) Impact force approx. 660...2000N for2...6bar air

3) Impact force approx. 8'000 for max. 24baroil pressure

4) Delivered with center height +/-0.01 mm

5) Not possible for RST.COM-xxxm

6) by approx. end of 2013, supply size is 40mmfrom 2014 with 55mm

EA

+ M

TFT1

T2

/ T3

Sum

mar

yM

OT

/ KA

B W

MS

/ CN

CTe

chno

logy

Gen

eral

ac

cess

orie

sRF

X/LF

XTR

IAG

Wor

kpie

cecl

ampi

ng Variant pneumatic

NEW

NEW

Page 3: Modular system «combiFlex Can be swiftly adapted to meet ... · Tailstock COMPACT 222: 118 130: 100 30: x 11: x RST.LIG-110m: Tailstock LIGHT 255: 150 158: 120 55

C

A

E

G 1/8

46.5564

3x120°

M10x16

dD

B

+0.04 0

0

0

2

2

2

2

2

2

1

1

1

1

1

Order no. Clamping torque*[Nm]

A[mm]

B[mm]

C [mm]

D[mm]

d[mm]

E[mm]

Weight [kg]

for size 507GLA.507-110 300 110 165 70 110 70 –GLA.507-150 ** 300 110 205 70 150 70 107for size 510GLA.510-150 600 130 215 70 150 80 – 13GLA.510-180 ** 600 130 245 70 180 80 107 16for size 520 and 530GLA.520-180 2'000 180 270 80 180 130 – 19GLA.520-220 ** 2'000 180 310 80 220 130 117 23GLA.520-270 ** 2'000 180 360 80 270 130 117 28for all sizesGLA.HYD-fix Hydraulic kit fixGLA.HYD-vario Hydraulic kit vario

Hydraulic unit / counter bearing

Counter bearing incl. bearing pin

* with hydraulic pressure = 220 bar(507: 150 bar)

Control box for attendance control

incl. oil connection under-neath and at the side

Order no. Name Technical data

Hydraulic unit «compact version»HAG.CY-AGG-1 Hydraulic unit Cymax 1 clamping circuit, 400 V (can be converted to 200 V)

HAG.CY-AGG-2 Hydraulic unit Cymax 2 clamping circuit, 400 V (can be converted to 200 V)

HAG.LEIT-05-2 Hydr. duct with screw connec-tion (delivered separately) 1 pair (2 pieces), 5m

Order no. Name Comment in connection with

SPZ.Awk Control box for attendance control incl. 10m hose material and wall bushing SPZ.Awk-Vor

Hydraulic unit Cymax

Control box

Various accessories

– 400 V (380–480 V, 50–60 Hz), can beconverted to 200 V (200–280 V, 50–60 Hz)

– Control voltage U = 24 V DC– Main pressure of 10–125 bar

Suitable alignment elementsOnly possible for the above counter bearings marked with ** Order no. Name Groove width

AUR.St-10

1 pair alignment block

10h6AUR.St-12 12h6AUR.St-14 14h6AUR.St-16 16h6AUR.St-18 18h6AUR.St-20 20h6

Order no. Name Groove widthAUR.Bu-10

1 pair alignment bolt

10g6AUR.Bu-12 12g6AUR.Bu-14 14g6AUR.Bu-16 16g6AUR.Bu-18 18g6AUR.Bu-20 20g6

2

EA

+ M

TFT1

T2

/ T3

Sum

mar

yM

OT

/ KA

B W

MS

/ CN

CTe

chno

logy

Gen

eral

ac

cess

orie

sRF

X/LF

XTR

IAG

Wor

kpie

cecl

ampi

ng

NEW

Page 4: Modular system «combiFlex Can be swiftly adapted to meet ... · Tailstock COMPACT 222: 118 130: 100 30: x 11: x RST.LIG-110m: Tailstock LIGHT 255: 150 158: 120 55

D

L

0.01

0.01/Ø100

PETER LEHMANN AG, CH-3552 BÄRAU

TischplatteParametermasse

021-0064

Dokument Nr.:

0

Ae.-In.:Status:

Form.:

23.06.2010Msst:

ph1:2A3

A B

Small parts / Faceplates (axial disks)

Faceplates (axial disks)

Clamped quickly and easily

Order no. Name Dia

met

er D

[mm

]

Thic

knes

s [m

m]

Pass

age

[mm

]

L fr

om s

pind

le

[mm

]

Wei

ght [

kg]

Mom

ent o

f ine

rtia

J

[kgm

2 ]

for size 507TPL.507-160 faceplate, 4 T-grooves 12mm 160 30 30 27 6 0.02for size 510TPL.510-160 faceplate, 4 T-grooves 12mm 160 40 30 37 6 0.02TPL.510-200 faceplate, 4 T-grooves 12mm 200 40 30 37 10 0.05TPL.510-240 faceplate, 4 T-grooves 12mm 240 45 30 42 16 0.12for size 520 TPL.520-250 faceplate, 8 T-grooves 14mm 250 45 45 45 17 0.14TPL.520-300 faceplate, 8 T-grooves 14mm 300 50 45 50 27 0.31TPL.520-350 faceplate, 8 T-grooves 14mm 350 50 45 50 37 0.58for size 530 TPL.530-300 faceplate, 8 T-grooves 18mm 300 51 45 51 27 0.31TPL.530-400 faceplate, 8 T-grooves 18mm 400 51 45 51 49 0.99TPL.530-500* faceplate, 8 T-grooves 18mm 500 56 45 56 84 2.65for all sizes TPL.5xx-GEN Increased accuracy = ½ tolerance valuesTPL.mon Faceplate assembled and measured

* raised center height required (see p. 8)

Small partsOrder no. Name forfor size 507LOZ.507-EA Separate accessories EA-507LOZ.507-LFX Separate accessories longFlexfor size 510LOZ.5x0-EA Separate accessories EA-510/520LOZ.5x0-EAo Separate accessories EA-510/520.OxLOZ.510-LFX Separate accessories longFlex

LOZ.DMG-xxxV Separate accessories Deckel DMC xx3V, xx4V, xx35V, xx50V, Milltap

LOZ.DMG-DMF Separate accessories Deckel DMFLOZ.DMG-DMU Separate accessories Deckel DMULOZ.MIK-VCP Separate accessories Mikron VCPLOZ.MIK-VCE Separate accessories Mikron VCELOZ.MIK-HxM Separate accessories Mikron HSM/HPMLOZ.RST-14 Separate accessories For tailstock LIGHTLOZ.RST-18 Separate accessories For tailstock LIGHTfor size 520 LOZ.5x0-EA Separate accessories EA-510/520LOZ.5x0-EAo Separate accessories EA-510/520.Ox

LOZ.DMG-xxxV Separate accessories Deckel DMC xx3V, xx4V, xx35V, xx50V, Milltap

LOZ.DMG-DMF Separate accessories Deckel DMFLOZ.DMG-DMU Separate accessories Deckel DMU

Order no. Name forLOZ.MIK-VCP Separate accessories Mikron VCPLOZ.MIK-VCE Separate accessories Mikron VCELOZ.MIK-HxM Separate accessories Mikron HSM/HPMLOZ.RST-14 Separate accessories For tailstock LIGHTLOZ.RST-18 Separate accessories For tailstock LIGHTLOZ.520-Caml1 Special bolt G5 M12x1LOZ.520-Caml1.5 Special bolt G5 M12x1.5LOZ.520-CamlUNF Special bolt G5 UNF 1/2"-20for size 530 LOZ.530-EA Separate accessories EA-530LOZ.MIK-VCE-530 Separate accessories Mikron VCELOZ.RST-14 Separate accessories For tailstock LIGHTLOZ.RST-18 Separate accessories For tailstock LIGHTLOZ.530-Caml1.5 Special bolt G8 M20x1.5for all sizesLOZ.5xx-M2 Separate accessories M2-5xxLOZ.5xx-M3 Separate accessories M3-5xxLOZ.5xx5xx-TF Separate accessories TF-5xx5xxLOZ.5xx5xx-T1+2 Separate accessories T1/T2-5xx5xxLOZ.5xx5xx-T3+4 Separate accessories T3/T4-5xx5xxLOZ.5xx-RFX Separate accessories rotoFIXLOZ.5xx-GLA Separate accessories to counter bearingLOZ.lo Separate accessories Air/oil

Everything included

A

B

EA

+ M

TFT1

T2

/ T3

Sum

mar

yM

OT

/ KA

B W

MS

/ CN

CTe

chno

logy

Gen

eral

ac

cess

orie

sRF

X/LF

XTR

IAG

Wor

kpie

cecl

ampi

ng

Page 5: Modular system «combiFlex Can be swiftly adapted to meet ... · Tailstock COMPACT 222: 118 130: 100 30: x 11: x RST.LIG-110m: Tailstock LIGHT 255: 150 158: 120 55

Das Urheberrecht an dieser Zeichnung, die dem Empfänger persönlich anvertraut wird, verbleibt bei uns. Sie darf ohne unsere schriftliche Genehmigung weder kopiert noch Drittpersonen irgendwie zugänglich gemacht werden.

PETER LEHMANN AG, CH-3552 BÄRAU

RFX.5xx-xxxmit Lastfür Katalog 500 026-0082a

Zeichnung Nr.:

0Ae.-In.:

Best.-Nr: -MaterialRohteilGez.Form.:

-

08.04.2011Msst:

bb1:7A4

A

H

B

0.007/100 A

A

Clamping yoke system rotoFIX

EA-507 EA-510 EA-520Sph [mm] 190 190 220Bore setsAluminium Ord. No. RFX.507-ASa RFX.510-ASa RFX.520-ASaFeed rotary union Ord. No. DDF.507-RFX DDF.510-RFX Rot.table: DDF.520-RFX; Counter bearing: DDG.520-RFXCounter bearing (fix= clamping is tightly connected to rotary table: adjustable = clamping with flexible duct, assembled by customer)fix Ord. No. GLA.507-110 GLA.510-150 GLA.520-180adjustable Ord. No. Option: GLA.HYD-vario Option: GLA.HYD-vario Option: GLA.HYD-varioClamping yokes (inertia information only for centric arrangement; other on request)length L1 [mm] 350 450 500* 600* 600* 700* 800*Width B1 [mm] 165 165 215 215 270 270 270Dimension D1 [mm] 20 20 35 35 40 40 40Aluminium Ord. No. RFX.507-SB350a RFX.507-SB450a RFX.510-SB500a RFX.510-SB600a RFX.520-SB600a RFX.520-SB700a RFX.520-SB800aSteel Ord. No. RFX.507-SB350s RFX.507-SB450s RFX.510-SB500s RFX.510-SB600s RFX.520-SB600s RFX.520-SB700s RFX.520-SB800sBase plateslength L [mm] 622 722 785 885 916 1016 1116width B [mm] 168 168 168 168 268 268 268Dimension D [mm] 40 40 40 40 40 40 40Aluminium Ord. No. RFX.507-GP350a RFX.507-GP450a RFX.510-GP500a RFX.510-GP600a RFX.520-GP600a RFX.520-GP700a RFX.520-GP800aSteel Ord. No. RFX.507-GP350s RFX.507-GP450s RFX.510-GP500s RFX.510-GP600s RFX.520-GP600s RFX.520-GP700s RFX.520-GP800sWeight / moments of inertia (only for centric arrangement; other on request)Weight of alu [kg] 10 12 23 28 40 45 52Weight of steel [kg] 29 34 66 80 117 130 152Alu. inertia [kgm2] 0.02 0.02 0.06 0.07 0.16 0.17 0.21Steel inertia [kgm2] 0.04 0.05 0.17 0.21 0.46 0.50 0.60

Type Standard loadA x B x H

[mm]

Weight

[kg]

Moment of iner-tia J with sls* clamping yoke (alu.) underneath [kgm2]

Moment of iner-tia J with sls* clamping yoke (alumi nium) centric [kgm2]

EA-507 2x 130x130x65 17 0.07 0.08

EA-510 2x 173x173x83 42 0.28 0.35

EA-520 2x 228x228x114 90 0.92 1.26

Standard load from steelCan be moved with standard drive data for the EA rotary table (see page 9): larger loads require a reduction of RPM, acceleration and jolts.

B

L1

D1

B1

D

PETER LEHMANN AG, CH-3552 BÄRAU

RotoFIXExplosionszeichnung

021-0071

Dokument Nr.:

0

Ae.-In.:Status:

Form.:

23.06.2010Msst:

ph1:8A3

PETER LEHMANN AG, CH-3552 BÄRAU

RotoFIXExplosionszeichnung

021-0071

Dokument Nr.:

0

Ae.-In.:Status:

Form.:

23.06.2010Msst:

ph1:8A3

L

assembled underneath

Sph

centrically assembled

assembled underneath

Preferred types

Order no. Name Groove widthAUR.zX-12

Alignment bolt zentriX, 1 pair(For the principle, please see page 43)

12g6AUR.zX-14 14g6AUR.zX-16 16g6AUR.zX-18 18g6

Suitable alignment elements

In order to meet increased requirements of accuracy, we recommend using a direct angular position measuring system (p. 34–35).

* When the clamping bridge is mounted excentrically, zentriX,the alignment system, cannot be used (risk of collision).

When retrofitting systems it might be possible that the gear backlash must be re-adjusted as well as the rotational speed and acceleration reduced. The rotary table, rotoFIX and the counter bearing must be installed coaxially to one another <0.05 mm.

Important note

EA

+ M

TFT1

T2

/ T3

Sum

mar

yM

OT

/ KA

B W

MS

/ CN

CTe

chno

logy

Gen

eral

ac

cess

orie

sRF

X/LF

XTR

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ampi

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*sls = standard load, cube, p. 76/77

Page 6: Modular system «combiFlex Can be swiftly adapted to meet ... · Tailstock COMPACT 222: 118 130: 100 30: x 11: x RST.LIG-110m: Tailstock LIGHT 255: 150 158: 120 55

Z

X

0

A

A

A0.0

2/300

C

0DEY F

B

L

K14H7

0+0.01

8

0

I

H

HJ

Support system longFLEX

Support for long workpieces

longFLEX base plate kit

System descriptionThe longFLEX system consists of an EA rotary table, a aluminium base plate with centric T-groove as well as a counter bearing or tailstock, with all the necessary mounting elements to assemble it on the machine table (= longFLEX base plate kit). Rotary table, counter bearing and tailstock need to be ordered separately. For more information on EA rotary tables see page 8 and for tailstock see page 66. Steel design upon request.

Option with counter bearing (p. 67) longFLEX Standard

All products can be retrofitted

Order no. A [mm]

B [mm]

C [mm]

D [mm]

E [mm]

F [mm]

H [mm]

I[mm]

J[mm]

K[mm]

L[mm]

X* [mm]

Z [mm]

EA-507LFX.5xx-400a

50 160 215 41 154 177 84 236 75 311 200

400 800

LFX.5xx-600a 600 1'000

LFX.5xx-800a 800 1‘200

LFX.5xx-1000a 1‘000 1‘400

EA-510LFX.5xx-400a

50 200 265 41 168 191 84 248 85 333 200

400 800

LFX.5xx-600a 600 1'000

LFX.5xx-800a 800 1‘200

LFX.5xx-1000a 1‘000 1‘400

*Only reference value; might differ by several millimeters.

EA

+ M

TFT1

T2

/ T3

Sum

mar

yM

OT

/ KA

B W

MS

/ CN

CTe

chno

logy

Gen

eral

ac

cess

orie

sRF

X/LF

XTR

IAG

Wor

kpie

cecl

ampi

ng

NEW

Page 7: Modular system «combiFlex Can be swiftly adapted to meet ... · Tailstock COMPACT 222: 118 130: 100 30: x 11: x RST.LIG-110m: Tailstock LIGHT 255: 150 158: 120 55

TRIAG

pL LEHMANNOrder no. m

anua

l

Cro

ss s

ectio

n [m

m]

L fr

om s

pind

le

[mm

]

Wor

kpie

ce w

eigh

t (pe

rm.)

[kg]

required ripasclamping and counter bearing*

TRIAG numberClamping beam

TRIAG numberFlange spindle collar

TRIAG numberFlange counter bearing collar

for size 507 (Bore: HSK-63)

TRI.507-300 x 110x110 340 27

RIP.507-63MGLA.507-150GPL.507-150

PCT110-300 ADAPT HSK63-PCT110 GLA507-PCT

TRI.507-350 x 110x110 390 32 PCT110-350 ADAPT HSK63-PCT110 GLA507-PCT

TRI.507-400 x 110x110 440 37 PCT110-400 ADAPT HSK63-PCT110 GLA507-PCT

TRI.507-450 x 110x110 490 41 PCT110-450 ADAPT HSK63-PCT110 GLA507-PCT

TRI.507-500 x 110x110 540 45 PCT110-500 ADAPT HSK63-PCT110 GLA507-PCT

TRI.507-550 x 110x110 590 50 PCT110-550 ADAPT HSK63-PCT110 GLA507-PCT

for size 510 (Bore: HSK-63) TRI.510-400 x 110x110 440 37

RIP.510-63MGLA.510-150

PCT110-400 ADAPT HSK63-PCT110 GLA510-PCT

TRI.510-450 x 110x110 490 41 PCT110-450 ADAPT HSK63-PCT110 GLA510-PCT

TRI.510-500 x 110x110 540 45 PCT110-500 ADAPT HSK63-PCT110 GLA510-PCT

TRI.510-550 x 110x110 590 50 PCT110-550 ADAPT HSK63-PCT110 GLA510-PCT

TRI.510-600 x 110x110 640 55 PCT110-600 ADAPT HSK63-PCT110 GLA510-PCT

TRI.510-650 x 110x110 690 59 PCT110-650 ADAPT HSK63-PCT110 GLA510-PCT

for size 520 (Bore: HSK-63) TRI.520-500 x 110x110 540 45

RIP.520-63MGLA.520-180

PCT110-500 ADAPT HSK63-PCT110 GLA520-PCT

TRI.520-550 x 110x110 590 50 PCT110-550 ADAPT HSK63-PCT110 GLA520-PCT

TRI.520-600 x 110x110 640 55 PCT110-600 ADAPT HSK63-PCT110 GLA520-PCT

TRI.520-650 x 110x110 690 59 PCT110-650 ADAPT HSK63-PCT110 GLA520-PCT

*A counter bearing (see page 67) and a ripas clamping (see page 48) must always be ordered with this

For further information please visit: www.triag.ch Counter bearing included in delivery

2 31

EA

+ M

TFT1

T2

/ T3

Sum

mar

yM

OT

/ KA

B W

MS

/ CN

CTe

chno

logy

Gen

eral

ac

cess

orie

sRF

X/LF

XTR

IAG

Wor

kpie

cecl

ampi

ng

Page 8: Modular system «combiFlex Can be swiftly adapted to meet ... · Tailstock COMPACT 222: 118 130: 100 30: x 11: x RST.LIG-110m: Tailstock LIGHT 255: 150 158: 120 55

A

C

B

268m

m

268m

m16

8mm

168m

m

Alignment and clamping

There is an optional alignment system zentriX available for different rotary table models with base plate and accessories (see right).

Clamping T-type rotary tables on machine table

Align properly and clamp properly to the machine table

zentriX option available for:

Alignment principle (Example: tailstock on longFLEX)

All T1...3-rotary tables

All rotoFIX models

All tailstocks

By turning the Allen key (A), the tailstock moves towards the base plate (B) by means of eccentric bolt. If the desired position is achieved, then the eccentric bolt is fixed with a hexagon nut (C). Finished.

For further information see assembly and commissioning instructions at: www.lehmann-rotary-tables.com

Nut

Eccentric stud bolt

Precision pass roll

Washer

Bolt

T1-510520.OL/OR fix,T1-520520.OL/OR fixNOT possible with zentriX (risk of collision)

Standard 507, 510

Standard 520 Option 520 (Order no. LOZ.GPL-125)

Option 507, 510 (Order no. LOZ.GPL-125)

For a groove distances of 50/100mm For a groove distances of 63mm *

For a groove distances of 50/100mm For a groove distances of 63/125mm

= Alignment position for zentriX (For option, see above)

Order no. Name Groove width

AUR.zX-12Alignment bolt zentriX, 1 pair

12g6AUR.zX-14 14g6AUR.zX-16 16g6AUR.zX-18 18g6LOZ.GPL-125 Long clamping clawsSPEZ.GPL-k* For a groove distance of

125 mm; Adaptation of the base plate: max. 6 bores

Order no.

* If an order is placed, please supply a manu-facturing drawing for the additional bores.

EA

+ M

TFT1

T2

/ T3

Sum

mar

yM

OT

/ KA

B W

MS

/ CN

CTe

chno

logy

Gen

eral

ac

cess

orie

sRF

X/LF

XTR

IAG

Wor

kpie

cecl

ampi

ng

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D

L

PETER LEHMANN AG, CH-3552 BÄRAU

3-BackenfutterParametermasse

021-0068

Dokument Nr.:

0

Ae.-In.:Status:

Form.:

23.06.2010Msst:

ph1:2A3

3-jaw chucks

Axis spiral chuck (manual)

Key bar chuck SCHUNK ROTA-S plus (manual)

Precision chuck PML (pneumatic)

Increased accuracy (for all chucks above)

Quickly converted for small series and express work

All products can be retrofitted

Order no. Name Dia

met

er D

[m

m]

Pass

age

[mm

]

L fr

om s

pind

le

[mm

]

Wei

ght [

kg]

Mom

ent o

f ine

rtia

J

[kgm

2 ]

for size 507BFU.507-100ps Axis spiral chuck 100 20 62.5 4 0.005

BFU.507-125ps Axis spiral chuck 125 35 74 7 0.01

BFU.507-160ps Axis spiral chuck 160 42 82.5 13 0.04

for size 510BFU.510-125ps Axis spiral chuck 125 35 73.5 7 0.01

BFU.510-160ps Axis spiral chuck 160 42 82 13 0.04

BFU.510-200ps Axis spiral chuck 200 44 92 22 0.07

for size 520 BFU.520-160ps Axis spiral chuck 160 42 85 13 0.04

BFU.520-200ps Axis spiral chuck 200 55 95 23 0.12

BFU.520-250ps Axis spiral chuck 250 76 106 32 0.31

for size 530 BFU.530-250ps Axis spiral chuck 250 76 89 32 0.25

BFU.530-315ps Axis spiral chuck 315 80 96,2 56 0.69

BFU.530-400ps Axis spiral chuck 400 136 108 97 1.88

for size 507BFU.507-160ks Key bar chuck 160 42 82.8 11 0.04

for size 510BFU.510-160ks Key bar chuck 160 42 82.3 11 0.04

BFU.510-200ks Key bar chuck 200 44 100.3 21 0.11

for size 520 BFU.520-160ks Key bar chuck 160 42 83.3 11 0.04

BFU.520-200ks Key bar chuck 200 52 104.3 21 0.11

BFU.520-250ks Key bar chuck 250 62 115 38 0.30

for size 530 BFU.530-250ks Key bar chuck 250 62 121 31 0.30

BFU.530-315ks Key bar chuck 315 92 143 58 0.89

BFU.530-400ks Key bar chuck 400 102 153 108 2.58

for size 507BFU.507-100pml PML type NBC 100 0 71 3.9 0.006

for size 510BFU.510-150pml PML type NBC 160 0 73 11 0.038

BFU.5xx-GEN Increased accuracy = ½ tolerance values

For more information please visit: www.schunk.com

For more information please visit: www.lehmann-systemtechnik.ch

Exact alignment possible thanks to adjustment play (approx. 0.1 mm), without BFU.520-250ps and BFU.530-xxxpx (short taper)

For more information please visit: www.niederhauser.ch

incl. suitable adapter flange, 1 set of one-piece stepped clamping jaws, hardened and ground, for external and internal clamping as well as clamping wrench

incl. suitable adapter flange, 1 set of reversible stepped jaws, hardened and ground, as well as clamping wrench

*Not possible in combination with spindle seal with SPI.507-Lab seal of labyrinth

EA

+ M

TFT1

T2

/ T3

Sum

mar

yM

OT

/ KA

B W

MS

/ CN

CTe

chno

logy

Gen

eral

ac

cess

orie

sRF

X/LF

XTR

IAG

Wor

kpie

cecl

ampi

ng

Page 10: Modular system «combiFlex Can be swiftly adapted to meet ... · Tailstock COMPACT 222: 118 130: 100 30: x 11: x RST.LIG-110m: Tailstock LIGHT 255: 150 158: 120 55

SCHUNK TANDEM clamping force blocks

All products can be retrofitted

* at max. pressure and / or max. torque** with standard jaws KTR 100 / 160 / 250 (processing must be carried out by the customer) *** see page 65

For more information please visit: www.schunk.com

KSP.507-100 KSP.510-160 KSP.520-250

pL LEHMANN Order no. Name

Size [mm] Le

ngth

from

spi

ndle

(w

ithou

t jaw

s) [m

m]

pneu

mat

icm

anua

l ce

ntric

fixed

jaw

jaw

stro

ke [m

m]

Cla

mpi

ng fo

rce

[kN

] *

max

. pre

ssur

e (b

ar)

max

. tor

que

[Nm

]

Palle

t siz

es

[mm

]

max

. ran

ge w

ith s

tan-

dard

jaw

s *

* [m

m]

addi

tiona

lly re

quire

d pL

ehm

ann

rota

ry

unio

n **

* SCHUNKCatalo-gue reference

SCHUNKOrder no. incl. adapter flange

for size 507SCH.507-KSP100 KSP-Z PLUS 100 100 x 100 80.2 x x 2 18 6 145 70 DDF.507-04 0405202 40101540

SCH.507-KSP100LH KSP-LH-Z PLUS 100 100 x 100 80.2 x x 6 8 6 145 70 DDF.507-04 0405222 40101541

SCH.507-KSP100F KSP-F-Z PLUS 100 100 x 100 80.2 x x 4 18 6 145 70 DDF.507-04 0405212 40101542

SCH.507-KSA100 KSA-Z PLUS 100 100 x 100 85.2 x x 2 18 8 145 70 0405291 40101543

SCH.507-KSA100LH KSA-LH-Z PLUS 100 100 x 100 85.2 x x 6 18 20 145 70 0405295 40101544

SCH.507-KSA100F KSA-F-Z PLUS 100 100 x 100 85.2 x x 4 18 8 145 70 0405293 40101545

for size 510SCH.510-KSP160 KSP-Z PLUS 160 160 x 160 102.7 x x 3 45 6 230 120 DDF.510-04 0405302 40101546

SCH.510-KSP160LH KSP-LH-Z PLUS 160 160 x 160 102.7 x x 8 20 6 230 120 DDF.510-04 0405322 40101547

SCH.510-KSP160F KSP-F-Z PLUS 160 160 x 160 102.7 x x 6 45 6 230 120 DDF.510-04 0405312 40101548

SCH.510-KSA160 KSA-Z PLUS 160 160 x 160 107.7 x x 3 45 10 230 120 0405391 40101549

SCH.510-KSA160LH KSA-LH-Z PLUS 160 160 x 160 107.7 x x 8 45 25 230 120 0405395 40101550

SCH.510-KSA160F KSA-F-Z PLUS 160 160 x 160 107.7 x x 6 45 10 230 120 0405393 40101551

for size 520SCH.520-KSP250 KSP-Z PLUS 250 250 x 250 128.2 x x 5 55 9 360 170 DDF.520-04 0405502 40101552

SCH.520-KSP250LH KSP-LH-Z PLUS 250 250 x 250 128.2 x x 15 20 9 360 170 DDF.520-04 0405522 40101553

SCH.520-KSP250F KSP-F-Z PLUS 250 250 x 250 128.2 x x 10 55 9 360 170 DDF.520-04 0405512 40101554

for size 530SCH.530-KSP250 KSP-Z PLUS 250 250 x 250 128.2 x x 5 55 9 360 170 DDF.530-04 0405502 on request

SCH.530-KSP250LH KSP-LH-Z PLUS 250 250 x 250 128.2 x x 15 20 9 360 170 DDF.530-04 0405522 on request

SCH.530-KSP250F KSP-F-Z PLUS 250 250 x 250 128.2 x x 10 55 9 360 170 DDF.530-04 0405512 on request

SCHUNK clamping unit on SCHUNK VERO-S (page 53)

EA

+ M

TFT1

T2

/ T3

Sum

mar

yM

OT

/ KA

B W

MS

/ CN

CTe

chno

logy

Gen

eral

ac

cess

orie

sRF

X/LF

XTR

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ampi

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Page 11: Modular system «combiFlex Can be swiftly adapted to meet ... · Tailstock COMPACT 222: 118 130: 100 30: x 11: x RST.LIG-110m: Tailstock LIGHT 255: 150 158: 120 55

Ripas palletising system

HSK clamping with precise angular positioning = compact palletizing systemmanually and automatically

ripas clamping = HSK with precise driver grooves

The principleThe basis is the standardized HSK clamping with conventional clamping sets. However, the carrier cams are precisely ground and can deflect axially. The counterpart (HSK adapter) has a precise groove as well as a positioning bore for the guide bolt.

The functionripas has three functions: A Anti-torsion protection B Rough positioning C Precision positioning

ProcessWhen replacing (manually or auto-matically), the guide bolt A ensures that the pallet is not inserted in a twis-ted manner and carries out a rough positioning B at the same time. Shortly before the face is reached, the inner precision cams perform the precision positioning C .

The main advantages of ripas1 Very space-saving, as integra-

ted completely into the spindle2 Can be retrofitted at any time3 Very torsionally rigid4 High precision5 Standard interface proven in

thousands of applications6 When required, standard

adapter can also be used (no rough positioning possible)

Key (supplied)

EA

+ M

TFT1

T2

/ T3

Sum

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/ KA

B W

MS

/ CN

CTe

chno

logy

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eral

ac

cess

orie

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X/LF

XTR

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Wor

kpie

cecl

ampi

ng

manual ripas clamping

automatic ripas clamping

Clamping cylinder (separate order item)

NEW

NEW

Page 12: Modular system «combiFlex Can be swiftly adapted to meet ... · Tailstock COMPACT 222: 118 130: 100 30: x 11: x RST.LIG-110m: Tailstock LIGHT 255: 150 158: 120 55

ø80

17

All products can be retrofitted

Adapter HSK-A63

SPZ.5xx = order number for combined clamping cylinder for types 507 and 510

ISO / HSK / ripas clamping systems, inserts morse cone

Standardised systems are cost effective, flexible, precise, compact and can be automated

Order no. Name Comment man

ual (

MA

PAL)

hydr

aulic

(Ortl

ieb)

required clamping cylinder *

required spindle option

for size 507ISO.507-40m ISO 40 with use HSK-A63 x

RIP.507-63m** HSK-A63 x

RIP.507-63h HSK-A63 x SPZ.5xx-9

for size 510ISO.510-40m ISO 40 with use HSK-A63 x

RIP.510-63m** HSK-A63 x

RIP.510-63h HSK-A63 x SPZ.5xx-9

for size 520ISO.520-40m ISO 40 with use HSK-A63 x

RIP.520-63m HSK-A63 x

RIP.520-63h HSK-A63 x SPZ.520-9

for all sizesMKx.5xx-MK4 MK4 adapter on HSK-A63

RIP.63ada ripas adapter A63

RIP.63-KD-1 ripas/HSK alignment bolt A63

RIP.FUTm ripas table ecoCHUCK A63 x

HSK = hollow shank taper in accordance with DIN 69063-1 (spindle) or DIN 69893 (adapters)* For T-type rotary tables it may be necessary to increase the center height, see page 64)** Not possible in combination with the spindle seal «Labyrinth» (Please see p. 9)

Optionsfor all sizes SPZ.Awk-Vor Preparation of attendance control only possible for automatic clamping (only with adapter from pL)

SPZ.Awk Control box for attendance control (see page 67)

RIP.adaGrip ripas adapter with ripasGrip face coating for massive improvement of the slip-free transmission torque (please refer to technical data)

Unit

HSK-A63 manual HSK-A63 automatic

Standard ripasGrip (optional) Standard ripasGrip (optional)

permissible tension kN – 10 for 50 bar 1)

resulting insertion force on the adapter kN 25 for 20 Nm 2) 30

Holding force on the adapter kN > 25 > 30

Permissible pull-out torque kN approx. 600 approx. 600

Transport load kg approx. 60 approx. 60

Permissible torque 3) (slip 4) max. ± 0.003°) A Nm – approx. +50% approx. 200 approx. 300

Permissible torque 3) (slip 4) max. ± 0.01°) B Nm – approx. +50% approx. 300 approx. 450

Positioning accuracy XYZ mm 0.005 0.005

Angular positioning accuracy ± arc sec 8 4

Technical data for ripas / HSK

1) including SPZ.5xx-9 3) Values apply statically, without any vibrations2) Radial screw 4) returns to original position after unclamping/clamping

NEW NEW

NEW

EA

+ M

TFT1

T2

/ T3

Sum

mar

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OT

/ KA

B W

MS

/ CN

CTe

chno

logy

Gen

eral

ac

cess

orie

sRF

X/LF

XTR

IAG

Wor

kpie

cecl

ampi

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Page 13: Modular system «combiFlex Can be swiftly adapted to meet ... · Tailstock COMPACT 222: 118 130: 100 30: x 11: x RST.LIG-110m: Tailstock LIGHT 255: 150 158: 120 55

D

L

0.01/1

00

PETER LEHMANN AG, CH-3552 BÄRAU

EROWA - SpannsystemParametermasse

021-0067

Dokument Nr.:

0

Ae.-In.:Status:

Form.:

23.06.2010Msst:

ph1:2A3

ER-029391 ER-032964ER-036345 Production Chuck combi

ER-016092

EROWA palletising system

pL LEHMANNOrder no. Name m

anua

lpn

eum

atic

D [m

m]

L fr

om s

pind

le

[mm

]

Palle

t siz

es

[mm

]

Wor

kpie

ce w

eigh

t (pe

rm.)

[kg]

Ope

nC

lean

Z s

uppo

rt

Rota

ry u

nion

EROWA Catalogue reference

EROWAOrder no. incl. adap-ter flange

for size 507 (bore: ø70mm)

ERO.5xx-FTSix FTS, stainless steel incl. flange x ø74 46.5 ø72 4 x x 1) ER-057335 ER-073469

ERO.5xx-Qcix QuickChuck 100 P, stainless steel, incl. flange x ø100 50 50/ø148 35 ER-036345 ER-073351

ERO.5xx-ITS100ix ITS-CHUCK 100 P stainless steel, incl. flange x ø100 50 50/ø148 35 x x 1) ER-043123 ER-073433

ERO.5xx-PC PowerChuck P, incl. flange x ø150 64.5 50/ø148 50 x x 1) ER-029391 ER-073046

ERO.5xx-MTS MTS S-P/A, incl. flange x ø130 60 ø148 50 x x 1) ER-036802 ER-073457

for size 510 (bore: ø80mm)

ERO.5xx-FTSix FTS, stainless steel incl. flange x ø74 46.5 ø72 4 x x 2) ER-057335 ER-073469

ERO.5xx-QCix QuickChuck 100 P, stainless steel, incl. flange x ø100 50 50/ø148 35 ER-036345 ER-073351

ERO.5xx-ITS100ix ITS-CHUCK 100 P stainless steel, incl. flange x ø100 50 50/ø148 35 x x 2) ER-043123 ER-073433

ERO.5xx-PC PowerChuck P, incl. flange x ø150 64.5 50/ø148 50 x x 2) ER-029391 ER-073046

ERO.5xx-MTS MTS S-P/A, incl. flange x ø130 60 ø148 50 x x 2) ER-036802 ER-073457

for size 520 (bore ø130mm oder KK5) ERO.520-PC PowerChuck P, incl. flange x ø150 75 50/ø148 50 x x 3) ER-029391 ER-073460

ERO.520-P210 ProductionChuck 210, incl. flange x ø81/ø210 80 ø210 120 x x 3) ER-032964 ER-073461

ERO.520-P210c Product.Chuck 210 combi, incl. flange x ø210 80 50/ø210 120 x x 3) ER-032388 ER-073462

for size 530 (bore ø210mm oder KK8) ERO.530-PC PowerChuck P, incl. flange x ø150 75 50/ø148 50 x x 4) ER-029391 on request

ERO.530-P210 ProductionChuck 210, incl. flange x ø81/ø210 80 ø210 120 x x 4) ER-032964 on request

ERO.530-P210c Product.Chuck 210 combi, incl. flange x ø210 80 50/ø210 120 x x 4) ER-032388 on request

ERO.530-UPCP UPC-P, incl. flange x 320x320 95 320 250 x x 4) ER-016841 ER-077382

ERO.530-UPCC UPC Combi, incl. flange x 320x320 90 50/ø320 200 x x 4) ER-016092 on request

for all automatic clamping chucksERO.HSV Manual control valve Delivered loose with all necessary cables and hoses, fully wired

ERO.ASV Automatic control valve Delivered loose to be built into the control cabinet, with all required cables/hoses

All products can be retrofitted

Manual control valve (option)

Additionally required rotary union (see page 65):1) = DDF.507-04, 2) = DDF.510-04, 3) = DDF.520-04, 4) = DDF.530-04

For more information please visit: www.erowa.com

Increased accuracy = ½ tolerance values; order no. NPS.5xx-GEN

ERO.5xx = order number for combined clamping chucks for types 507 and 510

EA

+ M

TFT1

T2

/ T3

Sum

mar

yM

OT

/ KA

B W

MS

/ CN

CTe

chno

logy

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eral

ac

cess

orie

sRF

X/LF

XTR

IAG

Wor

kpie

cecl

ampi

ng

Page 14: Modular system «combiFlex Can be swiftly adapted to meet ... · Tailstock COMPACT 222: 118 130: 100 30: x 11: x RST.LIG-110m: Tailstock LIGHT 255: 150 158: 120 55

D

L

PETER LEHMANN AG, CH-3552 BÄRAU

3R - SpannsystemParametermasse

021-0075

Dokument Nr.:

0

Ae.-In.:Status:

Form.:

24.06.2010Msst:

ph1:2A3

GPS 70 GPS 120 GPS 240 Macro Macro Magnum

3R palletising system

All products can be retrofitted

Additionally required rotary union (se page 65):1) = DDF.507-04, 2) = DDF.510-04, 3) = DDF.520-04, 4) = DDF.530-04

For more information please visit: www.system3r.com

Increased accuracy = ½ tolerance values; order no. NPS.5xx-GEN

pL LEHMANNOrder no. Name pn

eum

atic

D [m

m]

L fr

om s

pind

le

[mm

]

Palle

t siz

es

[mm

]

Wor

kpie

ce w

eigh

t (pe

rm.)

[kg]

Ope

nC

lean

Z s

uppo

rtC

lean

cam

sin

cr. c

lam

p. fo

rce/

vent

ilatio

nRo

tary

uni

on

SYSTEM 3RCatalogue reference SY

STEM

3R

Ord

er n

o.

incl

. ad

apte

r fla

nge

for size 507 (bore: ø70mm)

S3R.5xx-G70 3R GPS 70 pallet handling, incl. flange x ø99 56 ø70 10 x x 1) C198700 X663000

for size 510 (bore: ø80mm)

S3R.5xx-G70 3R GPS 70 pallet handling, incl. flange x ø99 56 ø70 10 x x 2) C198700 X663000

S3R.510-G120 3R GPS 120 pallet handling, incl. flange x ø118 56 ø120 20 x x 2) C188770 X663010

S3R.510-MGC* 3R Magnum Chuck, incl. flange x ø162 46 ø156, with index pin 100 x x x 2) 3R-SP26712 90940.02

S3R.510-MCC 3R Macro Chuck, incl. flange x ø100 49 54x54, 70x70 10 x x x 2) 3R-600.14-30 90940.01

for size 520 (bore ø130mm or KK5) S3R.520-G120 3R GPS 120 pallet handling, incl. flange x ø118 70 ø120 20 x x 3) C188770 X663020

S3R.520-G240 3R GPS 240 pallet handling, incl. flange x 240x240 84 240x240 100 x x x x 3) C219200 X663030

S3R.520-G240ix 3R GPS 240 pallet handl., inox, incl. flange x 240x240 84 240x240 100 x x x x 3) X607620 X663040

S3R.520-MGC* 3R Magnum Chuck, incl. flange x ø162 60 ø156, with index pin 100 x x x 3) 3R-SP26712 90940.12

S3R.520-MCC 3R Macro Chuck, incl. flange x ø100 63 54x54, 70x70 10 x x x 3) 3R-600.14-30 90940.11

for size 530 (bore ø210mm or KK8) S3R.530-G240 3R GPS 240 pallet handling, incl. flange x 240x240 84 240x240 100 x x x x 4) C219200 a.A.

S3R.530-G240ix 3R GPS 240 pallet handl., inox, incl. flange x 240x240 84 240x240 100 x x x x 4) X607620 a.A.

reference palletS3R.RP-GPS240 GPS 240 reference pallet C846600

S3R.RP-GPS70120 GPS 70 reference pallet C846360

S3R.RP-Macro reference pallet 36-606.1

S3R.RP-Magnum reference pallet 3R-686.1-HD

S3R.5xx = Order number for combined clamping chucks for types 507 and 510

* Only for magnum pallets.Macro pallets must not be clamped.

EA

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TFT1

T2

/ T3

Sum

mar

yM

OT

/ KA

B W

MS

/ CN

CTe

chno

logy

Gen

eral

ac

cess

orie

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X/LF

XTR

IAG

Wor

kpie

cecl

ampi

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Page 15: Modular system «combiFlex Can be swiftly adapted to meet ... · Tailstock COMPACT 222: 118 130: 100 30: x 11: x RST.LIG-110m: Tailstock LIGHT 255: 150 158: 120 55

NSE.507-138ix NSE.510-138ix NSE.520-176ix

D

L

PETER LEHMANN AG, CH-3552 BÄRAU

3R - SpannsystemParametermasse

021-0075

Dokument Nr.:

0

Ae.-In.:Status:

Form.:

24.06.2010Msst:

ph1:2A3

SCHUNK VERO-S zero point clamping system

pL LEHMANNOrder no. Name pn

eum

atic

6 b

artu

rbo

func

tion

rust-

free

D [m

m]

L fr

om s

pind

le

[mm

]

draw

-in fo

rce

incr

ease

d dr

aw-in

forc

e w

ith tu

rbo

func

tion

max

. ret

entio

n fo

rce

Ope

nto

rsio

n sa

fegu

ardi

ng

required rotary union**

SCHUNK Cata-logue reference

SCHUNK Order no. incl. adap-ter flange

for size 507SCH.507-138ix* VERO-S NSE PLUS 138-V1, rust-free x x x ø138 69.5 7.5 kN 25 kN 75 kN x x DDF.507-04 0471090 40101342

for size 510SCH.510-138ix* VERO-S NSE PLUS 138-V1, rust-free x x x ø138 79 7.5 kN 25 kN 75 kN x x DDF.510-04 0471090 40101344

for size 520SCH.520-176ix* VERO-S NSE PLUS 176-V1, rust-free x x x ø176 90 9 kN 40 kN 75 kN x x DDF.520-04 0471061 40101346

for size 530SCH.530-176ix* VERO-S NSE PLUS 176-V1, rust-free x x x ø176 90 9 kN 40 kN 75 kN x x DDF.530-04 0471061 on request

* SCHUNK standard clamping chuck incl. adapter flange** see page 65

All products can be retrofitted

Increased accuracy = ½ tolerance values; order no. NPS.5xx-GEN

Unit NSE +138 NSE +176

Pneumatic system [mm] yes yes

Repetition accuracy [mm] < 0.005 < 0.005

Operating pressure [bar] 6 6

Draw-in force [kN] 25 40

Retention force [kN] 75 75

Important technical data

For further information please visit: www.schunk.com

EA

+ M

TFT1

T2

/ T3

Sum

mar

yM

OT

/ KA

B W

MS

/ CN

CTe

chno

logy

Gen

eral

ac

cess

orie

sRF

X/LF

XTR

IAG

Wor

kpie

cecl

ampi

ng

Page 16: Modular system «combiFlex Can be swiftly adapted to meet ... · Tailstock COMPACT 222: 118 130: 100 30: x 11: x RST.LIG-110m: Tailstock LIGHT 255: 150 158: 120 55

D

L

PETER LEHMANN AG, CH-3552 BÄRAU

3R - SpannsystemParametermasse

021-0075

Dokument Nr.:

0

Ae.-In.:Status:

Form.:

24.06.2010Msst:

ph1:2A3

Increased accuracy = ½ tolerance values; order no. NPS.5xx-GEN

UNILOCK EFM 138-V UNILOCK ESM 176-V

UNILOCK ISM 160

UNILOCK palletising system

Unit EFM 138-V EFM 176-V ISM 160

Pneumatic system [mm] yes yes on request

Repetition accuracy [mm] < 0.005 < 0.005 on request

Operating pressure [bar] 6 6 on request

Draw-in force [kN] 40 45 on request

Retention force [kN] 50 75 on request

All products can be retrofitted

Important technical data

rust-free model – The clamping model is suitable for part or full installation (6 x M8 bolts)– Air connection for operation and turbo, laterally or optionally over O rings from

underneath

Option: dynamic pressure request of clamping slide creation and model control is possible

x = Standard; o = optional

Application options

* see page 65

pL LEHMANNOrder no. Name D

imen

sions

/siz

e [m

m]

L fr

om s

pind

le

[mm

]

pneu

mat

ic

hydr

aulic

Ope

n

Cle

an Z

sup

port

Cle

an c

ams

incr

ease

d cla

mpi

ng fo

rce

/ ve

ntila

tion

required rotary union Standard*

required rotary union optional*

UNILOCK Catalogue reference

for size 510UNI.510-160ix UNILOCK ISM 160, rust-free ø160 85 x x o x DDF.510-04 DDF.510-04 60160

for size 520 UNI.520-138ix UNILOCK EFM 138-V, rust-free ø138 85 x x o o DDF.520-04 DDF.520-04 63100

for size 530 UNI.530-176 UNILOCK ESM 176-V, rust-free ø176 90 x x o o DDF.530-04 DDF.530-04 61171

For further information please visit: www.innotool-austria.com

EA

+ M

TFT1

T2

/ T3

Sum

mar

yM

OT

/ KA

B W

MS

/ CN

CTe

chno

logy

Gen

eral

ac

cess

orie

sRF

X/LF

XTR

IAG

Wor

kpie

cecl

ampi

ng

Page 17: Modular system «combiFlex Can be swiftly adapted to meet ... · Tailstock COMPACT 222: 118 130: 100 30: x 11: x RST.LIG-110m: Tailstock LIGHT 255: 150 158: 120 55

d1 d2 d3 D

l 1l 2

L

PETER LEHMANN AG, CH-3552 BÄRAU

SpannzangenfutterParametermasseTyp W 021-0051

Dokument Nr.:

0

Ae.-In.:Status:

Form.:

21.06.2010Msst:

ph1:2.5A3

d1 d2 D

l 1l 2

l 3L

PETER LEHMANN AG, CH-3552 BÄRAU

SpannzangenfutterParametermasseTyp B32 021-0054

Dokument Nr.:

0

Ae.-In.:Status:

Form.:

-Msst:

-1:2.5A3

H HA

A

B

AB

B

SCHAUBLIN collet clamping, type B

pL LEHMANNOrder no. Name Sy

stem

axfix

man

ual

forc

e op

erat

ed

L [mm]

l 1 [mm]

l 2 [mm]

l 3 [mm]

D [mm]

d1 [mm]

d2 [mm]

d3 [mm]

required clamping cylinder *(Option)

Niederhauser Order no. incl. adapter flange

for size 507 (bore: ø70mm)

ZSP.507-B32Am mounting chuck B32 x 133 59 75 -- 126 53 62 88 507-B32

ZSP.507-B32Aka mounting chuck B32 x x 130 SPZ.5xx-d2.5 507-B32KA

for size 510 (bore: ø80mm)

ZSP.510-B32Am mounting chuck B32 x 133 59 75 -- 126 53 62 88 510-B32

ZSP.510-B32Aka mounting chuck B32 x x 130 SPZ.5xx-d2.5 510-B32KA

for size 520 (bore ø130mm or KK5) ZSP.520-B32Am mounting chuck B32 x 149 59 75 -- 130 53 62 88 520-B32

ZSP.520-B32Aka mounting chuck B32 x x 135 25 54.5 90 130 55 105 SPZ.520-d2.5 520-B32KA

ZSP.520-B45Am mounting chuck B45 x 180 76 -- -- 160 65 96 -- 520-B45

ZSP.520-B45Aka mounting chuck B45 x x 142 25 55.5 130 68 105 SPZ.520-d2.5 520-B45KA

System Clamping capacity [mm]

Collet passage [mm]

B32 0.3...32 28

B45 1...45 36B32, manual B45, manual

Manual mounting chuck Automatic mounting chuck type B axfix

B32, automatic

Mounting chuckClamping capacity and passage

All products can be retrofitted

* For T-type rotary tables, an increased center height can be necessary: see page 64

SPZ.5xx = order number for combined clamping cylinder for types 507 and 510

For further information please visit: www.niederhauser.ch

Principle of the collet clamping with HSK application (for p. 59)

Automatic collet clamping Manual collet clamping

NEW

EA

+ M

TFT1

T2

/ T3

Sum

mar

yM

OT

/ KA

B W

MS

/ CN

CTe

chno

logy

Gen

eral

ac

cess

orie

sRF

X/LF

XTR

IAG

Wor

kpie

cecl

ampi

ng

Page 18: Modular system «combiFlex Can be swiftly adapted to meet ... · Tailstock COMPACT 222: 118 130: 100 30: x 11: x RST.LIG-110m: Tailstock LIGHT 255: 150 158: 120 55

W25W20

d1 d2 d3 D

l 1l 2

L

PETER LEHMANN AG, CH-3552 BÄRAU

SpannzangenfutterParametermasseTyp W 021-0051

Dokument Nr.:

0

Ae.-In.:Status:

Form.:

21.06.2010Msst:

ph1:2.5A3

d1 D

l 1L

PETER LEHMANN AG, CH-3552 BÄRAU

Adapter W20 / W25ParametermasseEinsatz W 20/25 (507-520) 021-0050

Dokument Nr.:

0

Ae.-In.:Status:

Form.:

-Msst:

-1:2A3

W31.75 (5C)

SCHAUBLIN collet clamping system, type W

System Clamping range [mm]

Collet passage [mm]

Standard effective passage [mm]

Order no. effective passage increased [mm] (optional)

W20 0.3...23 14.5 14W25 0.3...29 21 17W31.75 (5C) 0.5...31 27 17 ZSP.???-W31kND 25

Manual mounting chuck

Collet adapters (Type W)

Collet adapters

All products can be retrofitted

Clamping capacity and (effective) passage

* For T-type rotary tables, an increased center height can be necessary: see page 64

??? = rotary table type (e.g. 510)

pL LEHMANNOrder no. Name System m

anua

l

forc

e op

erat

ed

L [mm]

L1 [mm]

L2 [mm]

D [mm]

d1 [mm]

* with/with - out threaded

protective ring

d2 [mm]

d3 [mm]

required clamping cylinderr *(Option)

Niederhauser Order no. incl. adapter flange

for size 507 (bore: ø70mm)

ZSP.507-W20m when using HSK W20 x 50 35 -- 70 38/54 -- --

ZSP.507-W20Am mounting chuck W20 x 111 36 53 126 40 54 88 507-W20

ZSP.507-W20k when using HSK W20 x 50 35 -- 70 38/54 -- -- SPZ.5xx-d2.5

ZSP.507-W25m when using HSK W25 x 50 35 -- 70 38/54 * -- --

ZSP.507-W25Am mounting chuck W25 x 135 60 76 126 48 59 88 507-W25

ZSP.507-W25k when using HSK W25 x 50 35 -- 70 38/54 * -- -- SPZ.5xx-d2.5

ZSP.507-W31m when using HSK W31.75 x 50 35 -- 70 46 -- --

ZSP.507-W31Am mounting chuck W31.75 x 122 48 64 126 53 62 88 507-W31.75

ZSP.507-W31k when using HSK W31.75 x 50 35 -- 70 46 -- -- SPZ.5xx-d2.5

ZSP.507-W31kND when using HSK, passa-ge increased to ø25mm W31.75 x 50 35 -- 70 46 -- -- SPZ.5xx-d2.5d25

for size 510 (bore: ø80mm)

ZSP.510-W20m when using HSK W20 x 50 35 -- 70 38/54 * -- --

ZSP.510-W20Am mounting chuck W20 x 111 36 53 126 40 54 88 510-W20

ZSP.510-W20k when using HSK W20 x 50 35 -- 70 38/54 * -- -- SPZ.5xx-d2.5

ZSP.510-W25m when using HSK W25 x 50 35 -- 70 38/54 * -- --

ZSP.510-W25Am mounting chuck W25 x 135 60 76 126 48 59 88 510-W25

ZSP.510-W25k when using HSK W25 x 50 35 -- 70 38/54 * -- -- SPZ.5xx-d2.5

ZSP.510-W31m when using HSK W31.75 x 50 35 -- 70 46 -- --

ZSP.510-W31Am mounting chuck W31.75 x 122 48 64 126 53 62 88 510-W31.75

ZSP.510-W31k when using HSK W31.75 x 50 35 -- 70 46 -- -- SPZ.5xx-d2.5

ZSP.510-W31kND when using HSK, passa-ge increased to ø25mm W31.75 x 50 35 -- 70 46 -- -- SPZ.5xx-d2.5d25

for size 520 (bore ø130mm or KK5)

ZSP.520-W20Am mounting chuck W20 x 127 36 53 130 40 54 88 520-W20

ZSP.520-W25Am mounting chuck W25 x 151 60 76 130 48 59 88 520-W25

ZSP.520-W31Am mounting chuck W31.75 x 138 48 64 130 53 62 88 520-W31.75

SPZ.5xx = order number for combined clamping cylinder for types 507 and 510

EA

+ M

TFT1

T2

/ T3

Sum

mar

yM

OT

/ KA

B W

MS

/ CN

CTe

chno

logy

Gen

eral

ac

cess

orie

sRF

X/LF

XTR

IAG

Wor

kpie

cecl

ampi

ng

Page 19: Modular system «combiFlex Can be swiftly adapted to meet ... · Tailstock COMPACT 222: 118 130: 100 30: x 11: x RST.LIG-110m: Tailstock LIGHT 255: 150 158: 120 55

d1 d2 D

l 1l 2

L

PETER LEHMANN AG, CH-3552 BÄRAU

SpannzangenfutterParametermasseTyp F66 021-0056

Dokument Nr.:

0

Ae.-In.:Status:

Form.:

21.06.2010Msst:

ph1:3A3

d1 D

l 1L

PETER LEHMANN AG, CH-3552 BÄRAU

SpannzangenfutterParametermasseKSZ-MB-60 021-0052

Dokument Nr.:

0

Ae.-In.:Status:

Form.:

21.06.2010Msst:

ph1:3A3

d1 D

l 1

L

PETER LEHMANN AG, CH-3552 BÄRAU

SpannzangenfutterParametermasseTyp ER-25 / ER-32 / ER40 021-0061

Dokument Nr.:

0

Ae.-In.:Status:

Form.:

22.06.2010Msst:

ph1:2A3

d1 d2 D

l 1l 2

L

PETER LEHMANN AG, CH-3552 BÄRAU

SpannzangenfutterParametermasseTyp ER-25 / ER-32 / ER40 Fl. 021-0062

Dokument Nr.:

0

Ae.-In.:Status:

Form.:

22.06.2010Msst:

ph1:2.5A3

SCHAUBLIN collet clamping, type F and ER

pL LEHMANNOrder no. Name m

anua

lpn

eum

atic

hydr

aulic

System

Clamp.range[mm]

L [mm]

l 1 [mm]

D [mm]

d 1 [mm]

required clamping cylinder *

Niederhauser Order no. incl. adapter flange

for size 507 (bore: ø70mm)

ZSP.507-F35Am mounting chuck x F35 1...30 129 40 160 90 507-F35

ZSP.507-F35Ak mount. chuck, force operated x F35 1...30 117.4 73.4 112 85 SPZ.5xx-9 507-F35K

for size 510 (bore: ø80mm)

ZSP.510-F35Am mounting chuck x F35 1...30 129 40 160 90 510-F35

ZSP.510-F35Ak mount. chuck, force operated x F35 1...30 114.4 73.4 112 85 SPZ.5xx-9 510-F35K

for size 520 (bore ø130mm or KK5)

ZSP.520-F48Am mounting chuck x F48 1...42 145 40 160 90 520-F48

ZSP.520-F48Ak mount. chuck, force operated x F48 1...42 137.9 90.9 155 102 SPZ.520-9 520-F48K

for size 530 (bore ø210mm or KK8)

ZSP.530-F66Am mounting chuck x F66 4...60 192 78 210 120 530-F66

ZSP.530-F66Ak mount. chuck, force operated x F66 4...60 174.9 108.9 235 130 SPZ.530-9 530-F66K

pL LEHMANNOrder no. Name m

anua

l

System

Clamp.range[mm]

L [mm]

l 1 [mm]

l 2 [mm]

D [mm]

d1 [mm]

d2 [mm]

Niederhauser Order no. incl. adapter flange

for size 507 (bore: ø70mm)

ZSP.507-E25Am mounting chuck x ER-25 0.5...17 62 30 -- 90 42 -- 507-ER25

ZSP.507-E32Am mounting chuck x ER-32 1...22 70 38 -- 90 50 -- 507-ER32

ZSP.507-E40Am mounting chuck x ER-40 2...30 72 40 -- 90 63 -- 507-ER40

for size 510 (bore: ø80mm)

ZSP.510-E25Am mounting chuck x ER-25 0.5...17 46 30 -- 90 42 -- 510-ER25

ZSP.510-E32Am mounting chuck x ER-32 1...22 54 38 -- 90 50 -- 510-ER32

ZSP.510-E40Am mounting chuck x ER-40 2...30 56 40 -- 90 63 -- 510-ER40

for size 520 (bore ø130mm or KK5)

ZSP.520-E25Am mounting chuck x ER-25 0.5...17 80 30 50 130 42 90 520-ER25

ZSP.520-E32Am mounting chuck x ER-32 1...22 88 38 50 130 50 90 520-ER32

ZSP.520-E40Am mounting chuck x ER-40 2...30 90 40 50 130 63 90 520-ER40

for size 507 to 530

Manual mounting chuck type F hydraulic mounting chuck type F

Collet clamping type ER

Collet clamping type F

Manual mounting chuck type ER

for size 507 and 510 for size 520

Manual mounting chuck type ER

manual

automatic

manual

All products can be retrofitted

All products can be retrofitted

for size 507 to 530

For further information please visit: www.niederhauser.ch

SPZ.5xx = order number for combined clamping cylinder for types 507 and 510

* For T-type rotary tables, an increased center height can be necessary: see page 64

EA

+ M

TFT1

T2

/ T3

Sum

mar

yM

OT

/ KA

B W

MS

/ CN

CTe

chno

logy

Gen

eral

ac

cess

orie

sRF

X/LF

XTR

IAG

Wor

kpie

cecl

ampi

ng

Page 20: Modular system «combiFlex Can be swiftly adapted to meet ... · Tailstock COMPACT 222: 118 130: 100 30: x 11: x RST.LIG-110m: Tailstock LIGHT 255: 150 158: 120 55

D

L

PETER LEHMANN AG, CH-3552 BÄRAU

SpannzangenfutterParametermasseTyp KA-42-A5 021-0060

Dokument Nr.:

0

Ae.-In.:Status:

Form.:

22.06.2010Msst:

ph1:3A3

d1 D

l 1l 2

L

PETER LEHMANN AG, CH-3552 BÄRAU

SpannzangenfutterParametermasseTyp K-32 021-0053

Dokument Nr.:

0

Ae.-In.:Status:

Form.:

21.06.2010Msst:

ph1:2.5A3

d1 d2 D

l 1l 2

L

PETER LEHMANN AG, CH-3552 BÄRAU

SpannzangenfutterParametermasseTyp FNH-KA-32 021-0058

Dokument Nr.:

0

Ae.-In.:Status:

Form.:

22.06.2010Msst:

ph1:2.5A3

d1 d2 D

l 1l 2

L

PETER LEHMANN AG, CH-3552 BÄRAU

SpannzangenfutterParametermasseTyp ER-25 / ER-32 / ER40 Fl. 021-0062

Dokument Nr.:

0

Ae.-In.:Status:

Form.:

22.06.2010Msst:

ph1:2.5A3

DA JH

EC

B

DA

C

H

E

J

B

For further information please visit: www.niederhauser.ch

HAINBUCH / OTTET collet clamping system

Collet clamping HAINBUCH

Collet clamping OTTET

pL LEHMANNOrder no. Name Si

ze

man

ual

hydr

aulic Clamp.

range[mm]

L [mm]

l 1 [mm]

l 2 [mm]

D [mm]

d1 [mm]

d2 [mm]

required clamping cylinder *

Niederhauser Order no. incl. adapter flange

for size 507 (bore: ø70mm)

ZSP.507-H32Am chuck, axzug 32 x 4...32 124 18 30 160 72 114 507-H32

ZSP.507-H32Ak chuck, axzug 32 x 4...32 97 20 60 140 72 SPZ.5xx-9 507-H32K

ZSP.507-H32Aka chuck, axfix 32 x 4...32 118 130 SPZ.5xx-9 507-H32KA

for size 510 (bore: ø80mm)

ZSP.510-H32Am chuck, axzug 32 x 4...32 124 18 30 160 72 114 510-H32

ZSP.510-H32Ak chuck, axzug 32 x 4...32 97 20 60 140 72 SPZ.5xx-9 510-H32K

ZSP.510-H32Aka chuck, axfix 32 x 4...32 118 130 SPZ.5xx-9 510-H32KA

for size 520 (bore ø130mm oder KK5) ZSP.520-H42Am chuck, axzug 42 x 4...42 140 30 -- 160 95 -- 520-H42

ZSP.520-H42Ak chuck, axzug 42 x 4...42 130 25 85 150 95 SPZ.520-9 520-H42K

ZSP.520-H42Aka chuck, axfix 42 x 4...42 128 135 SPZ.520-9 520-H42KA

for size 530 (bore ø210mm or KK8) ZSP.530-H65Am chuck, axzug 65 x 4...65 152.8 153 35 210 210 125 530-H65

ZSP.530-H65Ak chuck, axzug 65 x 4...65 149 25 80 210 120 SPZ.530-9 530-H65K

manual hydraulic hydraulic axfix

hydraulic

hydraulic axfix

manual

* see page 85

For further information please visit: www.niederhauser.ch

The collet chuck with interior clamping pistons is suitable for internal and external clamping and is pneumatic.Only one rotary union is required.

SPZ.5xx = order number for combined clamping cylinder for types 507 and 510

All products can be retrofitted

All products can be retrofitted

pL LEHMANNOrder no. Name

D

[mm]

d 1

[mm]

d 2

[mm]

L

[mm]

l 1

[mm]

l 2

[mm] forc

e op

erat

ed

required rotary union*

Niederhauser Order no. incl. adapter flange

for size 507ZSP.507-OT OTTET collet chuck 130 50 80 129 44 50 x DDF.507-04 507-FNO-1

for size 510ZSP.510-OT OTTET collet chuck 130 50 80 129 44 50 x DDF.510-04 510-FNO-1

for size 520ZSP.520-OT OTTET collet chuck 145 50 80 129 44 50 x DDF.520-04 520-FNO-1

External clamping Internal clamping

* For T-type rotary tables, an increased center height can be necessary: see page 64

EA

+ M

TFT1

T2

/ T3

Sum

mar

yM

OT

/ KA

B W

MS

/ CN

CTe

chno

logy

Gen

eral

ac

cess

orie

sRF

X/LF

XTR

IAG

Wor

kpie

cecl

ampi

ng

Page 21: Modular system «combiFlex Can be swiftly adapted to meet ... · Tailstock COMPACT 222: 118 130: 100 30: x 11: x RST.LIG-110m: Tailstock LIGHT 255: 150 158: 120 55

a member of group

TOBLER collet clamping (quick change system)

pL LEHMANNOrder no. Name hy

drau

lic

L [mm]

l 1 [mm]

l 2 [mm]

l 3 [mm]

D [mm]

d1 [mm]

required clamping cylinder *

TOBLER Cata-logue reference

TOBLER Order no. incl. adapter flange

for size 507 (bore: ø70mm)

TOB.507-C42 Axzug chuck x 95 76.5 140 98 SPZ.5xx-15 TCC42 LEH507-TCC42

TOB.507-C65 Axzug chuck x 100 75.5 150 120 SPZ.5xx-15 TCC65 LEH507-TCC65

TOB.507-P42 Axfix chuck x 96.5 40 52 60 140 116 SPZ.5xx-15 TCCP42 LEH507-TCCP42

TOB.507-P65 Axfix chuck x 100 78.5 59.5 150 140 SPZ.5xx-15 TCCP65 LEH507-TCCP65

for size 510 (bore: ø80mm)

TOB.510-C42 Axzug chuck x 95 76.5 140 98 SPZ.5xx-15 TCC42 LEH510-TCC42

TOB.510-C65 Axzug chuck x 100 75.5 150 120 SPZ.5xx-15 TCC65 LEH510-TCC65

TOB.510-P42 Axfix chuck x 96.5 40 52 60 140 116 SPZ.5xx-15 TCCP42 LEH510-TCCP42

TOB.510-P65 Axfix chuck x 100 78.5 59.5 150 140 SPZ.5xx-15 TCCP65 LEH510-TCCP65

for size 520 (bore: ø130mm or KK5) TOB.520-C42 Axzug chuck x 98,7 80.2 140 98 SPZ.520-15 TCC42 LEH520-TCC42

TOB.520-C65 Axzug chuck x 93,2 68.7 150 120 SPZ.520-15 TCC65 LEH520-TCC65

TOB.520-P42 Axfix chuck x 100,2 40 52 63.7 140 116 SPZ.520-15 TCCP42 LEH520-TCCP42

TOB.520-P65 Axfix chuck x 93,2 78.5 52.7 150 140 SPZ.520-15 TCCP65 LEH520-TCCP65

For further information please visit: www.tobler.moriseiki.de

TCCP

TCC

SPZ.5xx = order number for combined clamping cylinder for types 507 and 510 All products can be retrofitted

* see page 64

EA

+ M

TFT1

T2

/ T3

Sum

mar

yM

OT

/ KA

B W

MS

/ CN

CTe

chno

logy

Gen

eral

ac

cess

orie

sRF

X/LF

XTR

IAG

Wor

kpie

cecl

ampi

ng

Page 22: Modular system «combiFlex Can be swiftly adapted to meet ... · Tailstock COMPACT 222: 118 130: 100 30: x 11: x RST.LIG-110m: Tailstock LIGHT 255: 150 158: 120 55

1 2

D

LH

PETER LEHMANN AG, CH-3552 BÄRAU

SpannzylinderParametermasse

021-0066

Dokument Nr.:

0

Ae.-In.:Status:

Form.:

23.06.2010Msst:

ph1:2A3

PETER LEHMANN AG, CH-3552 BÄRAU

EA-510HSK 63 / Ø80RxN 7xx/8xx, Spannsystem 021-0078

Dokument Nr.:

0

Ae.-In.:Status:

Form.:

25.06.2010Msst:

ph1:4A3

D

L

PETER LEHMANN AG, CH-3552 BÄRAU

SpannzylinderParametermasse

021-0066

Dokument Nr.:

0

Ae.-In.:Status:

Form.:

23.06.2010Msst:

ph1:2A3

Order no.Rotary table 2.

5mm

*9m

m*

2.5m

m*

9mm

*

fix / fixXT?-507510 0 0 n.e.

SPH.511TF-020-fix TF-510510 0 0 20 20

SPH.512TF-020-fix TF-510520 0 0 0 20

SPH.512Tx-040-fix Tx-510520 0 0 40 40

T1-510520.O.. 0 0 n.e.

TF-520520 0 0 0 0

SPH.522Tx-020 T1-520520 0 0 20 20

T1-520520.O.. 0 0 n.e.

vario / varioXSPH.501Tx-020-vario T?-507510 0 20 n.e.

SPH.511TF-080-vario TF-510510 0 0 80 n.e.

SPH.511TF-100-vario TF-510510 0 0 n.e. 100

SPH.512Tx-080-vario T?-510520 0 0 80 80

SPH.522Tx-080-vario T?-520520 0 0 80 80

Clamping cylinders

Order no.Working direc- tion / Name

H [mm]

Oil [cm3]

D [mm]

L [mm]

d[mm]

Connection thread

for size 507 SPZ.5xx-d2.5 hydraulic or

pneumatic, double

2.5 5.2 102 60 22 M24x1.5 x

SPZ.5xx-9 9 18.8 102 60 22 M24x1.5 x

SPZ.5xx-d2.5d25 2.5 5.2 102 60 25 M30x1.5 x

SPZ.VDS-d25 torsion safeguarding for draw tube ø25

for size 510SPZ.5xx-d2.5 hydraulic or

pneumatic, double

2.5 5.2 102 52 22 M24x1.5 x

SPZ.5xx-9 9 18.8 102 52 22 M24x1.5 x

SPZ.5xx-d2.5d25 2.5 5.2 102 52 25 M30x1.5 x

SPZ.510-WMS Extend draw tube, for WMS.510-VOR7 22 M24x1.5 x

SPZ.510-WMSd25 Extend draw tube for WMS.510-VOR7increased passage 25 M30x1.5 x

SPZ.VDS-d25 torsion safeguarding for draw tube ø25

for size 520SPZ.520-d2.5 hydraulic or

pneumatic, double

2.5 5.2 102 73 22 M24x1.5 x

SPZ.520-9 9 18.8 102 73 22 M24x1.5 x

SPZ.520-d2.5d25 2.5 5.2 102 73 25 M30x1.5 x

SPZ.520-WMS Extend draw tube, for WMS.520-VOR7 22 M24x1.5 x

SPZ.520-WMSd25 Extend draw tube for WMS.520-VOR7increased passage 25 M30x1.5 x

for size 530SPZ.530-d2.5 hydraulic or

pneumatic, double

2.5 5.2 102 65 22 M24x1.5 x

SPZ.530-9 9 18.8 102 65 22 M24x1.5 x

SPZ.520-d2.5d25 2.5 5.2 102 65 25 M30x1.5 x

SPZ.530-WMS Extend draw tube, for WMS.530-VOR7 22 M24x1.5 x

SPZ.530-WMSd25 Extend draw tube for WMS.530-VOR7increased passage 25 M30x1.5 x

for all sizesSPZ.Awk-Vor Preparation for presence monitoring (Control box optional, SPZ.Awk)

SPZ.Awk Control box for attendance control

directly on the spindle in combination with WMS RxN-7xx/8xx

Compact, powerful, for air and oil

All products can be retrofitted

Raised center heightfor T-type rotary tablesDepending on the clamping cylinder, the cen-ter height of the T-type rotary table increases (option, see underneath):

x = Rotary table model T1, T2, T3? = Rotary table model TF, T1, T2, T3n.e. = unavailable* Clamping cylinder stroke...

All clamping cylinders: tensile force 23kN (permissible oil pressure 120bar)

Pressure and insertion force diagram 3…10 bar Pressure and insertion force diagram 10…120 bar

To ensure sufficient clamping force for pneumatically operated clamping cylin-ders, for instance with collets, we recommend to use a booster by SMC, no. VBA10A-02 (available from your nearest SMC dealer).

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Page 23: Modular system «combiFlex Can be swiftly adapted to meet ... · Tailstock COMPACT 222: 118 130: 100 30: x 11: x RST.LIG-110m: Tailstock LIGHT 255: 150 158: 120 55

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PETER LEHMANN AG, CH-3552 BÄRAU

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PETER LEHMANN AG, CH-3552 BÄRAU

EA-510HSK 63 / Ø80RxN 2xx / DDF 4fach 021-0077

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EA-510HSK 63 / Ø80RxN 7xx/8xx, DDF 4fach 021-0079

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PETER LEHMANN AG, CH-3552 BÄRAU

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Rotary unions

Order no. A Oil Air D [mm]

L [mm]

for size 507 DDF.507-04 4 x x

102 30x

DDF.507-04-2 4 x x x

for size 510DDF.510-04 4 x x

102 21x

DDF.510-04-2 4 x x x

DDF.510-04-7 4 x x x

for size 520DDF.520-04 4 x x

102 42x

DDF.520-04-2 4 x x x

DDF.520-04-7 4 x x x

for size 530DDF.530-04 4 x x

102 34x

DDF.530-04-2 4 x x x

DDF.530-04-7 4 x x x

directly on the spindle in combination with WMS RxN-2xx

in combination with WMS RxN-7xx/8xx

A = number of flutes

Ultra compact for air and oil

All products can be retrofitted

All rotary unions can be used on all T-type rotary tables without increa-sing the center height.

Rotary unions for counter bearing

Order no. for centre height increase with T-type rotary tablesThe center height only changes if the rotary union is used on an angular position measurement system.

Options for T-type rotary tablesThe following options (adapter plate and types laid) are required in order to feed the rotary unions on the dividing axis by the swivelling axis:

All rotary unions: channel size ø3.5mm, permissible pressure 250bar

Order no. A Oil Air D [mm]

L [mm]

for size 507DDG.507-04 4 x x 102 34

for size 510DDG.510-04 4 x x 102 34

for size 520, 530DDG.520-04 4 x x 102 34

Motor add-on swiveller leftRotary union DT (max. 4 fluted)

Rotary table adapter plate

Rotary union GLA (max. 4 fluted)

A

B

Counter bearing con nector block

left

right

Remarks

T-type rotary table fix / fixXDDG.507510AG-fix x x x

DDF.507510AS-fixL x x if TF or T1 only for fixX

DDF.507510AS-fixR x x if TF or T1 only for fixX

DDF.510510AS-fix x x x only for fixX

DDG.510520AG-fix x x x

DDF.510520AS-fixL x x if TF or T1 only for fixX

DDF.510520AS-fixR x x if TF or T1 only for fixX

DDG.520520AG-fix x x x

DDF.520520AS-fixL x x

DDF.520520AS-fixR x x

T-type rotary table vario / varioXDDG.507510AG-var x x x

DDF.507510AS-varL x x if TF or T1 only for varioX

DDF.507510AS-varR x x if TF or T1 only for varioX

DDF.510510AS-varL x x only for varioX

DDF.510510AS-varR x x only for varioX

DDG.510520AG-var x x x

DDF.510520AS-varL x x if TF or T1 only for varioX

DDF.510520AS-varR x x if TF or T1 only for varioX

DDG.520520AG-var x x x

DDF.520520AS-varL x x

DDF.520520AS-varR x x

A B

Order no. Rotary tablefix / fixXSPH.501TF-020-fix TF-507510 20 n.e.SPH.501Tx-040-fix Tx507510 40 n.e.

TF-510510 0 0TF-510520 0 0

SPH.512Tx-020-fix Tx-510520 20 20SPH.512Tx-020-fix T1-510520.O 20 n.e.

T?-520520 0 0T1-520520.O 0 n.e.

Order no. Rotary tablevario / varioXSPH.501Tx-060-vario T?-507510 60 n.e.SPH.511TF-060-vario TF-510510 60 60SPH.512Tx-040-vario T?-510520 n.e. 40SPH.512Tx-060-vario T?-510520 60 n.e.SPH.522Tx-040-vario T?-520520 40 40

x = rotary table model T1, T2, T3? = rotary table model TF, T1, T2, T3 n.e. = not available

EA

+ M

TFT1

T2

/ T3

Sum

mar

yM

OT

/ KA

B W

MS

/ CN

CTe

chno

logy

Gen

eral

ac

cess

orie

sRF

X/LF

XTR

IAG

Wor

kpie

cecl

ampi

ng