Trade names are for reference only. MIL reserves right to supply similar material MIL-FM-040R1
CONTROL VALVE SPECIFICATION SHEETCustomer: THERMAX LTD PUNE B&H Enquiry Ref: PA-0891. (1*53 TPH, 67Ata,
490±5°C).Project: Bombay rayon & Fashions
LtdService: Feed water control valve Valve & Aux Equip Code : 37-41621 AS/EPP/PT/AL/HW
Quotation Ref: MIL/QDP074/JA0637 Sale Order Ref:Item: 1 Qty: 1 Tag No: FV-500A
Valve Body
Series : 41000Type : Heavy Duty GlobeValve Size : 3 InchMax Pressure : 102 kgf/cm2 gMax temp. : 130 Deg. CBody Material : ASTM A 216 Gr. WCCBody Rating : 1500# ANSIFlow Direction : Flow-to-CloseEnd Connection : Weld End 1500 # Butt WeldBonnet Type : Standard (With Mod. Finned Extn.)Packing Type : DoublePacking Matl. : PTFE
Valve Trim
Rated Cv : 56Characteristic : Equal %Plug Type : Balanced with PTFE SealPlug Material : 17-4 PHCage Type : Standard CharacterisedCage Material : CA6NM NitridedSeat Type : ClampedSeat Material : SS 410Guiding : Cage GuidingSeat leakage : IV (FCI 70.2)
Spring Diaphragm Actuator
Series/Size : 37/18 InchSpring Range : 3-15 psiSupply Pressure : 35 psiAction : Air to CloseAir failure : StayputHand Wheel : 6A3Pn.tubing Size/Mtl. : 3/8 Inch NPT/ CopperShut-off Pressure : 102 kgf/cm2 g
IBR
IBR for Pressure Parts : Yes
Line Data
Inlet Pipe : 4 (In ) / 80 SchOutlet Pipe : 4 (In ) / 80 Sch
Air Filter Regulator with Gauge
Make/Model : Shavo /11-4 SNQty : 1Filter Size : 5 Micron
Valve Positioner
Make/Model : MIL /8013Input Signal/Action : 4-20 mA /DirectCertification : Weather Proof IP 65 (IS 2147)Cable Entry : 1/2 Inch NPTCable Gland : No
Position Transmitter
Make/Model/Output
Signal
: MIL /400 L /4-20 mA
Supply Voltage : 12-33 V DCCertification : Weather Proof IP 65 (IS
2147)Cable Entry : 1/2 Inch NPTCable Gland : No
Air Lock
Make/Model : MIL /776
Revision No: 0
Revision Date: 16-May-08 Prepared By: AJ
CONTROL VALVE SIZING CALCULATIONS
Customer: THERMAX LTD PUNE B&HEnquiry Ref: PA-0891. (1*53 TPH, 67Ata, 490±5°C).Project: Bombay rayon & Fashions LtdTag: FV-500A
Quotation Ref: MIL/QDP074/JA0637Item: 1 Service: Feed water control valveDate: 16-May-08
General Details
Valve Model: 41000 FTCValve Size: 3 InBody Material: ASTM A 216 Gr. WCCBody Rating: 1500 # ANSI Rated Cv: 56
Inlet Pipe 4 In/ 80 SchOutlet Pipe 4 In/ 80 SchFluid Type: LiquidFluid Name: WaterCharacteristic: Equal %
Service Conditions
Sizing Condition Units Max Nor Min
Flow Rate T/hr 61.02 50.85 15.90
Inlet Pressure kgf/cm2 g 83.84 87.35 93.47
Outlet Pressure kgf/cm2 g 78.35 75.33 69.14
Pressure Drop kgf/cm2 5.49 12.02 24.33
Temperature deg. c 130 130 130
Vapour Pressure kgf/cm2 a 2.76 2.76 2.76
Critical Pressure kgf/cm2 a 225 225 225
Spec.Gravity 0.93486 0.93486 0.93486
Viscosity cPo 1 1 1
Sizing Results
Calculated Cv 31.55 17.769 3.905
FL 0.919 0.93 0.94
Velocity m/s 4.4 3.7 1.2
Sound Level dBA 67.3 71.6 71.1
Flow Cond subcrit. subcrit. subcrit.
% lift Equal % 85.4 70.8 32.2
MIL-SIZING-C2
THERMAX LTD PUNE
PA-0891. (1*53 TPH, 67Ata, 490±5°C).
1
FV-500A
AJ
1
MIL/QDP074/JA0637
3 Inch
1500 #
BW
0
18 Inch
N.A
16-May-08
37-41621Flow-to-Close
Stayput
Yes
290
Estimated Shipping Weight (Kg.)
OD(A)= 88.9 ID(B)= 73.7 OD(A)= 88.9 ID(B)= 73.7
Air SetAS
Electro Pneu.PositionerVP
Position TransmitterPT
AirLockAL
Hand WheelHW
Trade names are for reference only. MIL reserves right to supply similar material MIL-FM-040R1
CONTROL VALVE SPECIFICATION SHEETCustomer: THERMAX LTD PUNE B&H Enquiry Ref: PA-0891. (1*53 TPH, 67Ata,
490±5°C).Project: Bombay rayon & Fashions
LtdService: Feed water 100% motorized
control valve Valve & Aux Equip Code : 90-41621
Quotation Ref: MIL/QDP074/JA0637 Sale Order Ref:Item: 2 Qty: 1 Tag No: FV-M503
Valve Body
Series : 41000Type : Heavy Duty GlobeValve Size : 3 InchMax Pressure : 102 kgf/cm2 gMax temp. : 130 Deg. CBody Material : ASTM A 216 Gr. WCCBody Rating : 1500# ANSIFlow Direction : Flow-to-CloseEnd Connection : Weld End 1500 # Butt WeldBonnet Type : Standard (With Mod. Finned Extn.)Packing Type : DoublePacking Matl. : PTFE
Valve Trim
Rated Cv : 56Characteristic : Equal %Plug Type : Balanced with PTFE SealPlug Material : 17-4 PHCage Type : Standard CharacterisedCage Material : CA6NM NitridedSeat Type : ClampedSeat Material : SS 410Guiding : Cage GuidingSeat leakage : IV (FCI 70.2)
IBR
IBR for Pressure Parts : Yes
Line Data
Inlet Pipe : 4 (In ) / 80 SchOutlet Pipe : 4 (In ) / 80 Sch
Electrical Actuator
Series : 90Make/Model : Rotork/KML60F10A/18Supply Voltage : 3 F, 415V, AC50HzTravel : 2 InchShut-off Pressure : 102 kgf/cm2 gFor electrical actuator specification please refer
Annexure
Revision No: 0
Revision Date: 16-May-08 Prepared By: AJ
CONTROL VALVE SIZING CALCULATIONS
Customer: THERMAX LTD PUNE B&HEnquiry Ref: PA-0891. (1*53 TPH, 67Ata, 490±5°C).Project: Bombay rayon & Fashions LtdTag: FV-M503
Quotation Ref: MIL/QDP074/JA0637Item: 2
Service: Feed water 100% motorized control valve
Date: 16-May-08
General Details
Valve Model: 41000 FTCValve Size: 3 InBody Material: ASTM A 216 Gr. WCCBody Rating: 1500 # ANSI Rated Cv: 56
Inlet Pipe 4 In/ 80 SchOutlet Pipe 4 In/ 80 SchFluid Type: LiquidFluid Name: WaterCharacteristic: Equal %
Service Conditions
Sizing Condition Units Max Nor Min
Flow Rate T/hr 61.02 50.85 15.90
Inlet Pressure kgf/cm2 g 83.84 87.35 93.47
Outlet Pressure kgf/cm2 g 78.35 75.33 69.14
Pressure Drop kgf/cm2 5.49 12.02 24.33
Temperature deg. c 130 130 130
Vapour Pressure kgf/cm2 a 2.76 2.76 2.76
Critical Pressure kgf/cm2 a 225.6 225.6 225.6
Spec.Gravity 0.935 0.935 0.935
Viscosity cPo 1 1 1
Sizing Results
Calculated Cv 31.548 17.767 3.905
FL 0.919 0.93 0.94
Velocity m/s 4.4 3.7 1.2
Sound Level dBA 67.3 71.6 71.1
Flow Cond subcrit. subcrit. subcrit.
% lift Equal % 85.4 70.8 32.2
MIL-SIZING-C2
VM/SRQ08-5056/MIL dt.17.05.08
Specification for KML range actuators:
Type : Syncroset actuator (without integral starter) Enclosure : Water Tight to IP68. Power supply : 415V ; 3 Phase ; 50Hz. Wiring Diagram : Wd: 9235 Mechanical local Indicator : Continuous Local Indicator ProvidedMotor Insulation : Class “F”Paint : Smoke grey as per IS 5, 692 shade
Modulating duty i.e 1200 starts per hour WD: 9235
Sl.No.
Actuator / RPM
Mod. Thrust (lbs)
SeatingThrust (lbs)
Linear Speed (mm/sec)
Travel Time (secs)
1 KML60F10A/18 2580 4060 1.8 28
Stroke length-2” for sl.no1
Note:
1) Offered above actuators are Syncroset (without integral starter) actuator quoted to wiring diagram WD: 9235 + CLI, which consists of the following.
2 Nos Torque/Limit switches with 2NO + 2 NC potential free contacts. 2 Nos Auxiliary Limit switches with 2NO +2NC Potential free contacts, 2 Nos Independent Limit switches with 2NO +2NC potential free contacts, Space heater suitable for 230V AC / Single phase externally fed Power Supply, Continuous Local Indicator and Contact type Current Position Transmitter (4-20mA)
2) Offered actuators are provided with 1 ¼” – 1No, ¾” – 2 Nos British metric double compression cable glands as required. Please confirm.
3) Offered actuators are with out integral starter.
VENDOR NAME : ROTORK / DATA SHEET REF: 01 / REV. 00 / DT: 17.05.2008 PROJECT NAME : TAG NO. : MIL WORK NO. : VALVE : OUR JOB NO. :
ACTUATOR MODEL: KML60F10A /18 RPM STROKE LENGTH : 2”Linear speed: 1.8 mm/secs
S.No DESCRIPTION UNIT DATA 1 ACTUATOR MANUFACTURER ROTORK CONTROLS (INDIA) PVT. LTD
2A MODULATING THRUST lbs 2580 2B SEATING THRUST lbs 4060 3 DUTY CYCLE S4-50% 4 ENCLOSURE (TENV) IP68 5 AVERAGE / NOMINAL OUTPUT KW 0.25 6 RATED VOLTAGE V 415 7 RATED FREQUENCY Hz 508 No .OF PHASES 39 ADMISSIBLE VOLTAGE FLUCTUATION % 10
10 ADMISSIBLE FREQUENCY FLUCTUATION % 511 ADMISSIBLE VOLT. & FREQ. VARIATION % 10 12 NOMINAL MODULATING CURRENT A 1.2 13 LOCKED ROTOR CURRENT A 3.0 14 FULL LOAD SPEED RPM 2880 15 INSULATION CLASS F16 POWER FACTOR (AVERAGE LOAD) 0.79 17 AVERAGE LOAD EFFICIENCY % 5018 ADMISSIBLE AMBIENT TEMPERATURE C -30 TO +70 19 TEMP.RAISE OVER AMBIENT TEMP 40 C C 8020 TYPE OF STARTER RECOMMENDED DOL 21 CABLE GLANDS 4 Nos. 1 ¼ “ – 1No, ¾” – 2 Nos cable glands-
British metric22 GEAR BOX LUBRICATION ALPHA SP68 or SAE EP80 23 POSITION LIMIT SWITCHES Nos 2NO 2NC – 4 Nos. 24 TORQUE SWITCHES Nos 2NO 2NC – 2 Nos. 25 RATING OF SWITCHES A 5A 240V AC, 0.5A 220V DC
26.A POSITION TRANSMITTER - ON / OFF DUTY NOT APPLICABLE 26.B POSITION TRANSMITTER - INCHING DUTY (IF
PROVIDED)Contact type Current position transmitter (4-20mA)
27 SPACE HEATER 1 No 240V AC 1 50 Hz 28 THERMOSTAT / THERMISTER 1 No PROVIDED 29 INTERNAL WIRING PVC 1.5 mm2
30 CONTROL CIRCUIT DIAGRAM (WITHOUT INTEGRAL STARTER)
WD: 9235
31 WEIGHT Kg 4632 MOTOR SUITABLE FOR ON-OFF / INCHING Modulating duty (1200 starts per hour) 33 MOTOR TYPE & REF. STANDARD SQUIRREL CAGE INDUCTION, IS 325 34 TRAVEL TIMES Sec 28 secs
NAME SEAL OF VENDOR WITH SIGNATURE.
Trade names are for reference only. MIL reserves right to supply similar material MIL-FM-040R1
CONTROL VALVE SPECIFICATION SHEETCustomer: THERMAX LTD PUNE B&H Enquiry Ref: PA-0891. (1*53 TPH, 67Ata,
490±5°C).Project: Bombay rayon & Fashions
LtdService: Feed water 30% control
valve Valve & Aux Equip Code : 37-41121 AS/EPP/PT/AL/HW
Quotation Ref: MIL/QDP074/JA0637 Sale Order Ref:Item: 3 Qty: 1 Tag No: FV-500B
Valve Body
Series : 41100Type : Heavy Duty GlobeValve Size : 1.5 InchMax Pressure : 102 kgf/cm2 gMax temp. : 130 Deg. CBody Material : ASTM A 216 Gr. WCCBody Rating : 900# ANSIFlow Direction : Flow-to-OpenEnd Connection : Weld End 900 # Butt WeldBonnet Type : StandardPacking Type : DoublePacking Matl. : PTFE
Valve Trim
Rated Cv : 10Characteristic : Equal %Plug Type : UnbalancedPlug Material : 17-4 PHCage Type : Standard CharacterisedCage Material : CA6NM NitridedSeat Type : ClampedSeat Material : SS 410Guiding : Cage GuidingSeat leakage : IV (FCI 70.2)
Spring Diaphragm Actuator
Series/Size : 37/13 InchSpring Range : 3-15 psiSupply Pressure : 45 psiAction : Air to CloseAir failure : StayputHand Wheel : 6A2Pn.tubing Size/Mtl. : 1/4 Inch NPT/ CopperShut-off Pressure : 102 kgf/cm2 g
IBR
IBR for Pressure Parts : Yes
Line Data
Inlet Pipe : 3 (In ) / 80 SchOutlet Pipe : 3 (In ) / 80 Sch
Air Filter Regulator with Gauge
Make/Model : Shavo /11-4 SNQty : 1Filter Size : 5 Micron
Valve Positioner
Make/Model : MIL /8013Input Signal/Action : 4-20 mA /DirectCertification : Weather Proof IP 65 (IS 2147)Cable Entry : 1/2 Inch NPTCable Gland : No
Position Transmitter
Make/Model/Output
Signal
: MIL /400 L /4-20 mA
Supply Voltage : 10-60 V DCCertification : Weather Proof IP 65 (IS
2147)Cable Entry : 1/2 Inch NPTCable Gland : No
Air Lock
Make/Model : MIL /776
RemarksThis valve shall be able to withstand Delta Pressure shut off during startups without damage-Duration 8 to 10 hours for 25 to 30 times in a year.
Revision No: 0
Revision Date: 16-May-08 Prepared By: AJ
CONTROL VALVE SIZING CALCULATIONS
Customer: THERMAX LTD PUNE B&HEnquiry Ref: PA-0891. (1*53 TPH, 67Ata, 490±5°C).Project: Bombay rayon & Fashions LtdTag: FV-500B
Quotation Ref: MIL/QDP074/JA0637Item: 3
Service: Feed water 30% control valve
Date: 16-May-08
General Details
Valve Model: 41100 FTOValve Size: 1.5 InBody Material: ASTM A 216 Gr. WCCBody Rating: 900 # ANSI Rated Cv: 10
Inlet Pipe 3 In/ 80 SchOutlet Pipe 3 In/ 80 SchFluid Type: LiquidFluid Name: WaterCharacteristic: Equal %
Service Conditions
Sizing Condition Units Max Nor Min
Flow Rate T/hr 17.49 15.9 4.77
Inlet Pressure kgf/cm2 g 92.03 92.78 93.79
Outlet Pressure kgf/cm2 g 69.28 69.2 68.52
Pressure Drop kgf/cm2 22.75 23.58 25.27
Temperature deg. c 130 130 130
Vapour Pressure kgf/cm2 a 2.76 2.76 2.76
Critical Pressure kgf/cm2 a 225 225 225
Spec.Gravity 0.93486 0.93486 0.93486
Viscosity cPo 1 1 1
Sizing Results
Calculated Cv 4.487 4.007 1.15
FL 0.924 0.926 0.939
Velocity m/s 5 4.6 1.4
Sound Level dBA 72.7 72.5 67.7
Flow Cond subcrit. subcrit. subcrit.
% lift Equal % 79.6 76.6 45
MIL-SIZING-C2
THERMAX LTD PUNE
PA-0891. (1*53 TPH, 67Ata, 490±5°C).
3
FV-500B
AJ
1
MIL/QDP074/JA0637
1.5 Inch
900 #
BW
0
13 Inch
N.A
16-May-08
37-41121Flow-to-Open
Stayput
Yes
140
Estimated Shipping Weight (Kg.)
OD(A)= 48.3 ID(B)= 38.1 OD(A)= 48.3 ID(B)= 38.1
Air SetAS
Electro Pneu.PositionerVP
Position TransmitterPT
AirLockAL
Hand WheelHW
Trade names are for reference only. MIL reserves right to supply similar material MIL-FM-040R1
CONTROL VALVE SPECIFICATION SHEETCustomer: THERMAX LTD PUNE B&H Enquiry Ref: PA-0891. (1*53 TPH, 67Ata,
490±5°C).Project: Bombay rayon & Fashions
LtdService: Attemperator control valve Valve & Aux Equip Code : 37-41121 AS/EPP/PT/AL/HW
Quotation Ref: MIL/QDP074/JA0637 Sale Order Ref:Item: 4 Qty: 1 Tag No: TV-603
Valve Body
Series : 41100Type : Heavy Duty GlobeValve Size : 1 InchMax Pressure : 102 kgf/cm2 gMax temp. : 130 Deg. CBody Material : ASTM A 216 Gr. WCCBody Rating : 900# ANSIFlow Direction : Flow-to-OpenEnd Connection : Weld End 900 # Socket WeldBonnet Type : StandardPacking Type : DoublePacking Matl. : PTFE
Valve Trim
Rated Cv : 10Characteristic : Equal %Plug Type : UnbalancedPlug Material : 17-4 PHCage Type : Standard CharacterisedCage Material : CA6NM NitridedSeat Type : ClampedSeat Material : SS 410Guiding : Cage GuidingSeat leakage : IV (FCI 70.2)
Spring Diaphragm Actuator
Series/Size : 37/13 InchSpring Range : 3-15 psiSupply Pressure : 45 psiAction : Air to CloseAir failure : StayputHand Wheel : 6A2Pn.tubing Size/Mtl. : 1/4 Inch NPT/ CopperShut-off Pressure : 102 kgf/cm2 g
IBR
IBR for Pressure Parts : Yes
Line Data
Inlet Pipe : 1.5 (In ) / 80 SchOutlet Pipe : 1.5 (In ) / 80 Sch
Air Filter Regulator with Gauge
Make/Model : Shavo /11-4 SNQty : 1Filter Size : 5 Micron
Valve Positioner
Make/Model : MIL /8013Input Signal/Action : 4-20 mA /DirectCertification : Weather Proof IP 65 (IS 2147)Cable Entry : 1/2 Inch NPTCable Gland : No
Position Transmitter
Make/Model/Output
Signal
: MIL /400 L /4-20 mA
Supply Voltage : 10-60 V DCCertification : Weather Proof IP 65 (IS
2147)Cable Entry : 1/2 Inch NPTCable Gland : No
Air Lock
Make/Model : MIL /776
Revision No: 0
Revision Date: 16-May-08 Prepared By: AJ
CONTROL VALVE SIZING CALCULATIONS
Customer: THERMAX LTD PUNE B&HEnquiry Ref: PA-0891. (1*53 TPH, 67Ata, 490±5°C).Project: Bombay rayon & Fashions LtdTag: TV-603
Quotation Ref: MIL/QDP074/JA0637Item: 4 Service: Attemperator control valveDate: 16-May-08
General Details
Valve Model: 41100 FTOValve Size: 1 InBody Material: ASTM A 216 Gr. WCCBody Rating: 900 # ANSI Rated Cv: 10
Inlet Pipe 1.5 In/ 80 SchOutlet Pipe 1.5 In/ 80 SchFluid Type: LiquidFluid Name: WaterCharacteristic: Equal %
Service Conditions
Sizing Condition Units Max Nor Min
Flow Rate T/hr 4.38 2.15 0.44
Inlet Pressure kgf/cm2 g 80.86 78.88 71.78
Outlet Pressure kgf/cm2 g 78.96 76.3 69.4
Pressure Drop kgf/cm2 1.9 2.58 2.38
Temperature deg. c 130 130 130
Vapour Pressure kgf/cm2 a 2.76 2.76 2.76
Critical Pressure kgf/cm2 a 225 225 225
Spec.Gravity 0.93486 0.93486 0.93486
Viscosity cPo 1 1 1
Sizing Results
Calculated Cv 3.888 1.638 0.346
FL 0.926 0.937 0.94
Velocity m/s 3.1 1.5 0.3
Sound Level dBA 55.8 54.7 <50
Flow Cond subcrit. subcrit. subcrit.
% lift Equal % 75.9 53.9 14.4
MIL-SIZING-C2
THERMAX LTD PUNE
PA-0891. (1*53 TPH, 67Ata, 490±5°C).
4
TV-603
AJ
1
MIL/QDP074/JA0637
1 Inch
900 #
SW
0
13 Inch
N.A
16-May-08
37-41121Flow-to-Open
Stayput
Yes
80
Estimated Shipping Weight (Kg.)
OD(A)= 34.1 ID(B)= 24.3 D= 13 OD(A)= 34.1 ID(B)= 24.3 D= 13
Air SetAS
Electro Pneu.PositionerVP
Position TransmitterPT
AirLockAL
Hand WheelHW
Trade names are for reference only. MIL reserves right to supply similar material MIL-FM-040R1
CONTROL VALVE SPECIFICATION SHEETCustomer: THERMAX LTD PUNE B&H Enquiry Ref: PA-0891. (1*53 TPH, 67Ata,
490±5°C).Project: Bombay rayon & Fashions
LtdService: Attemperator motorized
control valve Valve & Aux Equip Code : 90-41121
Quotation Ref: MIL/QDP074/JA0637 Sale Order Ref:Item: 5 Qty: 1 Tag No: TV-M504
Valve Body
Series : 41100Type : Heavy Duty GlobeValve Size : 1 InchMax Pressure : 102 kgf/cm2 gMax temp. : 130 Deg. CBody Material : ASTM A 216 Gr. WCCBody Rating : 900# ANSIFlow Direction : Flow-to-OpenEnd Connection : Weld End 900 # Socket WeldBonnet Type : StandardPacking Type : DoublePacking Matl. : PTFE
Valve Trim
Rated Cv : 10Characteristic : Equal %Plug Type : UnbalancedPlug Material : 17-4 PHCage Type : Standard CharacterisedCage Material : CA6NM NitridedSeat Type : ClampedSeat Material : SS 410Guiding : Cage GuidingSeat leakage : IV (FCI 70.2)
IBR
IBR for Pressure Parts : Yes
Line Data
Inlet Pipe : 1.5 (In ) / 80 SchOutlet Pipe : 1.5 (In ) / 80 Sch
Electrical Actuator
Series : 90Make/Model : Rotork/KML30F10A/18Supply Voltage : 3 F, 415V, AC50HzTravel : 0.75 InchShut-off Pressure : 102 kgf/cm2 gFor electrical actuator specification please refer
Annexure
Revision No: 0
Revision Date: 16-May-08 Prepared By: AJ
CONTROL VALVE SIZING CALCULATIONS
Customer: THERMAX LTD PUNE B&HEnquiry Ref: PA-0891. (1*53 TPH, 67Ata, 490±5°C).Project: Bombay rayon & Fashions LtdTag: TV-M504
Quotation Ref: MIL/QDP074/JA0637Item: 5
Service: Attemperator motorized control valve
Date: 16-May-08
General Details
Valve Model: 41100 FTOValve Size: 1 InBody Material: ASTM A 216 Gr. WCCBody Rating: 900 # ANSI Rated Cv: 10
Inlet Pipe 1.5 In/ 80 SchOutlet Pipe 1.5 In/ 80 SchFluid Type: LiquidFluid Name: WaterCharacteristic: Equal %
Service Conditions
Sizing Condition Units Max Nor Min
Flow Rate T/hr 4.38 2.15 0.44
Inlet Pressure kgf/cm2 g 80.86 78.88 71.78
Outlet Pressure kgf/cm2 g 78.96 76.3 69.4
Pressure Drop kgf/cm2 1.9 2.58 2.38
Temperature deg. c 130 130 130
Vapour Pressure kgf/cm2 a 2.76 2.76 2.76
Critical Pressure kgf/cm2 a 225 225 225
Spec.Gravity 0.93486 0.93486 0.93486
Viscosity cPo 1 1 1
Sizing Results
Calculated Cv 3.888 1.638 0.346
FL 0.926 0.937 0.94
Velocity m/s 3.1 1.5 0.3
Sound Level dBA 55.8 54.7 <50
Flow Cond subcrit. subcrit. subcrit.
% lift Equal % 75.9 53.9 14.4
MIL-SIZING-C2
VM/SRQ08-5056/MIL dt.17.05.08
Specification for KML range actuators:
Type : Syncroset actuator (without integral starter) Enclosure : Water Tight to IP68. Power supply : 415V ; 3 Phase ; 50Hz. Wiring Diagram : Wd: 9235 Mechanical local Indicator : Continuous Local Indicator ProvidedMotor Insulation : Class “F”Paint : Smoke grey as per IS 5, 692 shade
Modulating duty i.e 1200 starts per hour WD: 9235
Sl.No.
Actuator / RPM
Mod. Thrust (lbs)
SeatingThrust (lbs)
Linear Speed (mm/sec)
Travel Time (secs)
2 KML30F10A /18 1620 2500 1.8 10.58
Stroke length-0.75” for sl.no2
Note:
1) Offered above actuators are Syncroset (without integral starter) actuator quoted to wiring diagram WD: 9235 + CLI, which consists of the following.
2 Nos Torque/Limit switches with 2NO + 2 NC potential free contacts. 2 Nos Auxiliary Limit switches with 2NO +2NC Potential free contacts, 2 Nos Independent Limit switches with 2NO +2NC potential free contacts, Space heater suitable for 230V AC / Single phase externally fed Power Supply, Continuous Local Indicator and Contact type Current Position Transmitter (4-20mA)
2) Offered actuators are provided with 1 ¼” – 1No, ¾” – 2 Nos British metric double compression cable glands as required. Please confirm.
3) Offered actuators are with out integral starter.
VENDOR NAME : ROTORK / DATA SHEET REF: 01 / REV. 00 / DT: 17.05.2008 PROJECT NAME : TAG NO. : MIL WORK NO. : VALVE : OUR JOB NO. :
ACTUATOR MODEL: KML30F10A /18 RPM STROKE LENGTH : 0.75”Linear speed: 1.8 mm/secs
S.No DESCRIPTION UNIT DATA 1 ACTUATOR MANUFACTURER ROTORK CONTROLS (INDIA) PVT. LTD
2A MODULATING THRUST lbs 1620 2B SEATING THRUST lbs 2500 3 DUTY CYCLE S4-50% 4 ENCLOSURE (TENV) IP68 5 AVERAGE / NOMINAL OUTPUT KW 0.23 6 RATED VOLTAGE V 415 7 RATED FREQUENCY Hz 508 No .OF PHASES 39 ADMISSIBLE VOLTAGE FLUCTUATION % 10
10 ADMISSIBLE FREQUENCY FLUCTUATION % 511 ADMISSIBLE VOLT. & FREQ. VARIATION % 10 12 NOMINAL MODULATING CURRENT A 0.8 13 LOCKED ROTOR CURRENT A 3.0 14 FULL LOAD SPEED RPM 2880 15 INSULATION CLASS F16 POWER FACTOR (AVERAGE LOAD) 0.80 17 AVERAGE LOAD EFFICIENCY % 5018 ADMISSIBLE AMBIENT TEMPERATURE C -30 TO +70 19 TEMP.RAISE OVER AMBIENT TEMP 40 C C 8020 TYPE OF STARTER RECOMMENDED DOL 21 CABLE GLANDS 4 Nos. 1 ¼ “ – 1Nos, ¾” – 2 Nos cable glands-
British metric22 GEAR BOX LUBRICATION ALPHA SP68 or SAE EP80 23 POSITION LIMIT SWITCHES Nos 2NO 2NC – 4 Nos. 24 TORQUE SWITCHES Nos 2NO 2NC – 2 Nos. 25 RATING OF SWITCHES A 5A 240V AC, 0.5A 220V DC
26.A POSITION TRANSMITTER - ON / OFF DUTY NOT APPLICABLE 26.B POSITION TRANSMITTER - INCHING DUTY (IF
PROVIDED)Contact type Current position transmitter (4-20mA)
27 SPACE HEATER 1 No 240V AC 1 50 Hz 28 THERMOSTAT / THERMISTER 1 No PROVIDED 29 INTERNAL WIRING PVC 1.5 mm2
30 CONTROL CIRCUIT DIAGRAM (WITHOUT INTEGRAL STARTER)
WD: 9235
31 WEIGHT Kg 4232 MOTOR SUITABLE FOR ON-OFF / INCHING Modulating duty (1200 starts per hour) 33 MOTOR TYPE & REF. STANDARD SQUIRREL CAGE INDUCTION, IS 325 34 TRAVEL TIMES Sec 11 secs
NAME SEAL OF VENDOR WITH SIGNATURE.
Trade names are for reference only. MIL reserves right to supply similar material MIL-FM-040R1
CONTROL VALVE SPECIFICATION SHEETCustomer: THERMAX LTD PUNE B&H Enquiry Ref: PA-0891. (1*53 TPH, 67Ata,
490±5°C).Project: Bombay rayon & Fashions
LtdService: Dearator level control valve
(make-up)Valve & Aux Equip Code : 37-21125 AS/EPP/PT/AL/HW
Quotation Ref: MIL/QDP074/JA0637 Sale Order Ref:Item: 6 Qty: 1 Tag No: LV-001
Valve Body
Series : 21000Type : Single Seated GlobeValve Size : 2 InchMax Pressure : 5 kgf/cm2 gMax temp. : 30 Deg. CBody Material : ASTM A 216 Gr. WCCBody Rating : 150# ANSIFlow Direction : Flow-to-OpenEnd Connection : Flanged -ANSI 150 # RFFace finish : Spiral 250-500 AARHBonnet Type : StandardPacking Type : DoublePacking Matl. : PTFE
Valve Trim
Rated Cv : 46Characteristic : Equal %Plug Type : ContouredPlug Material : SS 410Seat Type : ThreadedSeat Material : SS 410Guiding : Heavy Top GuidingGuide Bush Mtl. : SS 440C Seat leakage : IV (FCI 70.2)
Spring Diaphragm Actuator
Series/Size : 37/11 InchSpring Range : 3-15 psiSupply Pressure : 30 psiAction : Air to CloseAir failure : StayputHand Wheel : 6A1Pn.tubing Size/Mtl. : 1/4 Inch NPT/ CopperShut-off Pressure : 5 kgf/cm2 g
IBR
IBR for Pressure Parts : No
Line Data
Inlet Pipe : 2 (In ) / 40 SchOutlet Pipe : 2 (In ) / 40 Sch
Air Filter Regulator with Gauge
Make/Model : Shavo /11-4 SNQty : 1Filter Size : 5 Micron
Valve Positioner
Make/Model : MIL /8013Input Signal/Action : 4-20 mA /DirectCertification : Weather Proof IP 65 (IS 2147)Cable Entry : 1/2 Inch NPTCable Gland : No
Position Transmitter
Make/Model/Output
Signal
: MIL /400 L /4-20 mA
Supply Voltage : 12-33 V DCCertification : Weather Proof IP 65 (IS
2147)Cable Entry : 1/2 Inch NPTCable Gland : No
Air Lock
Make/Model : MIL /776
Revision No: 0
Revision Date: 16-May-08 Prepared By: AJ
CONTROL VALVE SIZING CALCULATIONS
Customer: THERMAX LTD PUNE B&HEnquiry Ref: PA-0891. (1*53 TPH, 67Ata, 490±5°C).Project: Bombay rayon & Fashions LtdTag: LV-001
Quotation Ref: MIL/QDP074/JA0637Item: 6
Service: Dearator level control valve(make-up)
Date: 16-May-08
General Details
Valve Model: 21000 FTOValve Size: 2 InBody Material: ASTM A 216 Gr. WCCBody Rating: 150 # ANSI Rated Cv: 46
Inlet Pipe 2 In/ 40 SchOutlet Pipe 2 In/ 40 SchFluid Type: LiquidFluid Name: WaterCharacteristic: Equal %
Service Conditions
Sizing Condition Units Max Nor Min
Flow Rate Kg/hr 17875 16250 1787
Inlet Pressure kgf/cm2 g 4.0 4.09 4.5
Outlet Pressure kgf/cm2 g 3.47 3.25 2.24
Pressure Drop kgf/cm2 0.53 0.84 2.26
Temperature deg. c 30 30 30
Vapour Pressure kgf/cm2 a 0.04 0.04 0.04
Critical Pressure kgf/cm2 a 225 225 225
Spec.Gravity 0.995 0.995 0.995
Viscosity cPo 1 1 1
Sizing Results
Calculated Cv 28.833 20.821 1.396
FL 0.926 0.938 0.984
Velocity m/s 2.5 2.2 0.2
Sound Level dBA 56.8 59.4 56.2
Flow Cond subcrit. subcrit. subcrit.
% lift Equal % 77.5 68.7 11
MIL-SIZING-C3
THERMAX LTD PUNE
PA-0891. (1*53 TPH, 67Ata, 490±5°C).
6
LV-001
AJ
1
MIL/QDP074/JA0637
2 Inch
150 #
RF
0
11 Inch
Spiral 250-500 AARH
16-May-08
37-21125Flow-to-Open
Stayput
No
90
Estimated Shipping Weight (Kg.)
Air SetAS
Electro Pneu.PositionerVP
Position TransmitterPT
AirLockAL
Hand WheelHW
Trade names are for reference only. MIL reserves right to supply similar material MIL-FM-040R1
CONTROL VALVE SPECIFICATION SHEETCustomer: THERMAX LTD PUNE B&H Enquiry Ref: PA-0891. (1*53 TPH, 67Ata,
490±5°C).Project: Bombay rayon & Fashions
LtdService: Dearator pressure control
valve Valve & Aux Equip Code : 38-21125 AS/EPP/PT/AL/HW
Quotation Ref: MIL/QDP074/JA0637 Sale Order Ref:Item: 7 Qty: 1 Tag No: PV-604
Valve Body
Series : 21000Type : Single Seated GlobeValve Size : 4 InchMax Pressure : 10 kgf/cm2 gMax temp. : 180 Deg. CBody Material : ASTM A 216 Gr. WCCBody Rating : 150# ANSIFlow Direction : Flow-to-OpenEnd Connection : Flanged -ANSI 150 # RFFace finish : Spiral 250-500 AARHBonnet Type : StandardPacking Type : DoublePacking Matl. : Graphite
Valve Trim
Rated Cv : 195Characteristic : Equal %Plug Type : ContouredPlug Material : SS 410Seat Type : ThreadedSeat Material : SS 410Guiding : Heavy Top GuidingGuide Bush Mtl. : SS 440C Seat leakage : IV (FCI 70.2)
Spring Diaphragm Actuator
Series/Size : 38/15 InchSpring Range : 12-30 psiSupply Pressure : 35 psiAction : Air to OpenAir failure : StayputHand Wheel : 6A3Pn.tubing Size/Mtl. : 1/4 Inch NPT/ CopperShut-off Pressure : 10 kgf/cm2 g
IBR
IBR for Pressure Parts : Yes
Line Data
Inlet Pipe : 6 (In ) / 40 SchOutlet Pipe : 6 (In ) / 40 Sch
Air Filter Regulator with Gauge
Make/Model : Shavo /11-4 SNQty : 1Filter Size : 5 Micron
Valve Positioner
Make/Model : MIL /8013Input Signal/Action : 4-20 mA /DirectCertification : Weather Proof IP 65 (IS 2147)Cable Entry : 1/2 Inch NPTCable Gland : No
Position Transmitter
Make/Model/Output
Signal
: MIL /400 L /4-20 mA
Supply Voltage : 10-60 V DCCertification : Weather Proof IP 65 (IS
2147)Cable Entry : 1/2 Inch NPTCable Gland : No
Air Lock
Make/Model : MIL /776
Revision No: 0
Revision Date: 16-May-08 Prepared By: AJ
CONTROL VALVE SIZING CALCULATIONS
Customer: THERMAX LTD PUNE B&HEnquiry Ref: PA-0891. (1*53 TPH, 67Ata, 490±5°C).Project: Bombay rayon & Fashions LtdTag: PV-604
Quotation Ref: MIL/QDP074/JA0637Item: 7
Service: Dearator pressure control valve
Date: 16-May-08
General Details
Valve Model: 21000 FTOValve Size: 4 InBody Material: ASTM A 216 Gr. WCCBody Rating: 150 # ANSI Rated Cv: 195
Inlet Pipe 6 In/ 40 SchOutlet Pipe 6 In/ 40 SchFluid Type: SteamFluid Name:Characteristic: Equal %
Service Conditions
Sizing Condition Units Max Nor Min
Flow Rate kg/hr 7018 6380 702
Inlet Pressure kgf/cm2 g 7.8 8.02 8.3
Outlet Pressure kgf/cm2 g 2.22 2.0 1.73
Pressure Drop kgf/cm2 5.58 6.02 6.57
Temperature deg. c 180 180 180
TSH deg. c 6.29 5.21 3.92
Sizing Results
Calculated Cv 72.681 63.807 6.617
FL 0.952 0.956 0.982
Velocity(Mach) 0.306 0.298 0.036
Sound Level dBA 84.1 84.4 76
% lift Equal % 54 51.5 13.9
MIL-SIZING-C4
THERMAX LTD PUNE
PA-0891. (1*53 TPH, 67Ata, 490±5°C).
7
PV-604
AJ
1
MIL/QDP074/JA0637
4 Inch
150 #
RF
0
15 Inch
Spiral 250-500 AARH
16-May-08
38-21125Flow-to-Open
Stayput
Yes
240
Estimated Shipping Weight (Kg.)
Air SetAS
Electro Pneu.PositionerVP
Position TransmitterPT
AirLockAL
Hand WheelHW
CONTROL VALVE SPECIFICATION SHEETCustomer: THERMAX LTD PUNE B&H Enquiry Ref: PA-0891. (1*53 TPH, 67Ata,
490±5°C).Project: Bombay rayon & Fashions
LtdService: Startup vent control valve Valve & Aux Equip Code : 38-41412
AS/EPP/PT/AL/HW/LNP/EXP
Quotation Ref: MIL/QDP074/JA0637 Sale Order Ref:Item: 8 Qty: 1 Tag No: HV-600
Valve Body
Series : 41000Type : Heavy Duty GlobeValve Size : 3 InchMax Pressure : 106 kgf/cm2 gMax temp. : 490 Deg. CBody Material : ASTM A 217 Gr. WC9Body Rating : 1500# ANSIFlow Direction : Flow-to-CloseEnd Connection : Weld End 1500 # Butt WeldBonnet Type : Standard (With Mod. Finned Extn.)Packing Type : DoublePacking Matl. : Graphite
Valve Trim
Rated Cv : 45Characteristic : LinearPlug Type : Balanced with Pilot PlugPlug Material : CA6NM NitridedCage Type : Single Stage Anti- Cavitation / Lo-dBCage Material : CA6NM NitridedSeat Type : ClampedSeat Material : SS 316 + StelliteGuiding : Cage GuidingSeat leakage : V (FCI 70.2)
Spring Diaphragm Actuator
Series/Size : 38/18 InchSpring Range : 20-45 psiSupply Pressure : 55 psiAction : Air to OpenAir failure : StayputHand Wheel : 8APn.tubing Size/Mtl. : 3/8 Inch NPT/ CopperShut-off Pressure : 106 kgf/cm2 g
IBR
IBR for Pressure Parts : Yes
Line Data
Inlet Pipe : 3 (In ) / 80 SchOutlet Pipe : 6 (In ) / 80 Sch
Noise Control Devices
Size/cv/Sch(in)/Sch(out) : 6 Inch/156/80/80Material : ASTM A 217 Gr. WC9End Connection : Weld End
Air Filter Regulator with Gauge
Make/Model : Shavo /11-4 SNQty : 1Filter Size : 5 Micron
Valve Positioner
Make/Model : MIL /8013Input Signal/Action : 4-20 mA /DirectCertification : Weather Proof IP 65 (IS 2147)Cable Entry : 1/2 Inch NPTCable Gland : No
Position Transmitter
Make/Model/Output
Signal
: MIL /400 L /4-20 mA
Supply Voltage : 10-60 V DCCertification : Weather Proof IP 65 (IS
2147)Cable Entry : 1/2 Inch NPTCable Gland : No
Air Lock
Make/Model : MIL /776
Trade names are for reference only. MIL reserves right to supply similar material MIL-FM-040R1
Item No:8Tag No:HV-600
Expanders/Reducers
Size/Sch(In/Out) : 3 x 6 Inch/80/80End Conn. : Weld End 600 # Butt WeldFasteners : NoMaterial : ASTM A 217 Gr. WC9
SPECIFICATION SHEET Continued..
Quotation Ref: MIL/QDP074/JA0637
Revision No: 0
Revision Date: 16-May-08 Prepared By: AJ
CALCULATION SHEET
FLUID : steamCritical Pressure: kgf/cm2 a 225.7Critical Temp. : øC 374.2
SERVICE CONDITIONS MINIMUM NORMAL MAXIMUM OTHERFlowrate : t/h 2.12 15.9 21.2Inlet Pressure : kgf/cm2 g 66.47 66.47 66.47Outlet Pressure : kgf/cm2 g 0.9057 10.92 14.89Pressure Drop : kgf/cm2 65.56 55.55 51.58Temperature : øC 490 490 490Tsh : øC 206.8 206.8 206.8G : 0.622 0.622 0.622Cp/Cv : 1.3 1.3 1.3Z : 0.9432 0.9432 0.9432Fl : 0.940 0.940 0.940Shut Off P.Drop : kgf/cm2 106
Calculated Cv : 3.861 28.96 38.61Outlet Mach : 0.211 0.298 0.298Valve SPL : dBA 72.5 83.3 82.9Lift% : linear 8.6 64.4 85.8
Total SPL : dBA 64.5 80.1 82.5Valve Mounted with 1 LO-DB Cartridge Downstream
CARTRIDGE #1Outlet Pressure : kgf/cm2 g 0.103 0.503 1 (P2)
PRODUCT TYPE : 41000 LO-DBFlow Direction : FTC Trim : -Nominal Cv : 45Rating : 1500Input Size : 3 in Output : 3 in
CARTRIDGES -Close Coupled Mounting-
MINIMUM NORMAL MAXIMUM OTHERCARTRIDGE #1Nominal Cv : 156Nominal Diameter : 150Inlet Pressure : kgf/cm2 g 0.9057 10.92 14.89Outlet Pressure : kgf/cm2 g 0.103 0.503 1Sonic Diameter : in 2.31 5.43 5.45SPL : dBA 53.3 79.8 82.4
THERMAX LTD PUNE
PA-0891. (1*53 TPH, 67Ata, 490±5°C).
8
HV-600
AJ
1
MIL/QDP074/JA0637
3 Inch
1500 #
BW
0
18 Inch
N.A
16-May-08
38-41412Flow-to-Close
Stayput
Yes
310
Estimated Shipping Weight (Kg.)
OD(A)= 88.9 ID(B)= 73.7 OD(A)= 168.3 ID(B)= 146.4
Air SetAS
Electro Pneu.PositionerVP
Position TransmitterPT
AirLockAL
Hand WheelHW
3 x 6 In
140
6 In
148
Trade names are for reference only. MIL reserves right to supply similar material MIL-FM-040R1
CONTROL VALVE SPECIFICATION SHEETCustomer: THERMAX LTD PUNE B&H Enquiry Ref: PA-0891. (1*53 TPH, 67Ata,
490±5°C).Project: Bombay rayon & Fashions
LtdService: Dearator overflow shutoff
valve Valve & Aux Equip Code : 38-211X5 AS/LS/SV
Quotation Ref: MIL/QDP074/JA0637 Sale Order Ref:Item: 9 Qty: 1 Tag No: UV-001
Valve Body
Series : 21000Type : Single Seated GlobeValve Size : 4 InchMax Pressure : 3 kgf/cm2 gMax temp. : 130 Deg. CBody Material : ASTM A 216 Gr. WCCBody Rating : 150# ANSIFlow Direction : Flow-to-OpenEnd Connection : Flanged -ANSI 150 # RFFace finish : Spiral 250-500 AARHBonnet Type : StandardPacking Type : DoublePacking Matl. : PTFE
Valve Trim
Rated Cv : 195Characteristic : On/OffPlug Type : DiscPlug Material : SS 410Seat Type : ThreadedSeat Material : SS 410Guiding : Heavy Top GuidingGuide Bush Mtl. : SS 440C Seat leakage : V (FCI 70.2)
Spring Diaphragm Actuator
Series/Size : 38/15 InchSpring Range : 14-31 psiSupply Pressure : 36 psiAction : Air to OpenAir failure : ClosePn.tubing Size/Mtl. : 1/4 Inch NPT/ CopperShut-off Pressure : 3 kgf/cm2 g
IBR
IBR for Pressure Parts : Yes
Line Data
Inlet Pipe : 4 (In ) / 40 SchOutlet Pipe : 4 (In ) / 40 Sch
Air Filter Regulator with Gauge
Make/Model : Shavo /11-4 SNQty : 1Filter Size : 5 Micron
Limit Switch
Make/Model/Qty : MIL/496.2 / 1 Nos.Type : 2xSPDTMicro Switch Rating : 10A/250 VACCertification : Weather Proof IP 65 (IS 2147)Cable Entry : 1/2 Inch NPTCable Gland : NoRemarks : For open and close position
Solenoid Valve
Make/Model/Qty : Rotex / 30301-2.5-2R-B2-240 V AC-16 / 1 Nos.
Type of
Operation
: 3/2 Way Direct Acting
Action : Universal ( Energise to open)Body Material : BrassCoil Class : FWattage : 6 WSupply Voltage : 240 V ACCertification : Weather Proof IP 65 (IS 2147)Orifice : 2.5 mmCable Entry : 1/2 Inch NPTCable Gland : NoSpecial : Standard
RemarksT-adaptor shall be supplied for 2 cable entries with 1/2 in.
Revision No: 0
Revision Date: 16-May-08 Prepared By: AJ
CONTROL VALVE SIZING CALCULATIONS
Customer: THERMAX LTD PUNE B&HEnquiry Ref: PA-0891. (1*53 TPH, 67Ata, 490±5°C).Project: Bombay rayon & Fashions LtdTag: UV-001
Quotation Ref: MIL/QDP074/JA0637Item: 9
Service: Dearator overflow shutoff valve
Date: 16-May-08
General Details
Valve Model: 21000 FTOValve Size: 4 InBody Material: ASTM A 216 Gr. WCCBody Rating: 150 # ANSI Rated Cv: 195
Inlet Pipe 4 In/ 40 SchOutlet Pipe 4 In/ 40 SchFluid Type: LiquidFluid Name: DM waterCharacteristic: On/Off
Service Conditions
Sizing Condition Units Max Nor Min
Flow Rate T/hr 83.6 76 8.36
Inlet Pressure kgf/cm2 g 1.62 1.64 1.72
Outlet Pressure kgf/cm2 g 0.4 0.35 0.1
Pressure Drop kgf/cm2 1.22 1.29 1.62
Temperature deg. c 130 130 130
Vapour Pressure kgf/cm2 a 1.02 1.02 1.02
Critical Pressure kgf/cm2 a 225 225 225
Spec.Gravity 0.9346 0.9346 0.9346
Viscosity cPo 1 1 1
Sizing Results
Calculated Cv 91.707 81.077 8.407
FL 0.9 0.9 0.9
Velocity m/s 2.9 2.6 0.3
Sound Level dBA 66.1 66.7 55.8
Flow Cond subcrit. subcrit. subcrit.
% lift On/Off 0 0 0
MIL-SIZING-C1
THERMAX LTD PUNE
PA-0891. (1*53 TPH, 67Ata, 490±5°C).
9
UV-001
AJ
1
MIL/QDP074/JA0637
4 Inch
150 #
RF
0
15 Inch
Spiral 250-500 AARH
16-May-08
38-211X5Flow-to-Open
Close
Yes
190
Estimated Shipping Weight (Kg.)
Air SetAS
Limit SwitchLS
Solenoid ValveSV
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