Download - ln E STOPS WET TAPS PIPE FREEZES - Pro Tapping Inc. · PDF fileMORE SERVICES Ultrasonic Pipe/Tank Wall Thickness Testing Corrosion is a problem in closed-loop pipeline systems for

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Page 1: ln E STOPS WET TAPS PIPE FREEZES - Pro Tapping Inc. · PDF fileMORE SERVICES Ultrasonic Pipe/Tank Wall Thickness Testing Corrosion is a problem in closed-loop pipeline systems for

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Ultrasonic Pipe/Tank Wall Thickness Testing Corrosion is a problem in closed-loop pipeline systemsforchillerandcoolingwaterlines.Withallthetuberculationinwater systems,asectionofpipecanerodeandweakencausingapipebreak.ProTappingcancheckthewallthicknessofapipetodetermineifapipefailureisimminent.

Copper Shut-Off Tool/Pipe Crimping Thisservicehasproventobeinvaluableasan“EmergencyShut-Off”-saving you time and money. It allows you toeffectivelyshut-off,holdandrestoreflowquicklyandeasilyoncopperlinesupto2″.

Valve Insertions for Copper Insert a valve into your smaller copper lines withoutinterruptingfloworservice!Wecannow insertaballvalvedirectly into½″ to 2″ types L, K andM copper pipe,whilethe existing pipeline is under pressure. Valve insertionsfor copper pipe can only be used on pipelines containinghotwater (up to180°), coldwaterorglycol systemsup to200PSIandairlinesupto125PSI.

Concrete Wall Wet Taps Didyouknowthatyoucanputawettapintoaconcretewallwhenyouhavewaterorsewerontheotherside?Yes,itcanbedone!JustgiveProTappingacallwhenyouneedanewconnectionontoaconcretecontainmentwall,tankordam.

Cutter, Pilot and Tapping Machine Repair and Service Pro Tapping provides reconditioning and sharpeningservicesofcuttersandpilotdrills.WealsorepairandserviceHotTapping,WetTappingandLineStoppingmachines.

Specialty Valves and Fittings Pro Tapping designs andmanufactures custom fittingsfor Hot Taps, Wet Taps andLine Stops, as shown in thephoto at left. This one-of-a-kindfitting has three outlets,two were used for branchconnections and the third tofix an existing corporation thatwas leaking. Imagine whatProTappingcandoforyou!

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PIPE FREEZES PipeFreezes,alsoknownasFreezeSeals,area very coolway to temporarily freeze a sectionof your piping system. Freezing the line is anon-invasive and non-contaminating pipelineprocess that does not come in contact withyour line content during the procedure. Mostindustrialandcommercialapplications involvingvalve replacements, system maintenance andmodifications can benefit from the use of PipeFreezes. Theability tomake repairs,alterationsor relocationswithout a complete shutdownorcostlydraindownmakePipeFreezesaquickandcosteffectiveapplication. Pipe Freezes are performed by isolating thepipelinewithapipe freeze jacket that isboltedontothelinetobefrozen.Liquidnitrogenisthenreleased into the pipe freeze jacket, allowing asolidiceplugtoform.OurPipeFreezetechnicianssafelymaintainandmonitorthisiceplugwhichisheldinthelinebyfeedingliquidnitrogenintothefreezejacketwhilethenecessaryrepairsarebeingperformed. Once the repairs are complete andtheiceplugthaws,yourlineisbackinoperation.Thisprocessallowsaminimumofdraindownorrefill,nolossofexpensiveprocessfluidsand,bestofall,nosystemshutdown. Products that can easily accommodate PipeFreezes include water, treated water, sewage,brine, oils, petroleum products, glycols, heavierhydrocarbons, chemicals and slurries withtemperaturesupto180°andevennaturalgas.Thisservicecanbeperformedonavarietyofpipelinematerials including carbon and stainless steel,transite (ACP), cast and ductile iron, aluminum,copper,lead,titaniumandcoatedorlinedpipeonsizes ranging from½″ to30″.These linescanbevertical,horizontal,inclinedandout-of-round.

lInE STOPS LineStopsareawayofstoppingflowandprovidingatemporary shutoff. LineStopsareused to isolatepipingsystemsorsections for repairs,alterationsor relocationswithout shutting the entire system down. This processserves as a control, or temporary shutoff, that can beremovedafterallmodificationshavebeencompleted. Inmanycasesthefittingleftinplaceduringtheservicecanbeusedagainforare-stop. ProTappingperformsLineStopsfrom¾″to36″onlineswithaworkingpressureupto1,000PSIandupto400°F.Line Stops are generally performed on carbon, stainlessandgalvanized steel, copperandbrass, castandductileiron, transite (ACP), polyvinyl chloride, concrete cylinderpipe and additional pipeline materials per customerrequest.ProTappingrecentlycompletedaLineStopona30″carbonsteelflarelineforSunocoanda2″carbonsteelsteamlinewith125PSIat341°forConocoPhillips.WecanhandleanytypeofLineStopforyou! DidyouknowthatProTappingoffersbolt-onfittingsforlinestopsifyoucannotweld?Ifyouhavemorequestionspertainingtothisapplication,pleasecallformoredetails.

line Stops with Optional by-Pass Tapping Thisservicemayberequiredifproductflowmustbecontinuouswhile theLineStop is inplace.Theproductflow can be continued around the isolated section ofpipetobemodified.ThisoptionalBy-PassTappingcanbeprovidedpermanentlyortemporarily.PleasespeakwithaProTappingrepresentativeforfurtherdetails.

VAlVE InSERTIOnS TheEZValveInsertionisatrueresilientwedge,ductile irongatevalve. TheEZValve Insertion iscurrentlyavailableinsizes4″to24″.TheEZValveInsertion can be performed on cast and ductileiron, polyvinyl chloride (PVC) and transite (ACP)pipe,withinstallationtimeframesinunderthree(3) hours total time – start to finish. Call ourofficetodaypertainingtothisapplication.

WET TAPS Wet Taps, or Corporation Taps, are differentnames for the same process. Most Wet Tapconnectionsare intowaterandsewermainsandcanbeperformedwhileyoursystemremainsliveandunderworkingpressure.WetTapsallowforanewbranchconnectionwithoutany interruptionofserviceorflow. ProTappingperformsWetTapsfrom4″to36″,360° around the main. Wet Taps are generallyperformed on cast and ductile iron, transite(ACP), polyvinyl chloride and concrete cylinderpipe,aswellasmanyolderpipelinematerials.

Corporation Wet Taps ¾″ to 2″

Corporation Wet Taps are performed onanymain sizewith anoutlet of 2″ or less. MostCorporation Taps are performed for residential orcommercialservices.Foryourconvenience,wecanalsoprovidethe90°(elbow)offthecorporationaswellasthecurbstopandcurbbox.

Page 2: ln E STOPS WET TAPS PIPE FREEZES - Pro Tapping Inc. · PDF fileMORE SERVICES Ultrasonic Pipe/Tank Wall Thickness Testing Corrosion is a problem in closed-loop pipeline systems for

FREQUEnTly ASKED QUESTIOnSWhat is the largest size tap that you can do on my 12″ carbon steel main?Wecantapsizeonsizeonanypipelinematerialexceptconcretecylinderpipe.

Can you tap a steam line or a natural gas line?We can tap lines containing anything and everythingexceptoxygen.

My main is in a ceiling. Can you do a tap off the bottom of the pipe?We can perform our services 360° around themain provided the fittings are installed square and perpendiculartothemain.

What is the difference between a Pipe Freeze and a line Stop?Both services accomplish the same end result byproviding a temporary shutoffwhich allows you, thecustomer, to make repairs, alterations or relocationswithoutshuttingtheentiresystemdown.PipeFreezescanonlybeaccomplishedifthereisnoflowandthelineisfull.Shouldyouhavefloworifthelineisnotfullthenalinestopcanbeperformed.

How does high pressure and flow affect a Pipe Freeze?Theworkingpressuredoesnot affect the successofapipefreeze.Onahighpressure lineequalpressuremust be applied on both sides of the ice plug oncethe customer’s work is completed. Flow (includingmovement,turbulenceandconvection)willaffectthesuccessofaPipeFreeze. Inorder fora complete iceplugtoformtheremustbenoflowintheline.

Can you Pipe Freeze a line that has glycol in it? The ability to Pipe Freeze a line containing glycol isbasedontheconcentrationandtype(ethylene/greenorpropylene/pink).Pleasecallourofficeformoredetails.

What parts of the United States does Pro Tapping Service?ProTappingservicestheentireUnitedStatesincludingAlaskaandHawaii.

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ProTapping,Inc.,foundedbyRossMillerin1983,specializes inworkingon liveandpressurizedpipelineswithout shutdownofyourservicesorsystem.Youcaninsertanewvalve, make a new branch connection ormodifyyourpipingsystemwithnosystemdowntime.Weperformtheseserviceswhileyoursystemremainsliveandunderworkingpressure–savingyoutimeandmoney!ProTappinghastheskillandknowledgeyouarelooking for on pipelines containing brine,propane,naturalgas,syltherm,H2S,steam,water, sewer and many other pipe linecontents.

Whenfacedwithanoshutdownpipingsituation,letProTapping’sthreedecadesofcommitmenttoexcellencegetyourjobdoneright.Wehaveprovidedourknowledgeandexpertise tonuclear facilities,undergroundandmechanicalcontractors,municipalities,refineries and steel mills throughout theUnitedStates.

Checkoutourwebsitetoseehowwecansaveyoumoneyorcallourofficetodayforfurtherinformation.

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HOT TAPS HotTapsorpressuretapsaredifferentnamesfor the same process. Hot Taps allow for a newbranch connection without shutdown of yourpipingsystem.HotTapsareperformedwhileyoursystem remains live and underworking pressurewithoutany interruptionof floworservices.HotTapconnectionscanbeperformedonamultitudeoflinecontents,suchashydrogen,hotandchilledwater, steam, syltherm, natural gas, brine andmanyotherelements. Pro Tapping performs Hot Taps from ¾″ to36″,360°aroundthemain.HotTapsaregenerallyperformed on carbon, stainless and galvanizedsteel,copperandbrass,fiberglassandspecializedmaterials used in refineries and pharmaceuticalfacilities.ProTappinghastappedahydrogenlineat1,700PSI,150°;a20″x20″steamlineat300PSI,450°;andahydrogenlineat1,580PSI,350°withawallthicknessof2½″. Remember, Hot Taps can be performed onangles,elbows,tanks,vesselsandmuchmore.Callformoredetails.

bolt-On Fittings for Hot Tapping Pro Tapping offers a cost effective way toperformaHotTapwhenweldingisprohibited.Theperfect solution is aBolt-OnHot Tap fitting thatcanbeusedinrestrictedareasofofficebuildings,computer rooms and hospitalswith installationson copper, brass and carbon steel pipes. Ourexperience with Bolt-On Hot Tap fittings rangesfrom complex refinery jobs to competitiveHVACwork. We can customize the Bolt-On Hot Tapapplicationtofityourneeds.

Hot Tapping for Probe and Flow Meter Installations Expanding a control room? Monitoring a line?Perhaps you are planning to modify an existingpiping system and you have questions concerningthepipeline content. ProTappingprovidesHotTapsthatgiveyoutheabilitytoinstallyourprobeandflowmetersinaliveline!Theinstallationofaflowmeterinyourlineallowsyoutomonitorthefeetpersecondand the direction of the flow. A probe installationallowsyoutomonitorthetemperature,pressureandpercentageofaspecificproductintheline.

Hot Tapping for Thermowell Installations Thermowellsarethemostversatiledevicesusedtoprotectyourprobeandflowmetersensorsfromdamage.Inaddition,adefectiveprobeorflowmetersensormaybe removedwithout shuttingdownordraining the entire system. Pro Tapping can installyourThermowellthroughourcustomdesignedandbuiltThermowellfittings.Wemaintainaninventoryof these high pressure Thermowell fittings in themostcommonsizes.

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