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Daniel
Liquid TurbinFlow MeterBrochure
Series 1200 and
Series 1500 TurbiFlow Meter
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Daniel OverviewFor more than 70 years, Daniel Measurement and Control, Inc. has
brought best-in-class natural gas and liquid flow measurement
products for fiscal custody transfer, systems and services to the oil
and gas industry. All Daniel products meet or exceed international
hydrocarbon measurement standards. Known around the world, the
Daniel name is synonymous with quality products, industry expertise,
reliable and innovative engineering that delivers cutting-edge
technology. Daniel is well positioned to serve its customers with
locations throughout the world. Daniel, as a division of Emerson
Process Management, empowers customers to achieve their
business objectives by providing better service to their customers,reducing their costs and adding value to their bottom line.
As Daniel continues to innovate and build its product technology and
global organization, you can be confident that Daniel is stronger than
ever. As part of the Emerson Process Management group of
companies and its $15-billion parent company, Emerson Electric
Co., (NYSE:EMR), Daniel has financial strength, staying power
and proven history.
Change and continuous improvement means success for Daniel
customers. One commitment remains constant - to continue to earn
and keep our customers trust.
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Daniel Liquid Turbine Flow Meters are installed in custody transfer and fiscalcustody transfer measurement applications. Typical installations for Danielturbine flow meters include crude oil and refined product pipelines, marketing
terminals, aviation refuelers as well as gathering stations and tank farms.
Flow meter requirements for pipelines and marketing terminals are unique.Daniel recognizes this and provides products designed specifically for eachof these demanding installations.
Marketing terminal and pipeline operators prefer Daniel turbine flow meters.This preference is attributed to:
Lower installation and maintenance costs
Measurement redundancy
Decades of petroleum measurement expertise
Customer support around the world
DanielLiquid Turbine Flow Meters
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Lower Installation and Maintenance CostsWith Daniel Liquid Turbine Flow Meters, installation costs are reduced due tothe unique design of the electronics housing; the Universal Mounting Box
(UMB). Minimizing electrical conduit or cabling and usually eliminating theneed for an additional electrical junction box achieve these savings. Typicalsavings exceed $500 per meter installation.
Lower maintenance costs are enjoyed by end-users that have installed theSeries 1200 and 1500 Turbine Flow Meters. Lower costs are realizedbecause:
Spare parts inventories are minimized since these two productsshare the same pick-off and preamplifier;
downtime is minimized by enabling maintenance of pick-offsand preamplifiers without disturbing conduit or cabling; and
installation design is simplified with both meters sharing thesame flange-to-flange dimension and electrical connections.
Daniel Turbine Flow Meter Advantages
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Measurement RedundancyDowntime can have significant financial implications.To reduce downtime, Daniel turbine meters offer a
number of redundancy combinations.
The Series 1200 Turbine Flow Meter can besupplied with either single or dual pick-offs alongwith the dual channel preamplifier, which is standard.In many marketing terminal applications a singlepick-off is utilized. With the dual channel preamplifierthe second channel becomes a spare.
The Series 1500 Turbine Flow Meter offers a singleor dual UMB configuration. A dual UMB configurationoffers complete measurement redundancy withoutcompromising dual pulse signal transmission. This
flexibility allows pipeline operators to maintain themeter, while continuing to measure without isolatingpower to the second UMB.
Daniel Turbine Flow Meter Advantages
Series 1500 Turbine Flow Meterwith a Dual UMB Configuration.
Daniel UMB with Two Pick-offsand a Dual Channel Preamplifier
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Measurement ExpertiseDaniel has resident measurement and engineering expertise required bypetroleum companies.
Choosing the right meter for the right measurement installation is animportant decision. Companies rely on Daniel to assist in recommending theappropriate turbine meter each unique field installation.
Confidence in consistent and reliable accuracy and linearity is a fundamentalrequirement for fiscal custody flow meters. Daniel flow laboratories ensurethat meters are proven and tested to provide optimal accuracy and linearity.
Global Customer SupportDaniel serves customers from more than 600 locations in more than 85countries. Today, Daniel's commitment to customers includes expandingindustry-specific engineering and consulting services to help customersmaximize the value of Daniel products.
Customers stand at the center of Daniel's organization. Customerrequirements change. This constant change drives Daniel to find even betterways to serve customers.
Daniel helps customers with:
Selection and engineering of flow measurement solutions
Technical and sales recommendationsKeeping Daniel products operating at peak performance
Measurement Expertise
Global Customer Support
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A turbine meter is comprised of a cylindrical housing that contains a rotormounted on a bearing and shaft assembly. As fluid passes smoothly throughthe meter housing, it causes the rotor to spin with a rotational speed that is
proportional to the velocity of the fluid. The rotational speed is measured bya magnetic pick-up or pick-ups, which are mounted in a boss on the meterbody. Rotor blades or rim buttons pass through the magnetic field of thepick-up and generate a pulsing voltage in the coil of the pick-up assembly.Each voltage pulse represents a discrete volume. The total numbers ofpulses collected over a period of time represent the total metered volume.
Both rimmed and un-rimmed rotors have a hub, bearing and a series ofangled blades to which the rim is attached where the option for a rim isappropriate. The angle of the blades is typically set to minimize the drag ofthe rotor, and to minimize the change in meter factor (reported rate of flowper unit of revolution) across the operating flow range.
The bearings used in the rotor design can be stainless steel ball bearings ortungsten carbide journal bearings. The choice of bearing is driven by thetype of service the meter will be used in. For low flow, clean productapplications, the stainless steel ball bearing is preferred. In severeapplications such as crude oil and aviation fuel, tungsten carbide journalbearings are chosen due to the hardness and longevity of the bearing.
The Daniel liquid turbine families of meters have options where eitherbearing type or an alternative rotor material can be selected for theappropriate application.
How A Turbine Flow Meter Works
Diagram of a Series 1500 Turbine Flow Meter
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The Series 1200 Turbine Flow Meter is specifically designed for marketingterminal and fuel blending service where repeatability is a criticalrequirement. The proven design of lightweight internals is ideally suited for
the applications found in terminal and load racks.
The meter provides a UMB with either one or two pick-offs and adual-channel preamplifier board. Most load rack measurement pointsrequire a single pulse output. Having a redundant pick-off and preamplifiercircuit ensures continuous operation. This meter's simple design assureshigh flow rates and extended flow range and sustained performance.
The Series 1200 Turbine Flow Meter can be installed horizontally orvertically, allowing for installation in space-constrained applications. Thestandard design of the Series 1200 meter includes a flow conditioning plate.Many customers have found that this plate has greatly reduced or eveneliminated the need for the traditional flow conditioning normally used with
turbine meters.
The Series 1200 Flow Meter is available in ANSI classes 150 and 300 witheither carbon steel or stainless steel bodies. The meters are available in 1,1.5, 2, 3 and 4 inch sizes.
This meter features a patented, expanding hanger that centers the internalassembly in the meter body. A lightweight rotor assembly is included withpatented self-cleaning, flow-through bearing design. The standard meter isavailable with stainless steel ball bearings. For severe applications,tungsten carbide journal bearings are available as an option in the 3 and4-inch sizes.
Key specifications include:
Capacity: 8.6 to 1430 BPH (6 to 1000 GPM)
Linearity: +/-0.25% for sizes 1 - 2 inches
+/- 0.15% for sizes 3 - 4 inches
Repeatability: +/-0.02%
Rangeability: 10:1
Hazardous Area Classification: CE, CSA, and UL approved
Metrology Approvals: Measurement Canada; NTEP;
and OIML; Other approvals
pending
Daniel Series 1200 Turbine Flow Meter
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The Daniel Series 1500 Turbine Flow Meter is a rugged, reliable meterdesigned for demanding crude oil and refined product pipeline applications.
The predecessor to the Series 1500 meter was the Daniel PT Turbine FlowMeter. The Series 1500 Turbine Meter retains the proven internal assemblyfrom the PT meter along with the highly adaptable UMB.
Pipeline applications demand continuous, uninterrupted operation and oftenrequire dual pulse fidelity checking. The Series 1500 meter offers astandard UMB with a dual pulse output, with the pulse trains being 90o
electrically out of phase. A valuable option includes an additional UMB. Thesecond UMB permits complete measurement redundancy. The second UMBcan be configured to have dual pick-offs as well as a dual channelpreamplifier, resulting in a back-up system. This back-up system may beused to continue measurement with pulse fidelity checking.
The internal assembly for the Series 1500 meter is comprised of adual-hangar design offering upstream and downstream support and positiverotor centering. The standard bearing offering is a tungsten carbide journalthat offers exceptional longevity.
Key specifications include:
Rimmed or bladed rotor
Integral flow conditioning plate
Carbon steel or stainless steel (304 & 316 grades) meter bodies
Bi-directional flow measurement
304 or 316 stainless steel rotor assemblies
The meter is available in the following ANSI classes:150 and 300 ANSI: 1 - 18 inches
600 ANSI 1 - 8 inches
900 ANSI 1 - 4 inches
1500 ANSI 1 - 2.5 inches
Note: Sizes 1 to 2.5-inches are available in stainless steelmaterial only.
The Series 1500 Turbine Flow Meter may be supplied in adual UMB configuration. Flexible outputs are offered with1, 2, 3 or 4 phased pulse outputs. Each UMB housing has
one or two pick-offs and a dual channel preamplifier. Inthis configuration the Series 1500 Turbine Flow Meter offersup to four matched pulse outputs to accommodate a widevariety of metering and meter proving requirements.
Daniel Series 1500 Turbine Flow Meter
Series 1500 Turbine Flow Meterin Stainless Steel Constructionand Dual UMB Configuration
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Daniel Measurement and Control, Inc. is the industry leader in designing,constructing and commissioning of complex oil and gas metering systemsto exacting standards.
This global organization offers decades of fiscal petroleum flowmeasurement application experience. Customers rely on Daniel'sEngineered Systems Groups international fabrication facilities, customizedengineering and success in field-testing and support. From the simplestsingle-stream skid to complex on-site installations, Daniel delivers bothnatural gas and liquid petroleum turn-key applications. The DanielEngineered Systems team designs, constructs and commissions themetering project, blending up-to-the-minute technology with decades ofunderstanding what customers need and expect.
Components of a Daniel Engineered System installation typically includemeters, valves, provers, flow-control instruments, instrumentation and
read-out equipment, and process management components. Computersoftware and hardware are integrated with the measurement system.Standard calculation methods include AGA 3 (now API-MPMS-14.3), ISO5167, AGA 5/7/8, AGA 9 and the API Manual for Petroleum MeasurementStandards.
Daniel DMSS-2000 Supervisory Control System utilizes a sophisticatedGraphical User Interface, database server, and a dedicated PLC for themetering skid/MOV interface. Redundancy is often used for custodytransfer systems and/or when system integrity is essential.
A dedicated project manager and project team are assigned to eachmeasurement system project. This team is responsible for overall systemdesign and project construction from start, to finish. A separate internalQA/QC group reviews all design details, inside and outside fabrication,assembly and system testing.
Whether it is a pipeline, offshore production facility, or a loading facility forocean-going tankers, Daniel Engineered Systems is a proven,single-source solution for customers throughout the world.
Daniel Engineered Systems
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Daniel Measurement Services, Inc. takes pride in being there with the rightsolution for customers with gas and liquid fiscal flow measurementapplications.
Around the clock, and around the world, Daniel Measurement Services hasexperienced, highly qualified people prepared to assist customers with:
Startup and commissioningPreventative maintenanceProduct repair/upgradesProject management and integrationEducational servicesRemote diagnosticsWarranty Plus!
Daniel Measurement Services also offers a series of educational courses
essential to customer success. Courses can be at the factory or thecustomer's location, and are taught by an accredited engineer, technician orother trainer. Courses include product instruction on proper operation ofDaniel Gas Chromatographs, Ultrasonic Meters, Presets, Brooks CompactProver and other instruments for fiscal flow measurement applications.
Daniel Measurement Services' educational courses and the commitment tobeing the world's leading provider of value-added measurement services,affirms that the Daniel support of customers has never been stronger.
Daniel Measurement Services, Inc.
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