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LED Manufacturing Plant
Project Report: IndustryTrends, Manufacturing Process,
Machinery, Raw Materials, Cost
and Revenue
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LED Market Trends and Requirements for Setting up an LED Manufacturing Plant
LEDs are currently catalyzing a revolution in the global lighting industry. Driven by its numerous
advantages over conventional lighting technologies, we expect this market to exhibit exponential
growth in the short and medium terms and dominate the global lighting market for years.
A light-emitting diode (LED) is a semiconductor device that emits visible light when an electric current passes
through it. LEDs are currently catalyzing a revolution in the global lighting industry. Compared to
conventional lighting technologies, LEDs are smaller, have a longer operating life and involve a lower cost of ownership. The biggest driver of LEDs, however, is their efficiency – the ratio of the perceived power of light
(in lumens) to input power (in watts) exceeds conventional technologies and also contributes to meeting
energy efficiency targets.
LEDs first appeared in 1962 and are commonly used for indicator lights (such as power on/off lights) on
electronic devices. They also have numerous other applications, this includes electronic signs, clock displays,
and flashlights. Driven by factors such as their high efficiency and long shelf life, they have also begun toreplace traditional light bulbs in several areas. Some examples include street lights, automobile lights, and
various types of decorative lighting. Driven by its numerous advantages over conventional lighting
technologies, we expect this market to exhibit exponential growth in the short and medium terms and
dominate the global lighting market for years.
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IMARC’s latest study “LED Manufacturing Plant Project Report: Industry Trends, Manufacturing Process,
Machinery, Raw Materials, Cost and Revenue” provides a techno-commercial roadmap for setting up an LED
manufacturing plant. The study, which has been done by one of the world’s leading research and advisory firms,
covers all the requisite aspects of the LED market. This ranges from macro overview of the market to micro details
of the industry performance, processing and manufacturing requirements, project cost, project funding, project
economics including expected returns on investment, profit margins, etc. This report is a must-read for
entrepreneurs, investors, researchers, consultants, business strategists, and all those who have any kind of stake
or are planning to foray into the LED industry in any manner
Key Questions Answered in This Report?
• What are the key success and risk factors in the LED industry?
• How has the LED market performed so far and how will it perform in the coming years?
• What is the structure of the LED industry and who are the key players?
• What are the various unit operations involved in an LED plant?
• What is the total size of land required for setting up an LED plant?
• What are the machinery requirements for setting up an LED plant?
• What are the raw material requirements for setting up an LED plant?
•
What are the utility requirements for setting up an LED plant?• What are the manpower requirements for setting up an LED plant?
• What are the infrastructure costs for setting up an LED plant?
• What are the capital costs for setting up an LED plant?
• What are the operating costs for setting up an LED plant?
• What should be the pricing mechanism of an LED?
• What will be the income and expenditures for an LED plant?
• What is the time required to break-even?
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Table of Contents
1 Research Methodology
2 Executive Summary3 Introduction
4 Global Lighting Market
4.1 Current and Historical Market Trends
4.2 Market by Region
4.3 Market by Application
4.4 Market by Lighting Types
4.5 Market Forecast5 Global LED Market
5.1 Current and Historical Market Trends
5.2 Market by Region
5.3 Market by Application
5.4 Top Players in the LED Market
5.5 Market Forecast
5.6 LED Market: Key Success and Risk Factors
5.6.1 Success Factors5.6.2 Risk Factors
5.7 Comparison of LEDs with Conventional Lighting Technologies
6 India
6.1 Indian Lighting Market
6.1.1 Current and Historical Market Trends
6.1.2 Market by Application
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6.1.3 Market by Light Types
6.1.4 Market Forecast
6.2 India LED Market6.2.1 Current and Historical Market Trends
6.2.2 Top Players in the LED Market
6.2.3 Market Forecast
7 China
7.1 China Lighting Market
7.1.1 Current and Historical Market Trends
7.1.2 Market by Application
7.1.3 Market by Light Types7.1.4 Market Forecast
7.2 China LED Market
7.2.1 Current and Historical Market Trends
7.2.2 Top Players in the LED Market
7.2.3 Market Forecast
8 Europe
8.1 Europe Lighting Market
8.1.1 Current and Historical Market Trends
8.1.2 Market by Application
8.1.3 Market by Light Types
8.1.4 Market Forecast
8.2 Europe LED Market
8.2.1 Current and Historical Market Trends
8.2.2 Top Players in the LED Market
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8.2.3 Market Forecast
9 United States
9.1 United States Lighting Market
9.1.1 Current and Historical Market Trends
9.1.2 Market by Application
9.1.3 Market by Light Types
9.1.4 Market Forecast
9.2 United States LED Market
9.2.1 Current and Historical Market Trends
9.2.2 Top Players in the LED Market
9.2.3 Market Forecast10 Japan
10.1 Japan Lighting Market
10.1.1 Current and Historical Market Trends
10.1.2 Market by Application
10.1.3 Market by Light Types
10.1.4 Market Forecast
10.2 Japan LED Market
10.2.1 Current and Historical Market Trends
10.2.2 Top Players in the LED Market
10.2.3 Market Forecast
11 Brazil
11.1 Brazil Lighting Market
11.1.1 Current and Historical Market Trends
11.1.2 Market by Application
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11.1.3 Market by Light Type
11.1.4 Market Forecast
11.2 Brazil LED Market
11.2.1 Current and Historical Market Trends
11.2.2 Top Players in the LED Market
11.2.3 Market Forecast
12 Russia
12.1 Russia Lighting Market
12.1.1 Current and Historical MarketTrends
12.1.2 Market by Application
12.1.3 Market by Light Types12.1.4 Market Forecast
12.2 Russia LED Market
12.2.1 Current and Historical Market Trends
12.2.2 Top Players in the LED Market
12.2.3 Market Forecast
13 LED Market: SWOT Analysis
14 Manufacturing Process of LED
14.1 SMD LED Manufacturing Plant: Conversion Rates of Feedstocks
14.2 SMD LED Manufacturing Plant: Detailed Process Flow
14.3 SMD LED Manufacturing Plant: Various Types of Unit Operations Involved
14.4 SMD LED Manufacturing Plant: Major Machinery Pictures
15 Project Details, Requirements and Costs Involved
15.1 Land, Location and Site Development
15.2 Plant Layout
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15.3 Plant Machinery
15.4 Raw Materials
15.5 Packaging
15.6 Utilities15.7 Manpower
15.8 Other Capital Investments
16 SMD LED Manufacturing Plant: Loans and Financial Assistance
17 SMD LED Manufacturing Plant: Project Economics
17.1 Capital Cost of the Project
17.2 Techno-Economic Parameters
17.3 Product Pricing17.4 Income Projections
17.5 Expenditure Projections
17.6 Financial Analysis
List of Figures
Figure 4 1: Global: Lighting Market: Sales Value (in US$ Billion), 2007-2014
Figure 4 2: Global: Lighting Market: Sales Volume (in Billion Units), 2007-2014Figure 4 3: Global: Lighting Market: Breakup by Region (in %), 2014
Figure 4 4: Global: Lighting Market: Breakup by Application (in %), 2014
Figure 4 5: Global: Lighting Market: Breakup by Lighting Types (in %), 2014
Figure 4 6: Global: Lighting Market Forecast: Sales Value (in US$ Billion), 2015-2020
Figure 4 7: Global: Lighting Market Forecast: Sales Volume (in Billion Units), 2015-2020
Figure 5 1: Global: LED Market: Sales Value (in US$ Billion), 2007-2014
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Figure 5 2: Global LED Market: Sales Volume (in Billion Units), 2007-2014
Figure 5 3: Global: LED Lighting Market: Breakup by Region (in %), 2014
Figure 5 4: Global: LED Market: Breakup by Application (in %), 2014
Figure 5 5: Global: LED Market: Market Share of Key Players (in %), 2014Figure 5 6: Global: LED Market Forecast: Sales Value (in US$ Billion), 2015-2020
Figure 5 7: Global: LED Market Forecast: Sales Volume (in Billion units), 2015-2020
Figure 6 1: India: Lighting Market: Sales Value (in US$ Billion), 2007-2014
Figure 6 2: India: Lighting Market: Breakup by Application (in %), 2014
Figure 6 3: India Lighting Market: Breakup by Light Types (in %), 2014
Figure 6 4: India: Lighting Market Forecast: Sales Value (in US$ Billion), 2015-2020
Figure 6 5: India: LED Market: Sales Value (in US$ Million), 2007-2014Figure 6 6: India: LED Market: Sales Volume (in Million Units), 2007-2014
Figure 6 7: India: LED Market: Market Share of Key Players (in %), 2014
Figure 6 8: India: LED Market Forecast: Sales Value (in US$ Million), 2015-2020
Figure 6 9: India: LED Market Forecast: Sales Volume (in Million units), 2015-2020
Figure 7 1: China: Lighting Market: Sales Value (in US$ Billion), 2007-2014
Figure 7 2: China: Lighting Market: Breakup by Application (in %), 2014
Figure 7 3: China: Lighting Market: Breakup by Light Types (in %), 2014
Figure 7 4: China: Lighting Market Forecast: Sales Value (in US$ Billion), 2015-2020Figure 7 5: China: LED Market: Sales Value (in US$ Billion), 2007-2014
Figure 7 6: China: LED Market: Market Share of Key Players (in %), 2014
Figure 7 7: China: LED Market Forecast: Sales Value(in US$ Billion), 2015-2020
Figure 8 1: Europe: Lighting Market: Sales Value (in US$ Billion), 2007-2014
Figure 8 2: Europe: Lighting Market: Breakup by Application (in %), 2014
Figure 8 3: Europe: Lighting Market: Breakup by Light Types (in %), 2014
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Figure 8 4: Europe Lighting Market Forecast: Value(in US$ Billion), 2015-2020
Figure 8 5: Europe: LED Market: Sales Value (in US$ Billion), 2007-2014
Figure 8 6: Europe: LED Market: Market Share of Key Players (in %), 2014
Figure 8 7: Europe: LED Market Forecast: Sales Value (in US$ Billion), 2015-2020
Figure 9 1: United States: Lighting Market: Sales Value (in US$ Billion), 2007-2014
Figure 9 2: United States: Lighting Market: Breakup by Application (in %), 2014
Figure 9 3: United States: Lighting Market: Breakup by Light Types (in %), 2014
Figure 9 4: United States: Lighting Market Forecas: Sales Value(in US$ Billion), 2015-2020
Figure 9 5: United States: LED Market: Sales Value (in US$ Million), 2007-2014
Figure 9 6: United States: LED Market: Market Share of Key Players (in %), 2014
Figure 9 7: United States: LED Market Forecast:: Sales Value (in US$ Million), 2015-2020Figure 10 1: Japan: Lighting Market: Sales Value (in US$ Billion), 2007-2014
Figure 10 2: Japan: Lighting Market: Breakup by Application (in %), 2014
Figure 10 3: Japan: Lighting Market: Breakup by Light Types (in %), 2014
Figure 10 4: Japan: Lighting Market Forecast: Sales Value (in US$ Billion), 2015-2020
Figure 10 5: Japan: LED Market: Sales Value (in US$ Billion), 2007-2014
Figure 10 6: Japan: LED Market: Market Share of Key Players (in %), 2014
Figure 10 7: Japan: LED Market Forecast: Sales Value (in US$ Billion), 2015-2020
Figure 11 1: Brazil: Lighting Market: Sales Value (in US$ Billion), 2007-2014Figure 11 2: Brazil: Lighting Market: Breakup by Application (in %), 2014
Figure 11 3: Brazil: Lighting Market: Breakup by Light Type (in %), 2014
Figure 11 4: Brazil: Lighting Market Forecast: Sales Value (in US$ Billion), 2015-2020
Figure 11 5: Brazil: LED Market: Sales Value (in US$ Million), 2007-2014
Figure 11 6: Brazil: LED Market: Market Share of Key Players (in %), 2014
Figure 11 7: Brazil LED Market Forecast: Value (in US$ Million), 2015-2020
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Figure 12 1: Russia: Lighting Market: Sales Value (in US$ Billion), 2007-2014
Figure 12 2: Russia: Lighting Market: Breakup by Application (in %), 2014
Figure 12 3: Russia: Lighting Market: Breakup by Light Types (in %), 2014
Figure 12 4: Russia: Lighting Market Forecast: Sales Value (in US$ Billion), 2015-2020Figure 12 5: Russia: LED Market: Sales Value (in US$ Million), 2007-2014
Figure 12 6: Russia: LED Market: Market Share of Key Players (in %), 2014
Figure 12 7: Russia: LED Market Forecast: Sales Value (in US$ Million), 2015-2020
Figure 14 1: LED Manufacturing Plant: Conversion Rate of Feedstocks
Figure 14 2: SMD LED Manufacturing Plant: Detailed Process Flow
Figure 14 3: SMD LED Manufacturing Plant: Various Unit Operations Involved
Figure 15 1: SMD LED Manufacturing Plant: Proposed Plant LayoutFigure 17 1: LED Manufacturing Plant: Breakup of Capital Costs (in %)
Figure 17 2: SMD LED Manufacturing Plant: Breakup of Manufacturing Costs (in %)
List of Tables
Table 5 1: Comparison Chart: LED, Incandescent Bulb, and CFL
Table 5 2: Comparison Chart (Lumens Bases): LED, Incandescent Bulb, and CFL
Table 21 1: SMD LED Manufacturing Plant: Costs Related to Land and Site Development (in US$)Table 21 2: SMD LED Manufacturing Plant: Costs Related to Civil Works (in US$)
Table 21 3: SMD LED Manufacturing Plant: Machinery Costs (in US$)
Table 21 4: SMD LED Manufacturing Plant: Raw Material Requirements (in g/Day)
Table 21 5: SMD LED Manufacturing Plant: Costs Related to Salaries and Wages (in US$)
Table 21 6: SMD LED Manufacturing Plant: Costs Related to Other Capital Investments (in US$)
Table 22 1: Details of Financial Assistance Offered by Financial Institutions
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Table 22 1: Details of Financial Assistance Offered by Financial Institutions
Table 23 1: SMD LED Manufacturing Plant: Capital Costs (in US$)
Table 23 2: SMD LED Manufacturing Plant: Techno-Economic Parameters
Table 23 3: SMD LED Manufacturing Plant: Income Projections (in US$)
Table 23 4: SMD LED Manufacturing Plant: Expenditure Projections (in US$)
Table 23 5: SMD LED Manufacturing Plant: Cash Flow Analysis Without Considering the Income Tax Liability
Table 23 6: SMD LED Manufacturing Plant: Cash Flow Analysis on Considering the Income Tax Liability
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