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PARTS GUIDE MANUAL
APRIL 2005
DF-502
04/01/2005
ing page.
order with the appropriate figures.
wn on the Standard parts column of Parts list and
"essential safety parts".
Service Manual.
tion.
INFORMATION FOR PARTS GUIDE MANUAL
To find correct Parts No., refer to the “HOW TO MAKE THE BEST USE OF THIS MANUAL” in the follow
HOW TO MAKE THE BEST USE OF THIS MANUAL
1 When you order, please check the proper figures beforehand that are on Our Parts Guide Manual, and
2 For screws, Nuts, Washers, retaining rings and Pins which are used in this model, one letter is shoexploded diagrams.
3 In order to maintain safety of the product, some specific parts composed of this product are set up as
4 The assigned parts number for the "essential safety parts" is indicated as "SP00-****".When replacing these parts, follow precautions for disassembling and installing which are listed in theDo not use any parts that are not set up as
5 means that there are exclusive parts for each destination.Please check the appropriate destination when you order.
6 Revision Mark
Marked as on the illustration shows that the revision has been made.
7 All rights reserved. (any reprints or quotations are prohibited.)Use of this parts guide manual should be strictly supervised to avoid disclosure of confidential informa
DF-502
PAGE No.
CONTENTS
No. DESCRIPTION
1 EXTERNAL PARTS P1
2 TRAY SECTION P2
3 PAPER TAKE-UP SECTION P3
4 PAPER TRANSPORT SECTION P4 P5
5 DRIVE SECTION P6
6 WIRING P7
7 WIRING ACCESSORIES AND JIGS P8
8 ACCESSORY PARTS P9
DF-502
01 6-1801 6-1401 2-601 4-2201 6-1701 8-101 8-201 7-101 7-201 7-301 6-101 7-401 2-1701 3-2201 3-1301 3-901 3-111 2-11
o. Page No.
1/1
INDEXParts No. Page No.1261 5306 12 1-24048 1368 01 9-24048 1370 01 9-34048 1379 01 9-44344 5067 01 2-164433 2015 01 6-194496 2538 01 3-24496 2538 01 6-154496 3003 01 3-34688 0201 01 6-24688 0202 01 6-114688 0203 01 4-44688 0204 01 3-154688 0205 01 5-104688 0901 01 9-14688 1012 01 1-154688 1033 01 2-154688 1034 01 4-14688 1035 01 1-194688 1036 01 1-14688 1037 01 2-14688 1041 01 2-24688 1042 01 2-44688 2003 01 6-104688 2004 01 6-84688 2006 01 5-134688 2007 01 5-114688 2008 01 6-64688 2009 02 5-64688 2010 01 5-44688 2011 01 5-54688 2012 01 4-204688 2014 01 2-74688 2015 01 2-94688 2017 01 2-104688 2018 01 6-54688 2019 01 1-204688 2020 01 1-214688 2022 01 6-164688 2023 01 5-15
4688 2024 01 4-164688 2025 01 6-124688 2026 01 2-134688 2027 01 1-134688 2028 01 5-74688 2029 01 1-64688 2029 01 5-94688 2030 01 6-34688 2031 01 1-224688 2032 01 1-34688 2033 01 1-164688 2034 01 5-124688 2035 01 6-74688 2036 01 3-124688 2037 01 5-144688 2038 01 2-124688 2039 01 1-174688 2040 01 6-44688 2041 01 1-184688 3001 01 1-104688 3002 01 3-204688 3003 01 4-184688 3004 01 4-194688 3005 01 6-204688 3006 01 4-74688 3007 01 3-194688 3007 01 4-124688 3009 01 1-114688 3016 01 1-84688 3017 01 1-124688 3020 01 4-34688 3021 01 4-154688 3023 01 5-84688 3024 01 1-94688 3025 01 1-44688 3029 01 3-144688 3030 01 3-54688 3032 01 3-84688 3033 01 3-114688 3034 01 3-23
Parts No. Page No.4688 3035 01 5-24688 3036 01 3-294688 3037 01 3-214688 3042 01 4-134688 3043 01 4-174688 3044 01 3-64688 3045 01 3-274688 3046 01 3-284688 3047 01 3-304688 3048 01 4-54688 3049 01 4-64688 3052 01 3-44688 3054 01 3-74688 3055 01 5-34688 3056 01 3-164688 3058 01 4-114688 3059 01 3-244688 3060 01 3-104688 3061 01 3-314688 3061 01 6-94688 3062 01 4-94688 3065 01 3-184688 3067 01 1-144688 3068 01 3-254688 3069 01 3-174688 3070 01 3-264688 3071 01 4-84688 3072 01 4-144688 3073 01 4-104688 4001 01 1-74688 4002 01 4-214688 4003 01 6-134688 4004 01 5-14688 4005 01 1-54688 4006 01 2-144688 4007 01 2-84688 5016 01 4-24688 5017 01 2-54688 5019 01 2-34688 6051 01 1-23
Parts No. Page No.4688 61014688 62014688 63014688 63014688 63014688 67514688 67524688 68014688 68034688 68054688 68104688 68114688 68124688 78014688 78024688 78034688 78049335 1100
Parts N
P 1
3
2
2
1
aa
DF-502
EXTERNAL PARTS
PWB/AF
e
g
23
20
21
2219
16
18
17
1111
11
10
7
7
5
566
6
6
13
14
14
15
9
1212
8
4
4
h
bc
d
de
k
f
DF-502
Class QTY Standard parts
D 1 a-9657 0314 07b-9742 0310 14c-9646 0306 14d-9743 0306 14e-9742 0412 01f-9660 0400 07g-9646 0308 14h-9742 0310 14k-9654 0408 01
D 2C 1D 2C 2C 4D 2D 1D 1D 1C 3D 2C 1D 2D 1C 1C 1C 1D 1D 1C 1D 1I 1
Page. 1
EXTERNAL PARTSKey Part No. Description Destinations1 4688 1036 01 BASE FRAME2 1261 5306 12 MAGNET3 4688 2032 01 ORIGINAL COVER MAT4 4688 3025 01 SHAFT5 4688 4005 01 ROLL6 4688 2029 01 PRESSURE SPRING7 4688 4001 01 BRACKET8 4688 3016 01 BRACKET9 4688 3024 01 SHAFT
10 4688 3001 01 ADJUSTING PLATE11 4688 3009 01 ROLL12 4688 3017 01 PLATE SPRING13 4688 2027 01 FILM14 4688 3067 01 FILM15 4688 1012 01 EARTH GROUND16 4688 2033 01 HINGE17 4688 2039 01 FILM18 4688 2041 01 WIRE19 4688 1035 01 REAR COVER20 4688 2019 01 HINGE21 4688 2020 01 HINGE22 4688 2031 01 SCREW23 4688 6051 01 PWB ASSY
P 2
PC6/AF
PC8/AF
PC9/AF
1
10
15
1616
16
6
6
617
a
b
DF-502
TRAY SECTION
PC12/AFPC11/AF
PC10/AF
PC7/AF
23
4
5
7
10
98
8
12
9
14
13
66
6
11
a
a
DF-502
Class QTY Standard parts
D 1 a-9742 0310 14b-9742 0412 01C 1
C 1C 1D 1B 6D 1C 2C 2C 2C 1C 1C 1C 1D 1C 3D 1
Page. 2
TRAY SECTIONKey Part No. Description Destinations1 4688 1037 01 TRAY2 4688 1041 01 REGULATING PLATE3 4688 5019 01 LABEL MAX LEVEL4 4688 1042 01 REGULATING PLATE5 4688 5017 01 LABEL PAPER INSERT6 4688 6301 01 PHOTO INTERRUPTER7 4688 2014 01 HOLDER8 4688 4007 01 FILM9 4688 2015 01 RACK
10 4688 2017 01 PLATE SPRING11 9335 1100 11 SOLID STATE SWITCH12 4688 2038 01 GEAR 22T13 4688 2026 01 PLATE SPRING14 4688 4006 01 BRUSH15 4688 1033 01 COVER16 4344 5067 01 LEVER17 4688 6812 01 WIRE HARNESS ASSY
P 3
b
b
b
31339
1011
4
63
8
12
7
7
65
DF-502
PAPER TAKE-UP SECTION
b
c c
c
d
e
a bc
13
43
2
16
1
30
29
28
27
26
19
18 182021
22
23 1415
25
17
24
DF-502
Class QTY Standard parts
B 1 a-9721 0500 16b-9752 2010 50c-9742 0412 01d-9752 2010 50e-9654 0408 14
C 1C 4C 2D 1C 2C 2A 1B 1D 1A 1C 1B 1D 1D 1D 1D 1C 2C 1D 1C 1B 1A 1D 1D 1C 1A 1C 1C 1C 1C 1
Page. 3
PAPER TAKE-UP SECTIONKey Part No. Description Destinations1 4688 7804 01 DRUM ASSY2 4496 2538 01 BUSHING3 4496 3003 01 STOPPER RING4 4688 3052 01 STOPPER5 4688 3030 01 SHAFT6 4688 3044 01 CUSHION7 4688 3054 01 PULLEY 18T8 4688 3032 01 PICK-UP ROLLER9 4688 7803 01 DRUM ASSY
10 4688 3060 01 STOP RING11 4688 3033 01 PAPER TAKE-UP ROLLER12 4688 2036 01 TIMING BELT 122L13 4688 7802 01 DRUM ASSY14 4688 3029 01 SHAFT15 4688 0204 01 GUIDE ASSY16 4688 3056 01 STOP RING17 4688 3069 01 GUIDE18 4688 3065 01 CUSHION19 4688 3007 01 ROLL20 4688 3002 01 HOLDER21 4688 3037 01 PRESSURE SPRING22 4688 7801 01 DRUM ASSY23 4688 3034 01 SEPARATION ROLLER24 4688 3059 01 EARTH GROUND25 4688 3068 01 GUIDE26 4688 3070 01 GUIDE27 4688 3045 01 SEPARATOR PAD28 4688 3046 01 CUSHION29 4688 3036 01 FRICTION SHEET30 4688 3047 01 FILM31 4688 3061 01 BUSHING
P 4
34
2
a
a
DF-502
PAPER TRANSPORT SECTION
PC4/AFPC2/AF
PC5/AFPC3/AF
1
21
13
17
2222
22
22
1917
1317
18
1112
11
13
20
1615
14
10
9
8
b
a
d
a
c
5
6
7
DF-502
Class QTY Standard parts
D 1 a-9742 0412 01b-9742 0308 14c-9742 0310 14d-9654 0314 01
D 1D 1D 1C 1C 1C 1D 1D 1D 1C 2C 1C 3D 1D 1D 1C 3C 1C 1D 1C 1B 4
Page. 4
PAPER TRANSPORT SECTIONKey Part No. Description Destinations1 4688 1034 01 COVER2 4688 5016 01 LABEL PAPER SIZE3 4688 3020 01 PLATE SPRING4 4688 0203 01 GUIDE ASSY5 4688 3048 01 STOPPER6 4688 3049 01 STOPPER7 4688 3006 01 ACTUATOR8 4688 3071 01 FRAME9 4688 3062 01 BRACKET
10 4688 3073 01 GUIDE11 4688 3058 01 ROLL12 4688 3007 01 ROLL13 4688 3042 01 CUSHION14 4688 3072 01 FRAME15 4688 3021 01 PLATE SPRING16 4688 2024 01 EARTH GROUND17 4688 3043 01 TORSION SPRING18 4688 3003 01 ACTUATOR19 4688 3004 01 ACTUATOR20 4688 2012 01 HOLDER21 4688 4002 01 ACTUATOR22 4688 6301 01 PHOTO INTERRUPTER
P 5
6
3
4
3
8
5
b
a
a
DF-502
PAPER TRANSPORT SECTION
312
1314
15
11
3
1
2
9
6
7
10
e
a
d
ac
DF-502
Class QTY Standard parts
C 1 a-9721 0700 16b-9742 0410 01c-9752 2014 50d-9752 2010 50e-9742 0412 01
C 1C 4C 1D 1D 2C 1D 1C 1D 1C 1C 1C 1C 1D 1
Page. 5
PAPER TRANSPORT SECTIONKey Part No. Description Destinations1 4688 4004 01 ROLLER2 4688 3035 01 ROLLER3 4688 3055 01 BALL BEARING4 4688 2010 01 KNOB5 4688 2011 01 PIN6 4688 2009 02 SPACER7 4688 2028 01 FILM8 4688 3023 01 GUIDE9 4688 2029 01 PRESSURE SPRING
10 4688 0205 01 GUIDE ASSY11 4688 2007 01 PULLEY 30T12 4688 2034 01 TIMING BELT 234L13 4688 2006 01 PULLEY 24T14 4688 2037 01 PULLEY 48T15 4688 2023 01 BRACKET
P 6
89
DF-502
DRIVE SECTION
M1/AFPC1/AF
CL1/AF
af
e
d
a b
b
c
e
57
4
3
6
5
4
3
18 2017
1514
19
2
1112 10
1
16
13 d
DF-502
Class QTY Standard parts
D 1 a-9735 0306 01b-9721 0300 08c-9752 2008 50d-9646 0306 14e-9743 0306 14f-9654 0406 14
D 1C 2C 2C 2C 1C 1C 1C 1D 1D 1C 1C 1C 1C 1D 1B 1B 1C 1C 1
Page. 6
DRIVE SECTIONKey Part No. Description Destinations1 4688 6810 01 WIRE HARNESS ASSY2 4688 0201 01 ADJUSTING PLATE3 4688 2030 01 TENSION SPRING4 4688 2040 01 SCREW5 4688 2018 01 ROLL6 4688 2008 01 PULLEY 34T7 4688 2035 01 TIMING BELT 278L8 4688 2004 01 GEAR 18T9 4688 3061 01 BUSHING
10 4688 2003 01 SHAFT11 4688 0202 01 ADJUSTING PLATE12 4688 2025 01 PLATE SPRING13 4688 4003 01 PLATE SPRING14 4688 6201 01 CLUTCH15 4496 2538 01 BUSHING16 4688 2022 01 BRACKET17 4688 6301 01 PHOTO INTERRUPTER18 4688 6101 01 MOTOR19 4433 2015 01 SHOULDER SCREW20 4688 3005 01 ACTUATOR
P 7
PJ4(PC6/AF)
PJ5(PC7/AF)
PJ6(PC8/AF)
PJ7(PC9/AF)
PJ8
PJ9
PJ10
UNIT
DF-502
WIRING
CN2/AF
PJ1(PC10/AF)
PJ2(PC11/AF)
PJ3(PC12/AF)
CN5/AF
CN2/AF
PJ8(PC2/AF)
PJ9(PC3/AF)
PJ10(PC4/AF)
PJ12(PC5/AF)
PJ11(PC1/AF)
CN1/AF
CN6/AF
CN7/AF
MAIN
1
4
3
2
DF-502
Class QTY Standard parts
D 1D 1D 1C 1
Page. 7
WIRINGKey Part No. Description Destinations1 4688 6801 01 WIRE HARNESS ASSY2 4688 6803 01 WIRE HARNESS ASSY3 4688 6805 01 WIRE HARNESS ASSY4 4688 6811 01 WIRE HARNESS ASSY
31
32
33
34
35
36
37
38
39
40
P 8
DF-502
WIRING ACCESSORIES AND JIGS
L=100
L=100
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
1
2
DF-502
Class QTY Standard parts
D 2D 2
Page. 8
WIRING ACCESSORIES AND JIGSKey Part No. Description Destinations1 4688 6751 01 CABLE TIE2 4688 6752 01 CABLE TIE
P 9
2
3
DF-502
ACCESSORY PARTS
1
4a a a
DF-502
Class QTY Standard parts
C 1 a-9735 0308 14C 1C 1C 1
Page. 9
ACCESSORY PARTSKey Part No. Description Destinations1 4688 0901 01 FILM KIT2 4048 1368 01 ORIGINAL GLASS3 4048 1370 01 SEAL4 4048 1379 01 COVER
DF-502
V Hz Model No.
100 50/60 4688-621/4688-627
200 50/60
120 60 4688-621
220-240 50/60 4688-621
ONGIA
220-240 50/60 4688-621
220-240 50/60 4688-621
220-240 50/60 4688-621
127 60 4688-621
220-240 50/60 4688-621
220-240 50/60 4688-621
120 60 4688-621
110 60 4688-621
AME-RY 220-240 50/60 4688-621
220-240 50/60 4688-621
220-240 50/60 4688-621
DESTINATION
Destination No. Destinations
AA1 JAPAN
A2 JAPAN
B USA, CANADA
C EUROPEAN TYPE
DD1 S.E ASIA TYPE
THAILAND, SRI LANKA, SINGAPORE, MALAYSIA, HKONG, PAKISTAN, INDIA, BANGLADESH, INDONES
D3 OCEANIA TYPE AUSTRALIA, NEW ZEALAND
E PHILIPPINES
FF1 SAUDI ARABIA
F2 SAUDI ARABIA
GG1 C.S AMERICA
G2 C.S AMERICA
H TAIWAN
IJORDAN, LEBANON, SYRIA, SOUTH AFRICA, IRAQ, IRAN, N.YEMEN, CROON, UAE, BAHRAIN, OMAN, QATAR, KUWAIT, KENYA, TUNISIA, IVOCOAST, MOROCCO
J CHINA
K KOREA
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