TronicK-KKK---Tronic
TOP-CLEAN RACK TRANSPORT
Basket transportdishwashing machines
MEIKO Maschinenbau GmbH & Co. KG
Englerstr. 3 · 77652 Offenburg · Germany
Tel. (+49) 781/203-0 · Fax (+49) 781/203-1121
http://www.meiko.de · E-Mail: [email protected]/GB/KD/4000
MEIKO K-Tronic basket trans-port dishwashing machinesare not only convincing withtheir highly efficient washingquality, but in addition alsoensure extremely attractiveeconomical functioning of thestandard versions.
Individual information leafletsprovide you with moreconcise details on thefeatures and advantages thatmake the K-Tronic serieseven more attractive.
MEIKO K-Tronic machinesdon’t only save you money,but also preserve theenvironment and its preciousresources.
Upon request we will behappy to send you the salesleaflets indicated, thatcontain detailed informationon our K-Tronic programmeand features.
We reserve the right to make alterationsin the course of further development.
What you should also be aware of:
The heat recovery systemsThe 3-step model: from the simpleheat recovery system up to theclimatizing of the wash-up area.
Models and performance dataModel selection and performancedata at a glance.
Our programme at a glanceFor every requirement we have adishwashing machine to suit.
PlanningPractical and efficient planningoptimises space and handling.
The CSS chemical saving systemThe new 80% prospect ofdishwashing.
MIKE 3 CleanControlM-Commander InVisionThe forward-lookingcontrol technology.
The gas heatingWorking economically andecologically towards a clean future.
The economic viabilityVarious cost-saving features andoptions.
DIN 10510
DIN 10511
DIN 10512DIN EN ISO 9001Zertifikat Nr. 71 100 7 001
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washed and because the avai-lable space is often very limited.The K-Tronic was developed andequipped exactly for thesepurposes.
For any optimised work-flow thereare special stripping stations.Each item, each glass is handledonly once.And for each item – the rightbasket. Plates, cups, cutlery,
glasses and trays – everything istransported safely through theK-Tronic. No shuffling from oneplace to another. Everythingremains in its ideal location.
Illustration of the K-Tronic modelK 200 VAP CSS-Top baskettransport dishwashing machine.
the cost-saving and environ-mental-friendly double chemicalsaving system CSS-Top, energysaving concepts and gas heatingamongst others.
And where does the K-Tronicfind its preferred application? Incanteens, hotel restaurants andself-service restaurants.Because many different types ofdishes and small parts must be
The new MEIKO K-Tronicgeneration is a very versatileand modern dishwashingsystem. High benefit for theoperator, relief for thepersonnel, economy andhygiene safety - these were thetargets in the development ofthe K-Tronic series.
New technique, new details, newoperating comfort as well as newworkflow possibilities make theK-Tronic that much more interest-ing.The MEIKO-engineers setparticularly high standards inquality, reliability and practice-oriented technique. For example the fully electroniccontrol: MIKE 3 - the Top-hygienemanagement for yourdishwashing installation, or
Dishwashing basket by basketversatile - comfortable - economical
We have optimised the energymanagement system of our verywell known K-Tronic automaticbasket transport machine with fivepioneering innovations, whichcreate significant savings inenergy consumption and ensureeven greater hygiene and qualityof the working environment.
The most important detailsat a glance...
Rounded edges with a20 mm radius reducing wastedeposits and improvingcleanability.
All around insulation ofthe whole surface.Completely smooth rear wallin one piece, without break-throughs. Maximum noiseand heat insulation.
Example of the K 200 P CSS-Top
3
Tandem filter-system:The tandem filter system removes eventhe smallest food particles (e.g. ricegrains) from the wash water – andprevents these particles from enteringboth the pre-wash zone and thedetergent washing zone.With the provision of this system, thewash tank water remains much cleanerand the regeneration water quantity isdramatically reduced – delivering thesubstantial saving on detergent.
1 2 3 4 5 6
MEIKO pump system:Pump impeller and housing all inheavy gauge stainless steel, withoutedges or corners, circumferal suctionarea on tank floor. Easily accessiblepump housing. Replacement ofsliding seal without removal of thepump motor.
Tank draining:Manual draining via vertical standpipe and special filter basket (uniqueto MEIKO). Well-proven absoluteoperating security. Upon request,automatic tank draining possible.Individual draining as well as manualemergency draining also possible.
MEIKO V-tank with roundededges: Tank housing welded in onesingle piece, rounded at the mostimportant points. Tank interiorsdesigned for excellent visual inspection,no possibility of dirt build-up along theedges.
Manifold wash system:Optimized cross-section and nozzlearrangements. No troublesomepenetration of rear wall – thereforeno leakage even after years ofservice. Insertion and removing ofthe manifold wash systemunbelievably easy.
MEIKO CSS-Top wash watercyclone: In addition to the filter sievesystem, there are integrated washwater cyclones in both the upper andlower wash arms that continually filtereven the finest suspended particlesfrom the re-circulating water. First classintegration with the other CSS-Topcomponents results in a remarkablesaving of up to 80% on detergentconsumption.
1
2
4
65
Passing height450 mm
CSSTopElement
3
8
7.37.2 7.1
Top3 final rinse:� 7.1 Fresh water final rinse � 7.2 Pump final rinse� 7.2 Top3 final rinse � in the first zone of the machine � wash arm with three nozzles � encompasses all dish areas, inc. bowls, cups, glasses � food waste rinsing where it is most appropriate: even before the regular washing and rinsing areas � food waste rinsing with effective water quantity� 8 CSS Top pre-wash system
8 7.37.2 7.1
Top-Five of the Low-Energy-Managements
Energy flow withLow-Energy-Management
Operating costs without LEM(conventional dishwashingtechnology)
Operating costs with LEM
InvestmentSavings per hour:
Savings per day:
Savings per year:
Approximate annual savings : 1.600
7,3 kWh
43,8 kWh
15.987,0 kWh
Your money and energy savings with LEM
without LEM
6,9 kW
10,0 kW
16,0 kW
6,0 kW
38,9 kW
with MEIKO-LEM
5,6 kW
10,0 kW
13,0 kW
3,0 kW
31,6 kW
Basket transport machineK 200 VAP CSS-Top
Motors (total):
Tank heating:
Booster heater:
Drying:
Total:
Dishwashing time/day: 6 hWorking time/day: 365Electricity costs/kWh: 0,10
MEIKO is the leading brand for belt conveyor and basket transport dishwashing machines.Quality, technology, outstanding customer advantages and exceptional economy havecreated the B-/K-Tronic’s success. Now we have made the exceptionally low energyconsumption of this dishwasher series even more efficient as you can see overleaf.
Detailed optimisation hasincreased the efficiency ofexhaust air heat recoveryby 20%.
Significant reductions ofheat and humidity in theexhaust air have led to anexceptional reduction of thedemands placed on the“ambient air treatment system”(RLT).
Optimally pre-heating therinsing water has reduced theheating energy consump-tion in the booster heaterby 20%.
Significant improvements of theair supply in the drying zone havereduced blower demandand heating energyconsumption by 30% upto 50%.
A new process technology withprocess-oriented energydistribution ensures optimisedadaptation to changingoperating conditions. (Washstart-up, main wash operation,stand-by etc).� The exhaust air is auto-
matically controlled in line with the basket throughput.
� Permanently stable tank temperatures help to safe-guard high-quality cleaning.
With the introduction of theLow-Energy-Management(LEM) we have furtheroptimised the energy
TopTop1
TopTop 2
TopTop 3
TopTop 4
TopTop 5
management system of ourwell-known B-Tronic beltconveyor and K-Tronicbasket transport dishwash-
ing machines. 5 Innovationswhich result in significantsavings in energy distribu-tion and consumption as
well as even greaterhygiene security andimprovement of theworking environment.
Wash and save withMEIKO's Low-Energy-Management
Dishwasherwithout LEM
Dishwasherwith LEM
Energysupply
Wash
tan
k
Fin
al ri
nse
Dry
ing
Wash
tan
k
Fin
al ri
nse
Dry
ing
Pu
mp
fin
al ri
nse
Up to 30%reduced energyconsumption
Energyrecovery
Energyrecovery
Five pioneering innovations createminimum dishwashing costs.
Operating costs
Programme cycle
From the stop and go system to the innovativeTRT (Top-clean Rack Transport) system
MEIKO K-Tronic basket transportmachine. All the factorsinfluencing machine washing arecombined and balanced by thisnew transport system to achieve
The unique, up-to-date TRT drivesystem moves the basketssmoothly and continuouslythrough the washing, rinsingand drying zones of the
TOP-CLEAN RACK TRANSPORT
the maximum cleaning effect.The redesign of the drive systemto a position underneath theguide-rails allows water to flowthrough the basket as never
before – both during washingand rinsing. The air, too, cancirculate efficiently through thebasket during the drying cycle.Optimum cleaning quality withminimum use of water, energyand chemicals, combined withuse of the machine for the widestpossible variety of glasswashingand dishwashing applications –that is what the new TRTtechnology can achieve for you.
The guaranteed result forthe user:Maximum effective
� operating efficiency� reliability� hygiene and security
The cleaning process without TRT
Before: the stop and go system.The basket remained still and then moved over long distances;drive below the baskets.
NEW: the TRT system. Baskets move forwardcontinuously, optimisation of the whole cleaning process
Optimisation of the cleaning process with TRT
Innovative control conceptThe Module-Integrated, Component-related Electronic
control system MIKE (the hardware), combined with
the extensive M-Commander-in-Vision software,
is an innovative package that fulfills all wishes.
With advantages ranging from its convincing
user friendliness and high level of convenience
to its service management with detailed
analysis options, the MIKE control
technology offers maximum functionality.
MIKE 3 CleanControlMIKE 3 CleanControl
Insight
LogThe software for the easy andfast communication with theMEIKO rack transport and beltconveyor machines. Through thewireless log-in to the machinecontrol system via infraredinterface, all system-relevant datais transferred to and saved on aPalm within seconds. The target-oriented alteration of theoperational process, an analysisor a diagnosis are thus possibleat any time.
The software that supervisesthe work closely. This softwareallows you to supervise thesimultaneously working MEIKOrack transport or belt conveyormachine from your desk. Allsystem-relevant data, functions,and operational processes arestored and visually displayed bymeans of the integratedcommunication moduleKMM. KMM is the interface forall incoming and outgoing dataflows, both via wired and wirelesssystems such as W-LAN/GSM/GPRS. Operating phases areanalyzed and diagnosed, andcan conveniently be modified onthe computer. All process-relevant data for master displayand building managementsystems can be procuredthrough the integrated KMM(CC-Insight).
Hygiene management:M-Commander-InVision:Hygiene documentation formaximum security!
Service management:M-Commander-InVision:Highest-level operationalsecurity and optimization!
Practical planningwith optimum space utilisation
Staff feeding facility at CreditSuisse in Zurich, catering tobetween 450 and 600 luncheson a daily basis.
The tray return method to thewash-up area is by tray clearingtrolleys. A single operator worksat the MEIKO „EMA“ one-person-
stripping-station, sorting thereturned items into standardwashing baskets.
With this system, the K-Tronicmodel K 200 VAP basket transportmachine is loaded in an extremelyefficient manner. Not only brilliantlysimple - but simply brilliant.
Basket transportdishwashing machinescan only be operatedefficiently if both thefeeding and dischargesections of the machineare designed to suit theindividual needs andrequirements of theparticular installation.
Basket for small itemsVKV 50/2Also suitable as carrier basketfor cutlery basket BKO.
Glass basketsAvailable in varying heights andwith a selection of compartmentsizes for all types of glassware.
All-round service providers
MEIKO baskets are construc-ted from high-quality plasticsthat offer extreme stabilityand enable a careful butflexible placement of thecrockery items.In addition, the baskets areheat-resistant, form-consis-tent and impervious to deter-gent-damage. The base of thebaskets have streamlinedridges and are constructedto allow maximum waterpenetration.Further details on our rangeof standard and specializedbaskets can be found withinthe brochure “Basket-programme” which can beforwarded upon request.
Universal finger basketsVKV 50/1For plates, cups and saucers,and even for trays.
Spoke wheel 180° curveoffering the tightest curve radiusof any mechanical handlinginstallation for the feeding,discharge, or circulation of thewashing baskets. Also availablein a 45° or 90° curve format.
Automatic tray stackingdevice at the end of the twin-cord belt conveyor line depositsthe tray onto the self levellingtray lowerator. A push-buttoncontrol with height limiting gateidentifies that all pieces ofcrockery have been removed.
Basket sorting shelf mountedover the return section of a twin-cord belt conveyor.
The twin-cord conveyor tableis used not only for straightrunning, but also allowstransport in a variety of direc-tions, including standard 45°,90° and 180° curve sections.
Motor driven gliding rollersand conveyors with queue-up facility for the transport ofstandard washing basketscontaining all types of ware.These items permit the automaticfeeding, and removal from themachine clean end of the washitems.
High volume of trays transportedby twin cord - a round belt trayconveying system manufactured byMEIKO, transfers staff trays at a rateof 12 per minute from the dining areaof the Swissair staff canteen withinthe Terminal B building at Zurichairport, directly into the wash-uproom. Approximately 600 to 750lunches are handled through thissystem on a daily basis. From theforward basket sorting station – notethe ergonomic benefits achieved bythe reduction in width of the conveyorbody – items returned on the traysare then loaded directly into the 8washing baskets provided, pushedon to the automatic basket transport table at the rear, and thenautomatically fed into the K 200 VAPbasket transport machine which inthis instance is provided with anintegral heat pump.
TronicK-KKK---Tronic
TOP-CLEAN RACK TRANSPORT
Basket transportdishwashing machines
MEIKO Maschinenbau GmbH & Co. KG
Englerstr. 3 · 77652 Offenburg · Germany
Tel. (+49) 781/203-0 · Fax (+49) 781/203-1121
http://www.meiko.de · E-Mail: [email protected]/GB/KD/4000
MEIKO K-Tronic basket trans-port dishwashing machinesare not only convincing withtheir highly efficient washingquality, but in addition alsoensure extremely attractiveeconomical functioning of thestandard versions.
Individual information leafletsprovide you with moreconcise details on thefeatures and advantages thatmake the K-Tronic serieseven more attractive.
MEIKO K-Tronic machinesdon’t only save you money,but also preserve theenvironment and its preciousresources.
Upon request we will behappy to send you the salesleaflets indicated, thatcontain detailed informationon our K-Tronic programmeand features.
We reserve the right to make alterationsin the course of further development.
What you should also be aware of:
The heat recovery systemsThe 3-step model: from the simpleheat recovery system up to theclimatizing of the wash-up area.
Models and performance dataModel selection and performancedata at a glance.
Our programme at a glanceFor every requirement we have adishwashing machine to suit.
PlanningPractical and efficient planningoptimises space and handling.
The CSS chemical saving systemThe new 80% prospect ofdishwashing.
MIKE 3 CleanControlM-Commander InVisionThe forward-lookingcontrol technology.
The gas heatingWorking economically andecologically towards a clean future.
The economic viabilityVarious cost-saving features andoptions.
DIN 10510
DIN 10511
DIN 10512DIN EN ISO 9001Zertifikat Nr. 71 100 7 001
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