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Marketing Support
Marketing Support &
Production Center
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Specially tailored groove-turn tool
is one o ourteen special tools that
have been designed or producingthis inconel rear spool.
PartName: Disk
Material: Inconel 718
Recommended
Grade: IC907 or IC908
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PartName: Rear spool
Material: Inconel 718
Recommended
Grade: IC907 or IC908
Specially tailored
groove-turn tool
or machining aninconel disk.
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PartName: Rotor Disk
Material: Inconel 718
Recommended
Grade: IC907 or IC908
Specially tailored tool using
CUT-GRIP insert or machining
inconel 718 rotor disk.
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Specially tailored tool using standard
CUT-GRIP insert or machining this
inconel 718 stage disk.
PartName: Stage Disk
Material: Inconel 718
Recommended
Grade: IC907 or IC908
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Specially tailored tool using
CUT-GRIP insert or machining
Inconel 718 diuser.
PartName: Diffuser
Material: Inconel 718
Recommended IC907,IC908Grade: or IC807
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ISCAR provides the ull set o tools,
whether standard or specially tailored,
to produce complicated parts such
as landing gear. In addition, ISCAR
produces inserts or machining the
most complicated shapes on the most
dicult materials required by theaerospace industries.
R-CLAMP holders are useul or
the most popular ISO inserts,
providing outstanding clamping
orces that ensure rigidity and
stability during the cut.
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Drill with indexable super positive solid
carbide insert, with coolant holes. The
coolant is applied directly on the cutting
edge. CHAMDRILLJET is an excellent tool
or drilling high temperature and aluminum
alloys with improved chip evacuation and
surace nish. No setup time is needed ater
indexing the CHAMDRILLJET drill head.
Solid carbide multi-tooth
reamer. Provides high
accuracy and surace quality.
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External holders and
adapters or a wide range
o grooving inserts with
various geometries
and chipbreakers.
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ISCARs new FF WXCU 08… HELIDO trigon,
double-sided, 6 edged insert combines
HELIDOs strength and FEEDMILL s special
geometry to acilitate milling at very high
eed rates o up to 3.5 mm/tooth or high
volume metal removal. This design provides
high stability and enables machining at high
eed rates even in long overhang applications.
In addition, the new FF WXCU 08… insert
is clamped into an inclined dovetail pocket,
which provides very rm clamping.
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This advanced balanceable collect chuck
system eatures direct readings rom its
precision balancing rings or high grade
balance. It uses a simple balancing
procedure on all types o balancing
machines and compensates imbalance up
to 61 gr.xmm. The system includesstatic and dynamic balancing.
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A variety o milling head congurations - ball nose,
square shoulder, chamering and slitting cutter - are
known as MULTI-MASTER. This new system eatures
ISCARs unique threaded carbide heads or superior
perormance, short indexing time (the tool remains
clamped in the machine) and improved economy.
Each cutting head has an advanced shape withsharp ground cutting edges.
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GOLDALU tools have an
improved pocket design and are
TiN coated. This coating provides
high surace hardness, which
improves wear resistance and
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HP ADCR 2207 HP ADCR 1906
Super Positive Inserts
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The super positive HELI2000
precise milling inserts were designed
to machine aluminum, titanium
and magnesium. These inserts are
peripherally ground, with sharp
cutting edges and they are polished.
The polishing prevents the chipsrom sticky, sot workpiece materials
rom adhering to the insert.
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Solid carbide drill or stable
and accurate drilling.
T490-8...
T490-13...
T490-16...
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A amily o tools or 90° milling. The
HELI H490 ANKX rectangular inserts
have 4 helical right-hand cutting
edges. They are available in 9, 12, an
17 mm cutting edge lengths. Their
construction is very thick and strong
H490-17...
H490-12...
H490-09...
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A new deep hole drilling system rom
ISCAR-UNITAC. A modular system o brazed
and indexable threaded drilling heads with
single or double tube types:
- Brazed head diameter range: 8-65 mm
- Indexable head diameter range: 16-250 mm
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Turnkey ProjectsISCAR engineers work with the
customer to provide process
layouts, machining process, time
and cost study and optimization
o machining conditions. The
result is high perormance and
optimal machining solutions or
your part production.
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ISCARLTD.Headquarters
Tefen 24959, Israel Tel +972 (0)4 997 0311Fa +972 (0)4 987 [email protected]
ArgentinaISCAR TOOLS ARGENTINA SAMonteagudo 2221437 Buenos Aires
Tel +54 114 912 2200
Fa +54 114 912 [email protected]
AustraliaISCAR AUSTRALIA Pty LTD.38-42 Seville StreetEast Fairfield NSW 2165
Tel +61 (0) 2 9723 1177Fa +61 (0) 2 9723 [email protected]
AustriaISCAR AUSTRIA GmbHIm Stadtgut C 2
A-4407 Steyr-Gleink Tel +43 7252 71200-0Fa +43 7252 [email protected]
BelarusISCAR BELARUS(Representative Office)Nachimova str. 12, office 101220033 Minsk
Tel/Fa: +375 17 298-13-67/58i b l @ l b
ChinaISCAR CHINA7B21, Hanwei Plaza,7 Guanghua RoadChaoyang DistrictBejiing 100004
Tel +86 10 6561 0261/2/3Fa +86 10 6561 [email protected]
CroatiaISCAR ALATI d.o.o.
J. Jelačiča 134CRO-10430 Samobor Tel +385 (0) 1 33 23 301Fa +385 (0) 1 33 76 [email protected]
CzechRepublicISCAR CR s.r.o.Mánesova 73, 301 00 Plzen
Tel +420 377 420 625Fa +420 377 420 [email protected]
FinlandISCAR FINLAND OY Ahertajantie 602100 Espoo
Tel +358-(0)9-439 1420Fa +358-(0)9-466 [email protected]
FranceISCAR FRANCE SAS8, Rue Georges Guynemer78286 GUYANCOURT CedeT l 33 (0)1 30 12 92 92
MacedoniaRepresentative OfficeLondonska 19/4MK-1000 Skopje
Tel +389 2 309 02 52Fa +389 2 309 02 [email protected]
MéxicoISCAR DE MÉxICO,S.A de C.V.Fray Pedro de Gante 15Col. Cimatario
Querétaro, Qro.C.P. 76030 Tel +52 (442) 214 5505Fa +52 (442) 214 [email protected]
TheNetherlandsISCAR NEDERLAND B.V.Postbus 704, 2800 AS Gouda
Tel +31 (0) 182 535523Fa +31 (0) 182 [email protected]
NewZealandISCAR PACIFIC LTD.1/501 Mt. Wellington Hwy.Mt. Wellington Auckland
Tel +64 9 5731280Fa +64 9 [email protected]
PolandISCAR POLAND Sp. z o.o.ul. Gospodarcza 1440-432 KatowiceT l 48 32 735 7700
SerbiaISCAR TOOLS d.o.o.
Autoput 22SRB-11080 Zemun
Tel +381 11 314 90 38Fa +381 11 314 91 [email protected]
SlovakiaISCAR SR, s.r.o.K múzeu 3010 03 Zilina
Tel +421 (0) 41 5074301
Fa +421 (0) 41 [email protected]
SlovenijaISCAR SLOVENIJA d.o.o.IOC, Motnica 14SI-1236 Trzin
Tel +386 1 580 92 30Fa +386 1 562 21 [email protected]
SouthAfricaISCAR SA (Pty) LTD.
Office Node D3Gewel St, Isando 1600P. O. Bo 2406Kempton Park 1620
Tel +27 11 573 2800Fa +27 11 573 [email protected]
SouthKoreaISCAR KOREA304 Youggye-Ri,G h
TaiwanISCAR TAIWAN LTD.395, Da Duen South Road,
Taichung 408 Tel+ 886 (0)4-24731573Fa+ 886 (0)[email protected]
ThailandISCAR THAILAND LTD.57, 59, 61, 63 Soi Samanchan-BabosSukhumvit Rd.
Phra Khanong, Khlong ToeyBangkok 10110 Tel +66 (2) 7136633-8Fa +66 (2) [email protected]
TurkeyISCAR KESICI TAKIM
TIC. VE IML. LTD. STI.Gebze Organize Sanayi Bölgesi (GOSB)Ihsan Dede Cad. No: 105Gebze / Kocaeli
Tel +90 (262) 751 04 84 (Pb)Fa +90 (262) 751 04 [email protected]
www.iscar.com.trUkraineISCAR UKRAINE LLC160B, Frunze Str. of.1014Kiev, 04073
Tel/fa [email protected]
UnitedKingdomISCAR TOOLS LTD.W d t B i P k
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Marketing Support
Marketing Support &
Production Center
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PARTING
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GROOVINGTURNING
PROFILING
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ExTERNAL TURNING
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The unique V-LOCK clamping
mechanism ensures rigidity for accuracy
in profiling operations. Most of the
profiled inserts can be resharpened for continued use.
ExTERNAL PROFILING
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ExTERNAL TURNING
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A unique turning system with tangent
insert and helical cutting edge that
enables increased cutting conditionsand reducing cutting forces.
The new tool is designed with a lever
clamping mechanism for strong and
rigid clamping.
ExTERNAL TURNING
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ExTERNAL PROFILING
Special CUT-GRIP inserts are designed
for undercutting and profiling
operations.
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ExTERNAL GROOVING
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ExTERNAL TURNIN
The CNMX insert has a positive
radial, helical cutting edge and
a positive rake angle -
a combination which
substantially reduces cutting
forces. The insert corner hasa wiper configuration which
produces high surface finish
even at high feed conditions.
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ISCAR’s solid carbide drills in
the diameter range of 3 to 20
mm (.118-.787”). The drills with
drilling lengths of five times
diameter ratio are produced with
internal coolant holes. These solid
carbide drills are available in the
advanced IC908 grade,providing excellent
tool life on a wide range of
workpiece materials.
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Adustable system for rough and finish boring.
Provides high accuracy and surface quality.
This modular boring system uses standard ISO
inserts. Ensures high precision diametrical
adustment and features a very rigid
boring system.
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Drill with indexable solid
carbide head for high
productivity. No setup after
insert replacement - quick
change head mechanism.
ApplIcAtIons
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Indexable reamer
Designed for high speed reaming
High precision reaming system
Double-sided insert
4 lead angle options and 3 rake angle variations,
covering most workpiece material typesHigh surface quality and accurate bore geometry (cylindricity)
Ability to adust the required diameter
and back taper control
Wide range of insert grades
•
•
•
•
•
•
•
•
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MULTI-PARTIN
TOOLSGang parting specially
tailored tools are available
for multi-parting operations
with adustment option wit
PENTACUT , DO-GRIP or
TANG-GRIP inserts Ideal f
ApplIcAtIons
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Unique double-ended
twisted inserts
Rigid prism mechanism
Stable clamping
Large variety of chipbreakers
•
•
•
•
jet cooling directly to the cutting zone
Most recommended for exotic materials and
bearing steel
Improves surface finish
Improves chip controlIncreases tool life
Prevents built-up edge
Reduces temperature at the cutting zone
•
•
•
••
•
•
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A unique turning system with tangential
insert and helical cutting edge that enables
increased cutting conditions and reducing
cutting forces.
The new tool is designed with a lever
clamping mechanism for strong and
rigid clamping.
A very hard substrate with a cobalt enriched layer,
improved MTCVD TiCN and a thick alpha Al2O
3
CVD coating. Features excellent thermal stability,
resistance to chipping and plastic deformation.
Recommended for high speed machining of steel
ApplIcAtIons
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CBN ISO Multi-Corner
ISCAR CBN is used for hardened steel
machining.
CBN features wear resistance at high speeds with excellent surface
quality results. Using CBN inserts for
hardened bearing steel parts can
eliminate grinding operations.
CBN ISO Single Edge
ApplIcAtIons
IB55 IB55 IB55
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ISCAR’s latest product for wide profile
machining. Provides a rigid, stable and
accurate system for profiling on
multi-spindle and CNC lathe machines.
Double screw tightening ensures strong
clamping and the back insert protrusionenables outstanding insert repeatability.
FT-LOCK
FT-LOCK
FTHN Toolholders
ApplIcAtIons
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The V-LOCK inserts are the best solution
for any profiling operation from 10-36
mm (.394 - 1.41”) wide profile. A screw
clamping mechanism with V-shaped
clamping surfaces ensures a rigid and
stable tool for internal and external profingoperations on any material. ISCAR will
provide, according to your part
profile, a special shaped
insert that will enable you
to finish your profiling
operation in one cut.
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ISCAR’s semi-standard and special dovetail
holders for multi-spindle machines. The tools are
supplied for our XNUW (V-LOCK ) and
FTB (FT-LOCK ) inserts. The holders are
avalible in many sizes for most multi-spindle
machine types.
These tools, with our excellent carbide grades,
can easily replace high speed or solid carbide
dovetail holders. Using ISCAR’s carbide inserts
will enable increased cutting conditions and as
a result, improved productivity.
DOVETAIL HOLDERS
Blanks for customer self-production of
dovetail toolholders are now available for
multi-spindle machines.
The blanks are supplied without an insert
BLANKS
ApplIcAtIons
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ApplIcAtIons
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In order to separate rings
ISCAR offers two specialdouble-ended inserts with
a very positive chipbreaker
that allows for a smooth
cut and excellent chip
evacuation.
BG-GROOVING
Before
ApplIcAtIons
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ISCAR’s specially tailored tools will shorten total machining time
and optimize entire processes of bearing parts production.
ISCAR’s experienced engineering team will design and support a
customer’s design of special tooling, for maximum performance
and efficiency.
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Specially tailored solution
combines ISO insert for
roughing operation and
V-LOCK insert for profile
finishing operation.
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ISCAR’s engineering department is ready
to design your entire process, applying the
latest tools to guarantee productivity, cost
savings and maximum performance.Choosing ISCAR’s process design is
the smart way to spice up your
machining performance.
BALL BEARINGS PROCESS DESIGN:
MULTI-SPINDLE
PROCESS DESIGN
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ROLLER BEARINGS PROCESS DESIGN:
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The SUMO TEC grades feature a special
post-coating treatment which provides
substantially improved tool life and better reliability. The new process improves
toughness and chipping resistance,
reduces friction and built-up edge, thus
increasing tool life. The golden-colored
flank facilitates wear detection.
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ISCAR LTD.Headquarters
Tefen 24959, Israel Tel +972 (0)4 997 0311Fa +972 (0)4 987 [email protected]
ArgentinaISCAR TOOLS ARGENTINA SAMonteagudo 2221437 Buenos Aires
Tel +54 114 912 2200Fa +54 114 912 4411
AustraliaISCAR AUSTRALIA Pty LTD.38-42 Seville StreetEast Fairfield NSW 2165
Tel +61 (0) 2 9723 1177Fa +61 (0) 2 9723 [email protected]
AustriaISCAR AUSTRIA GmbHIm Stadtgut C 2
A-4407 Steyr-Gleink
Tel +43 7252 71200-0Fa +43 7252 [email protected]
BelarusISCAR BELARUS(Representative Office)Nachimova str. 12, office 101220033 Minsk
Tel/Fa: +375 17 298-13-67/58i b l @ l b
ChinaISCAR CHINA7B21, Hanwei Plaza,7 Guanghua RoadChaoyang DistrictBejiing 100004
Tel +86 10 6561 0261/2/3Fa +86 10 6561 [email protected]
CroatiaISCAR ALATI d.o.o.J. Jelačiča 134
CRO-10430 Samobor Tel +385 (0) 1 33 23 301Fa +385 (0) 1 33 76 [email protected]
Czech RepublicISCAR CR s.r.o.Mánesova 73, 301 00 Plzen
Tel +420 377 420 625Fa +420 377 420 [email protected]
Finland
ISCAR FINLAND OY Ahertajantie 602100 Espoo
Tel +358-(0)9-439 1420Fa +358-(0)9-466 [email protected]
FranceISCAR FRANCE SAS8, Rue Georges Guynemer78286 GUYANCOURT CedeT l 33 (0)1 30 12 92 92
MacedoniaRepresentative OfficeLondonska 19/4MK-1000 Skopje
Tel +389 2 309 02 52Fa +389 2 309 02 [email protected]
MéxicoISCAR DE MÉxICO,S.A de C.V.Fray Pedro de Gante 15Col. CimatarioQuerétaro, Qro.
C.P. 76030 Tel +52 (442) 214 5505Fa +52 (442) 214 [email protected]
The NetherlandsISCAR NEDERLAND B.V.Postbus 704, 2800 AS Gouda
Tel +31 (0) 182 535523Fa +31 (0) 182 [email protected]
New Zealand
ISCAR PACIFIC LTD.1/501 Mt. Wellington Hwy.Mt. Wellington Auckland
Tel +64 9 5731280Fa +64 9 [email protected]
PolandISCAR POLAND Sp. z o.o.ul. Gospodarcza 1440-432 KatowiceT l 48 32 735 7700
SerbiaISCAR TOOLS d.o.o.
Autoput 22SRB-11080 Zemun
Tel +381 11 314 90 38Fa +381 11 314 91 [email protected]
SlovakiaISCAR SR, s.r.o.K múzeu 3010 03 Zilina
Tel +421 (0) 41 5074301Fa +421 (0) 41 5074311
SlovenijaISCAR SLOVENIJA d.o.o.IOC, Motnica 14SI-1236 Trzin
Tel +386 1 580 92 30Fa +386 1 562 21 [email protected]
South AfricaISCAR SA (Pty) LTD.Office Node D3
Gewel St, Isando 1600P. O. Bo 2406Kempton Park 1620
Tel +27 11 573 2800Fa +27 11 573 [email protected]
South KoreaISCAR KOREA304 Youggye-Ri,G h
TaiwanISCAR TAIWAN LTD.395, Da Duen South Road,
Taichung 408 Tel+ 886 (0)4-24731573Fa+ 886 (0)[email protected]
ThailandISCAR THAILAND LTD.57, 59, 61, 63 Soi Samanchan-BabosSukhumvit Rd.Phra Khanong, Khlong Toey
Bangkok 10110 Tel +66 (2) 7136633-8Fa +66 (2) [email protected]
TurkeyISCAR KESICI TAKIM
TIC. VE IML. LTD. STI.Gebze Organize Sanayi Bölgesi (GOSB)Ihsan Dede Cad. No: 105Gebze / Kocaeli
Tel +90 (262) 751 04 84 (Pb)Fa +90 (262) 751 04 [email protected]
UkraineISCAR UKRAINE LLC160B, Frunze Str. of.1014Kiev, 04073
Tel/fa [email protected]
United KingdomISCAR TOOLS LTD.W d t B i P k
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www.i scar. co m w w w. i s c a r. c o m
S o l u t i o n s o r A d v a n c e d I n d u s t r i e sS o l u t i o n s o r A d v a n c e d I n d u s t r i e s
M k th
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Make the RightChoiCe!
D e l i v e r i n g
P r o f i t a b i l i t y I SC A
R Guaran t ee s
Re su l t s
Th Gl b lN k
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Marketing Support
Marketing Support &
Production Center
ISCAR has global manuacturing acilities in each o
ollowing countries:
In the Americas
Argentina
Brazil
United States
In Asia
Sou
Chi
Isra
France
Germany
Italy
Spain
Switzerland
Turkey
Hungary
Slovenia
In Europe
T he Global Network
D e l i v e r i n g
P r o f i t a b i l i t y
I SC A R Guar an
t ees Resu l
t s
A Leader in MetalworkingInnovationsInnovation at ISCAR clearly begins with its
technologically advanced research & development
department. Approximately 10% o ISCAR’s total
resources are dedicated to R&D.
As a result, time and time again the company has
developed and contributed to the metalworking
industry many original products and cost saving
processes to provide bottleneck solutions.
ISCAR is constantly upgrading and implementing
improvements in computerization, data ow, quality
assurance and employee saety.
The Development Stages
Each new product begins as an idea in an engineer’smind. The image is entered into a computer aided
design/machining (CAD/CAM) program.
A prototype is produced and goes through exhaustive
analyses.
Repeated refnements, analyses, and testing continue
until the exact results are achieved. Only ater such
an extensive development and testing sequence
can the new idea move rom the prototype phase to
development or manuacturing.
Global SupportIn order to acilitate machine tool builders, ISCAR has
organized product manager groups with dedicated
tool designers and feld engineers.
ISCAR is known or its advanced solutions or the
most demanding challenges in the machine tool
builders industry.ISCAR oers technical support and several
manuacturing acilities around the globe.
A Global Metalworking Company In a world o dierent languages and dierent mentalities, it
is important to have a ully equipped, knowledgeable local
supplier to meet your needs.
ISCAR knows this. We have subsidiary ofces and agents
located in 52 major industrial countries. In some o the larger
countries, regional ofces have been opened to bring ISCAR personnel and acilities as close as possible to customer
production sites.
Many o our subsidiaries have ully equipped training centers.
These centers are dedicated to providing a local location
where metalworking personnel can be trained in the latest
techniques and products or metal removal.
M ing
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Metal Cutting Leadership D e l i v e r i n g
P r o f i t a b i l i t y
I SC A R Guar an
tee s R esu l
t s
The increased popularity o composites in aerospace
applications creates new challenges or shops that are used
to cutting metal. One o these substances, carbon fber-
reinorced plastic (CFRP), can be especially difcult to drillbecause instead o executing a clean cut, tools oten ‘push’
through the material.
At ISCAR we realize that these materials are extremely
abrasive and difcult to machine, as a result o the dierent
physical properties o the materials used in the layers that
make these composites hard, tough and strong. Due to the
harsh cutting environment, tool lie can be very short when
machining CFRP composites. As the exact ormula o what
these composites are made rom is not known, it can be
difcult to design appropriate tools.
Much o ISCAR’s R&D resources are spent to solve the
problem o machining these complex materials.
The machining o materials which are used or advanced
types o aircrat demands new processes, as these difcult
materials are lightweight, yet very strong.
The tooling that shops commonly use or machining CFRP
eatures long-lasting diamond PCD insert drills, vein PCDdrills or brazed mandrel tools. When machining composites
such as CFRP – there is no chip to speak o. Instead, the
material removal mechanism might be better described as
shattering.
The impact o the cutting edge ractures the hard carbon
fbers, instead o shearing material away.
This process causes the cutting edge considerable abrasion
that can lead to rapid wear. In composite machining, as
well as any cutting tool application, tool geometry drives
cutting perormance. However, in composites, tool material
also becomes a driver o perormance. Unless the edge
material can withstand the abrasion well enough to hold its
geometry and stay sharp, the tool can wear so rapidly that
the geometry can change rapidly as well.
In order to successull y machine CFRP, ISCAR has developed
hard, sharp solid-carbide tools which are coated with hard,
long-lasting diamond.
The diamond coating used is commonly a polycrystalline
diamond (PCD) coating. However, a diamond coating
applied by the chemical-vapor-deposition (CVD) process
is the only coating that utilizes 100% real diamond crystals.
A large advantage o CVD diamond coatings is that they
reduce heat and riction created by the highly abrasive
composite. Though the machining operations required or
composite parts may be simple (sometimes only drilling and
trimming), the fxtures designed to support these parts can
be small eats o engineering themselves.
Thus, the fxture or machining a composite part can be a
considerable engineering investment. Clean cutting without
raying, delamination or otherwise separation o the layers,
requires the part to be frmly secured against vibration.
ISCAR’s engineers work
closely with advanced
aerospace industries in
order to understand their
new demands or efcient
machining o lightweight
composites.
Quality StandardISCAR has been certifed by the prestigious S
Institution, as being in ull compliance with q
standards AS 9100, ISO 9001:2000, OHSAS
and ISO 14001. Incoming batches o carbid
powders are careully analyzed to ensure tha
raw materials do not deviate rom set standa
In addition, completed products are inspecte
beore shipping, to ensure delivery o the fn
quality goods. Quality control acilities includ
metallurgical laboratory, raw metal testing, a
testing procedure and a machining center o
perormance testing and fnal product inspe
Only the fnest products are packaged or en
ISCAR’s inventory.
D
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Drilling Composite
Drilling
Micrograin carbide with diamond
coating or longer tool lie.
Lower tangential orces, eliminates
delamination.
Drilling
Micrograin carbide with diamondcoating or longer tool lie.
Drilling
Produces holes in CFRP/AL stacked
materials. Diamond coating.
Achieves elimination o burr, good
surace and splinter reduction.
Drilling
Brazed PCD drill with straight
ute. Achieves elimination
o burr, good surace and
splinter reduction.
2
6
1 Drilling
Drill-reamer tools with separate
cutting edges or drilling and
reaming in one tool. Brazed PCD.
Achieves elimination o burr, good
surace and splinter reduction.
Drilling
Brazed PCD drill with spiral ute.
Achieves elimination o burr, good
surace and splinter reduction.
5
P R E M I U M L I N E
P R E M I U M L I N E
P R E M I U M L I N E
4
1
4
5
2
3
6
3
C i kC i
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Countersink Composite
Countersinking
PCD tipped countersinks, available
with replaceable pilot guide.
3
Countersinking & Chamfering
Indexable solid carbide head or chamering and countersinking.
Available with diamond coating.
2
Drilling & Countersinking
Straight ute diamond tipped
countersink drills or drilling and
countersinking in one step.
1 Countersink Drilling
Countersink drills or drilling and
countersinking in one step.
Diamond coating.
P R E M I U M L I N E
Drilling & Countersinking
Spiral diamond tipped countersink
drills, or drilling and countersinking
in one step.
5
1
4
5
2
3
4
Milli & O bi l Milli
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Milling & Orbital Milling
Milling
EPNI
Diamond coated carbide
endmill. Right and let spiral ute
or side milling.
1
Milling
EPND
Diamond coated drilling and
milling tool. Right and let spiral or
rough trimming.
332 664
Milling
Brazed PCD endmill or sideand ace milling, trimming,
rampdown and orbital milling.
MillingSlitting Cutters TGSF
Cutting saw with indexable
TANG-GRIP inserts or slottingand parting applications.
PCD tips on request.
1
4
2
3
3
Milli Ed i d T i i
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Milling
EPI
Carbide diamond coated with
right and let spiral ute or side
and orbital milling.
Milling Edging and Trimming
Milling
High speed endmills or acing.
Adjustable endmills or excellent axial runout. ADKW 150508 PDR
PCD tipped inserts.
Milling
High speed endmills or ace andside milling. Adjustable endmills
or excellent axial runout.
ADKW 150504PDR-14
PCD tipped inserts.
Milling
A unique interchangeable head
brazed PCD endmill or side milling,
trimming, rampdown and
orbital milling.
Milling
EPND
Diamond coated drilling and
milling tool. Right and let spiral
or rough trimming.
1
2
3
4
5
4
5
4
5
66
1
4
5
23
6
Indexable carbide insert
AD… 1505 - Diamond coated.
Milling
EPNIDiamond coated carbide
endmill. Right and let spiral ute
or side milling.
V B d Di d T l
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V acuum Brazed Diamond Tools
BRP…
Router with linear grooves or
trimming composites. Shanks available
in metric or imperial sizes.
Available with at and round end.Diameter range 10 to 40 mm.
Grit size - D181 (80/100)
to D1001 (18/20).
BRP…
Router with spiral grooves or trimming
composites. Shanks available in metric
or imperial sizes. Available with at and round end. Diameter range 10 to
40 mm. Grit size - D181 (80/100) to
D1001 (18/20).
.
BRBC…
Tool or profling composites in
various shapes. Used or chameringand or a specifc R size.
Diameter range 60 to 150 mm.
Suitable or R 10 – 50 mm.
Grit size - D181 (80/100)
to D1001 (18/20).
BRH…
Large drill, or drilling holes
in composite materials. Available
in metric or imperial sizes.
Diameter range 10 to 150 mm. Available with shanks G1/2” thread
or M14 thread. Grit size - D181
(80/100) to D1001 (18/20).
Also available in electro-plated.
3
2
1
14
5
2
3
4
6BRH…
Large drill, or drilling holes
in composite materials. Available
in metric or imperial sizes.Diameter range 10 to 150 mm.
Available with shanks G1/2” thread
or M14 thread. Grit size - D181
(80/100) to D1001 (18/20).
Also available in electro-plated.
5
ISCAR oers vacuum brazed tools or machining
composite materials in various industries such
as aerospace. They are produced using a
new method or diamond and C.B.N. tools.
Special tools can be manuactured with alow concentration o diamond, which
provides longer tool lie.
The tools are widely used or
milling on a machine center.
They eliminate the risk o
delamination, eature minimal clogging,
maintain correct profles and reach a very
homogeneous thickness layer.
On request
R t Bl d
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Rotor Blade
Milling - Slotting (Roughing)
Slotting cutters with tangentially
mounted inserts or precision shallow grooving and slotting applications.
Semi-standard PCD tipped inserts
on request .
Face Milling (Finishing)
High speed dynamic balanceable
ace mills or machining aluminum
casting and carbon fber materials,
with interchangeable PCD
brazed cartridges.
2
31
1
2
3
Drilling
SUMOCHAM comprises a
revolutionary clamping system that enables improved productivity
output rates, while enabling more
insert indexes.
Drilling
These drills are designed with twisted coolant
channels, allowing a strong body with
excellent resistance to torsion and very efcient
chip evacuation. Semi-standard PCD tippedinserts are available on request.
Modern commercial-sized turbines are
typically three-bladed designs.
These are manuactured rom fberglass
reinorced polyester with epoxy resin binder.
New materials such as carbon fber are being
introduced, which provide the high
strength-to-weight ratio needed or modernwind turbine blades. The length o a typical
turbine blade can reach 60 meters long,
installed in 5 MW machines!
Stay One Step Ahead o Your Competitors ISCAR's 3Productivity program will
dramatically reduce your labor, machinery
demands the highest levels o service)
•QuickerROIonyourproductionequipment
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$ 2 4 h r
y p pby Utilizing Your 3Productivity Toolbox!•Usethemostup-to-dateinnovative
tooling technologies.
•Improveyourcurrenttechnicalskills.
•Decreasequalitycontrolrejectionrate.
•Increasechipvolumecapacity.
•Reducetoolinventory.
•Costandefciencydataaccessibility.
•ISCAR CTMS tool management program
helps you to maintain your value.
ISCAR's objective is to create a strategic partnership with leading enterprises
who share a mutual commitment to excellence,
innovation and productivity .The process involves optimization o production process
and manuacturing costs by measuring
input (resources)/output (goods); variable during
a time sequence. Productivity and efciency
output will have greater impact, while the
process will have wider exposure and reect a common goal by all levels o employees
throughout the organization.
y y y
and overhead costs by optimizing production
layout and process with advanced and innovative
cutting tool technologies; and expert guidance
rom proessional qualifed teams.
How to Boost Productivity ?•Optimizecapacity
•Deliversooner!(theglobalmarket
y p q p
With the increasing use o composite materials,
the world's chip pile is shrinking. Boost your
productivity , and you maintain proftability
on the ever smaller machined parts.
The ISCAR 3Productivity team will help you
to maintain proftability and competitiveness
ofyourenterprise!
Productivity starts on
the production oor.
The transition towards
higher productivity canonly be accomplished
by promoting the
best practices. ISCAR
provides ongoing
technical training to the
members o your sta,
with the goal to accept
change and learn how
to beneft rom the new
productivity approach.
ProgramIntroduction
ProductionFloor Audit
New TechnicalProcess Layout
and CPU Reports
New ToolingCosts and ROI
Proposal
New ProcessImplementation
and Optimization
TechnicalTraining
Round-the-clock Technical Support
AnnuaProductivit
Cost SavReport
ProgramIntroduction
ProductionFloor Audit
New TechnicalProcess Layout
and CPU Reports
New ToolingCosts and ROI
Proposal
New ProcessImplementation
and Optimization
TechnicalTraining
Round-the-clock Technical Support
AnnuaProductivit
Cost SavReport
Plan
M i i C titi
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Maximize Competitivness
or ultimate ongoing productivity solutions.ISCAR’s 3Productivity program assures
increased production capabilities, a better return
on investment in equipment, and above all
will help to keep your business proftable and
competitiveatalltimes!
The industrial revolution continues to demand
ast-paced machining cycles. Highly productive
technologies in the metal cutting industries are
on an endless quest to seek innovative solutions. ISCAR’s introduction o F ast M etal R emoval has become an industry standard which strives
ISCAR LTD.Headquarters
Tefen 24959, Israel Tel +972 (0)4 997 0311Fa +972 (0)4 987 [email protected]
ArgentinaISCAR TOOLS ARGENTINA SAMonteagudo 2221437 Buenos Aires
Tel +54 114 912 2200Fa +54 114 912 [email protected]
Australia
Headquarters and TechnicalCentreNorwest Business Park30 Brookhollow AvenueBaulkham Hills NSW 2153
Australian Technical Training CentreBell Street, Preston, Victoria, 3072
Tel +61 (0) 2 8848 3500Fa +61 (0) 2 8848 [email protected]
AustriaISCAR AUSTRIA GmbHIm Stadtgut C 2
A-4407 Steyr-Gleink Tel +43 7252 71200-0Fa +43 7252 [email protected]
BelarusJV ALC “TWING-M”Slutskaya str. 3,223056 v. SennitsaMinsk district
Tel +375 17 506-32-38+375 17 506-33-31/65
Tel/Fa +375 17 [email protected], www.iscar.by
Belgiumn.v. ISCAR BENELUx s.a.Roekhout 13B 1702 Dilbeek (Groot-Bijgaarden)
Tel +32 (0) 2 464 2020Fa +32 (0) 2 522 [email protected]
Bosnia(Representative Office)Kralja Tvrtka I br. 17BIH- 72000 Zenica
Tel +387 32 201 100Fa+387 32 201 [email protected]
BrazilISCAR DO BRASIL COML.LTDA.Rodovia Miguel Melhado Campos,Km 79, Bairro MoinhoCEP: 13280-000 - Vinhedo - SP
Tel +55 19 3826-7100Fa +55 19 3826-7171DDG 0800 701 [email protected]
BulgariaISCAR BULGARIA
37 A, “N. Petkov” str.Floor 2; Room 126100 Kazanlak
Tel/Fa +359 431 [email protected]
CanadaISCAR TOOLS INC.2100 Bristol CircleOakville, Ontario L6H 5R3
Tel +1 905 829 9000Fa +1 905 829 [email protected]
ChinaISCAR CHINA7B21, Hanwei Plaza,7 Guanghua RoadChaoyang DistrictBejiing 100004
Tel +86 10 6561 0261/2/3Fa +86 10 6561 [email protected]
CroatiaISCAR ALATI d.o.o.J. Jelačiča 134CRO-10430 Samobor
Tel +385 (0) 1 33 23 301Fa +385 (0) 1 33 76 145
Czech RepublicISCAR CR s.r.o.Mánesova 73, 301 00 Plzen
Tel +420 377 420 625Fa +420 377 420 [email protected]
FinlandISCAR FINLAND OY
Ahertajantie 602100 Espoo
Tel +358-(0)9-439 1420Fa +358-(0)9-466 [email protected]
FranceISCAR FRANCE SAS8, Rue Georges Guynemer78286 GUYANCOURT Cede
Tel +33 (0)1 30 12 92 92Fa +33 (0)1 30 43 88 [email protected]
GermanyISCAR GERMANYGmbHEisenstockstrasse 14D 76275 Ettlingen
Tel +49 (0) 72 43 9908-0Fa +49 (0) 72 43 [email protected]
HungaryISCAR HUNGARY kftKassai u 151H 1142 Budapest
Tel +36 1 251 5688Fa +36 1 251 [email protected]
ItalyISCAR ITALIA srl
Via Mattei 49 / 5120020 Arese [MI]
Tel +39 02 93 528 1Fa +39 02 93 528 [email protected]
JapanISCAR JAPAN LTD.Head Office15th Floor, Senri AsahiHankyu Building1-5-3, Shinsenri-Higashimachi
Toyonaka-Shi,
Osaka 560-0082 Tel +81 6 6835 5471Fa +81 6 6835 [email protected]
Macedonia(Representative Office)Londonska 19/4MK-1000 Skopje
Tel +389 2 309 02 52Fa +389 2 309 02 [email protected]
MexicoISCAR DE MÉxICO,S.A de C.V.Fray Pedro de Gante 15Col. CimatarioQuerétaro, Qro.C.P. 76030
Tel +52 (442) 214 5505Fa +52 (442) 214 [email protected]
The NetherlandsISCAR NEDERLAND B.V.Postbus 704, 2800 AS Gouda
Tel +31 (0) 182 535523Fa +31 (0) 182 572777
New ZealandISCAR PACIFIC LTD.1/501 Mt. Wellington Hwy.Mt. Wellington Auckland
Tel +64 9 5731280Fa +64 9 [email protected]
PolandISCAR POLAND Sp. z o.o.ul. Gospodarcza 1440-432 Katowice
Tel +48 32 735 7700Fa +48 32 735 [email protected]
PortugalISCAR PORTUGAL, SA
Avd.Dr.Domingos Caetano de SousaFracção B, Nº 5414520-165 Santa Maria da Feira
Tel +351 256 579950Fa +351 256 [email protected]
RomaniaISCAR TOOLS SRL
Str. Maramures nr. 38,Corp 2, Otopeni, jud. Ilfov, cod 010832 Tel +40 (0)312 286 614Fa +40 (0)312 286 [email protected]
RussiaMoscowISCAR RUSSIA CISGodovikova str. 9, build. 10129085 Moscow
Tel/fa +7 495 660 91 25/31 [email protected]
ChelyabinskISCAR RF EAST LTDMalogruzovaya str., 1 - office 605454007, Chelyabinsk
Tel/fa +7 351 [email protected]
SerbiaISCAR TOOLS d.o.o.
Autoput 22SRB-11080 Zemun
Tel +381 11 314 90 38Fa +381 11 314 91 [email protected]
SlovakiaISCAR SR, s.r.o.K múzeu 3010 03 Zilina
Tel +421 (0) 41 5074301Fa +421 (0) 41 [email protected]
SloveniaISCAR SLOVENIJA d.o.o.IOC, Motnica 14SI-1236 Trzin
Tel +386 1 580 92 30Fa +386 1 562 21 [email protected]
South AfricaISCAR SOUTH AFRICA(PTY) LTD.47 Lake RoadLongmeadow Business Estate - NorthExtension 7, Modderfontein,Edenvale, GautengP.O. Box 392
Longmeadow Business Estate - North 1609ShareCall 08600-47227 Tel +27 11 997 2700Fa +27 11 388 [email protected]
South KoreaISCAR KOREA304 Youggye-Ri,Gachang-myeonDalsung-gun, Daegu 711-860
Tel +82 53 760 7590Fa +82 53 767 [email protected]
SpainISCAR IBERICA SAParc Tecnològic del Vallès
Avda. Universitat Autònoma 19-2108290 Cerdanyola-Barcelona
Tel +34 93 594 6484Fa +34 93 582 [email protected]
SwedenISCAR SVERIGE ABKungsangsvagen 17BBo 845751 08 Uppsala
Tel +46 (0) 18 66 90 60Fa +46 (0) 18 122 [email protected]
SwitzerlandISCAR HARTMETALL AGWespenstrasse 14CH 8500 Frauenfeld
Tel +41 (0) 52 728 0850Fa +41 (0) 52 728 [email protected]
TaiwanISCAR TAIWAN LTD.395, Da Duen South Road,
Taichung 408 Tel +886 (0)4-24731573Fa +886 (0)[email protected]
ThailandISCAR THAILAND LTD.57, 59, 61, 63 Soi Samanchan-BabosSukhumvit Rd.Phra Khanong, Khlong
ToeyBangkok 10110
Tel +66 (2) 7136633-8Fa +66 (2) [email protected]
TurkeyISCAR KESICI
TIC. VE IML. LTGebze Organiz(GOSB)Ihsan Dede CaGebze / Kocae
Tel +90 (262) 7Fa +90 (262) [email protected]
UkraineISCAR UKRAIN
Volgodonska s02099 Kiev
Tel/fa +38 (04
United KingdISCAR TOOLS Woodgate BusBartley GreenBirmingham B3
Tel +44 (0) 121Fa +44 (0) [email protected]
United StatesISCAR METALS300 Westway
Arlington, Tx 7 Tel +1 817 258 Tech Tel1-877-BY-ISCAFa +1 817 [email protected]
VietnamISCAR VIETNA(RepresentativeRoom D 2.8, E364 Cong HoaHo Chi Minh C
Tel +84 38 123Fa +84 38 [email protected]
© ISCAR L All rights re3/2011
“As part of Iscaeffort to improveit reserves the r
changes to any appearing in thiwithout prior no
786149
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RoughingFacing Roughing
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Semi-Finishing Semi-Finishing Finishing
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MILLShreD is a amily o milling
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A variety o milling head congurations- ball nose, square shoulder, chamering
and slitting cutter - are known as
MULtI-MASter. This new system
eatures ISCAR’s unique threaded
carbide heads or superior perormance,
short indexing time (the tool remains
clamped in the machine) and improved
economy. Each cutting head has an
advanced shape with sharp ground
cutting edges.
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GoLDALU tools have an improved
pocket design and are TiN coated.
This coating provides high surace
hardness, which improves wear
resistance and durability, prevents
aluminum rom adhering to the cutter
and gives the tool an impressive
appearance.
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The heLItUrN holder with its
tangentially clamped insert and
unique helical shaped cutting
edges enable the use o very large
depths o cut and high eeds.The double-sided insert, with its narrow
curved rake ace, is clamped into the
toolholder on a corresponding seat
using a conical head screw.
This design protects the toolholder
rom overload and insert damage.
T A N G E N T I A L L I N E
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ISCAR LTD.Headquarters
Tefen 24959, Israel Tel +972 (0)4 997 0311Fa +972 (0)4 987 [email protected]
ArgentinaISCAR TOOLS ARGENTINA SAMonteagudo 2221437 Buenos Aires
Tel +54 114 912 2200Fa +54 114 912 [email protected]
AustraliaISCAR AUSTRALIA Pty LTD.38-42 Seville StreetEast Fairfield NSW 2165
Tel +61 (0) 2 9723 1177Fa +61 (0) 2 9723 [email protected]
AustriaISCAR AUSTRIA GmbHIm Stadtgut C 2
A-4407 Steyr-Gleink Tel +43 7252 71200-0
Fa +43 7252 [email protected]
BelarusISCAR BELARUS(Representative Office)Nachimova str. 12, office 101220033 Minsk
Tel/Fa: +375 17 298-13-67/58i b l @ l b
ChinaISCAR CHINA7B21, Hanwei Plaza,7 Guanghua RoadChaoyang DistrictBejiing 100004
Tel +86 10 6561 0261/2/3Fa +86 10 6561 [email protected]
CroatiaISCAR ALATI d.o.o.J. Jelačiča 134CRO-10430 Samobor
Tel +385 (0) 1 33 23 301Fa +385 (0) 1 33 76 [email protected]
Czech RepublicISCAR CR s.r.o.Mánesova 73, 301 00 Plzen
Tel +420 377 420 625Fa +420 377 420 [email protected]
FinlandISCAR FINLAND OY
Ahertajantie 602100 Espoo Tel +358-(0)9-439 1420Fa +358-(0)9-466 [email protected]
FranceISCAR FRANCE SAS8, Rue Georges Guynemer78286 GUYANCOURT CedeT l 33 (0)1 30 12 92 92
MacedoniaRepresentative OfficeLondonska 19/4MK-1000 Skopje
Tel +389 2 309 02 52Fa +389 2 309 02 [email protected]
MéxicoISCAR DE MÉxICO,S.A de C.V.Fray Pedro de Gante 15Col. CimatarioQuerétaro, Qro.C.P. 76030
Tel +52 (442) 214 5505Fa +52 (442) 214 [email protected]
The NetherlandsISCAR NEDERLAND B.V.Postbus 704, 2800 AS Gouda
Tel +31 (0) 182 535523Fa +31 (0) 182 [email protected]
New ZealandISCAR PACIFIC LTD.
1/501 Mt. Wellington Hwy.Mt. Wellington Auckland Tel +64 9 5731280Fa +64 9 [email protected]
PolandISCAR POLAND Sp. z o.o.ul. Gospodarcza 1440-432 KatowiceT l 48 32 735 7700
SerbiaISCAR TOOLS d.o.o.
Autoput 22SRB-11080 Zemun
Tel +381 11 314 90 38Fa +381 11 314 91 [email protected]
SlovakiaISCAR SR, s.r.o.K múzeu 3010 03 Zilina
Tel +421 (0) 41 5074301Fa +421 (0) 41 [email protected]
SlovenijaISCAR SLOVENIJA d.o.o.IOC, Motnica 14SI-1236 Trzin
Tel +386 1 580 92 30Fa +386 1 562 21 [email protected]
South AfricaISCAR SA (Pty) LTD.Office Node D3Gewel St, Isando 1600
P. O. Bo 2406Kempton Park 1620 Tel +27 11 573 2800Fa +27 11 573 [email protected]
South KoreaISCAR KOREA304 Youggye-Ri,G h
TaiwanISCAR TAIWAN LTD.395, Da Duen South Road,
Taichung 408 Tel+ 886 (0)4-24731573Fa+ 886 (0)[email protected]
ThailandISCAR THAILAND LTD.57, 59, 61, 63 Soi Samanchan-BabosSukhumvit Rd.Phra Khanong, Khlong ToeyBangkok 10110
Tel +66 (2) 7136633-8Fa +66 (2) [email protected]
TurkeyISCAR KESICI TAKIM
TIC. VE IML. LTD. STI.Gebze Organize Sanayi Bölgesi (GOSBIhsan Dede Cad. No: 105Gebze / Kocaeli
Tel +90 (262) 751 04 84 (Pb)Fa +90 (262) 751 04 [email protected]
UkraineISCAR UKRAINE LLC160B, Frunze Str. of.1014Kiev, 04073
Tel/fa [email protected]
United KingdomISCAR TOOLS LTD.W d t B i P k
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ISCAR's Complete Machining Solutionsor Producing Heat Exchangers
M k
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Make tRig
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e t
T
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T he Global Network
Marketing Support
Marketing Support &
Production Center
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M
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Machining Solutions
Flanges
ø6 mm(.236")
ø32.9 mm(1.299")
1.5xD, 3xD,
5xD, 8xD,
12xD
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Shell and Cover
ø25 mm ø100 mm(.984") (3.94")
Max. drilling
depth 800 mm(31.5")
5-13xD
T
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T ube Sheet Preparation
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SumoCham
wll Bs Yr
h excnr
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No SetuP
time!
A nw SUMOCHAM r ha ky was sgn
t transmt th campng rcs by way tw cavts.
SUMOCHAM Features• innvatv campng sgn whch nabs
sgncanty mr nsrt nxs• Twst cant nzzs wth nxab
rng has, avaab n rnt ha
cnguratns r varus matra grups
• lngr t an hghr pructvty
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Drill Body Features• Avaab n amtr rang 6 t 32.9 mm (.236-1.299”)
• Rbust hgh quaty pckt r prng t
• Frnta cant nar t th cuttng g r ncras t
• Twst cant nzzs thrugh th r by an nt
thrugh th cntr cr
• Hghst gra t st that aturs suprr by
harnss r xcnt war rsstanc
• Psh futs an r by r mprv chp vacuatn
• Avaab wth cynrca shank an wth diN 9766 typ
(n fat) shank
• Hca margn n by prvnts chp ahsn
• Unqu fut gmtry
• Hgh hx ang
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t ul Sln r Drllng
tb Ss nd BfsInsert Features
• Submcrn carb gra (spcay sgn r thrugh hs)
• TAN PVd catng
• Avaab n th amtr rang 6-32.9 mm (.236-1.299”)
• Unqu grun fut r smth chp fw
• Unqu grun gash r mprv pntratn
• Unqu hn cuttng g r mprv
prrmanc an ncras t
• Pstv fut rak ang r xcnt chp rmatn
• Hgh pntratn rats
• dub-margn nsrts r hgh quaty hs
Margn
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ICP \ ICM
For Semi-Finishing Applications
Ky St
Raa Stppr
optmz Gash
Unqu Fut Shap
Spca eg Prparatn
Campng Zn
Axa Stppr
D
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Option 1
Drilling procedures or clad tube sheet,deep hole drilling and stackedplates bafes (L/D ≥ 5)
Step 1 drng a pr-h
Holder: SUMOCHAM 1.5xd
Insert: iCP \ iCM
Option 2
Drilling procedures or uniorm tube sheetand stacked plates bafes (L/D ≥ 5)
Step 1 drng a pr-h
Holder: SUMOCHAM 1.5xd
Insert: iCP \ iCM
Insert Diameter: d [mm]
Drilling Process Tube Sheets and Stacked Plate Bafes
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Deep Drilling Tube Sheets
12xD - 120xD
Deep Hole Drilling System
Us r s rng n a sng pratn.
drng has ar avaab wth braz r
nxab nsrts. Braz ha amtr
rang: 8-65 mm (.315-2.56”) inxab ha
amtr rang: 16-250 mm (.63-10”) an
argr upn rqust.
Special Form Heads – Fr trpannng r
prrmng any thr spca cnturs.
Head Types – Cnnctn cnguratns:
xtrna thra has, ntrna thra
has (Hr typ)
Shank Types and Cooling Methods – Single Tube System: Cng u s nuc
thrugh th gap btwn th r an th
h, cnvyng th chps thrugh th tub.
Rqurs th us cat machns.
Double Tube System: Cng u s nuc
btwn th caxa tubs cnvyng th chps
T
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T ube Sheet
No SetuP time!
Double Groove-Mill System
or Internal Slitting
Main Features• Fr ntrna sttng sma grvs
• insrts ar avaab n amtrs 15.5,
18.5 an 24.5 mm (.61, .728, .965")
• Sttng wths ar 3 mm (1/8") at grvng
pths up t 0.5 mm (.02")
• N burrng pratn s n,
as n burr rmans n grv g• Unqu CHATTERFREE sgn r mprv
matra rmva rat an w vbratn
• Part iSCAR's MULTI-MASTER amy
• Stanar st hr
• Smp an ast campng th MM SliT nsrt
Slitting Applications 200% More
p r o D U C T I V I T ySlitting Intelligently
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acv hlPrcn
No SetuP
time!
Reaming Down Production Costs
with High Productivity Indexable Carbide Heads
iSCAR’s BAYO T-REAM s a nw hgh sp
ramng systm. in cmparsn t th cnvntna
mth, ths avanc sutn aws r ncrasng
th s ramatcay. Ths atur s mst avantagus
inmassproductionindustries.Whenlargequantitiesof
wrkpcs ar nvv, th savngs n machnng tm,
abr cst an pructvty ar graty mutp.
Reaming Applications
F
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Flanges Shell and Cover
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Hca Futs
Rbust dr By • Hghst st gra wth a by
harnss up t 55 HRc
• drng pth t amtr rats 2xd, 3xd, 4xd an 5xd
• Twst cant hs
• damtr rang 12 t 60 mm
(.472 t 2.36")
• Carrs stanar SoMX/SoMT
nxab nsrts wth 4 cuttng
gs wth dT an GF chpbrakr
• optma ut shap r asy chp w
F
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Flanges Shell and Cover
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New Large Diameter DR-TWIST Drills
iSCAR's nw amy 61 t 80 mm (2.4 t 3.15")
arg amtr rs xpans th xstng 12 t 60 mm(.472 t 2.36") rang. Ths amy aturs a r by
witha50mm(2")Weldonshankthatcarriescartridges
wth squar nsrts (4 cuttng gs) n 10, 11 an 12 mm
(3, 3.5 an 4) szs. Th nsrts ar avaab wth tw
chprmr typs n th wng gras: iC808/908
r w ay st, stanss st an hgh tmpratur ays.
iC8080 whch s rcmmn r hgh sp rng
cast rn an st, shu b us r th prphra nsrt.
Features• Hca ut
• Ajustab cartrgs
• intrna cant
• Rbust r by
4 t
I i Y P f bili
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ISCAR - SUMOCHAM Competitor
dr DCN 190-095-25A-5D / DCN 0748-374-100A-5DS carb
insrt ICM 193 IC908 / ICM 0760 IC908
Increasing Your Proftability
Workpiece Tub Sht
Material ASTM A516-70 150-180 HB
ISCAR - SUMOCHAM Competitor
dr DCN 190-152-25A-8D / DCN 0748-598-100A-8D
Rpacab hainsrt ICP 1927-2M IC908 / ICP 0759-2M IC908
Cuttng sp m/mn / SFM 120 / 400 110 / 360
F mm/rv / iPR 0.33 / .013 0.3 / .012
Tab mm/mn / iPM 660 / 26 560 / 22
drng pth mm / nch 75 / 3 75 / 3
T (numbr hs) 1000 750
Savings 50%
Workpiece Tub Sht Material AiSi 316l
P r o f
i t a b i l
i t y
t e s t
r e P o
r t
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ISCAR - SUMOCHAM Competitor
dr DCN 250-125-32A-5D / DCN 0984-492-125A-5Dinxab nsrts rinsrt ICP 257 IC908 / ICP 1012 IC908
Cuttng sp m/mn / SFM 110 / 350 220 / 700
F mm/rv / iPR 0.35 / .014 0.12 / .005
Tab mm/mn / iPM 470 / 18.5 410 / 16
drng pth mm / nch 100 / 4 100 / 4
T (numbr hs) 600 500
Savings 75%
Workpiece Tub Sht
Material AiSi 1018 150-180 HBP r o f
i t a b i l
i t y
t e s t
r e P o
r t
Pl3P d ti it
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ProgramIntroduction
ProductionFloor Audit
New TechnicalProcess Layout
and CPU Reports
$
New Tooling Costsand ROI Proposal
New ProcessImplementation
and Optimization
Technical Training
2
4 h r
Round-the-clock Technical Support
AnnualProductivity and
Cost Savings
Planr3P oductivityP e rf o rm an c e P ro f it a bi l it y
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ISCAR LTD.Headquarters Tefen 24959, Israel Tel +972 (0)4 997 0311Fa +972 (0)4 987 [email protected]
ArgentinaISCAR TOOLS ARGENTINA SAMonteagudo 2221437 Buenos Aires Tel +54 114 912 2200
Fa +54 114 912 [email protected]
AustraliaISCAR AUSTRALIA Pty LTD.38-42 Seville StreetEast Fairfield NSW 2165 Tel +61 (0)2 9722 4500Fa +61 (0)2 9722 [email protected]
AustriaISCAR AUSTRIA GmbHIm Stadtgut C 2
A-4407 Steyr-Gleink Tel +43 7252 71200-0Fa +43 7252 [email protected]
BelarusISCAR BELARUS(Representative Office)Nachimova str. 12, office 101
ChinaISCAR CHINA7B21, Hanwei Plaza,7 Guanghua RoadChaoyang DistrictBejiing 100004 Tel +86 10 6561 0261/2/3Fa +86 10 6561 [email protected]
CroatiaISCAR ALATI d.o.o.
J. Jelačiča 134CRO-10430 Samobor Tel +385 (0) 1 33 23 301Fa +385 (0) 1 33 76 [email protected]
Czech RepublicISCAR CR s.r.o.Mánesova 73, 301 00 Plzen Tel +420 377 420 625Fa +420 377 420 [email protected]
FinlandISCAR FINLAND OY Ahertajantie 602100 Espoo Tel +358-(0)9-439 1420Fa +358-(0)9-466 [email protected]
FranceISCAR FRANCE SAS
Macedonia(Representative Office)Londonska 19/4MK-1000 Skopje Tel +389 2 309 02 52Fa +389 2 309 02 [email protected]
MexicoISCAR DE MÉxICO,S.A de C.V.Fray Pedro de Gante 15Col. Cimatario
Querétaro, Qro.C.P. 76030 Tel +52 (442) 214 5505Fa +52 (442) 214 [email protected]
The NetherlandsISCAR NEDERLAND B.V.Postbus 704, 2800 AS Gouda Tel +31 (0) 182 535523Fa +31 (0) 182 [email protected]
New ZealandISCAR PACIFIC LTD.1/501 Mt. Wellington Hwy.Mt. Wellington Auckland Tel +64 9 5731280Fa +64 9 [email protected]
PolandISCAR POLAND Sp. z o.o.l G d 14
SerbiaISCAR TOOLS d.o.o. Autoput 22SRB-11080 Zemun Tel +381 11 314 90 38Fa +381 11 314 91 [email protected]
SlovakiaISCAR SR, s.r.o.K múzeu 3010 03 Zilina Tel +421 (0) 41 5074301
Fa +421 (0) 41 [email protected]
SloveniaISCAR SLOVENIJA d.o.o.IOC, Motnica 14SI-1236 Trzin Tel +386 1 580 92 30Fa +386 1 562 21 [email protected]
South AfricaISCAR SOUTH AFRICA (PTY) LTD.
98 Lake RoadLongmeadow Business EstateEtension 7 GautengP.O. Bo 2406Kempton Park 1620ShareCall 08600-47227 Tel +27 11 997 2700Fa +27 11 388 [email protected]
TaiwanISCAR TAIWAN LTD.395, Da Duen South Road, Taichung 408 Tel +886 (0)4-24731573Fa +886 (0)[email protected]
ThailandISCAR THAILAND LTD.57, 59, 61, 63 Soi Samanchan-BabosSukhumvit Rd.
Phra Khanong, Khlong ToeyBangkok 10110 Tel +66 (2) 7136633-8Fa +66 (2) [email protected]
TurkeyISCAR KESICI TAKIM TIC. VE IML. LTD. STI.Gebze Organize Sanayi Bölgesi(GOSB)Ihsan Dede Cad. No: 105Gebze / Kocaeli Tel +90 (262) 751 04 84 (Pb)Fa +90 (262) 751 04 85
UkraineISCAR UKRAINE LLC Volgodonska str., 6602099 Kiev Tel/fa +38 (044) [email protected]
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ISCAR's Complete Machining Solutions
or Producing Heat Exchangers
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The heavy industry is a very
special niche in the metal cutting business.
The tools used or specifc applications in thisindustry are in many cases specially tailored.
Their design and manuacture require
special skills and acilities. Ingersoll has an
experienced team with a long history o
providing tools which are being successully
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S-MAX
A precision high positive tangential insert with 4 cutting
edges, that guarantees maximum cutting perormance.
The latest ormed rake ace or reducing cutting orces and
advanced grade technology provide maximum eciency
and tool lie. Precision wiper fats provide outstanding
surace nish. Sizes range rom 8.5 to 25 mm.
Ingersoll´s `Double Backbone´
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Special form cutter
using tangentially clamped
inserts made rom the latest
submicron grades. Provides
improved cutting edge lie
and increased eed ratecapability. For machining
switch tongue and all
other proles.
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Special web mill cutter
o latest design, which uses
tangentially clamped inserts
with chipormers or maximum
metal removal by exerting
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Ø
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Indexable form
milling cutter
or roughing andnishing internal
and external gears.
Gear tooth orms
can be involute or
straight.
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Hob indexable
milling cutter
or high productivity
roughing and
nishing o gears.
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Heavy duty
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Heavy duty milling cutter
or steel billet machining.
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Scalping modular system
or machining aluminum
ingots. Dedicated rough,
semi-nish and nish cutters
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Ø400 mm
Form milling cutter
or weld preparation.
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ISCAR LTD.Headquarters Tefen 24959, Israel Tel +972 (0)4 997 0311Fa +972 (0)4 987 [email protected]
ArgentinaISCAR TOOLS ARGENTINA SAMonteagudo 2221437 Buenos Aires
Tel +54 114 912 2200Fa +54 114 912 [email protected]
AustraliaISCAR AUSTRALIA Pty LTD.38-42 Seville StreetEast Fairfield NSW 2165
Tel +61 (0) 2 9723 1177Fa +61 (0) 2 9723 [email protected]
AustriaISCAR AUSTRIA GmbHIm Stadtgut C 2
A-4407 Steyr-Gleink Tel +43 7252 71200-0Fa +43 7252 71200-999
BelarusISCAR BELARUS(Representative Office)Nachimova str. 12, office 101220033 Minsk
Tel/Fa: +375 17 298-13-67/58i b l @ l b
ChinaISCAR CHINA7B21, Hanwei Plaza,7 Guanghua RoadChaoyang DistrictBejiing 100004
Tel +86 10 6561 0261/2/3Fa +86 10 6561 [email protected]
CroatiaISCAR ALATI d.o.o.J. Jelačiča 134CRO-10430 Samobor
Tel +385 (0) 1 33 23 301Fa +385 (0) 1 33 76 [email protected]
Czech RepublicISCAR CR s.r.o.Mánesova 73, 301 00 Plzen
Tel +420 377 420 625Fa +420 377 420 [email protected]
FinlandISCAR FINLAND OY
Ahertajantie 6
02100 Espoo Tel +358-(0)9-439 1420Fa +358-(0)9-466 [email protected]
FranceISCAR FRANCE SAS8, Rue Georges Guynemer78286 GUYANCOURT CedeT l 33 (0)1 30 12 92 92
MacedoniaRepresentative OfficeLondonska 19/4MK-1000 Skopje
Tel +389 2 309 02 52Fa +389 2 309 02 [email protected]
MéxicoISCAR DE MÉxICO,S.A de C.V.Fray Pedro de Gante 15Col. CimatarioQuerétaro, Qro.C.P. 76030
Tel +52 (442) 214 5505Fa +52 (442) 214 [email protected]
The NetherlandsISCAR NEDERLAND B.V.Postbus 704, 2800 AS Gouda
Tel +31 (0) 182 535523Fa +31 (0) 182 [email protected]
New ZealandISCAR PACIFIC LTD.1/501 Mt. Wellington Hwy.
Mt. Wellington Auckland Tel +64 9 5731280Fa +64 9 [email protected]
PolandISCAR POLAND Sp. z o.o.ul. Gospodarcza 1440-432 KatowiceT l 48 32 735 7700
SerbiaISCAR TOOLS d.o.o. Autoput 22SRB-11080 Zemun
Tel +381 11 314 90 38Fa +381 11 314 91 [email protected]
SlovakiaISCAR SR, s.r.o.K múzeu 3010 03 Zilina
Tel +421 (0) 41 5074301Fa +421 (0) 41 [email protected]
SlovenijaISCAR SLOVENIJA d.o.o.IOC, Motnica 14SI-1236 Trzin
Tel +386 1 580 92 30Fa +386 1 562 21 [email protected]
South AfricaISCAR SA (Pty) LTD.Office Node D3Gewel St, Isando 1600P. O. Bo 2406
Kempton Park 1620 Tel +27 11 573 2800Fa +27 11 573 [email protected]
South KoreaISCAR KOREA304 Youggye-Ri,G h
TaiwanISCAR TAIWAN LTD.395, Da Duen South Road,
Taichung 408 Tel+ 886 (0)4-24731573Fa+ 886 (0)[email protected]
ThailandISCAR THAILAND LTD.57, 59, 61, 63 Soi Samanchan-BabosSukhumvit Rd.Phra Khanong, Khlong ToeyBangkok 10110
Tel +66 (2) 7136633-8Fa +66 (2) [email protected]
TurkeyISCAR KESICI TAKIM
TIC. VE IML. LTD. STI.Gebze Organize Sanayi Bölgesi (GOSB)Ihsan Dede Cad. No: 105Gebze / Kocaeli
Tel +90 (262) 751 04 84 (Pb)Fa +90 (262) 751 04 [email protected]
Ukraine
ISCAR UKRAINE LLC160B, Frunze Str. of.1014Kiev, 04073
Tel/fa [email protected]
United KingdomISCAR TOOLS LTD.W d t B i P k
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A compact tool design or Swiss-type
i d CNC l h idi
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ISCAR eatures a variety o ISO standard
inserts, with small shank sizes. Also availabl
are many standard geometry inserts with
precision ground cutting edges and small
radii or manuacturing small and thin parts
Toolholders with a unique clamping device
or solving the main problems related toinsert clamping and replacement on
Swiss-type machines.
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ISCAR oers a wide range o threading
standards or both external and internal
operations. The smallest triangular laydown
insert is the 06IRM which can be used or
internal threading in a minimum bore
size o 7 mm.Other ISCAR threading systems include:
• PICCOCUT – solid carbide bars or minimum
bore diameters o 4 mm.
• MINICHAM – miniature inserts or minimum
bore diameters o 6 mm.
• CUT-GRIP and CHAMGROOVE – or a
variety o innovative internal and external
threading applications.
Dmin. 4 mm
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ISCAR’s CUT-GRIP line has new bars and
inserts or internal grooving and turning
applications. Double-ended inserts are
clamped in ully supported seats. The seats
can be mounted on new integral bars or
adapter toolholders with coolant holes
through the shank. Two new inserts are
included in this CUT-GRIP line:
GEMI – a 3 mm wide insert with an M-type
chipormer or a wide range o machiningconditions and workpiece materials.
GEPI – available in a range o 1-3 mm.
These precision ground inserts are
designed or grooving, undercutting
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One Economical Holder for Many Applications
Boring
Grooving
Profling
Back-Turning
Threading
Undercutting
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Applications inside bores as small as
4 mm can now be perormed by using ISCAR’s
MINICHAM. This system eatures secure,
sel-clamping inserts with no spare parts. The
unique cartridge is used or mounting and
indexing the inserts. ISCAR’s MINICHAM,
a part o the versatile PASSPORT system, has
eliminated many o the problems associated
with very small inserts.
Dmin. 4 mm
ISCAR introduces the DR-M
a multiunction tool.
The new tool can be used
or manuacturing small
sized components. It reduc
production time and the
number o tools needed.
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The new PICCO MF/MFT was designed in
particular or use on Swiss-type and all other
machines that produce miniature parts. This
amily o tools provides a unique cutting
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MULTI-MASTER is a amily o tools with
shanks and interchangeable heads or a
variety o milling applications including
ball nose, straight shoulder and slitting and
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Dmin. 6.8 mm
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The unique requirements o the
mass production industries make
specially tailored drills essential or
optimal perormance. ISCAR’s traineddesign engineers ensure that customers
have the nest multiunction drilling
tools or their required proles.
Dmin. 0.8 mm
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ISCAR LTD.
Headquarters Tefen 24959, Israel Tel +972 (0)4 997 0311Fa +972 (0)4 987 [email protected]
ArgentinaISCAR TOOLS ARGENTINA SAMonteagudo 2221437 Buenos Aires
Tel +54 114 912 2200Fa +54 114 912 [email protected]
AustraliaISCAR AUSTRALIA Pty LTD.38-42 Seville StreetEast Fairfield NSW 2165
Tel +61 (0) 2 9723 1177Fa +61 (0) 2 9723 [email protected]
AustriaISCAR AUSTRIA GmbHIm Stadtgut C 2
A-4407 Steyr-Gleink Tel +43 7252 71200-0Fa +43 7252 [email protected]
BelarusISCAR BELARUS(Representative Office)Nachimova str. 12, office 101220033 Minsk
Tel/Fa: +375 17 298-13-67/58i b l @ l b
China
ISCAR CHINA7B21, Hanwei Plaza,7 Guanghua RoadChaoyang DistrictBejiing 100004
Tel +86 10 6561 0261/2/3Fa +86 10 6561 [email protected]
CroatiaISCAR ALATI d.o.o.J. Jelačiča 134CRO-10430 Samobor
Tel +385 (0) 1 33 23 301
Fa +385 (0) 1 33 76 [email protected]
Czech RepublicISCAR CR s.r.o.Mánesova 73, 301 00 Plzen
Tel +420 377 420 625Fa +420 377 420 [email protected]
FinlandISCAR FINLAND OY
Ahertajantie 602100 Espoo
Tel +358-(0)9-439 1420Fa +358-(0)9-466 [email protected]
FranceISCAR FRANCE SAS8, Rue Georges Guynemer78286 GUYANCOURT CedeT l 33 (0)1 30 12 92 92
Macedonia
Representative OfficeLondonska 19/4MK-1000 Skopje
Tel +389 2 309 02 52Fa +389 2 309 02 [email protected]
MéxicoISCAR DE MÉxICO,S.A de C.V.Fray Pedro de Gante 15Col. CimatarioQuerétaro, Qro.C.P. 76030
Tel +52 (442) 214 5505
Fa +52 (442) 214 [email protected]
The NetherlandsISCAR NEDERLAND B.V.Postbus 704, 2800 AS Gouda
Tel +31 (0) 182 535523Fa +31 (0) 182 [email protected]
New ZealandISCAR PACIFIC LTD.1/501 Mt. Wellington Hwy.Mt. Wellington Auckland
Tel +64 9 5731280Fa +64 9 [email protected]
PolandISCAR POLAND Sp. z o.o.ul. Gospodarcza 1440-432 KatowiceT l 48 32 735 7700
Serbia
ISCAR TOOLS d.o.o. Autoput 22SRB-11080 Zemun
Tel +381 11 314 90 38Fa +381 11 314 91 [email protected]
SlovakiaISCAR SR, s.r.o.K múzeu 3010 03 Zilina
Tel +421 (0) 41 5074301Fa +421 (0) 41 [email protected]
SlovenijaISCAR SLOVENIJA d.o.o.IOC, Motnica 14SI-1236 Trzin
Tel +386 1 580 92 30Fa +386 1 562 21 [email protected]
South AfricaISCAR SA (Pty) LTD.Office Node D3Gewel St, Isando 1600P. O. Bo 2406Kempton Park 1620
Tel +27 11 573 2800Fa +27 11 573 [email protected]
South KoreaISCAR KOREA304 Youggye-Ri,G h
Taiwan
ISCAR TAIWAN LTD.395, Da Duen South Road, Taichung 408 Tel+ 886 (0)4-24731573Fa+ 886 (0)[email protected]
ThailandISCAR THAILAND LTD.57, 59, 61, 63 Soi Samanchan-BabosSukhumvit Rd.Phra Khanong, Khlong ToeyBangkok 10110
Tel +66 (2) 7136633-8
Fa +66 (2) [email protected]
TurkeyISCAR KESICI TAKIM
TIC. VE IML. LTD. STI.Gebze Organize Sanayi Bölgesi (GOSB)Ihsan Dede Cad. No: 105Gebze / Kocaeli
Tel +90 (262) 751 04 84 (Pb)Fa +90 (262) 751 04 [email protected]
UkraineISCAR UKRAINE LLC160B, Frunze Str. of.1014Kiev, 04073
Tel/fa [email protected]
United KingdomISCAR TOOLS LTD.W d t B i P k
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A Leader in Metalworking
InnovationsInnovation at ISCAR clearly begins with its
technologically advanced research & development
department. Approximately 10% o ISCAR’s total
resources are dedicated to R&D. As a result, time
and time again the company has developed and
contributed to the metalworking industry many
original products and cost saving processes to
provide bottleneck solutions.
ISCAR is constantly upgrading and implementingimprovements in computerization, data fow,
quality assurance and employee saety.
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Marketing Support
Marketing Support &
Production Center
Machine Tool Builders
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ISCAR provides new innovative tools and
solutions dedicated to metalworking in
the automotive industries.
Many automotive parts are machined
using ISCAR’s new technologies, such as
engine heads and blocks, crankshats,
camshats and disk brakes.
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ISCAR oers a wide range o specially
tailored inserts and an extensive range
o tooling systems or the miniature
industry. Multi-spindle, Swiss-type and
automatic machines require the use
o small inserts with sharp corners or
very small radii and cutting edges in
line with the shank o the tools.
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Customer Support
ISCAR technical engineers can assist you to select the optimal tools and
machining instructions or your
application. Comprehensive paper,
electronic and internet catalogs
are available. ISCAR can provide
you with services to optimize tool
and process engineering, such
as reduced cycle times, better tool lie and less down time.
Our CTMS division (Commodity & Tool
Management Services), which is an
independent business division o the
IMC Group, is dedicated to delivering
tool management services to help
customers reduce their production
costs. Cost reduction is reached by improving supply chain management,
including a reduction in the variety
o tools used, better availability o
tools, lower overhead and improved
management o tool consumption data.
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EUROPEAN
WAREHOUSE
CENTER
MAIN
WAREHOUSE
CENTER
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ISCAR LTD.
Headquarters
Tefen 24959, Israel Tel +972 (0)4 997 0311Fa +972 (0)4 987 [email protected]
Argentina
ISCAR TOOLS ARGENTINA SAMonteagudo 2221437 Buenos Aires Tel +54 114 912 2200Fa +54 114 912 [email protected]
AustraliaISCAR AUSTRALIA PtyLTD.38-42 Seville StreetEast Fairfield NSW 2165 Tel +61 (0)2 9722 4500Fa +61 (0)2 9722 [email protected]
Austria
ISCAR AUSTRIA GmbHIm Stadtgut C 2 A-4407 Steyr-Gleink
Tel +43 7252 71200-0Fa +43 7252 [email protected]
Belarus
ISCAR BELARUS(Representative Office)
China
ISCAR CHINA
7B21, Hanwei Plaza,7 Guanghua RoadChaoyang DistrictBejiing 100004 Tel +86 10 6561 0261/2/3Fa +86 10 6561 [email protected]
Croatia
ISCAR ALATI d.o.o.J. Jelačiča 134CRO-10430 Samobor Tel +385 (0) 1 33 23 301Fa +385 (0) 1 33 76 [email protected]
Czech Republic
ISCAR CR s.r.o.Mánesova 73, 301 00 Plzen Tel +420 377 420 625Fa +420 377 420 [email protected]
Finland
ISCAR FINLAND OY
Ahertajantie 602100 Espoo Tel +358-(0)9-439 1420Fa +358-(0)9-466 [email protected]
France
ISCAR FRANCE SAS
Macedonia
(Representative Office)
Londonska 19/4MK-1000 Skopje Tel +389 2 309 02 52Fa +389 2 309 02 [email protected]
Mexico
ISCAR DE MÉxICO,S.A de C.V.Fray Pedro de Gante 15Col. CimatarioQuerétaro, Qro.C.P. 76030 Tel +52 (442) 214 5505
Fa +52 (442) 214 [email protected]
The Netherlands
ISCAR NEDERLAND B.V.Postbus 704, 2800 AS Gouda Tel +31 (0) 182 535523Fa +31 (0) 182 [email protected]
New Zealand
ISCAR PACIFIC LTD.
1/501 Mt. Wellington Hwy.Mt. Wellington Auckland Tel +64 9 5731280Fa +64 9 [email protected]
Poland
ISCAR POLAND Sp. z o.o.
Serbia
ISCAR TOOLS d.o.o.
Autoput 22SRB-11080 Zemun Tel +381 11 314 90 38Fa +381 11 314 91 [email protected]
Slovakia
ISCAR SR, s.r.o.K múzeu 3010 03 Zilina Tel +421 (0) 41 5074301Fa +421 (0) 41 [email protected]
Slovenia
ISCAR SLOVENIJA d.o.o.IOC, Motnica 14SI-1236 Trzin Tel +386 1 580 92 30Fa +386 1 562 21 [email protected]
South Africa
ISCAR SOUTH AFRICA(PTY) LTD.98 Lake Road
Longmeadow Business EstateEtension 7 GautengP.O. Bo 2406Kempton Park 1620ShareCall 08600-47227 Tel +27 11 997 2700Fa +27 11 388 9750iscar@iscarsa co za
Taiwan
ISCAR TAIWAN LTD.
395, Da Duen South Road, Taichung 408 Tel +886 (0)4-24731573Fa +886 (0)[email protected]
Thailand
ISCAR THAILAND LTD.57, 59, 61, 63 Soi Samanchan-BabosSukhumvit Rd.Phra Khanong, Khlong Toey
Bangkok 10110 Tel +66 (2) 7136633-8Fa +66 (2) [email protected]
Turkey
ISCAR KESICI TAKIM TIC. VE IML. LTD. STI.Gebze Organize Sanayi Bölgesi(GOSB)Ihsan Dede Cad. No: 105Gebze / Kocaeli Tel +90 (262) 751 04 84 (Pb)Fa +90 (262) 751 04 85
Ukraine
ISCAR UKRAINE LLC Volgodonska str., 6602099 Kiev Tel/fa +38 (044) 503-07-08
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Make the
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Make the RightChoiCe!
T he Global Network
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In a world o dierent languages and dierent mentalities, it is important to have a ully equipped,
knowledgeable local supplier to meet your needs.
ISCAR knows this. We have subsidiary oces and agents
located in 52 major industrial countries. In some o the
larger countries, regional oces have been opened to
A Global Metalworking Company bring ISCAR personnel and acilities as close as possibleto customer production sites.
Many o our subsidiaries have ully equipped training
centers. These centers are dedicated to providing a local
location where metalworking personnel can be trained
in the latest techniques and products or metal removal.
ISCAR has global manuacturing acilities in each o the ollowing countries:
Make the RightChoiCe France
Germany
Italy
Spain
Switzerland
Turkey
Hungary
Slovenia
In Europe In the Americas
Argentina
Brazil
United States
In Asia
South Korea
China
Israel
Marketing Support
Marketing Support &
Production Center
W ind Turbine ComponentsMajor Components
Modern wind turbines employ our major component
assemblies - the rotor, nacelle, tower, and balance o
system. The rotor includes blades which are used to
harness wind energy and convert it into mechanical
energy and a hub to support the blades. In addition,
most wind turbines have a pitch mechanism to rotate
The tower supports the rotor and nacelle and raises them
to a height where higher wind speeds maximize energy
extraction. Modern utility-scale wind turbine towers are
typically up to ~160 meters (~525´) high, with blades
that measure up to ~130 meters (~426´) in diameter
and rotor and nacelle assemblies weighing several
Rotor blade
Rotor hub
Pitch system
1
2
3
8
9
10
Nacelle
Yaw driv
Yaw mot
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most wind turbines have a pitch mechanism to rotate
and change the angle o the blades, based on the
wind speed and the desired rotating speed.
The nacelle is the structure that contains, encloses
and supports the components that convert mechanical
energy into elecricity. These components include
generators, gearboxes and control electronics.
Wind power, one o the most developing industries o
the past two decades, continues to grow and is becoming
the largest source o renewable energy.
Wind power has the potential to supply a signicant
portion o the global demand or sustainable energy,
without creating a negative environmental impact.
The increasing importance o wind power energy
and rotor and nacelle assemblies weighing several
hundred tons. Additional balance-o-station components
at ground height are required to gather, control and
transmit power to the grid interconnection. The diagram
below provides a schematic view o a wind turbine and
its major components.
Wind Turbine Major Componets
Underground Electrical
Connection (Front View)
Swept Area
of Blades
Rotor
Diameter
Foundation
(Side View)
Tower
Hub Height
Rotor
Blades
Nacelle with Gearbox
and Generator
contributes to the advancement o new windmill
technologies and components.
ISCAR is committed to the ongoing development o
state-o-the-art cutting tools and machining methods
in order to provide its customers with the most
productive, proftable and competitive manuacturing
solutions or the wind power industry.11
9
10
7
6
8
54
2
3
1
Main bearing housing
Main shat
Gear box
Generator
4
5
6
7
11 Tower
~160 Meter (~525´)
Rotor Blade
Milling - Slotting (Roughing) Range: Ø80 - 250 mm (Ø3.15 - 9.84")
DrillingRange: Ø8 - 25.9 mm (Ø.315 - 1.02”)
Modern commercial-sized turbines
are typically three-bladed designs.
These are manuactured rom
berglass reinorced polyester with
epoxy resin binder. New materials
such as carbon ber are being
introduced, which provide the high
strength-to-weight ratio needed or
modern wind turbine blades. The
length o a typical turbine blade
can reach 60 meters long, installed
in 5 MW machines!
1 3
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Slotting cutters with tangentially mounted inserts or precision shallow grooving and slotting applications.
Semi-standard PCD tipped inserts
on request.
Face Milling (Finishing) Range: Ø63 - 125 mm (Ø2.48 - 4.92”)
High speed dynamic balanceableace mills or machining aluminum
casting
and carbon ber materials,with interchangeable PCDbrazed cartridges.
SUMOCHAM comprises a
revolutionary clamping system that enables improved productivity
output rates, while enabling more
insert indexes.
DrillingRange: Ø12 - 80 mm (Ø.472 - 3.15”)
These drills are designed with twisted coolant channels, allowing a strong body with
excellent resistance to torsion and very ecient chip evacuation. Semi-standard PCD tippedinserts are available on request.
1
2
3
P M K N S H
3
P M K N S H
3
P M K N S H
3
2
Blade Adapter
Face MillingRange: Ø16 - 315 mm (Ø.63 - 12.4”)
DrillingRange: Ø8 - 25.9 mm (Ø.315 - 1.02”)
The rotation platorm o the blade
pitch system is made o cast iron.
ISCAR has all the right technological
solutions or the production o
blade adapters.
1 3
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HELIDO is a amily o tools or 90° milling.
The HELIDO H490 ANKX rectangular insertshave 4 helical right-hand cutting edges.
SUMOCHAM comprises a revolutionary
clamping system that enablesimproved productivity output rates,
while enabling more insert indexes.
DrillingRange: Ø12 - 80 mm (Ø.472 - 3.15”)
These drills are designed with twisted
coolant channels, allowing a strong
body with excellent resistance totorsion and very ecient chip evacuation.
Face MillingRange: Ø63 - 315 mm (Ø2.48 - 12.4”)
16 economical cutting corners or Fast Metal Removal. Fine pitch 45°
ace mills are designedor high table speed.
1
2
3
4
P M K N S H
3 3 3
P M K N S H
3 3 3 P M K N S H
3 3 33 3
P M K N S H
3 3 33 3
2 4
Blade Bearing Adjusts the angle o the blades by
rotating a bearing at the root o each
blade. The blade bearing enables to
control power and slow the rotor.
Made o bearing steel.
Gear Gashing Slotting for Roughingand Finishing OperationsRange: Ø300 - 420 mm (Ø11.81 - 16.53”)
Gear slotting cutters with tangentially
mounted inserts are excellent or rough
Inner Boring of Bearing Roll
1 4
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gand nishing a variety o teethprole modules.
DrillingRange: Ø12 - 80 mm (Ø.472 - 3.15”)
These drills are designed with twistedcoolant channels, allowing a strong
body with excellent resistance to torsion
and very ecient chip evacuation.
CBN - Hard TurningFinishing Operation
IB50 - 45 - 65 HRc
(interrupted cutting)
IB10H - 58 - 65 HRcIB10HC - 58 - 65 HRc(continuous cutting)
External Rough Turning
A line o external and internal tools,
as well as large-sized inserts or
heavy duty applications.
A line o external and internaltools, as well as large-sized inserts
or the heavy duty applications.
Ceramics - Hard TurningFinishing Operation
IN23 - 40 - 50 HRc
IN22 - over 50 HRcIN420 - over 50 HRc
1
2
34
5
6
P M K N S H
3 3
P M K N S H
3P M K N S H
3 3 3
P M K N S HP M K N S H
3 3
P M K N S H
3 3
P M K N S H
3 3
P M K N S H
3 3
P M K N S H
3 3 33 3
P M K N S H
3 3 33 3
P M K N S H
3 3 3 3
P M K N S H
2
3
5
6
Rotor Hub
ShoulderingRange: Ø16 - 125 mm (Ø.63 - 4.92”)
Mill ThreadingRange: Ø4 - 20 mm (Ø.157 - .787”)
The hub is made o a cast iron case.
It generally connects the three blade
rotational assembly to a linear low
speed shat, which connects to the
turbine’s gearbox. Most modern
turbine hubs contain a pitch system
to adjust the angle o the blades by
rotation o a bearing at the root o
each blade, to control power and
slow the rotor as required.
1 4
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4 cutting corners, tangential geometry
or Fast Metal Removal at very highmaterial removal rates.
ChamferingRange: Ø8 - 25 mm (Ø.315 - .984”)
A amily o tools with shanks that haveunique interchangeable heads or avariety o milling applications including
ball nose, straight shoulder, slitting andslotting applications.
Rough PocketingRange: Ø16 - 125 mm (Ø.63 - 4.92”)
Trigon double-sided insert with 6 edges
combines HELIDO’s strength and
FEEDMILL’s special geometry toacilitate milling at very high eeds.
Solid carbide thread mills or the
production o small internalthreads. The thread mills eature
a short 3-tooth cutting zone
with 3 futes and a releasedneck between the cutting
zone and the shank.
Drilling
Range: Ø8 - 25.9 mm (Ø.315 - 1.02”)
SUMOCHAM comprises a revolutionary clamping system that enables
improved productivity output rates,
while enabling more insert indexes.
Back MillingRange: Ø100 - 250 mm (Ø3.94 - 9.84”)
(FST slotting cutters) ISCAR’stangential slot milling cutters use
cutting inserts with 4 cutting edges.They are suitable or high table eeds,resulting in increased productivity.
1
2
3
4
5
6
P M K N S H
3 3 3
P M K N S H
3 3 33 3
P M K N S H
3 3 33 3
3 3 33 3
P M K N S H
P M K N S H
3 3 3 P M K N S H
3 3 3
P M K N S H
3 3 3
2
3
5
6
Rotor Hub
Face MillingRange: Ø40 - 200 mm (Ø1.57 - 7.87”)
MillingRange: Ø12 - 40 mm (Ø.472 - 1.57”)
E bl i l h d illi d
The hub is made o a cast iron case.
It generally connects the three blade
rotational assembly to a linear low
speed shat, which connects to the
turbine’s gearbox. Most modern
turbine hubs contain a pitch system
to adjust the angle o the blades by
rotation o a bearing at the root o
each blade, to control power and
slow the rotor as required.
107
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S845 SNMU 1305... - square double-sidedinserts with 8 cutting edges, or ONMU 0505...octagonal, double-sided inserts with
16 cutting edges. Enable highly
ecient milling.
Helical InterpolationRough BoringRange: Ø20 - 80 mm (Ø.787 - 3.15”)
4 cutting corners, tangential
geometry or Fast Metal Removal.
DrillingRange: Ø12 - 80 mm (Ø.472”-3.15”)
These drills are designed with twisted coolant
channels, which allow or a strong drill body
with excellent resistance to torsion and very ecient chip evacuation.
Enables internal thread milling andexternal qualitative precision threads
on CNC machines by using a helicalinterpolation CNC program.
MILLTHREAD thread milling cutters areavailable in addition to solid carbidethread milling cutters with indexable
thread milling inserts or any standard thread prole.
Fine BoringRange: Up to Ø2.1 meter (Ø82.67”)
The ITSBORE system TCH A.L:
Aluminum twin cutter heads or rough and ne boring operations.
7
8
9
10
11
P M K N S H
3 3 3
P M K N S H
3 3 33
P M K N S H
3 3 3 P M K N S H
3
P M K N S H
3 3 33 3
11
9
8
41
A xle Pin (Gearless)
A conical cast steel axle connects the
rotor hub and the annular generator
directly, as a xed unit without gears.
Made o alloy steel.
DrillingRange: Ø8 - 25.9 mm (Ø.315 - 1.02”)
SUMOCHAM i l ti
Rough External Turning
A li t l d i t l
1 4
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52
3
SUMOCHAM comprises a revolutionary clamping system that enables
improved productivity output rates,while enabling more insert indexes.
A line o external and internal
tools, as well as large-sizedinserts or heavy duty applications.
Rough External Turning
Tangentially clamped insert with unique helicalshaped cutting edges, provides an exceptional
solution, enabling very large depths o cut at
high eeds.
External Turning (Finishing)
A line o external and internaltools, as well as large-sized inserts
or the heavy duty applications.
DrillingRange: Ø12 - 80 mm (Ø.472 - 3.15”)
Drills are designed with twistedcoolant channels, allowing a strong
body with excellent resistance to
torsion and very ecient chip evacuation.
4
5
1
2
3
P M K N S H
3 3
P M K N S H
3 3
P M K N S H
3 3 33 3
P M K N S H
3 3
P M K N S H
3 3
3 3 33 3
P M K N S H
P M K N S H
3 3 33 3
2
3
5
1 4
Main Shaft
External Turning (Finishing)
A line o external and internal tools
External Rough Turning
A li t al a d i t al
The main shat o the wind turbine
is usually orged rom hardened
and tempered steel. The main shat
transmits a low speed rotational
orce rom the rotor hub. Kinetic
wind energy to the gearbox enables
high speed rotation, which spins
the generator and thus creates
electrical energy.
1 4
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2 5
3 Deep Drilling
BTA SystemDTS – Double Tube SystemRange: Ø18.41 - 168.99 mm(Ø.724 - 6.65”), IT9-IT10STS – Single Tube SystemRange: Ø14.51 - 245.99 mm(Ø.571 - 9.68”), IT9
O.D. Rough Turn
A line o external and internaltools or heavy duty applications
with large-sized inserts.
External Grooving
Turning with groove-turn tools give asurace quality ar superior to anything
normally possible when turning withstandard ISO tools.In act, turningwith GRIP tools can produce a surace
quality comparable to grinding.
A line o external and internal tools,as well as large-sized inserts or
heavy duty applications.
A line o external and internaltools or heavy duty applicationswith large-sized inserts.
External Turning (Finishing)
Tangentially clamped insert with unique
helical shaped cutting edges. Provides anexceptional solution or turning, enablingvery large depths o cut and high eeds.
1
2
3
4
5
6
3 3
P M K N S H
3 3
P M K N S HP M K N S H
3 3
3 3
P M K N S HP M K N S H
3 3
3 3
P M K N S H
3 3 3
P M K N S H
P M K N S H
3 3
P M K N S H
3 3
2
3
5
6
1
107
Main Shaft
Face MillingRange: Ø40 - 200 mm (Ø1.57 - 7.87”)
S845 SNMU 1305 square
Face Milling (Finishing)Range: Ø16 - 125 mm (Ø.63 - 4.92”)
4 cutting corners tangential geometry or
The main shat o the wind turbine
is usually orged rom hardened
and tempered steel. The main shat
transmits a low speed rotational
orce rom the rotor hub. Kinetic
wind energy to the gearbox enables
high speed rotation, which spins
the generator and thus creates
electrical energy.
107
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2 5
3 12
11
9
8
Face Milling (Finishing)Range: Ø63 - 315 mm (Ø2.48 - 12.4”)
16 economical cutting corners or Fast Metal Removal. Fine pitch 45° ace mills
are designed or high table speed.
Drilling
Range: Ø12 - 80 mm (Ø.472 - 3.15”)
These drills are designed with twistedcoolant channels, allowing a strong body
with excellent resistance to torsion andvery ecient chip evacuation.
Threading
Range: Ø4 - 20 mm (Ø.157 - .787”)
Solid carbide thread mills or the
production o small internal threads.
The thread mills eature a short 3-toothcutting zone with 3 futes and a
released neck between the cuttingzone and the shank.
S845 SNMU 1305... - square,
double-sided inserts with 8 cuttingedges or the ONMU 0505...
octagonal, double-sided inserts
with 16 cutting edges.
DrillingRange: Ø8 - 25.9 mm (Ø.315 - 1.02”)
SUMOCHAM comprises a revolutionary clamping system that enables
improved productivity output rates,
while enabling more insert indexes.
4 cutting corners, tangential geometry or Fast Metal Removal at very high material
removal rates.
7
8
9
10
11
12
P M K N S H
3 3 3
3 3 33 3
P M K N S H
3 3 33 3
P M K N S H
P M K N S H
3 3 3
P M K N S H
3 3 33 3
P M K N S H
3 3 33 3
12
11
9
8
1
Main Bearing Housing
DrillingRange: Ø8 - 25.9 mm (Ø.315 - 1.02”)
SUMOCHAM comprises a revolutionary
Face MilingRange: Ø16 - 315 mm (Ø.63 - 12.4”)
HELIDO is a amily o tools or 90°
The main bearing housing absorbs
the residual bending loads, while the
rotor shat transmits the rotational
torque to the gearbox.
1 4
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2
3
SUMOCHAM comprises a revolutionary clamping system that enables improved
productivity output rates, whileenabling more insert indexes.
ThreadingRange: Ø4 - 20 mm (Ø.157 - .787”)
Solid carbide thread mills or the
production o small internal threads.The thread mills eature a short
3-tooth cutting zone with 3 futesand a released neck between thecutting zone and the shank.
ChamferingRange: Ø6 - 25 mm (Ø.236 - .984”)
A amily o tools with shanks and uniqueinterchangeable heads or a variety o
milling applications including ball nose,straight shoulder and slitting andslotting applications.
Deep DrillingRange: Ø25 - 65 mm (Ø.984 - 2.56”)
Deep drills or milling centersand lathe machines with a drillingratio o up to x7DI.
HELIDO is a amily o tools or 90
milling. The HELIDO H490 ANKX rectangular inserts have 4 helicalright-hand cutting edges.
4
5
1
2
3
P M K N S H
3 3 3
P M K N S H
3 3 33 3
P M K N S H
3 3 33 3
P M K N S H
3 3 33 3
P M K N S H
3 3 33 3
2
3
5
3
Main Bearing Housing
Roughing by HelicalInterpolationRange: Ø20 - 80 mm (Ø.787 - 3.15”)
4 cutting corners tangential geometry
Drilling
Range: Ø12 - 80 mm (Ø.472 - 3.15”)
Drills designed with twisted coolant
The main bearing housing absorbs
the residual bending loads, while the
rotor shat transmits the rotational
torque to the gearbox.
86
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4 cutting corners, tangential geometry or Fast Metal Removal at very high
material removal rates.
Fine BoringRange: Up to Ø1.1 meter (Ø43.3")
TCH A.L 600 Aluminum twincutter heads or rough and
ne boring operations.
Drills designed with twisted coolant channels, which allow or a strong
body, have excellent resistance totorsion and very ecient
chip evacuation.
6
7
8
P M K N S H
3
P M K N S H
3 3 3
P M K N S H
3 3 33 3
7
Gear Sub- Component
Hob Indexable Milling Cutter Range: Ø180 - 450 mm (Ø7.08 - 17.72”)
For high productivity roughing
and nishing o gears.
The majority o turbine designs
eature a gearbox, although some
manuacturers produce ‘direct drive
designs’, which do not require one.
The gearbox employs a planetary
gear system to convert the low-speed
high-torque rotation o the rotor into
high-speed rotation at low torque or
input to the generator. The gearbox
drives a high speed shat leading to
the generator, typically at 1,500
revolutions per minute.
CBN - Hard TurningFinishing Operation
IB55 - 45 - 65 HRc
1 3
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Special Form Cutter Range: Ø210 - 500 mm (Ø8.26 - 19.68”)
For machining male or emaletype axle screws.
.
IB55 45 65 HRcIB50 - 45 - 65 HRc
(interrupted cutting)
P M K N S H
3 3 3 3
P M K N S H
P M K N S H
3 3 33 3
P M K N S H
3 3 33 3
2
Planetary Carrier
Face Milling
Range: Ø63 - 315 mm (Ø2.48 - 12.4”)
16 economical cutting corners or
Rough BoringRange: Ø18 - 200 mm (Ø.708 - 7.87”)
BHR rough boring heads used on
The rotary gear planetary carrier,
made o nodular cast iron, is a part
o the gear assembly. It unctions
to increase the slow rotation speed
o the main shat, transerred as
higher rotation to the generator.
1
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gFast Metal Removal. Fine pitch 45°
ace mills are designed or high table speed.
BHR rough boring heads used onMB modular boring system.Insert holders: IHSR...
Fine BoringRange: Ø18 - 500 mm (Ø.708 - 19.68”)
BHF ne boring heads used
on MB modular boring system.Slider: BHFH...
Insert holders: IHRF...
1
2 3
P M K N S H
3 3 3
P M K N S H
3
P M K N S H
3 3 33 3
3
Planetary Carrier
Turning
Tangentially clamped insert and
Finish Helical InterpolationRange: Ø16-315 mm (Ø.63”-12.4”)
HELIDO is a amily o tools or 90°
The rotary gear planetary carrier
made o nodular cast iron, is part
o the gear assembly. It unctions
to increase the slow rotation speed
o the main shat, transerred as
higher rotation to the generator.
74
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g y punique helical shaped cutting
edges provide an exceptionalsolution, enabling the use o
very large depths o cut and high eeds.
Turning
A line o external and internal
tools, as well as large-sizedinserts or the heavy duty
applications.
Rough Helical InterpolationRange: Ø40 - 160 mm (Ø1.57 - 6.3”)
Milling cutters that can carry either roundinserts with a serrated cutting edge or regular
round inserts. The serrated insert has our indexing orientation options andthe round insert has eight.
ymilling. The HELIDO H490 ANKX
rectangular inserts have 4 helicalright-hand cutting edges.
Fine BoringRange: Ø18 - 500 mm (Ø.708 - 19.68”)
BHF ne boring heads used
on MB modular boring system.Slider: BHFH...
Insert holders : IHRF...
4
5
6 7
8
P M K N S H
3 3 3
P M K N S H
3 3 33 3
P M K N S H
3 3 33 3
3 3
P M K N S H
3 3
P M K N S H
P M K N S H
3 3
P M K N S H
3 3
8
6
5
1 4
Support Base
ShoulderingRange: Ø16 - 315 mm (Ø.63 - 12.4”)
HELIDO is a amily o tools or 90°
A very large casting o high quality
metallurgical ductile iron, supports
the entire turbine drive train and
transmits the load o nacelle
components to the tower.
Face MillingRange: Ø63-315 mm (Ø2.48”-12.4”)
16 economical cutting corners or
1 4
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2 5
3
Extended Flute Counter Bore Interpolated MillingRange: Ø16 - 125 mm (Ø.63- 4.92”)
4 cutting corners, tangential geometry or Fast Metal Removal at very
high material removal rates.
milling. The HELIDO H490 ANKX rectangular inserts have 4 helicalright-hand cutting edges.
Fine BoringRange: Ø18 - 500 mm (Ø.708 - 19.68”)
The ITSBORE SystemShank: BHF MB80-125x114
Boring holders: BHFH in size 40x133,
40x200, 40x300
Face MillingRange: Ø40 - 200 mm (Ø1.57- 7.87”)
S845 SNMU 1305... - square,
double-sided inserts with 8 cuttingedges or the ONMU 0505...octagonal, double-sided inserts with
16 cutting edges.
Fast Metal Removal. Fine pitch 45°
ace mills are designed or high table speeds.
1
23
4
5
P M K N S H
3 3 3
P M K N S H
3 3 3
3 3 33 3
P M K N S H
3 3 33 3
P M K N S H
3 3 33 3
P M K N S H
2
3
5
Y aw SystemThe yaw system o wind turbines is
the component responsible or the
orientation o the wind turbine rotor
towards the wind. This is a mechanism
that rotates the nacelle to ace the
changing wind direction, made o
alloy or bearing steel.
Gear Gashing Slotting (Roughing)Gear Gashing Slotting (Finishing) Range: Ø300 - 420 mm (Ø11.81 - 16.53”)
Gear slotting cutters with tangentially mounted inserts or rough andnishing applications o teeth
l d l
Bearing RollingInner Boring
A line o external and internal
1 4
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CBN - Hard TurningFinishing Operation
IB55 - 45-65 HRcIB50 - 45-65 HRc(interrupted cutting)
Ceramic - Hard TurningFinishing Operation
IN23 - 40-50 HRcIN22 - over 50 HRc
IN420 - over 50 HRc
prole modules.
Drilling
Range: Ø25 - 65 mm (Ø.984 - 2.56”)
Deep drills or milling centersand lathe machines ØDx7
Range: Ø12 - 80 mm (Ø.472 - 3.15”)
These drills are designed with twistedcoolant channels, allowing a strong body
with excellent resistance to torsion andvery ecient chip evacuation.
External Rough Turning
A line o external and internal tools,as well as large-sized inserts or the
heavy duty applications.
4
5
6
1
2
3
tools, as well as large-sized insertsor the heavy duty
applications.
P M K N S H
3 3
P M K N S H3 3 33 3
P M K N S H
3 3 33 3
3 3
P M K N S H
P M K N S H
3 3
P M K N S H
3 3
P M K N S H
3 3
P M K N S H
3 3
P M K N S H
3 3
P M K N S H
3 3 3 3
P M K N S H
3
5
6
2
T ower Flange
DrillingRange: Ø8 - 25.9 mm (Ø.315 - 1.02”)
SUMOCHAM comprises a revolutionary
The vast majority o commercial wind
turbines use tubular steel towers.
In some circumstances lattice towers
are used or smaller capacity turbines.
Tower heights depend on rotor
diameter and the wind speed
conditions o the site. Tower heights
range rom 50 meters or a 1 MW
turbine to as high as 125 meters and
more or very large turbines.
The fange comprises a large scale
o rolled steel which connects the
tower’s conical links.
CBN - Hard TurningFinishing Operation
IB50 - 45-65 HRc
1 4
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clamping system that enables improvedproductivity output rates, while enabling
more insert indexes.
Flanges or top sections
Flanges or intermediate sections
Flanges or lower sections
External Rough Turning
A line o external and internaltools, as well as large-sized
inserts or the heavy duty applications.
Ceramics - Hard TurningFinishing Operation
IN23 - 40-50 HRcIN22 - over 50 HRc
IN420 - over 50 HRc
P M K N S H
3 3
P M K N S H
3 3 3 3
P M K N S H
1
23
4
P M K N S H
3 3 33 3
(interrupted cutting)IB10H - 58-65 HRcIB10HC - 58-65 HRc
(continuous cutting)
P M K N S H
3
P M K N S H
3 3 3
P M K N S H
P M K N S H
3 3
P M K N S H
3 3
2
3
Plan
Stay One Step Ahead o Your Competitorsby Utilizing Your 3Productivity Toolbox!•Usethemostup-to-dateinnovative
tooling technologies.
•Improveyourcurrenttechnicalskills.
•Decreasequalitycontrolrejectionrate.
•Increasechipvolumecapacity.
•Reducetoolinventory.
•Costandefciencydataaccessibility.
•ISCARCTMStoolmanagementprogram
helps you to maintain your value.
ISCAR's 3Productivity program willdramatically reduce your labor, machinery
and overhead costs by: optimizing production
layout and process with advanced and innovative
cutting tool technologies; and expert guidance
rom proessional qualied teams.
How to Boost Productivity ?•Optimizecapacity
•Deliversooner!(theglobalmarket
demands the highest levels o service)•QuickerROIonyourproductionequipment
With the increasing use o composite materials
the world's chip pile is shrinking. Boost your
productivity , and you maintain protability
on the ever smaller machined parts.
The ISCAR 3Productivity team will help you
to maintain protability and competitiveness
ofyourenterprise!
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$ 2 4 h r
p r o d u c t i v i t y
productivity boost
group productivity
time
common productivity process long iterations
3Productivity short iterations
ISCAR's objective is to create
a strategic partnership with leading enterprises
who share a mutual commitment to excellence,
innovation and productivity .
The process involves optimization o productionprocess and manuacturing costs by measuring
input (resources)/output (goods); variable during
a time sequence. Productivity and eciency
output will have greater impact, while the
process will have wider exposure and refect
a common goal by all levels o employees
throughout the organization.
ProgramIntroduction
ProductionFloor Audit
New TechnicalProcess Layout
and CPU Reports
New ToolingCosts and ROI
Proposal
New ProcessImplementation
and Optimization
TechnicalTraining
Round-the-clock Technical Support
AnnuaProductivit
Cost SavReport
Productivity starts on the production foor.
The transition towards higher productivity can
only be accomplished by promoting the best
practices. ISCAR provides ongoing technical training
to the members o your sta, with the goal to accept change and learn how to benet rom the new
productivity approach.
People are the Most Precious Asset!
Maximize CompetitivnessISCAR LTD.Headquarters
Tefen 24959, Israel Tel +972 (0)4 997 0311Fa +972 (0)4 987 [email protected]
ArgentinaISCAR TOOLS ARGENTINA SAMonteagudo 2221437 Buenos Aires
Tel +54 114 912 2200Fa +54 114 912 [email protected]
Australia
ChinaISCAR CHINA7B21, Hanwei Plaza,7 Guanghua RoadChaoyang DistrictBejiing 100004
Tel +86 10 6561 0261/2/3Fa +86 10 6561 [email protected]
CroatiaISCAR ALATI d.o.o.J. Jelačiča 134CRO-10430 Samobor
Tel +385 (0) 1 33 23 301Fa +385 (0) 1 33 76 145
MacedoniaRepresentative OfficeLondonska 19/4MK-1000 Skopje
Tel +389 2 309 02 52Fa +389 2 309 02 [email protected]
MexicoISCAR DE MÉxICO,S.A de C.V.Fray Pedro de Gante 15Col. CimatarioQuerétaro, Qro.C.P. 76030
Tel +52 (442) 214 5505Fa +52 (442) 214 5510
SerbiaISCAR TOOLS d.o.o.
Autoput 22SRB-11080 Zemun
Tel +381 11 314 90 38Fa +381 11 314 91 [email protected]
SlovakiaISCAR SR, s.r.o.K múzeu 3010 03 Zilina
Tel +421 (0) 41 5074301Fa +421 (0) 41 [email protected]
TaiwanISCAR TAIWAN LTD.395, Da Duen South
Taichung 408 Tel +886 (0)4-247315Fa +886 (0)[email protected]
ThailandISCAR THAILAND LT57, 59, 61, 63 Soi SaBabosSukhumvit Rd.Phra Khanong, Khlon
Bangkok 10110Tel +66 (2) 7136633
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or ultimate ongoing productivity solutions.ISCAR’s newly launched 3Productivity program
assures increased production capabilities, a better
return on investment in equipment, and above all
will help to keep your business protable and
competitiveatalltimes!
The industrial revolution continues to demand
ast-paced machining cycles. Highly productive
technologies in the metal cutting industries are
on an endless quest to seek innovative solutions. ISCAR’s introduction o F ast M etal R emoval has become an industry standard which strives
AustraliaISCAR AUSTRALIA Pty LTD.38-42 Seville StreetEast Fairfield NSW 2165
Tel +61 (0)2 9722 4500Fa +61 (0)2 9722 4511
AustriaISCAR AUSTRIA GmbHIm Stadtgut C 2
A-4407 Steyr-Gleink Tel +43 7252 71200-0Fa +43 7252 [email protected]
BelarusISCAR BELARUS(Representative Office)Nachimova str. 12, office 101220033 Minsk
Tel/Fa: +375 17 298-13-67/[email protected]
Belgiumn.v. ISCAR BENELUx s.a.Roekhout 13B 1702 Dilbeek (Groot-Bijgaarden)
Tel +32 (0) 2 464 2020Fa +32 (0) 2 522 [email protected]
Bosnia
Representative OfficeKralja Tvrtka I br. 17BIH- 72000 Zenica
Tel +387 32 201 100Fa+387 32 201 [email protected]
BrazilISCAR DO BRASIL COML. LTDA.Rodovia Miguel Melhado Campos,Km 79, Bairro MoinhoCEP: 13280-000 - Vinhedo - SP
Fa +385 (0) 1 33 76 [email protected]
Czech RepublicISCAR CR s.r.o.
Mánesova 73, 301 00 Plzen Tel +420 377 420 625Fa +420 377 420 [email protected]
FinlandISCAR FINLAND OY
Ahertajantie 602100 Espoo
Tel +358-(0)9-439 1420Fa +358-(0)9-466 [email protected]
FranceISCAR FRANCE SAS8, Rue Georges Guynemer78286 GUYANCOURT Cede
Tel +33 (0)1 30 12 92 92Fa +33 (0)1 30 43 88 [email protected]
GermanyISCAR GERMANY GmbHEisenstockstrasse 14D 76275 Ettlingen
Tel +49 (0) 72 43 9908-0Fa +49 (0) 72 43 [email protected]
HungaryISCAR HUNGARY kftKassai u 151H 1142 Budapest
Tel +36 1 251 5688Fa +36 1 251 [email protected]
ItalyISCAR ITALIA srl
Fa +52 (442) 214 [email protected]
The NetherlandsISCAR NEDERLAND B.V.
Postbus 704, 2800 AS Gouda Tel +31 (0) 182 535523Fa +31 (0) 182 [email protected]
New ZealandISCAR PACIFIC LTD.1/501 Mt. Wellington Hwy.Mt. Wellington Auckland
Tel +64 9 5731280Fa +64 9 [email protected]
PolandISCAR POLAND Sp. z o.o.ul. Gospodarcza 1440-432 Katowice
Tel +48 32 735 7700Fa +48 32 735 [email protected]
PortugalISCAR PORTUGAL, SA
Avd.Dr.DomingosCaetano de SousaFracção B, Nº 5414520-165 Santa Maria da Feira
Tel +351 256 579950Fa +351 256 [email protected]
RomaniaISCAR TOOLS SRLStr. Maramures nr. 38,Corp 2, Otopeni,
jud. Ilfov, cod 010832 Tel +40 (0)312 286 614Fa +40 (0)312 286 [email protected]
SlovenijaISCAR SLOVENIJA d.o.o.IOC, Motnica 14SI-1236 Trzin
Tel +386 1 580 92 30
Fa +386 1 562 21 [email protected]
South AfricaISCAR SOUTH AFRICA (PTY) LTD.98 Lake RoadLongmeadow Business EstateEtension 7 GautengP.O. Bo 2406Kempton Park 1620ShareCall 08600-47227
Tel +27 11 997 2700Fa +27 11 388 [email protected]
South KoreaISCAR KOREA304 Youggye-Ri,Gachang-myeonDalsung-gun, Daegu 711-860
Tel +82 53 760 7590Fa +82 53 767 [email protected]
SpainISCAR IBERICA SAParc Tecnològic del Vallès
Avda. Universitat Autònoma 19-21
08290 Cerdanyola-Barcelona Tel +34 93 594 6484Fa +34 93 582 [email protected]
SwedenISCAR SVERIGE ABKungsangsvagen 17BBo 845751 08 Uppsala
Tel +46 (0) 18 66 90 60
Tel +66 (2) 7136633-Fa +66 (2) [email protected]
TurkeyISCAR KESICI TAKIM
TIC. VE IML. LTD. STGebze Organize San(GOSB)Ihsan Dede Cad. No:Gebze / Kocaeli
Tel +90 (262) 751 04Fa +90 (262) 751 [email protected]
UkraineISCAR UKRAINE LLC
Volgodonska str., 6602099 Kiev
Tel/fa +38 (044) [email protected]
United KingdomISCAR TOOLS LTD.Woodgate Business Bartley GreenBirmingham B32 3D
Tel +44 (0) 121 422 8Fa +44 (0) 121 423 [email protected]
United StatesISCAR METALS INC.300 Westway Place
Arlington, Tx 76018- Tel +1 817 258 3200 Tech Tel 1-877-BY-IS
Fa +1 817 258 [email protected]
VietnamISCAR VIETNAM(Representative OfficRoom D 2 8 Etown B
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