8/16/2019 InteliCompact-NT-2.1-Reference Guide.pdf
1/288
Reference Guide
Paral le l ing gen-set co ntrol ler
SW version 2.1, July 2015
Copyright ©2015 ComAp a.s.
ComAp a.s. Kundratka 17, 180 00 Praha 8, Czech RepublicTel: +420 246 012 111, Fax: +420 266 316 647
E-mail:[email protected], www.comap.cz
http://www.comap.cz/http://www.comap.cz/
8/16/2019 InteliCompact-NT-2.1-Reference Guide.pdf
2/288
InteliCompactNT
, SW version 2.1InteliCompact-NT-2.1-Reference Guide.pdf, ©ComAp – May 2015 2
Table of contents
1 Document information ................................................................................................................... 7 1.1 Clarification of notation ............................................................................................................... 8
1.2 Conformity Declaration ............................................................................................................... 8
2 System overview ............................................................................................................................ 9 2.1 General description .................................................................................................................... 9 2.2 Configurability and monitoring .................................................................................................... 9
2.2.1 LiteEdit ............................................................................................................................. 10 2.2.2 InteliMonitor ..................................................................................................................... 11 2.2.3 WinScope ......................................................................................................................... 11 2.2.4 WebSupervisor ................................................................................................................ 11
2.3 Applications overview ............................................................................................................... 12 2.3.1 Single applications ........................................................................................................... 12 2.3.2 Multiple applications ........................................................................................................ 12
2.4 True RMS measurement .......................................................................................................... 13
3 Installation .................................................................................................................................... 14 3.1 Mounting ................................................................................................................................... 14 3.2 Package contents ..................................................................................................................... 14 3.3 Dimensions ............................................................................................................................... 15 3.4 Terminal diagram ...................................................................................................................... 16 3.5 General ..................................................................................................................................... 16 3.6 Wiring........................................................................................................................................ 17 3.7 Grounding ................................................................................................................................. 17 3.8 Power supply ............................................................................................................................ 17
3.8.1 Power supply fusing ......................................................................................................... 19 3.9 Voltage and current inputs ....................................................................................................... 19 3.10 Speed measurement ................................................................................................................ 21
3.10.1 Pickup .............................................................................................................................. 21 3.10.2 Generator frequency ........................................................................................................ 22 3.10.3 Additional running engine indication ................................................................................ 22
3.11 Binary inputs ............................................................................................................................. 23 3.12 Binary outputs ........................................................................................................................... 23 3.13 Analog inputs ............................................................................................................................ 24
3.13.1 Tristate inputs .................................................................................................................. 25 3.14 Circuit breakers ........................................................................................................................ 26
3.14.1 Breaker control outputs .................................................................................................... 26 3.14.2 MCB special requirements ............................................................................................... 27
3.15 AVR interface ........................................................................................................................... 27 3.15.1 IG-AVRi ............................................................................................................................ 27 3.15.2 AVR list ............................................................................................................................ 30
3.16 Speed governor interface ......................................................................................................... 42 3.16.1 Speed governor list .......................................................................................................... 43
3.17 CAN bus wiring ......................................................................................................................... 50 3.18 Recommended CAN/RS485 connection .................................................................................. 51
3.18.1 CAN bus connection ........................................................................................................ 51 3.18.2 RS485 connection ........................................................................................................... 51
3.19 Extension modules ................................................................................................................... 53 3.19.1 IGS-PTM .......................................................................................................................... 53 3.19.2 IGL-RA15 remote annunciator ......................................................................................... 54 3.19.3 IL-NT-AOUT8 ................................................................................................................... 55 3.19.4 IL-NT BIO8 ....................................................................................................................... 55 3.19.5 IC-NT CT-BIO7 ................................................................................................................ 57
3.20 Communication modules .......................................................................................................... 59
3.20.1
IL-NT RS232 .................................................................................................................... 59
3.20.2 IL-NT RS232-485 ............................................................................................................. 60 3.20.3 IL-NT S-USB .................................................................................................................... 60
8/16/2019 InteliCompact-NT-2.1-Reference Guide.pdf
3/288
InteliCompactNT
, SW version 2.1InteliCompact-NT-2.1-Reference Guide.pdf, ©ComAp – May 2015 3
3.20.4 IB-Lite ............................................................................................................................... 61 3.20.5 IL-NT GPRS ..................................................................................................................... 62 3.20.6 InternetBridge-NT ............................................................................................................ 64
3.21 EFI engines .............................................................................................................................. 65 3.21.1 Differences between a classic and EFI-engine application ............................................. 65
3.22 Typical wiring – EFI engine ...................................................................................................... 68
3.23 Typical wiring – c lassic engine ................................................................................................. 69 3.24 Emergency Stop ....................................................................................................................... 71
4 Putting it into operation ............................................................................................................... 72 4.1 Programming the configuration ................................................................................................ 72 4.2 Programming the firmware ....................................................................................................... 72 4.3 Programming a non-responsive controller ............................................................................... 73 4.5 Factory default configuration .................................................................................................... 74
4.5.1 SPtM ................................................................................................................................ 74 4.5.2 MINT ................................................................................................................................ 75
4.6 Step-by-step guide ................................................................................................................... 76
5 Operator guide .............................................................................................................................. 78 5.1 Front panel elements ................................................................................................................ 78
5.2 User interface modes ............................................................................................................... 80 5.3 Display screens and pages structure ....................................................................................... 80 5.4 View measured values ............................................................................................................. 82 5.5 Setpoints – view and change ................................................................................................... 82 5.6 Browsing the history log ........................................................................................................... 83 5.7 Browsing alarms ....................................................................................................................... 84 5.8 Entering the password .............................................................................................................. 85 5.9 Controller information screen ................................................................................................... 85 5.10 Controller language selection ................................................................................................... 87 5.11 User interface mode selection .................................................................................................. 87 5.12 Display contrast adjustment ..................................................................................................... 87
6 Function description .................................................................................................................... 88 6.1 Island operation flowchart ........................................................................................................ 88 6.2 Parallel operation flowchart ...................................................................................................... 89 6.3 Operating modes ...................................................................................................................... 90
6.3.1 OFF .................................................................................................................................. 90 6.3.2 MAN ................................................................................................................................. 90 6.3.3 AUT .................................................................................................................................. 91 6.3.4 TEST ................................................................................................................................ 91
6.4 Engine start .............................................................................................................................. 92 6.4.1 Diesel engine ................................................................................................................... 92 6.4.2 Gas engine ....................................................................................................................... 94
6.5 Stabilization .............................................................................................................................. 96 6.6 Connecting to the load.............................................................................................................. 96
6.6.1 Connecting to dead bus ................................................................................................... 97
6.6.2
Synchronizing .................................................................................................................. 97
6.7 Parallel to mains operation –SPtM .......................................................................................... 98 6.7.1 Ramping the power up ..................................................................................................... 98 6.7.2 Load control ..................................................................................................................... 98 6.7.3 Power factor control ......................................................................................................... 98 6.7.4 Object load dependent auto start .................................................................................... 99 6.7.5 Ramping the power down ................................................................................................ 99 6.7.6 Peak load shaving ........................................................................................................... 99 6.7.7 Export Limit ...................................................................................................................... 99
6.8 Parallel to mains operation –MINT ........................................................................................ 102 6.8.1 Ramping the power up ................................................................................................... 102 6.8.2 Load control modes ....................................................................................................... 102 6.8.3 Power factor control ....................................................................................................... 102
6.8.4
Ramping the power down .............................................................................................. 102
6.9 Island operation –SPtM ......................................................................................................... 102 6.9.1 Island to PtM transfers ................................................................................................... 103
8/16/2019 InteliCompact-NT-2.1-Reference Guide.pdf
4/288
InteliCompactNT
, SW version 2.1InteliCompact-NT-2.1-Reference Guide.pdf, ©ComAp – May 2015 4
6.10 Island operation –MINT ......................................................................................................... 103 6.11 Power management ............................................................................................................... 104
6.11.1 The concept ................................................................................................................... 104 6.11.2 Basics ............................................................................................................................ 104 6.11.3 Reserves, minimal running power ................................................................................. 105 6.11.4 Priorities ......................................................................................................................... 105
6.11.5 Load Demand Start/Stop ............................................................................................... 106 6.11.6 Reaction to alarms ......................................................................................................... 108 6.11.7 Related binary inputs ..................................................................................................... 108 6.11.8 Related binary outputs ................................................................................................... 109 6.11.9 Load Demand Swap ...................................................................................................... 109 6.11.10 Related binary inputs ..................................................................................................... 110 6.11.11 Related binary outputs ................................................................................................... 110 6.11.12 “How to” examples: ........................................................................................................ 110 6.11.13 Related setpoints and values ......................................................................................... 111
6.12 AMF function .......................................................................................................................... 111 6.12.1 Mains failure detection ................................................................................................... 111 6.12.2 Healthy mains detection ................................................................................................ 112 6.12.3 The AMF procedure ....................................................................................................... 112
6.13 Engine cool down and stop .................................................................................................... 112 6.13.1 Stopped gen-set evaluation ........................................................................................... 113
6.14 Alarm management ................................................................................................................ 113 6.14.1 Alarm handling ............................................................................................................... 114 6.14.2 Alarm states ................................................................................................................... 114 6.14.3 Alarm types –Yellow level ............................................................................................. 115 6.14.4 Alarm types –Red level ................................................................................................. 115 6.14.5 Sensor fail detection (FLS) ............................................................................................ 115 6.14.6 Remote alarm messaging .............................................................................................. 116 6.14.7 Alarmlist ......................................................................................................................... 117 6.14.8 ECU Alarmlist................................................................................................................. 117 6.14.9 Built-in alarms ................................................................................................................ 118
6.15 History log ............................................................................................................................... 118
6.16 Exercise timers ....................................................................................................................... 121 6.16.1 MINT .............................................................................................................................. 122 6.16.2 SPtM .............................................................................................................................. 122
6.17 Analog switches ...................................................................................................................... 122 6.18 Power switch .......................................................................................................................... 123 6.19 Regulation loops ..................................................................................................................... 123
6.19.1 SPtM .............................................................................................................................. 123 6.19.2 MINT .............................................................................................................................. 124 6.19.3 Regulation control loops overview ................................................................................. 125 6.19.4 PI regulation adjustment ................................................................................................ 125
7 Setpoints ..................................................................................................................................... 127 7.1 Password protection ............................................................................................................... 127 7.2 Setpoint synchronization ........................................................................................................ 127 7.3 Setpoint groups ...................................................................................................................... 127
7.3.1 Setpoints – Process Control .......................................................................................... 128 7.3.2 Setpoints –Basic Settings ............................................................................................. 128 7.3.3 Setpoints – Comms Settings ......................................................................................... 128 7.3.4 Setpoints – Engine Params ........................................................................................... 129 7.3.5 Setpoints – Engine Protect ............................................................................................ 129 7.3.6 Setpoints – Gener Protect ............................................................................................. 129 7.3.7 Setpoints –Pwr Management ........................................................................................ 130 7.3.8 Setpoints – AMF Settings .............................................................................................. 130 7.3.9 Setpoints – Sync/Load Ctrl ............................................................................................ 131 7.3.10 Setpoints – Volt/PF Control ........................................................................................... 131 7.3.11 Setpoints – ExtI/O Protect ............................................................................................. 131
7.3.12
Setpoints –SMS/E-Mail ................................................................................................. 131
7.3.13 Setpoints –AnalogSwitches .......................................................................................... 132 7.3.14 Setpoints –Date/Time ................................................................................................... 132
8/16/2019 InteliCompact-NT-2.1-Reference Guide.pdf
5/288
InteliCompactNT
, SW version 2.1InteliCompact-NT-2.1-Reference Guide.pdf, ©ComAp – May 2015 5
7.3.15 Setpoints – Sensors Spec ............................................................................................. 132
8 Values .......................................................................................................................................... 133 8.1 Invalid flag .............................................................................................................................. 133 8.2 Value groups .......................................................................................................................... 133
8.2.1 Values – Engine ............................................................................................................. 133 8.2.2 Values –Generator ........................................................................................................ 134
8.2.3 Values –Mains .............................................................................................................. 134 8.2.4 Values – Bus .................................................................................................................. 135 8.2.5 Values –Pwr Management ............................................................................................ 135 8.2.6 Values – Controller I/O .................................................................................................. 135 8.2.7 Values –Extension I/O .................................................................................................. 135 8.2.8 Values –Statistics ......................................................................................................... 136 8.2.9 Values –Date/Time ....................................................................................................... 136 8.2.10 Values – Info .................................................................................................................. 136
9 Binary input functions ............................................................................................................... 137 9.1 Common functions .................................................................................................................. 137 9.2 MINT specific .......................................................................................................................... 137 9.3 SPtM specific .......................................................................................................................... 137
10 Binary output functions ....................................................................................................... 138 10.1 Common functions .................................................................................................................. 138 10.2 ECU info ................................................................................................................................. 138 10.3 Alarm mirrors .......................................................................................................................... 139 10.4 MINT specific .......................................................................................................................... 140 10.5 SPtM specific .......................................................................................................................... 140
11 Communication .................................................................................................................... 141 11.1 Direct cable connection .......................................................................................................... 141 11.2 Modem connection ................................................................................................................. 142
11.2.1 Recommended GSM modems ...................................................................................... 142 11.2.2 Modem setup procedure ................................................................................................ 143
11.3 Internet connection ................................................................................................................. 143
11.3.1 SPtM .............................................................................................................................. 143 11.3.2 MINT .............................................................................................................................. 144 11.3.3 Using a web browser ..................................................................................................... 145 11.3.4 IB-Lite setup procedure ................................................................................................. 145 11.3.5 System integration ......................................................................................................... 146 11.3.6 InternetBridge-NT setup procedure ............................................................................... 146 11.3.7 IG-IB setup procedure ................................................................................................... 146 11.3.8 SNMP ............................................................................................................................. 146 11.3.9 AirGate ........................................................................................................................... 146 11.3.10 Locate ............................................................................................................................ 146
11.4 Modbus protocol ..................................................................................................................... 147 11.5 IC-NT-RD Remote display software ....................................................................................... 148
12
Maintenance .......................................................................................................................... 149
12.1 Backup battery replacement ................................................................................................... 149
13 Troubleshooting ................................................................................................................... 151
14 Technical data ....................................................................................................................... 154 14.1 Power supply .......................................................................................................................... 154 14.2 Operating conditions ............................................................................................................... 154 14.3 Physical dimensions ............................................................................................................... 154 14.4 Standard conformity ............................................................................................................... 154 14.5 Binary inputs ........................................................................................................................... 155 14.6 Binary outputs ......................................................................................................................... 155 14.7 Analog inputs .......................................................................................................................... 155 14.8 Generator/Mains measurements ............................................................................................ 155
14.9 Pickup input ............................................................................................................................ 156 14.10 Charging alternator pre-excitation circuit ................................................................................ 156 14.11 AVR output ............................................................................................................................. 156
8/16/2019 InteliCompact-NT-2.1-Reference Guide.pdf
6/288
InteliCompactNT
, SW version 2.1InteliCompact-NT-2.1-Reference Guide.pdf, ©ComAp – May 2015 6
14.11.1 IG-AVRi module ............................................................................................................. 156 14.11.2 IG-AVRi Trans/LV .......................................................................................................... 156 14.11.3 IG-AVRi Trans/100 ........................................................................................................ 157
14.12 Governor output ...................................................................................................................... 157 14.13 Remote communication interface ........................................................................................... 157 14.14 Extension modules interface .................................................................................................. 157
14.15 Interface to other controllers ................................................................................................... 157 14.15.1 Recommended CAN cables .......................................................................................... 158
15 Language support ................................................................................................................ 159
16 Appendix ............................................................................................................................... 160 16.1 Table of setpoints ................................................................................................................... 160
16.1.1 Group: Process Control ................................................................................................. 160 16.1.2 Group: Basic Settings .................................................................................................... 164 16.1.3 Group: Comms Settings ................................................................................................ 168 16.1.4 Group: Engine Params .................................................................................................. 174 16.1.5 Group: Engine Protect ................................................................................................... 179 16.1.6 Group: Gener Protect .................................................................................................... 183 16.1.7 Group: Pwr Management ............................................................................................... 188
16.1.8 Group: AMF Settings ..................................................................................................... 195 16.1.9 Group: Sync/Load Ctrl ................................................................................................... 199 16.1.10 Group: Volt/PF Ctrl ........................................................................................................ 204 16.1.11 Group: ExtI/O Protect .................................................................................................... 205 16.1.12 Group: SMS/E-Mail ........................................................................................................ 208 16.1.13 Group: AnalogSwitches ................................................................................................. 209 16.1.14 Group: Date/Time .......................................................................................................... 211 16.1.15 Group: Sensors Spec .................................................................................................... 215
16.2 Table of values ....................................................................................................................... 218 16.2.1 Group: Engine ................................................................................................................ 218 16.2.2 Group: Generator ........................................................................................................... 221 16.2.3 Group: Mains ................................................................................................................. 227 16.2.4 Group: Bus ..................................................................................................................... 231
16.2.5 Group: Pwr Management ............................................................................................... 233 16.2.6 Group: Controller I/O ..................................................................................................... 235 16.2.7 Group: Extension I/O ..................................................................................................... 239 16.2.8 Group: Statistics............................................................................................................. 241 16.2.9 Group: Date/Time .......................................................................................................... 243 16.2.10 Group: Info ..................................................................................................................... 244
16.3 Table of binary input functions ............................................................................................... 246 16.3.1 Common functions ......................................................................................................... 246 16.3.2 MINT specific ................................................................................................................. 250 16.3.3 SPtM specific ................................................................................................................. 251
16.4 Table of binary output functions ............................................................................................. 252 16.4.1 Common functions ......................................................................................................... 252 16.4.2 ECU info ......................................................................................................................... 260
16.4.3 Alarm mirrors ................................................................................................................. 262 16.4.4 MINT specific ................................................................................................................. 272 16.4.5 SPtM specific ................................................................................................................. 273
16.5 Table of internal alarms .......................................................................................................... 274
8/16/2019 InteliCompact-NT-2.1-Reference Guide.pdf
7/288
8/16/2019 InteliCompact-NT-2.1-Reference Guide.pdf
8/288
InteliCompactNT
, SW version 2.1InteliCompact-NT-2.1-Reference Guide.pdf, ©ComAp – May 2015 8
1.1 Clar i f icat ion of notat ion
H INT
This type of paragraph points out details to help user installation/configuration.
NOTE: This type of paragraph calls readers’ attention to a notice or related theme.
CAUTION! This type of paragraph highlights a procedure, adjustment, etc. which may cause damage or improperfunctioning of the equipment if not carried out correctly and may not be clear at first sight.
WARNING! This type of paragraph indicates things, procedures, adjustments, etc. which demand a high level of
attention, otherwise personal injury or death may occur.
1.2 Conform ity Declarat ion
The following described machine complies with the appropriate basic safety andhealth requirement of the EC Low Voltage Directive No: 73/23 / EEC and ECElectromagnetic Compatibility Directive 89/336 / EEC based on its design and type, asbrought into circulation by us.
8/16/2019 InteliCompact-NT-2.1-Reference Guide.pdf
9/288
InteliCompactNT
, SW version 2.1InteliCompact-NT-2.1-Reference Guide.pdf, ©ComAp – May 2015 9
2 System overview
2.1 General descrip t ion
InteliCompactNT
(also IC-NT) Family controllers are comprehensive gen-set controllers for single andmultiple generating sets operating in stand-by or parallel modes. A modular construction allowsupgrades to different levels of complexity in order to provide the best solution for various customerapplications. The controllers are equipped with a powerful graphic display showing icons, symbols andbar graphs for intuitive operation, which, together with its high level of functionality, sets newstandards in Gen-set controls.
The key features are:
Easy-to-use operation and installation. The factory default configuration covers mostapplications
Various customizations are possible thanks to its configurability
Excellent remote communication capabilities
High level of support for EFI engines (most world producers)
High reliability
2.2 Conf igurabi l ity and monitor ing
One of the key features of the controller is the system’s high level of adaptability to the needs of eachindividual application and wide possibilities for monitoring. This can be achieved by configuring andusing the powerful ComAp PC/mobile tools.
Supported configuration and monitoring tools:
- LiteEdit – complete configuration and single gen-set monitoring- InteliMonitor – multiple site monitoring and setpoint setting- WinScope – special graphical monitoring software- WebSupervisor – web-based system for monitoring and controlling
o WebSupervisor mobile – supporting application for smartphones
NOTE: Use the LiteEdit PC software to read, view and modify configuration from the controller or disk andwrite the new configuration to the controller or disk.
The firmware of InteliCompactNT
contains a large number of binary inputs and outputs needed for allnecessary functions available. However, not all functions are required at the same time on the samegen-set and also the controller hardware does not have so many input and output terminals. One ofthe main tasks of the configuration is mapping of “logical” firmware inputs and outputs to the “physical” hardware inputs and outputs.
Configuration parts:
1. Mapping of logical binary inputs (functions) or assigning alarms to physical binary inputterminals
2. Mapping of logical binary outputs (functions) to physical binary output terminals3. Assigning sensor characteristics and alarms to analog inputs4. Assigning control values and output characteristics to analog outputs5. Selection of peripheral modules which are connected to the controller and doing the same as
the above for them
6. Selection of ECU type if an ECU is connected7. Changing the language of the controller interface
8/16/2019 InteliCompact-NT-2.1-Reference Guide.pdf
10/288
InteliCompactNT
, SW version 2.1InteliCompact-NT-2.1-Reference Guide.pdf, ©ComAp – May 2015 10
CONFIGURATION OF
BINARY INPUTS AND
OUTPUTS
“Logical” inputs
“Logical” outputs
Main program (control loop)
Alarm
management
FIRMWARE
CONTROLLER
Physical input terminals
Physical output terminals
PRINCIPLE OF BINARY INPUTS AND OUTPUTS CONFIGURATION
The controller is shipped with a default configuration, which should be suitable for most standardapplications. This default configuration can be changed only by using a PC with the LiteEdit software.See LiteEdit documentation for details.
NOTE: You need one of communication modules to connect the controller to a PC with LiteEdit. There is aspecial easy removable service module for cases when no communication module is permanentlyattached.
Once the configuration is modified, it can be saved to a file for later usage with another controller or forbackup purposes. The file is called archive and has the file extension .aic. An archive contains a fullimage of the controller at the time of saving (if the controller is online for the PC) except the firmware.Besides configuration it also contains current adjustment of all setpoints, all measured values, a copyof the history log and a copy of the alarm list.
The archive can be simply used for cloning controllers, i.e. preparing controllers with identicalconfiguration and settings.
2.2.1 LiteEdit
Configuration and monitoring tool for InteliCompactNT
, InteliLiteNT
and other controllers. See more inLiteEdit Reference Guide.
This tool provides the following functions:- Direct, modem or internet communication with
the controller- Offline or online controller configuration- Controller firmware upgrade- Reading/writing/adjustment of setpoints- Reading of measured values- Browsing of controller history records- Exporting data into a XLS file
- Controller language translation
http://www.comap.cz/products/detail/liteedit/downloads/#tabshttp://www.comap.cz/products/detail/liteedit/downloads/#tabshttp://www.comap.cz/products/detail/liteedit/downloads/#tabshttp://www.comap.cz/products/detail/liteedit/downloads/#tabshttp://www.comap.cz/products/detail/liteedit/downloads/#tabshttp://www.comap.cz/products/detail/liteedit/downloads/#tabshttp://www.comap.cz/products/detail/liteedit/downloads/#tabs
8/16/2019 InteliCompact-NT-2.1-Reference Guide.pdf
11/288
InteliCompactNT
, SW version 2.1InteliCompact-NT-2.1-Reference Guide.pdf, ©ComAp – May 2015 11
2.2.2 InteliMonitor
PC Monitoring tool for Inteli controllers. See more in theInteliMonitor Reference Guide.
This tool provides the following functions:- Online monitoring of a controller or whole site
- Fully customizable SCADA diagram- Reading/writing/adjustment of setpoints- Reading of measured values- Browsing of controller history records
2.2.3 WinScope
Special graphical controller monitoring software. Seemore in the WinScope Reference guide.
This tool provides the following functions:- Monitoring and archiving of ComAp controller’s
parameters and values- View of actual/historic trends in controller- On-line change of controllers’ parameters for
easy regulator setup
2.2.4 WebSupervisor
Web-based system for monitoring and controlling ComAp controllers. See more at the WebSupervisorwebpage.
This tool provides the following functions:- Site and fleet monitoring- Reading of measured values
- Browsing of controller history records- On-line notification of alarms- E-mail notification- Also available as a smartphone application
http://www.comap.cz/products/detail/intelimonitor/downloads/#tabshttp://www.comap.cz/products/detail/intelimonitor/downloads/#tabshttp://www.comap.cz/products/detail/winscope/downloads/#tabshttp://www.comap.cz/products/detail/winscope/downloads/#tabshttp://www.comap.cz/products/detail/winscope/downloads/#tabshttp://www.comap.cz/products/detail/WebSupervisor/http://www.comap.cz/products/detail/WebSupervisor/http://www.comap.cz/products/detail/WebSupervisor/http://www.comap.cz/products/detail/WebSupervisor/http://www.comap.cz/products/detail/WebSupervisor/http://www.comap.cz/products/detail/WebSupervisor/http://www.comap.cz/products/detail/winscope/downloads/#tabshttp://www.comap.cz/products/detail/intelimonitor/downloads/#tabs
8/16/2019 InteliCompact-NT-2.1-Reference Guide.pdf
12/288
InteliCompactNT
, SW version 2.1InteliCompact-NT-2.1-Reference Guide.pdf, ©ComAp – May 2015 12
2.3 Applicat ion s overview
2.3.1 Single applications
The typical scheme of a single parallel to mains application is shown below. The controller controls
two breakers – a mains breaker and a generator breaker. Feedback from both breakers is required.
MCB
3x
K4
MCB
MCB CLOSE/OPEN
GCB3x
K3
GCB
GCB CLOSE/OPEN
G1
3 P h U M 3
P h U G
3x
InteliCompactNT
SPtMBO
BI
3 P h I G
IG-AVRi
SG+
AVRi
SPEED GOVERNOR
CAN1
AVR
ECUMCB
GCB
MCB FEEDBACK
GCB FEEDBACK
ECU
SINGLE PARALLEL TO MAINS APPLICATION
2.3.2 Multiple applications
The typical schemes are multiple island-parallel application without mains and multiple parallelapplication with mains. Both are shown below. The controller controls one breaker only, the generatorbreaker. Feedback from the generator breaker is required. For parallel to mains operation also mainsbreaker feedback is required.
GCB3x
K3
GCB
GCB CLOSE/OPEN
G1
3 P h U B 3
P h U G
3x
InteliCompactNT
MINTBO
BI
3 P h I G
IG-AVRi
SG+
AVRi
SPEED GOVERNOR
GCB
K3
GCB
GCB CLOSE/OPEN
G2
3 P h U B 3
P h U G
3x
InteliCompactNT
MINTBO
BI
3 P h I G
IG-AVRi
SG+
AVRi
SPEED GOVERNOR
SYS START/STOP
SYS START/STOP
START/STOP
CAN2
CAN2
AVR
AVR
CAN
CAN
CAN1
CAN1
ECU
ECU
ECU
ECU
GCBGCB FEEDBACK
GCBGCB FEEDBACK
ISLAND-PARALLEL OPERATION WITHOUT MAINS
8/16/2019 InteliCompact-NT-2.1-Reference Guide.pdf
13/288
InteliCompactNT
, SW version 2.1InteliCompact-NT-2.1-Reference Guide.pdf, ©ComAp – May 2015 13
GCB3x
K3
GCB
GCB CLOSE/OPEN
G1
3 P h U
B 3 P h U G
3x
InteliCompactNT
MINTBO
BI
3 P h I G
IG-AVRi
SG+
AVRi
SPEED GOVERNOR
GCB
K3
GCB
GCB CLOSE/OPEN
G2
3 P h U B 3
P h U G
3x
InteliCompactNT
MINTBO
BI
3 P h I G
IG-AVRi
SG+
AVRi
SPEED GOVERNOR
SYS START/STOP
SYS START/STOP
S Y S S T A R T / S T O P
CAN2
CAN2
AVR
AVR
CAN
CAN
CAN1
CAN1
ECU
ECU
ECU
ECU
MCB
3x
K4
MCB
MainsCompactNT
BO
BI CAN
MCBMCB FEEDBACK
3 P h I M
3 P h U M
3Ph UB
MCB CLOSE/OPEN
REM START/STOP
MCB FEEDBACK
MCB FEEDBACK
M C B F D B M I R R O R
GCBGCB FEEDBACK
GCBGCB FEEDBACK
ISLAND-PARALLEL OPERATION WITH AMF AND WITHOUT PARALLELING
2.4 True RMS measurement
This controller measures AC values based on the True RMS principle. This principle corresponds
exactly to the physical definition of alternating voltage and current effective values. Under normalcircumstances the mains voltage and current should have a pure sinusoidal waveform. However,some nonlinear elements connected to the mains produce harmonic waveforms with frequencies ofmultiples of the basic mains frequency and this may result in deformation of the voltage and/or currentwaveforms. The True RMS measurement gives accurate readings of effective values not only forpure sinusoidal waveforms, but also for deformed waveforms.
NOTE: The harmonic deformation causes that the Power Factor of a generator working parallel with themains cannot reach values in a certain range around the PF 1.00. The higher the deformation, thewider the power factor dead range. If the requested power factor is adjusted inside the dead range,the controller cannot reach the requested value because of this fact.
8/16/2019 InteliCompact-NT-2.1-Reference Guide.pdf
14/288
InteliCompactNT
, SW version 2.1InteliCompact-NT-2.1-Reference Guide.pdf, ©ComAp – May 2015 14
3 Installation
3.1 Mount ing
The controller is to be mounted onto the switchboard door. The requested cut-out size is 175x115 mm.Use the screw holders delivered with the controller to fix the controller into the door as described in thepictures below.
3.2 Package conten ts
The package contains:
Controller
Mounting holders
Terminal blocks
NOTE: The package does not contain a communication module. The required module should be ordered
separately.
8/16/2019 InteliCompact-NT-2.1-Reference Guide.pdf
15/288
InteliCompactNT
, SW version 2.1InteliCompact-NT-2.1-Reference Guide.pdf, ©ComAp – May 2015 15
3.3 Dimensions
29
58
47
185
1 2 5
1 1 0
8 0
168
D ++ -
NT
InteliCompact
Mounting cutout size: 175 x 115 mm
NOTE: The dimensions are in millimetres and are the same for both versions – SPTM and MINT.
8/16/2019 InteliCompact-NT-2.1-Reference Guide.pdf
16/288
InteliCompactNT
, SW version 2.1InteliCompact-NT-2.1-Reference Guide.pdf, ©ComAp – May 2015 16
3.4 Termin al diagr am
MINT
SPTM
3.5 General
To ensure proper function:
Use grounding terminals.
Wiring for binary inputs and analog inputs must not be run with power cables.
Analog and binary inputs should use shielded cables, especially when the length is more than3 m.
8/16/2019 InteliCompact-NT-2.1-Reference Guide.pdf
17/288
InteliCompactNT
, SW version 2.1InteliCompact-NT-2.1-Reference Guide.pdf, ©ComAp – May 2015 17
3.6 Wiring
Tightening torque, allowed wire size and type, for the Field-Wiring Terminals:
Based on terminal type:1. PA256:
SPECIFIED TIGHTENING TORQUE 0.5 NM (4.4 IN-LB)
2. 2EDGK:
SPECIFIED TIGHTENING TORQUE 0.4 NM (3.5 IN-LB)
For field type terminals:Use only diameter 2.0 –0.5 mm (12 –26 AWG) conductor, rated for 75 °C minimum.
For Mains (Bus) Voltage and Generator Voltage terminalsUse only diameter 2.0-0.5 mm (12 –26 AWG) conductor, rated for 90 °C minimum.
Use copper conductors only.
3.7 Grounding
The shortest possible piece of wire should be used for controller grounding. Use cable min. 2.5 mm2.
A brass M4x10 screw with star washer securing ring type grounding terminal shall be used.
The negative “-” battery terminal must be properly grounded.
Switchboard and engine must be grounded at a common point. Use as short a cable aspossible to the grounding point.
3.8 Power sup ply
To ensure proper function:
Use min. power supply cable of 1.5 mm2
The maximum continuous DC power supply voltage is 36 V DC. The maximum allowable powersupply voltage is 39 V DC. The InteliCompact’s power supply terminals are protected against largepulse power disturbances. When there is a potential risk of the controller being subjected toconditions outside its capabilities, an outside protection device should be used.
It is necessary to ensure that potential difference between the generator current COM terminaland the battery “-” terminal is maximum ± 2 V. Therefore, it is strongly recommended tointerconnect these two terminals together.
H INT :
The InteliCompactNT
controller should be grounded properly in order to protect against lighting strikes!!
The maximum allowable current through the controller’s negative terminal is 4A (this is dependent onbinary output load).
8/16/2019 InteliCompact-NT-2.1-Reference Guide.pdf
18/288
InteliCompactNT
, SW version 2.1InteliCompact-NT-2.1-Reference Guide.pdf, ©ComAp – May 2015 18
For connection with a 12 V DC power supply, the InteliCompactNT
includes internal capacitors thatallow the controller to continue operation during cranking if the battery voltage dip occurs. If the batteryvoltage is 10 V before the dip and it recovers to 7 V within 100 ms the controller continues operating.During this voltage dip, the controller screen backlight may turn on and off but the controller keepsoperating.
It is possible to further support the controller by connecting the external capacitor and separating
diode or I-LBA module:
+-
T1A
+ -
+
-
D
C
+
Relays
Controller
Starter
Battery12 VDC
The capacitor size depends on the required time. It shall be approximately in the thousands ofmicrofarads.
The capacitor size should be 5000 microfarad to withstand a 150 ms voltage dip under the followingconditions:
Voltage before dip is 12 V, after 150 ms the voltage recovers to the min. allowed voltage, i.e. 8 V.
H INT :
Before the battery is discharged the message "Low BackupBatt" appears.
Or by connecting a special I-LBA Low Battery Adaptor module:
+-
T1A
+ -
+
-
Relays
Controller
Starter
Battery12 VDC
I - L B A
+ +
- -
The I-LBA module ensures a min. 350 ms voltage dip under following conditions:
Communication and extension plug-in modules are connected.
Voltage before dip is 12 V and after 350 ms the voltage recovers to the min. allowed voltage5 V.
The I-LBA enables controller operation from 5 V DC (for 10 to 30 seconds).
The wiring resistance from the battery should be up to 0.1 Ω for proper function of the I-LBA.
H INT :
I-LBA may not eliminate voltage drop when used with the low temperature (-40 °C) version of the
controller and the display heating element is on (below 5 °C). The current drain of the heating elementexhausts LBA capacitors very fast.
8/16/2019 InteliCompact-NT-2.1-Reference Guide.pdf
19/288
InteliCompactNT
, SW version 2.1InteliCompact-NT-2.1-Reference Guide.pdf, ©ComAp – May 2015 19
3.8.1 Power supply fusing
A one-amp fuse should be connected in line with the battery positive terminal to the controller andmodules. These items should never be connected directly to the starting battery.
Fuse value and type depends on the number of connected devices and wire length.
The recommended fuse type (not fast) is T1A due to internal capacitors charging duringpower up.
+ -
T1A
IC-NT
+
-
Battery HUGE
LOADS
STARTER
3.9 Voltage and current inpu ts
WARNING!
Risk of personal injury due to electric shock when manipulating voltage terminals under voltage! Besure the terminals are not under voltage before touching them.
WARNING! Do not open the secondary circuit of current transformers when the primary circuit is closed!!! Openthe primary circuit first!
Use 1.5 mm2 cables for voltage connection and 2.5 mm
2 for current transformers connection.
Adjust nominal voltage, nominal current, CT ratio and PT ratio by appropriate setpoints in the BasicSettings group. Learn about how to view and change setpoints in the User interface chapter.
VOLTAGE MEASUREMENT WIRING
A)
GL1
L2
L3
N
N L3L2L1
GENERATOR
N L3L2L1
MAINS / BUS
8/16/2019 InteliCompact-NT-2.1-Reference Guide.pdf
20/288
InteliCompactNT
, SW version 2.1InteliCompact-NT-2.1-Reference Guide.pdf, ©ComAp – May 2015 20
B)
GL1
L2
L3
N
N L3L2L1
GENERATOR
N L3L2L1
MAINS / BUS
C)
GL1
L2
L3
N L3L2L1
GENERATOR
N L3L2L1
MAINS / BUS
D)
G
L1
N
N L3L2L1
GENERATOR
N L3L2L1
MAINS / BUS
Wiring to be used with IC-NT-MINT-MonoPhase or IC-NT-SPTM-MonoPhase archive forMono or Single Phaseapplications.
CURRENT MEASUREMENT WIRING
E)
GL1
L2
L3
C O M L3L2L1
K L
k lK L
k lK L
k l
8/16/2019 InteliCompact-NT-2.1-Reference Guide.pdf
21/288
InteliCompactNT
, SW version 2.1InteliCompact-NT-2.1-Reference Guide.pdf, ©ComAp – May 2015 21
NOTE: IT IS NECESSARY TO ENSURE THAT THE POTENTIAL DIFFERENCE BETWEEN THE GENERATOR CURRENT COM TERMINAL AND THE BATTERY “-” TERMINAL IS MAXIMUM ± 2V. THEREFORE, IT IS STRONGLY RECOMMENDED TOINTERCONNECT THESE TWO TERMINALS TOGETHER.
CAUTION:
WHEN YOU ARE USING INTELICOMPACTNT HW VERSION 1.3 OR NEWER IT IS NECESSARY TO UPGRADE THEFIRMWARE TO IC-NT-1.4.3 OR NEWER .
Since HW version 1.3 the InteliCompactNT
measures current with reversed polarity. It is notrecommended to switch wiring at the current transformer side. To fix this error use FW IC-NT-1.4.3 ornewer.
3.10 Speed measurement
The engine speed can be measured either from the generator frequency or from a magnetic pickup. If
an EFI engine is configured, the engine speed is obtained from the ECU.
3.10.1 Pickup
A magnetic speed sensor (pickup) is the most common method of engine speed measurement. Touse this method, mount the pickup opposite to the engine flywheel, connect the cable to the controlleras shown on the picture below and adjust the setpoint Gear Teeth according to the number of teeth onthe flywheel.
See the chapter Technical data for details about the pickup input parameters.
+ D
+ C O M
R P M
-
W
D+ (L)
+ -
Pickup
Charging alternator
RPM measurement from the pickup.
D+ terminal from the charging alternator can be used as additional signal fordetection of running engine.
T2A
8/16/2019 InteliCompact-NT-2.1-Reference Guide.pdf
22/288
InteliCompactNT
, SW version 2.1InteliCompact-NT-2.1-Reference Guide.pdf, ©ComAp – May 2015 22
3.10.2 Generator frequency
If the pickup is not used, set the setpoint Gear Teeth to zero. The engine speed will be measured fromthe generator frequency. Connect the W terminal from the charging alternator instead of the pickup, ifpossible. See picture below.
+ D + C
O M
R P M
-
W
D+ (L)
+ -
Charging alternator
RPM is measured from generator frequency.
D+ and W terminals from the charging alternator can be used as additional signals
for detection of running engine.
T2A
3.10.3 Additional running engine indication
It is helpful to have information other than speed (RPM), whether the engine is rotating or not,especially if RPM is measured from the generator frequency instead of magnetic pickup. Thegenerator frequency measurement can be unreliable at very low speeds and/or may have a delayedreaction to sudden and big changes (i.e. in the moment that the engine has just started…).
The following conditions are evaluated as additional running engine indication:
Voltage on the D+ input is higher than 80% of battery voltage. Connect this input to the D+ (L)terminal of the charging alternator and enable the D+ function by the setpoint D+ Function. IfD+ terminal is not available, leave the input unconnected and disable the function.
The pickup is not used and frequency is detected on the pickup input. Connect the pickupinput to the W terminal of the charging alternator if you do not use pickup and the W terminalis available. If not, leave the input unconnected.
NOTE: The starter cut-off frequency has to be adjusted by the setpoint Start W Freq. If you know the chargingalternator nominal frequency, adjust the setpoint to the frequency obtained from following equation:
cutoff = nom ∙ (" "" ") If you do not know the charging alternator nominal frequency, follow this procedure:
1) Make sure that the starting accumulator is fully charged.
2) Close a fuel valve manually to disable the engine from being started.
8/16/2019 InteliCompact-NT-2.1-Reference Guide.pdf
23/288
InteliCompactNT
, SW version 2.1InteliCompact-NT-2.1-Reference Guide.pdf, ©ComAp – May 2015 23
3) Connect a PC with LiteEdit to the controller and display "Values" window, group "Engine", valueW-TerminalFreq.
4) Select MAN mode and press the Start button to crank the gen-set. Make a note about the Wterminal frequency while the gen-set is cranking.
5) Press the Stop button to stop cranking.6) Adjust the setpoint Start W Freq to a value twice that which you measured during cranking.
Oil pressure > Starting Oil P setpoint. The oil pressure is evaluated from the analog input 1 orfrom the ECU if an ECU is configured.
At least one phase of generator voltage is >20% of nominal voltage.
These signals are used during start for powering down the starter motor even if still no RPM ismeasured and also during stop in order to evaluate if the engine is really stopped.
3.11 Binary inpu ts
Use min. 1 mm
2
cables for wiring of binary inputs.NOTE: The name and function or alarm type for each binary input have to be assigned during theconfiguration.
4k7
+ -
To the microprocessor
WIRING OF BINARY INPUTS
3.12 Binary outp uts
Use min. 1 mm2 cables for wiring of binary outputs. Use external relays as indicated on the schematic
below for all outputs except those where low-current loads are connected (signalization etc...).
NOTE: The function of each output has to be assigned during configuration.
CAUTION! Use suppression diodes on all relays and other inductive loads!
8/16/2019 InteliCompact-NT-2.1-Reference Guide.pdf
24/288
InteliCompactNT
, SW version 2.1InteliCompact-NT-2.1-Reference Guide.pdf, ©ComAp – May 2015 24
+ -
From the
microprocessor
WIRING OF BINARY OUTPUTS
NOTE: Outputs can provide steady current of up to 2A. Every single binary output can provide up to 0.5A ofsteady current unless the total current of all binary outputs does not exceed 2A.
3.13 Analog inpu ts
The analog inputs are designed for resistive automotive type sensors like VDO or DATCON. Thesensors are connected either by one wire (the second pole is the sensor body) or by two wires.
In the case of grounded sensors, connect the AI COM terminal to the engine body as near to
the sensors as possible. In the case of isolated sensors, connect the AI COM terminal to the negative power supply
terminal of the controller as well as the opposite poles of the sensors.
NOTE: The fail sensor alarm is issued if the measured resistance is smaller than one half of the first (lowest)point of the sensor curve characteristic or is greater than 112.5% of the last (highest) point of thesensor curve characteristic.NOTE: Analog inputs are typically used for: Oil Pressure, Water Temperature and Fuel Level. All of theseparameters are connected with relevant protections.
Protection of Oil Pressure and the relevant condition of a running engine is joined with AI01 only if:
- the ECU is not configured- the ECU is configured and the AI01 is set to Alarm + ECU.
8/16/2019 InteliCompact-NT-2.1-Reference Guide.pdf
25/288
InteliCompactNT
, SW version 2.1InteliCompact-NT-2.1-Reference Guide.pdf, ©ComAp – May 2015 25
+-
A I C O M
A I
WIRING OF ANALOG INPUTS – GROUNDED SENSORS
+-
A I C O M A
I
WIRING OF ANALOG INPUTS – ISOLATED SENSORS
3.13.1 Tristate inputs Analog inputs can be used also as binary or tri-state, i.e. for contact sensors without or with circuitcheck. The threshold level is 750Ω. In the case of tri-state, values lower than 10Ω and values over2400Ω are evaluated as sensor failure (short or open circuit).
+-
A I C O M
TRISTATE
1k5
P
100R
T
BINARY
WIRING OF ANALOG INPUTS – USED AS BINARY OR TRI -STATE
NOTE: The name, sensor characteristic and alarm types for each analog input have to be assigned duringconfiguration.
8/16/2019 InteliCompact-NT-2.1-Reference Guide.pdf
26/288
InteliCompactNT
, SW version 2.1InteliCompact-NT-2.1-Reference Guide.pdf, ©ComAp – May 2015 26
3.14 Circu it breakers
There are two power switches controlled by the controller:
The generator circuit breaker or contactor – GCB
The Mains circuit breaker or contactor – MCB (SPtM application only)
It is possible to use either a motorized circuit breaker or contactor. Below is a list of available controloutputs that should fit all types of contactors or breakers. The following rules must be kept to whendesigning the wiring of power switches:
The control outputs must be configured and wiring of the power switches must be provided insuch a way, that the controller has full control over the breakers – i.e. the controller can openand close the breaker at any time.
The breaker must respond within max. 2 seconds to a close and open command. Specialattention should be paid to opening of motorized circuit breakers, as it could take more than 2seconds on some types. In such cases it is necessary to use an undervoltage coil for fastopening.
The breaker feedback functions must be configured onto some binary inputs and the signalsfrom the breakers must be connected to it and provide reliable information about the breakerposition.
3.14.1 Breaker control outputs
Close/open An output for control of a contactor. Its state represents the breaker positionrequested by the controller. The breaker must react within 2 seconds to a close oropen command, otherwise an alarm is issued.
ON coil An output giving a 2 second pulse in the moment the breaker has to be closed. The
output is intended for control of close coils of circuit breakers.
OFF coil An output giving a pulse in the moment the breaker has to be opened. The pulselasts until the feedback deactivates, but at least for 2 seconds. The output isintended for control of open coils of circuit breakers.
UV coil
The output is active the whole time the gen-set is running (GCB, not in idle orcooling) or the controller is switched on (MCB). The output is deactivated for at least2 seconds in the moment the breaker has to be switched off. The output is intendedfor control of undervoltage coils of circuit breakers.
CLOSE/OPEN
ON COIL
OFF COIL
UV COIL
FEEDBACK
2s
2s
BREAKER OUTPUTS TIMING
8/16/2019 InteliCompact-NT-2.1-Reference Guide.pdf
27/288
InteliCompactNT
, SW version 2.1InteliCompact-NT-2.1-Reference Guide.pdf, ©ComAp – May 2015 27
3.14.2 MCB special requirementsSPtM only
1. If a contactor is used on the MCB position, it is recommended that the wiring be provided insuch a way that the contactor will be normally closed and will open if the MCB Close/Open closes. This behaviour is called “negative logic” and can be adjusted by the setpoint MCB
Logic . The negative logic will prevent accidental opening of the MCB when the controller isswitched off.2. If a contactor is used on the MCB position, it will open itself immediately after the mains have
failed, because it will lose power for the coil. That is why the following adjustment is necessaryto prevent triggering the MCB fail alarm: MCB Opens On = MAINSFAIL, Mains V Del ≤ 1.
3. If a 230 V motor driven circuit breaker is used on the MCB position and an undervoltage coil isnot fitted, it is not possible to open the breaker after the mains have failed, because there is nopower for the motor drive until the gen-set is started and providing voltage. Adjusting thesetpoint MCB Opens On = GEN RUN will prevent triggering the MCB fail alarm.
3.15 AVR interface
The AVR output is used to control the voltage or power factor of the generator via the remote voltageadjust input provided by the AVR.
The output from the controller is a 5V PWM that is designed to be used together with the IG-AVRi module. The AVRi module provides galvanic separation of the controller from the generator and PWMto voltage conversion, which is needed for most AVRs. The output from the IG-AVRi module isavailable as positive, negative or symmetric. The output voltage range is adjustable by a trimmerlocated on the module.
The initial level of the AVR output is adjustable by the setpoint AVRi Bias.
3.15.1 IG-AVRi
Automatic voltage Regulator interface is used for volt/PF control adjustment through galvanicseparated inputs and outputs.
CAUTION:Refer each time to the corresponding AVR manual before connecting the interface. IG-AVRi-TRANS(AC power supply for AVRi) has to be supplied from gen-set voltage.
AVRi output can be connected as symmetrical: OUT1-OUT2 or unsymmetrical OUT1-GND or OUT2-GND.
- The potentiometer on the AVRi defines maximum OUT1, OUT2 voltage range.- Use symmetrical (OUT1, OUT2) AVRi output to connect the AVRi to AVR auxiliary voltage
input.- Use unsymmetrical output if an external AVR potentiometer has to be replaced with AVRi.- AVRi output voltage should change the generator voltage typically in the range ± 10% of the
Nominal voltage.
NOTE:IG-AVRi is not included in the standard package with the controller.IG-AVRi TRANS/LV is a power supply unit for IG-AVRi; it is not included with the IG-AVRi package.
Output
OUT1Output terminals for alternator AVR
GND
OUT2
AC1 Power supply from IG-AVRiTRANS/LVAC3
Output level Set output voltage bias
InputAVRI
Input signals from the controllerAO GND
8/16/2019 InteliCompact-NT-2.1-Reference Guide.pdf
28/288
InteliCompactNT
, SW version 2.1InteliCompact-NT-2.1-Reference Guide.pdf, ©ComAp – May 2015 28
AVR
VOLTAGE
ADJUST
GENERATOR
VOLTAGE
A V R I
A O G N D
IG-AVRI MODULE WIRING
8/16/2019 InteliCompact-NT-2.1-Reference Guide.pdf
29/288
InteliCompactNT
, SW version 2.1InteliCompact-NT-2.1-Reference Guide.pdf, ©ComAp – May 2015 29
[V]
10 V
100 [%]
OUT1 - OUT2
0
-10 V
50
2V
-2V AVR output
AVRi output
AVRi trim turned in max.
position (clockwise)
AVRi trim turned in min.
position
(counterclockwise)
SYMMETRIC AVRI OUTPUT CHARACTERISTIC
100 [%]
OUT1 - GND
0
2V
AVR output
AVRi output
AVRi trim turned in max.
position (clockwise)10 V
100 [%]
OUT2 - GND
0
2V
AVR output
AVRi output
AVRi trim turned in max.
position (clockwise)
AVRi trim turned in min.position (counterclockwise)
10 V
AVRi trim turned in min.
position
(counterclockwise)
ASYMMETRIC AVRI OUTPUT CHARACTERISTIC
8/16/2019 InteliCompact-NT-2.1-Reference Guide.pdf
30/288
InteliCompactNT
, SW version 2.1InteliCompact-NT-2.1-Reference Guide.pdf, ©ComAp – May 2015 30
3.15.2 AVR list
LeRoy-Somer3.15.2.1
LeRoy-Somer: R 438 LS, R448Kutai EA448
18VAC
From
generator
OUT1
OCOM i G -
A V R i
230/400VAC
0VAC
AVRI
AO GND
ST4 AO GND
AVRI
IG-
AVRi
TRANS
AVRi output is connected instead of Remote voltage trimmer 470 Ω toterminals ST4. Module R726 is not required.
AVRi trim to minimum counterclockwise.
Volt/PF ctrl: AVR Bias = 50%
LeRoy-Somer: R 449
18VAC
From
generator
OUT1
OUT2 i G -
A V R i
230/400VAC
0VAC
AVRI
AO GND
ST43
2
AVRI
AO GND
IG-
AVRi
TRANS
Module R726 is not required.
AVRi trim to minimum counterclockwise.
Volt/PF ctrl: AVR Bias = 50%
LeRoy-Somer: R 450
18VAC
From
generator
OUT1
OUT2 i G -
A V R i
230/400VAC
0VAC
AVRI
AO GND AVRI
AO GND
IG-
AVRi
TRANS
H INT :
Use AVRi instead of potentiometer 1kΩ.Read LeRoy-Somer R450 manual before use.
AVRi trim to minimum counterclockwise.
Volt/PF ctrl: AVR Bias = 50%
LeRoy-Somer: R 129
18VAC
From
generator
OUT1
OCOM i G -
A V R i
230/400VAC
0VAC
AVRI
AO GND
J2 AVRI
AO GND
IG- AVRi
TRANS
AVRi output is connected instead of Remote voltage trimmer 470 Ω toterminal J2. Module R726 is not required.
AVRi trim to minimum counterclockwise.
Volt/PF ctrl: AVR Bias = 50%
8/16/2019 InteliCompact-NT-2.1-Reference Guide.pdf
31/288
InteliCompactNT
, SW version 2.1InteliCompact-NT-2.1-Reference Guide.pdf, ©ComAp – May 2015 31
LeRoy-Somer: R 128
18VAC
From
generator
OUT1OCOM i G
-
A V
R i
230/400VAC
0VAC
AVRI
AO GND
45
AO GND
AVRI
IG-
AVRi
TRANS
AVRi output is connected instead Remote voltage trimmer 470 Ω toterminals 4 and 5.
AVRi trim to minimum counterclockwise.
Volt/PF ctrl:
AVR Bias = 50%
LeRoy-Somer: R 221, R 222
18 VAC from generator
i G -
A V R i
230/ 400VAC
0 VAC
OUT1
OUT2
AO GND
AVRI AO GND
AVRI
IG- AVRi
TRANS
Module R726 is not required.
AVRi trim to minimum counterclockwise +5%.
Volt/PF ctrl: AVR Bias = 24%
LeRoy-Somer: R 250
18VAC
From
generator
OUT1
OCOM i G -
A V R i
230/400VAC
0VAC
AVRI
AO GND
AO GND
AVRI
J2
IG-
AVRi
TRANS
AVRi trim to minimum counterclockwise.
Volt/PF ctrl: AVR Bias = 50%
8/16/2019 InteliCompact-NT-2.1-Reference Guide.pdf
32/288
InteliCompactNT
, SW version 2.1InteliCompact-NT-2.1-Reference Guide.pdf, ©ComAp – May 2015 32
LeRoy-Somer: R 230
18VAC
From
generator
OUT1
OUT2 i G - A V R
i
230/400VAC
0VAC
AVRI
AO GND
J4
500
AVRI
AO GND
IG-
AVRi
TRANS
Remove Link J4 and replace instead of R500Primary voltage setting with resistors connected: 230 V
AVRi trim to minimum counterclockwise.
Volt/PF ctrl: AVR Bias = 50%
H INT :
Disconnect one wire (OUT 1), set voltage on running Generator to U = nom.Measure Voltage over ResistorDepending on Value, increase AVRi potentiometer to get Range.Set exact Value with Bias Voltage//PF regulation (gain = 0)
Stop gen-set and connect when equal Voltage and polarity is achieved.Set again in regulation loop on demand
LeRoy-Somer: R 230
from generator
i G -
A V R i
230/ 400VAC
0 VAC
AVRI
AO GND
OUT1
OUT2
AVRI
AO GND
IG-
AVRi
TRANS
Module R726 is not required. AVRi trim to minimum counter clockwise. Volt/PF ctrl:
AVR Bias = 50%
8/16/2019 InteliCompact-NT-2.1-Reference Guide.pdf
33/288
InteliCompactNT
, SW version 2.1InteliCompact-NT-2.1-Reference Guide.pdf, ©ComAp – May 2015 33
LeRoy-Somer: R 449
From
generator
OUT1
OUT2
i G
-
A V
R i
230/400VAC
0VAC
AVRI
AO GND5
4
32
1
AVRI
AO GNDST4
IG-
AVRi
TRANS
AVRi trim to minimum counterclockwise
Volt/PF ctrl:
AVR Bias = 50%
Stamford3.15.2.2
STAMFORD SX 460
18VAC
From
generator
OUT1
OUT2 i G -
A V R i
230/400VAC
0VAC
AVRI
AO GND
12
AVRI
AO GND
IG-
AVRi
TRANS
AVRi output is connected instead of external resistor for voltage adjusting.
AVRi trim to approx. 60 %clockwise.
Volt/PF ctrl: AVR Bias = 60-70%
Voltage range (-6 V; 6 V)
H INT :
Before you connect IG-AVRi you should connect the jumper on AVR between pin 1 and 2 to run the voltageregulator without external control and set the voltage by the voltage trim on SX460 to roughly 227 V (in theevent that the nominal voltage of the system is 230 V).
STAMFORD SX 440, AS440, MX 321, SX 421
18VAC
From
generator
OUT1
OUT2 i G -
A V R i
230/400VAC
0VAC
AVRI
AO GND
A1A2
AVRI
AO GND
IG-
AVRi
TRANS
PFC3 module is not required.
AVRi trim to minimum counterclockwise.
Volt/PF ctrl: AVR Bias = 50%
STAMFORD AS480
18VACFrom
generator
OUT2
OCOM i G -
A V R i
230/400VAC
0VAC
AVRI
AO GND
AO GND
AVRI
IG-
AVRi
TRANS
1
2
AVRi output is connected instead of external resistor for voltage adjusting.
Volt/PF ctrl: AVR Bias = 30%
8/16/2019 InteliCompact-NT-2.1-Reference Guide.pdf
34/288
InteliCompactNT
, SW version 2.1InteliCompact-NT-2.1-Reference Guide.pdf, ©ComAp – May 2015 34
STAMFORD MX 341
18VAC
From
generator
OUT1
OCOM i G - A V R
i
230/400VAC
0VAC
AVRI
AO GND
AO GND
AVRIA1A2
IG-
AVRi
TRANS
AVRi trim to minimum counterclockwise.
Volt/PF ctrl:
AVR Bias = 50%
H INT :
Disconnect the droop CT (terminal S1 & S2) and short the droop CT leads.Short the terminal S1,S2 on the AVR
AVK Newage3.15.2.3
AVK Newage Cosimat N+
18VAC
From
generator
OUT1
OCOM
i G -
A V R i
230/400VAC
0VAC
AVRI
AO GND
AO GND
AVRItS
2
1
5R5
250R
IG-
AVRi
TRANS
Volt/PF ctrl: AVR Bias = 25%
AVK Newage MA330, 327, 321, 341
18VAC
From
generator
OUT1
OUT2 i G -
A V R i
230/400VAC
0VAC
AVRI
AO GND
2
1
A1
A2
AVRI
AO GND
IG-
AVRi
TRANS
AVRi trim to minimum counter
clockwise
Volt/PF ctrl: AVR Bias = 50%
Caterpillar3.15.2.4
Caterpillar CDVR
18VACFromgenerator
OUT1
OUT2 i G -
A V R i
230/400VAC0VAC
AVRI
AO GND
12-3
12-6
AVRI
AO GND
IG-
AVRiTRANS
AVRi trim to 50%
Volt/PF ctrl: AVR Bias = 50%
8/16/2019 InteliCompact-NT-2.1-Reference Guide.pdf
35/288
InteliCompactNT
, SW version 2.1InteliCompact-NT-2.1-Reference Guide.pdf, ©ComAp – May 2015 35
Caterpillar DVR
18VAC
From
generator
OUT1
OCOM i G - A V R
i
230/400VAC
0VAC
AVRI
AO GND
AO GND
AVRI745
IG-
AVRi
TRANS
Pin 44 on DVR – PF regulation directly from DVR is not connected.
AVRi trim to 25%
Volt/PF ctrl: AVR Bias = 50%
Caterpillar VR6, VR3F
18VAC
From
generator
OUT1
OCOM i G -
A V R i
230/400VAC
0VAC
AVRI
AO GND
AO GND
AVRITR5TR6
TR7
IG-
AVRi
TRANS
For VR3F link 4-7 has to be removed.
AVRi trim to minimum counterclockwise.
Volt/PF ctrl: AVR Bias
Caterpillar VR6-B
18VAC
From
generator
OUT1
Top Related