INSTALLATION INSTRUCTIONS NOFIRNO®
(MULTI-) CABLE TRANSITS
SAFETYSEALINGSYSTEMS WE CARE
TECHNOLOGY DEVELOPED BY BEELE ENGINEERING BVCOMPOUNDING AND PRODUCTION IN THE ULTRA-MODERN
MANUFACTURING FACILITIES IN AALTEN/THE NETHERLANDS UNDER A STRINGENT ISO 9001:2008 QUALITY SYSTEM
MORE THAN 40 YEARS R&D ON QUALITY, DURABILITY & FUNCTIONALITY
Copyright : BEELE Engineering BV/CSD International BV, Aalten, the Netherlands. Proprietary rights on all drawings and technical data released in this brochure. ©
BEELE Engineering BV.
Research & Development : BEELE Engineering BV, Aalten, the Netherlands.
Note : Themanufacturerreservestherighttomakedimensionalanddesignmodifications withoutpriornotification.
® : ACTIFOAM, AQUASTOP, BEEBLOCK, BEEBOND, BEELE, BEELE WE CARE, BEESEAL, BLOCKSTACK, CONDUCTON, CONTROFIL, CRUSHER, CRUSHNOF, CSD, CSD THE SIMPLE SEAL SYSTEM, DRIFIL, DYNATITE, FIRAQUA, FIREQUAKE, FIRSTO, FISSIC, FIWA, LEAXEAL, MULTI-ALL-MIX, NOFIRNO, profilesNOFIRNOgaskets,RAPIDTRANSITSYSTEM,RIACNOF,RISE,RISWAT,SealingValley,S, SLIPSIL, flangesSLIPSILplugs,ULEPSIandYFESTOSareregisteredtrademarksofBEELEEngineering.
brochure code : installation NOFIRNO cable
Beele campus 45.000 m²building phase 1 starts autumn 2016
ca. 300 meter
railway station College Schaersvoorde
Technasium
1997-2018
Edition : NWS 2018
Note : No part of this publication may be reproduced without explicit written approval of
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
1
SAFETYSEALINGSYSTEMS WE CARE
Notonlyforstandardcellulosefires,butalsoforapplicationswithhighestfireandtightnessratings(up to HC and Jet Fires) the NOFIRNO® sealing system is used. The NOFIRNO® multi-cable transit sealing system is composed of NOFIRNO® insert (cable) sleeves in 29 different sizes, NOFIRNO® (multi-)fillersleevesin5differentsizesandNOFIRNO® sealant. The use of NOFIRNO®multi-fillersleevescontributestoeaseofinstallation.
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
2
NOFIRNO® is absolutely HALOGEN FREE with zero VOC (volatiles organic compounds) according to TÜV report 89206405-01. Furthermore NOFIRNO® has a low smoke index and a high oxygen index (ISO 4589-2: 1996), and low flame spread characteristics according to IMO Resolution A.653(16).NOFIRNO® is a paste-like compound which is simple to use. NOFIRNO® has a balanced viscosity and can be applied overhead.
SAFETYSEALINGSYSTEMSWE CARE
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PRODUCT INFORMATION SEALANT01) colour red brown02) specificgravity 1.40±0.03g/cm3
03) curing of top layer 0.5 - 1 hour depending on temperature and air humidity04) service temperature -50 °C up to +180 °C05) tensile strength 1.5 MPa06) elongation at break 200%07) hardness 45 Shore A08) elastic deformation approx. 50%09) resistance UV, Ozone, arctic conditions10) ageing more than 20 years11) supplied in 310 ml cartridges12) storage to be stored cool and dry min/max temperature = +5/+30° C13) storage life guaranteed 6 months; when applied later than 6 months after date of manufacturing, curing and adhesive properties have to be checked before application
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INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
SAFETYSEALINGSYSTEMS WE CARE
NOFIRNO® cable insert sleeves are used to separate cables inside the conduit opening. This allows for ease of application of the NOFIRNO® sealant in between and around the ducted cables. The NOFIRNO® cable sleeves are available in 29 sizes and in lengths of 60, 110, 140, 160 and 210 mm. The NOFIRNO® cable insert sleeves are split lengthwise and can therefore be placed around the cables in front of the conduit opening.
NOFIRNO® CABLE INSERT SLEEVES
cable insert sleeves are split lengthwiseOperating temperatures:-50 °C up to +180 °C
NOFIRNO® cable sleeve article sleeve diameter length number 12/6 5 - 7 60 50.1000 14/8 7 - 9 60 50.1001 16/10 9 - 11 60 50.1002 18/12 11 - 13 60 50.1003 20/14 13 - 15 60 50.1004 22/16 15 - 17 60 50.1005 26/18 17 - 19 60 50.1006 28/20 19 - 21 60 50.1007 30/22 21 - 23 60 50.1008 32/24 23 - 25 60 50.1009 34/26 25 - 27 60 50.1010 36/28 27 - 29 60 50.1011 38/30 29 - 32 60 50.1012 42/33 32 - 35 60 50.1013 46/36 35 - 38 60 50.1014 49/39 38 - 41 60 50.1015 52/42 41 - 44 60 50.1016 55/45 44 - 47 60 50.1017 58/48 47 - 51 60 50.1018 62/52 51 - 55 60 50.1019 66/56 55 - 59 60 50.1020 70/60 59 - 63 60 50.1021 74/64 63 - 67 60 50.1022 78/68 67 - 71 60 50.1023 82/72 71 - 75 60 50.1024 86/76 75 - 79 60 50.1025 95/80 79 - 84 60 50.1026 100/85 84 - 89 60 50.1027 110/90 89 - 94 60 50.1028
12/6 5 - 7 160 50.1120 14/8 7 - 9 160 50.1121 16/10 9 - 11 160 50.1122 18/12 11 - 13 160 50.1123 20/14 13 - 15 160 50.1124 22/16 15 - 17 160 50.1125 26/18 17 - 19 160 50.1126 28/20 19 - 21 160 50.1127 30/22 21 - 23 160 50.1128 32/24 23 - 25 160 50.1129 34/26 25 - 27 160 50.1130 36/28 27 - 29 160 50.1131 38/30 29 - 32 160 50.1132 42/33 32 - 35 160 50.1133 46/36 35 - 38 160 50.1134 49/39 38 - 41 160 50.1135 52/42 41 - 44 160 50.1136 55/45 44 - 47 160 50.1137 58/48 47 - 51 160 50.1138 62/52 51 - 55 160 50.1139 66/56 55 - 59 160 50.1140 70/60 59 - 63 160 50.1141 74/64 63 - 67 160 50.1142 78/68 67 - 71 160 50.1143 82/72 71 - 75 160 50.1144 86/76 75 - 79 160 50.1145 95/80 79 - 84 160 50.1146 100/85 84 - 89 160 50.1147 110/90 89 - 94 160 50.1148
NOFIRNO® cable sleeve article sleeve diameter length number 12/6 5 - 7 110 50.1040 14/8 7 - 9 110 50.1041 16/10 9 - 11 110 50.1042 18/12 11 - 13 110 50.1043 20/14 13 - 15 110 50.1044 22/16 15 - 17 110 50.1045 26/18 17 - 19 110 50.1046 28/20 19 - 21 110 50.1047 30/22 21 - 23 110 50.1048 32/24 23 - 25 110 50.1049 34/26 25 - 27 110 50.1050 36/28 27 - 29 110 50.1051 38/30 29 - 32 110 50.1052 42/33 32 - 35 110 50.1053 46/36 35 - 38 110 50.1054 49/39 38 - 41 110 50.1055 52/42 41 - 44 110 50.1056 55/45 44 - 47 110 50.1057 58/48 47 - 51 110 50.1058 62/52 51 - 55 110 50.1059 66/56 55 - 59 110 50.1060 70/60 59 - 63 110 50.1061 74/64 63 - 67 110 50.1062 78/68 67 - 71 110 50.1063 82/72 71 - 75 110 50.1064 86/76 75 - 79 110 50.1065 95/80 79 - 84 110 50.1066 100/85 84 - 89 110 50.1067 110/90 89 - 94 110 50.1068
12/6 5 - 7 210 50.1160 14/8 7 - 9 210 50.1161 16/10 9 - 11 210 50.1162 18/12 11 - 13 210 50.1163 20/14 13 - 15 210 50.1164 22/16 15 - 17 210 50.1165 26/18 17 - 19 210 50.1166 28/20 19 - 21 210 50.1167 30/22 21 - 23 210 50.1168 32/24 23 - 25 210 50.1169 34/26 25 - 27 210 50.1170 36/28 27 - 29 210 50.1171 38/30 29 - 32 210 50.1172 42/33 32 - 35 210 50.1173 46/36 35 - 38 210 50.1174 49/39 38 - 41 210 50.1175 52/42 41 - 44 210 50.1176 55/45 44 - 47 210 50.1177 58/48 47 - 51 210 50.1178 62/52 51 - 55 210 50.1179 66/56 55 - 59 210 50.1180 70/60 59 - 63 210 50.1181 74/64 63 - 67 210 50.1182 78/68 67 - 71 210 50.1183 82/72 71 - 75 210 50.1184 86/76 75 - 79 210 50.1185 95/80 79 - 84 210 50.1186 100/85 84 - 89 210 50.1187 110/90 89 - 94 210 50.1188
NOFIRNO® CABLE INSERT SLEEVES
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NOFIRNO® cable sleeve article sleeve diameter length number 12/6 5 - 7 140 50.1080 14/8 7 - 9 140 50.1081 16/10 9 - 11 140 50.1082 18/12 11 - 13 140 50.1083 20/14 13 - 15 140 50.1084 22/16 15 - 17 140 50.1085 26/18 17 - 19 140 50.1086 28/20 19 - 21 140 50.1087 30/22 21 - 23 140 50.1088 32/24 23 - 25 140 50.1089 34/26 25 - 27 140 50.1090 36/28 27 - 29 140 50.1091 38/30 29 - 32 140 50.1092 42/33 32 - 35 140 50.1093 46/36 35 - 38 140 50.1094 49/39 38 - 41 140 50.1095 52/42 41 - 44 140 50.1096 55/45 44 - 47 140 50.1097 58/48 47 - 51 140 50.1098 62/52 51 - 55 140 50.1099 66/56 55 - 59 140 50.1100 70/60 59 - 63 140 50.1101 74/64 63 - 67 140 50.1102 78/68 67 - 71 140 50.1103 82/72 71 - 75 140 50.1104 86/76 75 - 79 140 50.1105 95/80 79 - 84 140 50.1106 100/85 84 - 89 140 50.1107 110/90 89 - 94 140 50.1108
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
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4
SAFETYSEALINGSYSTEMSWE CARE
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
NOFIRNO®fillersleevesaresuppliedinmulti-setsof6,8and10sleeves,dependingontheouterdimensions of the sleeves. Single sleeves or smaller sets of sleeves can be torn off easily. To tear off sleeves from the multi-set, the procedure is to do this backwards/forwards and not sideways. This is because of the strength of the intermediate rubber parts.
NOFIRNO® MULTI-FILLER SLEEVES
fillersleevesarenotsplitlengthwiseOperating temperatures:-50 °C up to +180 °C
5
SAFETYSEALINGSYSTEMS WE CARE
NOFIRNO® MULTI-FILLER SLEEVES
fillersleevesaresuppliednon-splitOperating temperatures:-50 °C up to +180 °C N
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/15
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72 fo
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for 1
60 m
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5074
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NO
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NO
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for 1
60 m
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ar
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for 2
10 m
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NO
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18/1
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ngth
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51 fo
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. 80.
5052
for 1
40 m
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0.50
53 fo
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0.50
54 fo
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NO
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22 fo
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60 m
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ngth
ar
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NO
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ngth
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for 1
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ngth
art.
no. 5
0.03
33 fo
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no. 5
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43 fo
r 210
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to be used for smaller conduit openings
to b
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to b
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INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
6
SAFETYSEALINGSYSTEMSWE CARE
The tools needed for the installation are a steel brush, a tie-wrap cutter, a cutter for the nozzles of the sealantcartridges,flatnoseplierstoadjustthesetoffillers,afillersetadjuster,atoolforpressingthesealant layer in between the cables, cloths for cleaning and compression of the sealant layer, a cable cleaner, wet soap, a bucket with water and a professional sealant dispenser.
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
7
SAFETYSEALINGSYSTEMS WE CARE
8
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
SAFETYSEALINGSYSTEMSWE CARE
The transit frames might be welded into the partition long before cable pulling will start. For this reason, the condition of the inside of the frame has to be checked when starting cable pulling. Before insertion of the NOFIRNO®cableandfillersleeves,theinsideofthetransitframeshastobecleaned, and any dirt, oil, grease and other residues or corrosion should be removed from the inside of the transit frame.Note:forfireresistantpenetrationsthemax.sizeofthetransitframeis600x300mmorequivalentof1800 cm².
9
With a steel brush or by blasting, the corroded inner surface of the transit frame should be treated to remove these corroded spots. The excellent adhesive properties of the sealing system will be diminished by corroded surfaces.
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
SAFETYSEALINGSYSTEMS WE CARE
The NOFIRNO®sealingsystemiscomposedofcableandfillersleeves,andlayersofsealant.Thesleeves are the backing on which the sealant is going to be applied. A 15 mm thick layer of sealant is applied at both sides of the penetration. Before welding the transit frame into the partition, check if thetransitframeisdeepenoughtobeinlinewiththecertificationofthesealingsystem(minimum170 mm). The NOFIRNO® sleeves are 30 mm shorter in length than the depth of the transit frame. Note: for high rated watertight penetrations, the transit frame should be either of a limited size or partitions should be placed inside the larger transit frames to divide the frame in smaller sections.
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
10
SAFETYSEALINGSYSTEMSWE CARE
The cables can be ducted through the transit frame in random order. It is most important that they are not pulled too tight so as not to hamper their separation when NOFIRNO® insert sleeves are inserted. Open transits at site allow for pulling more cables through than planned. Sealing the multi-cable penetrationwillthenbedifficultornotpossibleatall.Tangledcablesetscanmaketheinstallationofthesealingsystemextremelydifficult.Easeofinstallationstartswithorganizedpullingofthecablesthroughthe transit frames.
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
11
SAFETYSEALINGSYSTEMS WE CARE
The cable tie-wraps have to be removed to create enough play in between the cables to enable cleaning of the cables and to allow insertion of the NOFIRNO® cable sleeves in a later stage.
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
12
SAFETYSEALINGSYSTEMSWE CARE
For adequate cleaning purposes (which is an important step), the cables could be lifted with a band to createsufficientaccesstotheinnerwallofthetransitframe.
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
13
SAFETYSEALINGSYSTEMS WE CARE
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
Final sealing of the cable penetration may be quite some time after cable pulling. In such a situation, the status of the inside of the transits frames has to be checked again when starting with the installation of the sealing system. Clean the inside of the transit frames thoroughly and remove any dirt, oil, grease and other residues or corrosion from the inside of the transit frame.
14
SAFETYSEALINGSYSTEMSWE CARE
Clean and dry the cables thoroughly in a similar way. Any moisture, dirt or oil residues will have a negative impact on the adhesive properties of the NOFIRNO®sealanttobeappliedafterfillingthetransit frame.
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
15
SAFETYSEALINGSYSTEMS WE CARE
The cables have to be cleaned at the spot where the sealant is applied in a later stage. This means 15 mm at both sides of the transit. If feasible, it is of course easier to clean the cables over their full length inside the transit.
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
16
SAFETYSEALINGSYSTEMSWE CARE
Although the system is tested with the cables separated from the wall of the transit frame by the thickness of the NOFIRNO® cable sleeves, it is advisable to have a layer of NOFIRNO® multi-sleeves at the bottom of the transit frame prior to spread out the cables.
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
17
SAFETYSEALINGSYSTEMS WE CARE
By lifting the cables the set(s) of NOFIRNO® multi-fillersleevescanbeeasilyplacedinsidethetransitframe.
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
18
SAFETYSEALINGSYSTEMSWE CARE
The cables are then separated as far as possible on top of the NOFIRNO®multi-fillersleeves.The application of the NOFIRNO®multi-fillersleevesunderneaththecablesmakestheapplicationofthesealantforfinalfinishingatthebottomofthetransitnotonlyeasierbutalsomoreeffective.NOFIRNO®multi-fillersleevesalsopreventthecablesfromtouchingthesteelframe,whichcanleadto shaving and damaging the cables.
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
19
SAFETYSEALINGSYSTEMS WE CARE
NOFIRNO®cableinsertsleevesareseparatorsandnotprecisefillingparts.Applyingoversizedsleevesaroundthecableswillreducethefillingcapacityofthesealingsystem.Duetothefactthatthe NOFIRNO® rubber is very endothermic and is fully protected by the NOFIRNO® sealant, this will not,however,haveaninfluenceonthefireratingaslongthesleevesarenotextremelyoversized.
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
20
SAFETYSEALINGSYSTEMSWE CARE
AprecisefitoftheNOFIRNO® cable sleeves around the cables is not required, however it is not allowed to use undersized cable sleeves leaving a larger open space around the cable. See the tables on page 6.
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
21
SAFETYSEALINGSYSTEMS WE CARE
NOFIRNO® cable sleeves are applied around each cable. The cable sleeves are split lengthwise and can therefore be placed around the cables in front of the conduit.
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
22
SAFETYSEALINGSYSTEMSWE CARE
Push the insert sleeves into the transit frame in such a way as to leave about 15 mm free space at thefrontandtheback.Atthisstage,andcertainlywithalowfillingrateofcables,theinsertiondoesnothavetobepreciseinthisregard.Adjustmentofthesetofsleevestothe15mmrecesscanbecarriedoutjustbeforeapplyingthesealant.However,withhigherfillingratesitmightbedifficulttocorrect afterwards.
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
23
SAFETYSEALINGSYSTEMS WE CARE
TheremainingfreespaceintheconduitopeningisfilledwithNOFIRNO®fillersleevestype18/12,20/12 or 22/15 or a combination of these types. The smaller sleeves sizes 10/4 and 15/8 are used thefillsmalleropenspacespresentinthecompletesetoffillersleeves.Foreaseoffilling,theNOFIRNO®fillersleevesaresuppliednon-split.Theyaredeliveredalsoasmulti-fillersleeves(multi-sets of 6, 8 and 10 sleeves)whichisextremelyhelpfulforfillinglargeremptyspaces.
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
24
SAFETYSEALINGSYSTEMSWE CARE
For later extensions, it is advisable to use NOFIRNO®singlefillersleeves,sincetheyareeasiertoremove when a new cable has to be ducted.
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
25
SAFETYSEALINGSYSTEMS WE CARE
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
26
SAFETYSEALINGSYSTEMSWE CARE
It is allowed to use one type of NOFIRNO®fillersleevesonlyoramixofalltypesofNOFIRNO®fillersleeves.
Thesmalleropeningsarenowfilledwithpartsofthesetsofmulti-fillersleeves.Totearoffsleevesfromthe multi-set, the procedure is to do this backwards/forwards and not sideways. This is because of the strength of the intermediate rubber parts.
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
27
SAFETYSEALINGSYSTEMS WE CARE
Withaflatnosepliers,NOFIRNO®singlefillersleevesareinsertedintheremainingsmalleropenspacesinthesetoffillers.Averytightfitofthefillingisvitaltotheperformanceofthesealingsystem.
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
28
SAFETYSEALINGSYSTEMSWE CARE
With a piece of wood marked with the required 15 mm depth, or with the by BEELE Engineering developed aluminumadjuster,thesetoffillerscanbeadjustedtotherequired15mmrecessinsidethetransit.UseaplastichammertoadjustthesetoffillersleeveswiththeNOFIRNO®adjuster.
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
29
SAFETYSEALINGSYSTEMS WE CARE
Thefillersetcanbefurtheradjustedwiththeaidofaflatnosepliers.Singlefillersleevessometimesmightbe inserted too deep. A ca. 20 mm free space at the front and back of the sealing system (+/- 2 mm tolerance is acceptable) is a must to obtain optimum sealing capacity of the sealing system.
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
30
SAFETYSEALINGSYSTEMSWE CARE
Before applying the NOFIRNO®sealant,itisadvisabletoperformafinalcheckonthepackingofinsertandfillersleeves.Atightfitofthewholesetofsleeves,intherequiredratio,isnotonlyvitalforthemechanicalstabilityofthesealingsystem,butalsoforthefirestoppingproperties.Afinalcheckshouldthereforebeapartofqualitycontrol.
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
31
SAFETYSEALINGSYSTEMS WE CARE
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
Final smoke, gas and watertight sealing of the NOFIRNO® multi-cable transits is achieved with the application of NOFIRNO® sealant. NOFIRNO® sealant has proven excellent performance with regard tomechanicalandfireresistancerequirements.TheNOFIRNO® sealing system has been successfully exposed to severe pressure, shock and vibration tests.
32
SAFETYSEALINGSYSTEMSWE CARE
Cuttheinjectionnozzlesofthecartridgesinanangledwaytocreateamediumsizeddispersingopening.Thiswillimprovetheflowofthesealantinbetweenthesetofcables.Furthermore,itisadvisabletouseprofessionalsealantguns.Handfatigueisprevented,andanoptimumflowofthesealant is obtained. For larger penetrations, electric or pneumatic dispensers should be used.
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
33
SAFETYSEALINGSYSTEMS WE CARE
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
A 20 mm thick layer of NOFIRNO® sealant is applied at each side of the NOFIRNO® multi-cable transit. NOFIRNO® sealant has an engineered viscosity, preventing the sealant from sagging and also allow-ingforaperfectflowofthesealantbetweenthecablesduringinjection.Formulti-cabletransitswithahighfillingrate,longernozzlesareavailableforthesealantcartridges.People with sensitive skin should use gloves when working with NOFIRNO®. Please refer to the Safety Data Sheet for more information.
34
SAFETYSEALINGSYSTEMSWE CARE
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
Themulti-cabletransitshouldbeoverfilledwithNOFIRNO® sealant, because some sealant will be pushed into the empty spaces between the NOFINO® sleeves around the cables, and into the hollow NOFIRNO®(multi)fillersleevesduringfurtherfinishing.Thiswillcontributealsotoobtainhighertightness ratings. Skin formation of the sealant takes place after ca. 10-15 minutes. In case of larger transits with a low cablefillingrate,donotapplymoresealantthancanbefinishedwithinthistime-frame.
35
SAFETYSEALINGSYSTEMS WE CARE
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
To smooth the surface of the NOFIRNO® sealant layer, a cloth is sprayed with water. This prevents the sealant from sticking to the cloth. Note: do not use soap water! Soap water will have a negative impact on the adhesive properties of the sealant.
36
SAFETYSEALINGSYSTEMSWE CARE
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
Theclothisthenusedtopressdownthesealantlayerflushwiththeendofthetransitframe.Itisof utmost importance to ensure that the sealant is compressed very tightly so that the sealant is compressed into all empty spaces of the set of NOFIRNO® sleeves, including partially into the hollowfillersleeves.Thelargertheadhesivesurfacesofthesealant,thehighertheperformanceofthe system.Note: do not use soap water! Soap water will have a negative impact on the adhesive properties of the sealant.
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SAFETYSEALINGSYSTEMS WE CARE
Due to the rapid skin formation of the sealant, smoothing should take place directly after compression of the sealant layer. As soon as skin formation takes place, a very neat smoothing of the sealant layer is not possible anymore.Note: the NOFIRNO® sealant is water repellent so that water will drip off. Neat smoothing is helpful in this respect. The NOFIRNO® sealant is also seawater, UV, ozone and weathering resistant and offers a durability of decades.
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
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SAFETYSEALINGSYSTEMSWE CARE
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
The NOFIRNO® sealant between the cables is pressed down and smoothed by hand or with a spatula or putty knife. A special tool, developed by BEELE Engineering, with a PTFE compression/smoothing part is available. The sealant will not stick to the PTFE.
Compression and smoothing, especially in between the cables, is essential to obtain an effective gas and water tightness.
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SAFETYSEALINGSYSTEMS WE CARE
A last check should be made to ensure that the sealant layer is pressed down tightly and that no larger open holes are visible. Air enclosure within the individual layer of sealant should be prevented during finishing,becausethiswouldhaveanegativeimpactontheperformanceofthesealantlayerunderfireexposure.
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
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SAFETYSEALINGSYSTEMSWE CARE
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
The surface can be smoothed by hand. Just wet the hands thoroughly with soap and water. No dirty hands when working with NOFIRNO® and a very neat surface is the result. Note: this should only be a smoothing procedure. Do not pack or compress the sealant further when using soap water.
People with sensitive skin should use gloves when working with NOFIRNO®. Please refer to the Safety Data Sheet for more information.
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SAFETYSEALINGSYSTEMS WE CARE
Toobtainoptimumadhesionduringthecuringprocessofthesealant,allthecablesshouldbetightlyfixedatbothsidesofthetransit,ascloseaspossibletothetransit,andimmediatelyafterfinishingthetransit.Movement of the cables during the curing process will impair the adhesion process to the cable sheathings.Note: time needed for curing of the sealant is dependent on air humidity in combination with the environmentaltemperature.Itisadvisabletoplaceastickernearthefinishedtransit,statingthatthetransit has been recently installed, and should not be touched or damaged.
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
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SAFETYSEALINGSYSTEMSWE CARE
Additional information:applyingthesealantonhighlyfilledmulti-cabletransitscanbequitecomplicated.The sealant can be applied in layers from the bottom to the top after cable pulling. Regardless, checkingifsufficientsealantisappliedinbetweensetsofcablesclosetoeachotherisamust.ThereflectivecolouroftheNOFIRNO® has the advantage that visual inspection of the sealant application in between cables is easier to perform.Waterandgastightnessisdependentonthequalityofthefinalsealing.Asisthecasewithanysystem,workmanship has a direct impact on the performance of the sealing system.
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
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SAFETYSEALINGSYSTEMS WE CARE
Additional information: bundled cable sets are allowed in the NOFIRNO® multi-cable sealing system, using only a single NOFIRNO® insert sleeve around the bundle of cables. Note: see the approved installation drawings for details. Bundling is limited to approved maximum dimensions.
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
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SAFETYSEALINGSYSTEMSWE CARE
The sleeve is then pushed into the transit leaving 20 mm free at front and backside.
Note: NOFIRNO® multi-cable transits with bundled cables are not approved for watertight partitions.
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
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SAFETYSEALINGSYSTEMS WE CARE
Check for all certainty that the sealant has been well packed around the bundle of cables in order to ensureanappropriatedegreeofcoldsmoketightness.Whenexposedtofireand/orheat,theRISE® rubberwillimmediatelyreactandfilltheopeningsinbetweenthecablesandpreventspassageofsmokefromthefireside.TheNOFIRNO® rubber is highly endothermic and will not be consumed bythefire.
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
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SAFETYSEALINGSYSTEMSWE CARE
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
The RISE® and NOFIRNO rubber grades of the sleeves and the NOFIRNO® sealant, which are compounded under strict conditions in our factory, are suitable for gas and water tight ducting, and for fireratedapplicationsaswell.TheNOFIRNO®sealantstaysflexibleattemperaturesof-50°C,allowingapplication in arctic environments. The NOFIRNO® multi-cable transits have excellent resistance to seawater, UV, ozone and weather. Based on the use of the high tech silicone composition of the NOFIRNO® sealant and rubber, the system offers excellent durability.
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SAFETYSEALINGSYSTEMS WE CARE
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
For A-class penetrations (which are insulated), the NOFIRNO® multi-cable transit frame needs to be insulated only at the insulated side of the bulkhead. No extra insulation needed in front of the transit and/or in between the cables. Tested with larger amounts LAN data cables (bundled as well), up to CLX high voltage cables up to 3 x 380 mm2 with an OD of 105 mm. Note: for the larger cable sizes, NOFIRNO® cable wraps have to be used. No metal parts are incorporated in the sealing system. The conduit frames cannot corrode inside due to the tight sealant layers at both sides of the transit. No CUI (Corrosion Underneath Insulation).
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SAFETYSEALINGSYSTEMSWE CARE
Deck penetrations are also easy to install with the NOFIRNO® system. Remove any cable tie-wraps to providesufficientplayofthecableset.
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM (DECK)
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SAFETYSEALINGSYSTEMS WE CARE
To prevent the NOFIRNO® sleeves from sliding down the cables, the sleeve should be a bit undersized to the cable. This allows the sleeves to cling to the cables, preventing them from sliding down. The inner surface structure of the NOFIRNO® cable sleeves will hold the sleeves in place as well.
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM (DECK)
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SAFETYSEALINGSYSTEMSWE CARE
By making use of the NOFIRNO®multi-fillersleeves,setsandbundlescanbemadetoensuretightfittinginsidethetransit.WithNOFIRNO®singlefillersleeves,thefillingoflargerverticaltransitswillbemoredifficult.
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM (DECK)
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SAFETYSEALINGSYSTEMS WE CARE
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM (DECK)
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SAFETYSEALINGSYSTEMSWE CARE
With the Beele®adjusteroramarkedpieceofwood,thesetoffillersisadjustedinsidethetransit.The NOFIRNO® rubber grade and the NOFIRNO® sealant, which are compounded under strict conditions inourfactory,aresuitableforgasandwatertightducting,andforhighestfireratedapplicationsaswell.NOFIRNO®sleevesandsealantstayflexibleattemperaturesof-50°C,allowingapplicationinarcticenvironments even better than RISE®, and can be exposed to temperatures up to +180 °C as well.
The NOFIRNO®sealantcanbeappliedoverheadfordeck/floortransitswithoutdrippingorsagging.Forcabletransitswithahighfillingrate,longernozzlesforthesealantcartridgesareavailable.
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SAFETYSEALINGSYSTEMS WE CARE
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM (DECK)
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM (DECK)
To smooth the surface of the NOFIRNO® sealant layer, a cloth is sprayed with water. This prevents the sealant from sticking to the cloth. Note: do not use soap water! Soap water will have a negative impact on the adhesive properties of the sealant.
People with sensitive skin should use gloves when working with NOFIRNO®. Please refer to the Safety Data Sheet for more information.
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SAFETYSEALINGSYSTEMSWE CARE
For A-class penetrations (which are insulated), the NOFIRNO® multi-cable transit frame needs to be insulated only at the at the lower side of the deck. No extra insulation needed in front of the penetration and/or in between the cables. Tested with larger amounts LAN data cables (bundled as well), up to CLX high voltage cables with conductors up to 3 x 380 mm2 with an OD of 105 mm.Note: for the larger cable sizes, NOFIRNO® cable wraps have to be used.
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM (DECK)
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SAFETYSEALINGSYSTEMS WE CARE
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
Flangedframeswithaflangeforbolting(60mmwideand6mmthick)withaholeconfigurationforfixation,canbeusedalsofortheNOFIRNO® multi-cable sealing system.
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SAFETYSEALINGSYSTEMSWE CARE
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
Theflangedtransitframesareboltedagainstthepartition.AfiresafeNOFIRNO® gasket has to be appliedbetweentheflangeofthetransitframeandthepartition.Thegasketshaveadesignedprofilingtoexcludetheneedforexcessivecompression(6-10Nmissufficient).Thereducedforcesontheprofiledrubbermaketheusualneedforretighteningfromtimetotimeathingofthepast.
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SAFETYSEALINGSYSTEMS WE CARE
INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
For A-class penetrations (which are insulated), the NOFIRNO® multi-cable transit frame needs to be insulated only at the insulated side of the bulkhead or at the lower side of the deck. No extra insulation needed in front of the penetration and/or in between the cables. Tested with larger amounts LAN data cables (bundled as well), up to CLX high voltage cables with conductors up to 3 x 380 mm2 with an OD of 105 mm.Note: for the larger cable sizes, NOFIRNO® cable wraps have to be used.
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SAFETYSEALINGSYSTEMSWE CARE
AddingextracablesthroughafinishedNOFIRNO®multi-cabletransitisaneasyjob.WiththeuseofNOFIRNO®fillerandcablesleevesasseparators,nopermanentdeformationoftherubberpartswilloccur, and the cables are ducted individually. This means there is no need to disassemble the whole transit. Cut away the sealant layer at both sides of the penetration with a plastic knife or a hollow punch in a taperingshape,ataspotwherethereissufficientsparespacevisibleonthesurfaceofthesealantlayer.
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INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
SAFETYSEALINGSYSTEMS WE CARE
Remove one or more NOFIRNO®fillersleevestocreateafittingopeningforthecabletobeducted.
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INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
SAFETYSEALINGSYSTEMSWE CARE
A cable is pulled through the free passage opening in the NOFIRNO® multi-cable transit. For adding cables, thereisinfactnomoredisassemblingneededthanremovingsomefillersleeves.Noextracostsfortheextension of the cable set other than some new sealant to be applied.
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INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
SAFETYSEALINGSYSTEMS WE CARE
Place a NOFIRNO® sleeve around the newly ducted cable. Push the insert sleeve into the conduit so that it is even with the other sleeves.
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INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
SAFETYSEALINGSYSTEMSWE CARE
Cleananddrythenewlyductedcablethoroughlyandrefilltheopeninginthesealantlayeratbothsidesof the transit with NOFIRNO® sealant. The fresh sealant adheres very well to the already cured sealant. Finish the new sealant layer in the same way as done for the initial sealant layer.
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INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
SAFETYSEALINGSYSTEMS WE CARE
Note: time needed for curing of the sealant is dependent on air humidity in combination with the environmental temperature.
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INSTALLATION INSTRUCTIONS FOR NOFIRNO® MULTI-CABLE TRANSIT SEALING SYSTEM
SAFETYSEALINGSYSTEMSWE CARE
ThespaceinsidethetransitframeisfilledwithNOFIRNO®fillersleevestype22/15.Foreaseoffilling,theNOFIRNO®fillersleevesaresuppliednon-split.Multi-fillersleeves(setof10)arepreferredforfillinglargerspaces.Filling the conduit frame with NOFIRNO®multi-fillersleevesstartswithstackingthemulti-setontopofeach other and to place rolled-up sets of multi-sleeves in the corners.
INSTALLATION INSTRUCTIONS FOR NOFIRNO® BLIND TRANSIT SEALING SYSTEM
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SAFETYSEALINGSYSTEMS WE CARE
Before applying the NOFIRNO®sealant,itisadvisabletoperformafinalcheckonthepackingofthefillersleeves.Atightfitofthewholesetofsleevesintherequiredratioisnotonlyvitalfortheme-chanicalstabilityofthesealingsystem,butalsoforthefirestoppingproperties.Afinalcheckshouldthereforebeapartofqualitycontrol.
INSTALLATION INSTRUCTIONS FOR NOFIRNO® BLIND TRANSIT SEALING SYSTEM
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SAFETYSEALINGSYSTEMSWE CARE
The NOFIRNO rubber grade of the sleeves and the NOFIRNO® sealant, which are compounded under strictconditionsinourfactory,aresuitableforgasandwatertightducting,andforfireratedapplicationsas well. The NOFIRNO®sealantstaysflexibleattemperaturesof-50°C,allowingapplicationinarcticenvironments. The NOFIRNO® blind transits have excellent resistance to seawater, UV, ozone and weather. Based on the use of the high tech silicone composition of the NOFIRNO® sealant and rubber, the system offers excellent durability.
INSTALLATION INSTRUCTIONS FOR NOFIRNO® BLIND TRANSIT SEALING SYSTEM
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SAFETYSEALINGSYSTEMS WE CARE
For A-class penetrations (which are insulated), the NOFIRNO® blind transit frame needs to be insulated only at the insulated side of the bulkhead or the lower side of the deck. No extra insulation needed in front of the transit.
Also approved for deck penetrations.
INSTALLATION INSTRUCTIONS FOR NOFIRNO® BLIND TRANSIT SEALING SYSTEM
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SAFETYSEALINGSYSTEMSWE CARE
STATE-0F-THE ART MULTI-CABLE TRANSIT
SEALING SYSTEMS
CONTROFILMULTI-CABLE TRANSITS
CET-A-SIL
RISE®
• For fire, gas, smoke and watertight sealing of multi-cable penetrations.
• Compact system. No precise fitting parts.• No metal parts, no corrosion. • Most cost-effective way of installation.• No pre-engineering or special conduit frames. • No restrictions on cable types and sizes, no
insulation in front of the penetration needed. • Adding or removing cables an easy matter.• RISE® EXTEND-A-FRAME for upgrading block
systems - doubles the usable space!• RISE® CONDUCTON® for EMC penetrations -
high attenuation values - no galvanic corrosion - no aging.
• Proven - for new and upgraded installations.• The system of choice in shipyards worldwide for
more than 25 years!
NOFIRNO®
• System technology based on RISE®. • Even easier installation.• Even higher pressure ratings. • Jet Fire tested for harshest applications.• A-0 and H-0 up to A-60 and H-120.• Breakthrough - bundled cable sets approved.• The system of choice for highest fire ratings
and harshest environment!
CONTROFIL®
• Newest technology for cable ducting and sealing. • Newest rubber technology - CRUSHNOF® rubber.• Shorter conduit depths - flexible composition.• Prevents overfilling of cable transits.• Fire tight - watertight.• Breakthrough - controlled filling of transits.• The system of choice for neat cable routing in
installations.
CET-A-SIL®
• Multi-gland system for electrical cabinets. • Modular system - sealing plugs and modules.• Suitable for IP 68 rated equipment.• Watertight up to 4 meter water column. • No compression on cable sheathings.• No metal parts - no corrosion - no O-rings.• Breakthrough - no disassembling to add cables.• The alternative system for cable glands.
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BEELE Engineering bvBeunkdijk 11 - 7122 NZ AALTEN - THE NETHERLANDS
Tel. +31 543 461629 - Fax +31 543 461786 - E-mail: [email protected]: http://www.beele.com, sealingvalley.com and fissiccoating.com
BEELE ENGINEERING:A COMPANY DEDICATED TO SAFETY
FOR OVER 40 YEARS
WE CARE
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