Database
Project Name
Owner
General InformationC:\HyperSizer Data\Projects\Final Creation 7
zzzzzzz
HyperSizer AdminOwner
Creation Date
Modification Date
Assembly 1 Default assembly
Report Summary
HyperSizer Admin
Sunday, April 26, 2015 at 2:48:30 PM
Wednesday, April 29, 2015 at 2:41:06 PM
Contents Assembly Report
Number of Active Load Cases 4
Controlling load case 100
Controlling component 112:Upper Surface Panel Bay 12
Controlling failure mode Panel Buckling‐ Energy Solution‐ All BC
Lowest margin‐of‐safety (MS) 0.0000047
Run Time (hh:mm:ss) 00:02:49
Weight Total (lbm) 1071
Beam, Unit Weight (lb / ft) 0
Beam, Total Length (ft) 0
Last Run Summary
Beam, Total Length (ft) 0
Beam, Total Weight (lbm) 0
Panel, Unit Weight (lb / ft2) 3.346
Panel, Total Area (ft2) 320
Panel, Total Weight (lbm) 1071
Controlling Failure Mode, Strength (lbm) 212.4
Controlling Failure Mode, Buckling (lbm) 858.2g g ( )
Controlling Failure Mode, Local Buckling (lbm) 0
Controlling Failure Mode, Minimum Gage (lbm) 0
Controlling Failure Mode, Negative Margin Structure (lbm) 0
R D k
Finite Element Model FilenamesRun Deck
1 FEM Filename
FEA Force Filename
Temperature Fahrenheit (°F)
Length (Area) Inches (in)
M P d (lb )
FEM Units
Mass Pounds (lbm)
Force Pounds (lb)
Temperature °F
Weight lbm
Project Units
Weight lbm
Length in
Unit Weight (Panel, Area) lb / ft2
Unit Weight (Beam, Length) lb / ft
Force lb
.1.hdb
C:\Users\Topaz_Wolf\Desktop\WB15_tech1_c27.bdf
C:\Users\Topaz_Wolf\Desktop\WB15_tech1_c27.op2
Assembly Area
(ft2)
UW Area
(lb / ft2)
Length
(in)
UW Length
(lb / ft)
Weight
(lbm)
% Total Weight
1 "Default assembly" 320 3.346 0 0 1071 100.00%
Totals 320 3.346 0 0 1071
Assembly Weight Summary
Component Area
(ft2)
Unit Weight
(lb / ft2)
Weight
(lbm)
Lowest
MS
Controlling
Load Case
Lim/Ult
101 "Upper Surface Panel Bay 01" 61.17 5.877 359.5 0.0011 100 Ultimate
102 "Upper Surface Panel Bay 02" 17.67 3.692 65.24 0.076 100 Ultimate
103 "Upper Surface Panel Bay 03" 10.43 6.681 69.7 0.037 100 Ultimate
104 "Upper Surface Panel Bay 04" 15.71 2.263 35.56 0.21 100 Ultimate
105 "Upper Surface Panel Bay 05" 15.25 2.263 34.51 0.14 100 Ultimate
106 "Upper Surface Panel Bay 06" 14.41 2.263 32.61 0.066 100 Ultimate
107 "Upper Surface Panel Bay 07" 14.3 2.77 39.61 0.17 100 Ultimate
108 "Upper Surface Panel Bay 08" 13.88 7.305 101.4 0.014 100 Ultimate
109 "Upper Surface Panel Bay 09" 13.06 2.77 36.18 0.23 100 Ultimate
110 "Upper Surface Panel Bay 10" 12.02 2.263 27.21 0.16 100 Ultimate
111 "Upper Surface Panel Bay 11" 13.2 2.263 29.87 0.02 100 Ultimate
112 "Upper Surface Panel Bay 12" 11.86 6.517 77.32 4.66E‐06 100 Ultimate
113 "Upper Surface Panel Bay 13" 11.92 2.294 27.36 0.023 100 Limit
114 "Upper Surface Panel Bay 14" 11.27 1.787 20.14 0.073 100 Ultimate
115 "Upper Surface Panel Bay 15" 10.23 1.787 18.28 0.27 100 Ultimate
116 "Upper Surface Panel Bay 16" 9.796 1.787 17.51 0.11 100 Limit
117 "Upper Surface Panel Bay 17" 9.328 1.787 16.67 0.42 100 Limit
118 "Upper Surface Panel Bay 18" 8.204 1.787 14.66 0.99 100 Ultimate
119 "Upper Surface Panel Bay 19" 8.046 1.787 14.38 1.4 100 Ultimate
120 "Upper Surface Panel Bay 20" 7.387 1.311 9.686 0.14 100 Ultimate
121 "Upper Surface Panel Bay 21" 6.371 0.8352 5.321 0.044 100 Ultimate
122 "Upper Surface Panel Bay 22" 5.998 0.8352 5.01 0.53 100 Ultimate
123 "Upper Surface Panel Bay 23" 4.884 0.8352 4.079 1.3 100 Ultimate
124 "Upper Surface Panel Bay 24" 4.364 0.8352 3.645 3 100 Ultimate
125 "Upper Surface Panel Bay 25" 3.223 0.8044 2.592 0.23 100 Ultimate
126 "Upper Surface Panel Bay 26" 3.556 0.4925 1.751 0.46 100 Ultimate
127 "Upper Surface Panel Bay 27" 2.422 0.3283 0.7951 3.3 100 Ultimate
Totals 320 3.346 1071
Component Panel Weight Summary
AID Controlling
Failure Mode
11 Panel Buckling, Energy Solution, All BC
11 Panel Buckling, Energy Solution, All BC
11 Panel Buckling, Energy Solution, All BC
11 Panel Buckling, Energy Solution, All BC
11 Panel Buckling, Energy Solution, All BC
11 Panel Buckling, Energy Solution, All BC
142 Composite Strength, Tsai‐Wu Interaction
11 Panel Buckling, Energy Solution, All BC
142 Composite Strength, Tsai‐Wu Interaction
11 Panel Buckling, Energy Solution, All BC
11 Panel Buckling, Energy Solution, All BC
11 Panel Buckling, Energy Solution, All BC
104 Sandwich Flatwise Tension w/ Interlaminar Shear Interaction
11 Panel Buckling, Energy Solution, All BC
142 Composite Strength, Tsai‐Wu Interaction
104 Sandwich Flatwise Tension w/ Interlaminar Shear Interaction
104 Sandwich Flatwise Tension w/ Interlaminar Shear Interaction
142 Composite Strength, Tsai‐Wu Interaction
142 Composite Strength, Tsai‐Wu Interaction
142 Composite Strength, Tsai‐Wu Interaction
142 Composite Strength, Tsai‐Wu Interaction
142 Composite Strength, Tsai‐Wu Interaction
143 Composite Strength, Tsai‐Hahn Interaction
143 Composite Strength, Tsai‐Hahn Interaction
11 Panel Buckling, Energy Solution, All BC
11 Panel Buckling, Energy Solution, All BC
11 Panel Buckling, Energy Solution, All BC
Comp.
ID
T
(in)
Unit Wt.
(lb / ft2)
Area
(ft2)
Wt.
(lbm)
Component Dimensions
ID (in) (lb / ft ) (ft ) (lbm)
101 0.716 5.877 61.17 359.5
108 0.89 7.305 13.88 101.4
Stack Material
[EL] Effective Laminates "(21% 0, 60% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine (1)", Form:
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
Hybrid (40% Fabric), Dry
brid (40% Fabric), Dry
Comp. Ttop Tbottom Height Unit Wt. Area Wt.
Component DimensionsComp.
ID
Ttop(in)
Tbottom(in)
Height
(in)
Unit Wt.
(lb / ft2)
Area
(ft2)
Wt.
(lbm)
112 0.02 0.774 0.794 6.517 11.86 77.32
125 0.078 0.02 0.098 0.8044 3.223 2.592
127 0.02 0.02 0.04 0.3283 2.422 0.7951
Top Stack MaterialTop Stack Material
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(21% 0, 40% 45, 39% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
Bottom Stack MaterialBottom Stack Material
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(21% 0, 40% 45, 39% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
brid (40% Fabric), Dry
brid (40% Fabric), Dry
brid (40% Fabric), Dry
Comp.
ID
Ttop(in)
Tmiddle
(in)
Tbottom(in)
Height
(in)
Unit Wt.
(lb / ft2)
Area
(ft2)
Wt.
(lbm)
103 0.02 0.484 0.31 0.814 6.681 10.43 69.7
126 0.02 0.02 0.02 0.06 0.4925 3.556 1.751
Component Dimensions
Top Stack Material
[EL] Effective Laminates "(21% 0, 60% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine (1)", Form:
[EL] Effective Laminates "(21% 0, 60% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine (1)", Form:
Middle Stack Material
[EL] Effective Laminates "(21% 0, 60% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine (1)", Form:
[EL] Effective Laminates "(21% 0, 60% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine (1)", Form:
Bottom Stack Material
[EL] Effective Laminates "(21% 0, 60% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine (1)", Form:
[EL] Effective Laminates "(21% 0, 60% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine (1)", Form:
Hybrid (40% Fabric), Dry
Hybrid (40% Fabric), Dry
Comp.
ID
Ttop face(in)
Tcore(in)
Tbottom face
(in)
Height
(in)
Unit Wt.
(lb / ft2)
Area
(ft2)
Wt.
(lbm)
Component Dimensions
ID (in) (in) (in) (in) (lb / ft ) (ft ) (lbm)
102 0.194 1 0.194 1.388 3.692 17.67 65.24
104 0.078 1 0.136 1.214 2.263 15.71 35.56
105 0.078 1 0.136 1.214 2.263 15.25 34.51
106 0.078 1 0.136 1.214 2.263 14.41 32.61
107 0.078 2 0.136 2.214 2.77 14.3 39.61
109 0.078 2 0.136 2.214 2.77 13.06 36.18
110 0.078 1 0.136 1.214 2.263 12.02 27.21
111 0.078 1 0.136 1.214 2.263 13.2 29.87
113 0.078 2 0.078 2.156 2.294 11.92 27.36
114 0.078 1 0.078 1.156 1.787 11.27 20.14
115 0.078 1 0.078 1.156 1.787 10.23 18.28
116 0.078 1 0.078 1.156 1.787 9.796 17.51
117 0 078 1 0 078 1 156 1 787 9 328 16 67117 0.078 1 0.078 1.156 1.787 9.328 16.67
118 0.078 1 0.078 1.156 1.787 8.204 14.66
119 0.078 1 0.078 1.156 1.787 8.046 14.38
120 0.02 1 0.078 1.098 1.311 7.387 9.686
121 0.02 1 0.02 1.04 0.8352 6.371 5.321
122 0.02 1 0.02 1.04 0.8352 5.998 5.01
123 0.02 1 0.02 1.04 0.8352 4.884 4.079
124 0.02 1 0.02 1.04 0.8352 4.364 3.645
Top Face Material
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(41% 0 40% 45 19% 90) AS4/3502 Tape Pristine / AS4/3501 6 Fabric Pristine" Form: Hyb[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb[ ] ( , , ) / p / / , y
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
Core Material
Hexcel "Hexcel 6.1 pcf 1/8‐5052‐.0015", Density 0.00352, Dry
Hexcel "Hexcel 6.1 pcf 1/8‐5052‐.0015", Density 0.00352, Dry
Hexcel "Hexcel 6.1 pcf 1/8‐5052‐.0015", Density 0.00352, Dry
Hexcel "Hexcel 6.1 pcf 1/8‐5052‐.0015", Density 0.00352, Dry
Hexcel "Hexcel 6.1 pcf 1/8‐5052‐.0015", Density 0.00352, Dry
Hexcel "Hexcel 6.1 pcf 1/8‐5052‐.0015", Density 0.00352, Dry
Hexcel "Hexcel 6.1 pcf 1/8‐5052‐.0015", Density 0.00352, Dry
Hexcel "Hexcel 6.1 pcf 1/8‐5052‐.0015", Density 0.00352, Dry
Hexcel "Hexcel 6.1 pcf 1/8‐5052‐.0015", Density 0.00352, Dry
Hexcel "Hexcel 6.1 pcf 1/8‐5052‐.0015", Density 0.00352, Dry
Hexcel "Hexcel 6.1 pcf 1/8‐5052‐.0015", Density 0.00352, Dry
Hexcel "Hexcel 6.1 pcf 1/8‐5052‐.0015", Density 0.00352, Dry
Hexcel "Hexcel 6 1 pcf 1/8 5052 0015" Density 0 00352 DryHexcel "Hexcel 6.1 pcf 1/8‐5052‐.0015", Density 0.00352, Dry
Hexcel "Hexcel 6.1 pcf 1/8‐5052‐.0015", Density 0.00352, Dry
Hexcel "Hexcel 6.1 pcf 1/8‐5052‐.0015", Density 0.00352, Dry
Hexcel "Hexcel 6.1 pcf 1/8‐5052‐.0015", Density 0.00352, Dry
Hexcel "Hexcel 6.1 pcf 1/8‐5052‐.0015", Density 0.00352, Dry
Hexcel "Hexcel 6.1 pcf 1/8‐5052‐.0015", Density 0.00352, Dry
Hexcel "Hexcel 6.1 pcf 1/8‐5052‐.0015", Density 0.00352, Dryp / , y , y
Hexcel "Hexcel 6.1 pcf 1/8‐5052‐.0015", Density 0.00352, Dry
Bottom Face Material
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(41% 0 40% 45 19% 90) AS4/3502 Tape Pristine / AS4/3501 6 Fabric Pristine" Form: Hyb[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb[ ] ( , , ) / p / / , y
[EL] Effective Laminates "(41% 0, 40% 45, 19% 90) AS4/3502 Tape Pristine / AS4/3501‐6 Fabric Pristine", Form: Hyb
brid (40% Fabric), Dry
brid (40% Fabric), Dry
brid (40% Fabric), Dry
brid (40% Fabric), Dry
brid (40% Fabric), Dry
brid (40% Fabric), Dry
brid (40% Fabric), Dry
brid (40% Fabric), Dry
brid (40% Fabric), Dry
brid (40% Fabric), Dry
brid (40% Fabric), Dry
brid (40% Fabric), Dry
brid (40% Fabric) Drybrid (40% Fabric), Dry
brid (40% Fabric), Dry
brid (40% Fabric), Dry
brid (40% Fabric), Dry
brid (40% Fabric), Dry
brid (40% Fabric), Dry
brid (40% Fabric), Dry( ), y
brid (40% Fabric), Dry
Family Hexcel
Owner CRD
Created
Last Modified
*Density 0.00352 (lb/in3)
*Wet DRY
Form NONE
Specification NONE
Cell Size 0.125 (in)
Manufacturer Hexcell
Description
Temperature
(°F)
Tension, *Et
(Msi)
Compression, *Ec
(Msi)
Shear (Trans\W), *Gw
(Msi)
72 0.24 0.24 0.041
Temperature
(°F)
Tension, *Ftu
(ksi)
Shear (Trans\W), *Fsuw
(ksi)
Shear (L\Ribbon), *Fsul
(ksi)
72 0.68 0.272 0.455
Temperature
(°F)
Thermal Conductivity
Longitudinal, Kl
(B‐ft/ft2/hr/F)
Thermal Conductivity
Transverse, Kw
(B‐ft/ft2/hr/F)
Thermal Conductivity
Thickness, Kt
(B‐ft/ft2/hr/F)
72
Temperature Dependent Properties, Stiffness
Temperature Dependent Properties, Stress Allowables
Temperature Dependent Properties, Thermal
Hexcel "Hexcel 6.1 pcf 1/8‐5052‐.0015", Density 0.00352, Dry
Saturday, January 10, 1998 at 3:34:00 PM
Wednesday, April 25, 2012 at 5:26:39 PM
Hexcell 5052 Alloy Hexagonal Aluminum Honeycomb
Material Summary (name and * fields determine unique material)
Shear (L\Ribbon), *Gl
(Msi)
*SScfl at 0.5" *SScfh at 1.5"
0.098 1.05 0.85
Stabilized, *Fcus
(ksi)
Bare, *Fcub
(ksi)
Crush, *Fcuc
(ksi)
0.68 0.65 0.45
Specific Heat
C
(B/lb/F)
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