Presentation for Lavasa Space world27.08.2010
Hunter Douglas GroupHead office at Rotterdam, The NetherlandsManagement office in Lucerne, SwitzerlandWorld market leader in Window coveringsMajor manufacturer of Architectural products169 companies in more than 100 countries21,000 peopleSales in 2007 USD 3.028 Billion
HD Asia units
Hunter Douglas Silvassa
Hunter Douglas IndiaArea management at MalaysiaManufacturing facility at Silvassa and BhivandiWCP assembling at Silvassa and ChennaiCorporate office at Mumbai and regional offices at Delhi and Bangalore. Area offices in various locations. Employees 100Serviced by 4 manufacturing units from China and 1 from Malaysia.
Major Projects Major Projects in IndiaHyderabad International AirportDelhi Metro Stations (DMRC)Mumbai International Airport, Pune AirportTCS, Siruseri, Most of the star hotels.Delhi International AirportBangalore International Airport, Cochin, Chennai, Calicut AirportsTrivandrum and Madurai AirportMajor Hospitals in South India, Reserve Bank of India. South city Kolkata, MET Mumbai. Naval Academy Kannur. Bangalore Metro, ISRO/BSNL/NDDB/TVS/APC/BASF/NPC/NTPC/CPWD.
Hyderabad International AirportHoneyComb Exterior Cladding :14000 SqMt HoneyComb Internal wall Panels :10500 SqMt 300 C Designer Ceilings :17000 SqMt Tiles and Planks :31000 SqMt Architectural Ceiling : 5000 SqMt
AEROSCREEN INSTALLATION TCS CHENNAI
Mumbai Intl Airport200 F / 2500 SqMt
Bangalore Intl AirportQC 25 Curved / 5500 Sq Mt
Delhi Metro
Hunter Douglas ProductsMetal CeilingsLinear, Tiles, Honeycomb and Custom-made panelsMetal CladdingsHoney comb, Sandwich, Single skin panels, Terracotta cladding (Nbk)Architectural Sun Shading productsAeroscreen, Aerobrise, Thermobrise, Aerofoil, Sliding Shutters3-form Translucent decorative panels (Resin, Acrylic & Glass)Wide range of Window covering products
Manufacturing Facilities
HDIC()Hunter Douglas IndustryChinaCo., Ltd.Hunter Douglas Industries (CHINA) Co., Ltd. (HDIC) found in Shanghai 2001. HDIC is made up of three phases.
Total Land Area 86,000M2 Phase 1 Project36,000M2 Phase 2 Project13,000M2 Phase 3 Project37,000M2
Awards of HDIC
CertificationTo:Distribution listCC:From:William WangDate:Jan 23rd, 2009Subject:Announcement Hunter Douglas Industries (China) Co., Ltd. (HDIC) was certified as High-tech Enterprise by the Ministry of Science and Technology, Ministry of Finance and State Administration of Taxation. The certification was subjected to the rigid assessment and strict appraisal of national ministries on six indexes. HDIC is entitled to enjoy the governments preferential tax policy from January of 2008. HDIC is the only company that was honored with the credentials in the industry of China building decoration products (metal ceiling and facades). The result is processed from fifteen years efforts, dedication and commitment of HD Industries China in terms of research and development of Hunter Douglas products and systems.Please join us in congratulating HDIC to take home the title of High-tech Enterprise. And we will make every endeavor to see to it that Hunter Douglas is always the market leader in the industry.
HDICHDIC - Manufacturing System300C Product LineWide Panel Product LineAuto Punch & Cut LineSquare Panel LinePowder coating LineSlitting Product LineComposite Product LineCoating Line12345678
HDIC - Manufacturing SystemCoil-Coating LineXL Panel Production LineSlitting Line
Paint Line /Types of Coating /Surface Coating:Polyester,/PVDF, Luxacote,PET, PVC/Base Coating:/Epoxy,/Polyester,/Polyurethane/Max.Coil width: 850mm
Slitting Line /Slitting/Raw Material/Cold milled Steel Coil/Gal. Steel Coil/Al Plated Steel Coil/Al Coil/Pre-coated Coil/Steel Coil
Like Hunter Douglas Roll-forming Technology:Extensive practical experience gained over 45 yearsControlled step-by-step forming, minimizing tension in the material
Avoiding cracking of molecules in Aluminium, extent live time
High precision & accuracy in panel dimensions
Continuous process, resulting in high speed fast delivery
Cost Efficient manufacturingA few of HD Xiamen Important advantages:
- Set-up in Oct., 2005 (through acquisition of a metal plant)HDAP Facility and Production Capabilities2. HDSZ / HDAP CAPABILITY SCAN
HDAP Plant Rollforming Workshop
HDAP - Coating Workshop
HDAP - Coating Workshop
Space World Lavasa - India
Facade Systems
LAVASA SPACE WORLD Scope of Work
Supply of Quadro Clad 25mm thick Honeycomb panels Area : 6300 Sq Meters. Product : Quadro Clad 25mm (open joints/sealant)Material : 0.7mm /0.7mm Aluminium skin (F/B)25mm Thick Honeycomb PanelsPVDF Coated With or without fixing accessories.
QuadroClad 25 Asia (QC25A)
1 = outside skin
2 = comp. PU Glue
3 = aluminum honeycomb
4 = 2 components PU Glue
5 = inside skin Faade SystemsHunterDouglas5
max 590 C Silver Grey = max 590 CAluminum honeycomb core material conducting heat & cold to backside, allowing the whole panel to move when temperature changes, minimizing thermal bow.
Expansion clamp, mechanically fixed to the structure only, not to the panel, allowing movement.Expansion & contraction of aluminum due to changes in temperature is approx. 1 mm. / 1 LM / T = 500 C 1500mm Max.4500mm Max.Why we need to take care of expansion!Faade SystemsHunterDouglas
EMBED AutoCAD.Drawing.14
_1067852466.dwg
Lightweight panels of approx. 6.5 kg / m2 (with extrusions)
Unique 15 / 20 / 25 mm. metal cover & silicone joints Or open Joint possible!!
Or having Recessed Joint 11 mm Deep 15 mm in width Having special Aluminium/EPDM infill into Joint Different panel configurations (skin material / coating / thickness) available upon request
System allow Easy & quick installation in horizontal & vertical directions in any sequence
Fixing system allows for quick panel replacement or removal Panels can be fixed to many different kind of sub-structures Panel perimeter Fasteners (clamp) fix both front and backside panel skins to the supporting structure
Panels dont need any site work like drilling, cutting whatsoever!! See pictures next slideFaade SystemsHunterDouglasA few Facts and Major Performance of Quadro Clad Faade System
Big panel Size possible of max. 1500mm x 4500mm. (Depending on system) Smallest panel machine made 225 x600 mm
High Strength of panels require limited number of supports, NO further panel reinforcement needed
All panels Made to Measure Cranked, curved, tapered & triangular panels are all possible and cut-outs can be made if required!
Superior Flatness due to allowed Expansion in Clamping system within Joints And the Thermal Conductivity of aluminum honeycomb core allowing heat to flow to both sides of skin!
See picture next SlideA few Facts and Major Performance of QuadroClad Faade SystemFaade SystemsHunterDouglas
Non-flat single skin cladding Extremely flat honeycomb cladding See the difference HunterDouglas
Application of Quadro Clad in some Dome Like projects
Tianjin Olympic Stadium CenterQC25A Open joints
*Product: QC- FL25 / 38,000M2Completed: May, 2007Architects: AXS SAWTO Inc. JapanTianjin Olympic Stadium, China HunterDouglas
Poly Theatre ShenzhenQC25A Open jointsPerforatedSingle skin
Poly Theatre Shenzhen
Some other projects we look after for the future!
Architect Impression
F1 Shanghai
QC25A
More than 28.000m2 designed with flat colour full perforated honeycomb panels. Designed for flatness and noise reduction. Singapore Changi Airport extensions T1
More than 50.000m2 designed with flat perforated honeycomb panels allowing smoke through, incase of fire.Giving noise reduction as well Singapore Changi Airport T3
QC-Flex Baffles 100mm thick, 600 widthSingapore Changi Airport T3
Project Wuhan Elec. Power Office BuildingArea: 9,500 m2 Finish: May 1999 ProjectDalian Tianjin PlazaArea: 8,500 m2 Finish: August 1996 ProjectShenzhen Sega PlazaArea: 10,500 m2 Finish: November 2000 Our FIRST (130M) Second (120M) Highest (300M) and many more High Rise Buildings to come
* High-rise Just that you KNOW:Our highest project withHunter Douglas QC panels up to 450 meter highWind loads up to ~8.0KN/M2The project name:GuangzhouTV- TowerReady in 2010It will be the Tallest TV Tower in the World 610MQuadroClad Faade Systems
610 M high (including Antenna)GuangZhou TV Tower
QC panels up to 450M high fixed
Our QC panel fixed at 5 different levels
World Expo Centre 2010 Shanghai- Culture CentreWith QC25-Flex high gloss paint
World Expo Centre 2010 Shanghai- Culture CentreWith QC25-Flex high gloss paint
World Expo Centre 2010 Shanghai- Culture CentreWith QC25-Flex high gloss paint
World Expo Centre 2010 Shanghai- Culture CentreDuring construction
World Expo Centre 2010 Shanghai- China PavilionWith special red colors and insulated panels
HunterDouglas
Typical example of a Dome project with some strength calculations Panel shape, details of fixings and specification parameters
Panel lay out in triangles.Allowing to follow roof shape
Typical Panel (Yellow) including Insert Joint Detail - O
Detail 1Inside clamp allows sliding for expansion panel
Detail 2
Faade SystemsHunterDouglasStrength Calculation for panel based on HC strength / Skins 0.7/ 0.7 25mm thickConclusion: Panel is OK. 3 Red liners indicated reduction in span panelTo less than1500mm 1200mm
Faade SystemsHunterDouglasNot OKOKNot OKOKOK Deflection does not work and internal skin stress is below safety, therefore try inside skin 0.7mmStrength Calculation for panel based on HC strength / Skins 0.7/ 0.5 25mm thickConclusion: Panel is Fails is NOT OK. (Must use o.7 /0.7mm skins)
ACAD Drawings of the Dome and Typical fixing details attached
Facade Systems
Facade Systems
Capacity and Deliveries.Production capacity of HD Shanghai is 500000 Sq mtrs per annum.Production capacity of Triangular or special panels is about 600 to 700 Sq mtrs per day.Normal panels with Luxacote finish for order size of 6500 Sq mtr shall take 25 weeks.Normal panels with PVDF finish for order size of 6500 Sq mtrs shall take about 22 weeks.First lot can leave in about 16 weeks.Deliveries does not depend only on production capacity. It is also something to do with Inventory planning of coils and coating.
Supply side ManagementHunter Douglas India shall coordinate for supplies from Hunter Douglas China.Sizes and BOQ shall be given by the dealer after taking approval from the clientShop drawings and details such as fixing etc would be given by the dealer.On providing design details such as climatic conditions, wind load, design load etc by the client, We shall provide the optimal panel spans, lengths etc.Hunter Douglas shall supply panels and accessories depending upon the system selected. Dealer/Client shall supply and install sub structure, Fixing clips, Fasteners, sealants etc. Site Management, stores, movement of material, scaffolding etc is in the dealer scope
Installation and TimeInstallation will be done by Nominated DealerActual site time for installation depends on how many people can go on roof to install and other Facilities and equipment available.
Any Questions?Please feel Free!
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