Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co.
Khouzestan Steel Co.
Islamic Republic of
IRAN
Caspian Sea
KSC
Iran 2013 :15.4(MMTon) Ranking 15th (WSA)
Steel Domestic Demand :~ 20MMT/Y
Apparent Steel use PerCapita (2012): 240.4 Kg/P
KSC Production2013-14: 3.5(MMTon)
Employee:7411
Owner :Private Sector
Products: Slab&Billet&Bloom
Technology : DIR+EAF
2014-15 Production Plan:3.7 (MMTon)
Capacity Plan: 2016 5 (MMTon)
Crude Steel Index
KHOUZESTAN STEEL CO.
Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co.
Khouzestan Steel Co.
• Pelletizing Plant
• Direct Reduction Plant
• Steel making Plant
KSC Main Plants
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Khouzestan Steel Co.
Pelletizing Plant
This section is consist of two Units :
Material handling
Two pelletizing plants
(Nominal Capacity 5 MT extend to 6 Mt will Reich to 7.2 MT)
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Khouzestan Steel Co.
Direct Reduction Plant
This section is consist of three Units :
- 3 Midrex modules 1.2 Mt/y --- 2.4 Mt/y
- 2 zam zam modules 1.8 Mt/y
- 1 Zam Zam Mega Modules 1.7 Mt/y
Project
Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co.
Khouzestan Steel Co.
Increasing Capacity of Midrex Modules
Each M.Capacity : 0.4 Mt/y 0.55 Mty 0.8 Mty
nominal first improvement second Impr.
Production Rate : 50 T/h 75T/h ~ 100 T/h
First Improvement: Extending 1 more Bay - Reformer Changing the Process Gas Compressor
Changing the Air Bundle Tubes Changing the Stuck Fan
Second Step : Installation Desulfurization
Increasing Operation Experience
Modification on Cooling Scrubber
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Khouzestan Steel Co.
Steel Making Plant
This unit Produces Slab and Billet’s using Sponge– iron (~% 90)
and Scrap (~%10) in EAF’s ( Electric Arc Furnaces )
The main melting and casting facilities are :
•Six Electric Arc Furnaces.
•Four Ladle Furnaces ( LF).
•TWO Slab Casting machines.
•Three Billet & bloom casting machines
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Khouzestan Steel Co.
KSC - CRUDE STEEL PRODUCTION
Incrsing more than 1.37 Million Tone Crode Steel
1386 1387 1388 1389 1390 1391 1392 1393
2014-15 2013-14 2012-13 2011-12 2010-11 2009-10 2008-09 2007-08 Year
3700 3551 3495 3347 3024 2565 2355 2175 Crude
Steel
4.2 1.6 4 11 18 9 8 ---- %
Growth Y.O.Y
Plan
Plan
000 tone
2014-15 2013-14 2012-13 2011-12 2010-11 2009-10 2008-09 2007-08
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Khouzestan Steel Co.
Y-O-Y Growth Rate
-0.4%
-7.8%
15.6%
6.2%
0.7% -1.0%
9.0% 10.1% 10.0% 9.8%
0.9%
14.0% 16.2%
15.3%
4.0%
-10.0%
-5.0%
0.0%
5.0%
10.0%
15.0%
20.0%
2008 2009 2010 2011 2012
WSA
Iran
KSC
Source : World Steel Association
Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co.
Khouzestan Steel Co.
3.7 4.2 4.1
4.5 4.9 5.1
5.5 6.2
2.3 2.6
3.0 3.3 3.4 3.6 3.5 3.6
0.0
1.0
2.0
3.0
4.0
5.0
6.0
7.0
1386 1387 1388 1389 1390 1391 1392 Plan-1393
KSC Pellet & DRI Production
Pellet - Production DRI - Production
2014-15 2013-14 2012-13 2011-12 2010-11 2009-10 2008-09 2007-08
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Khouzestan Steel Co.
Steel Production Share( 2013-2014) Iranian Calendar
KSC Mobarakeh Steel
Esfehan Steel
Saba Steel Yazd Alloy
Steel Khorasan Steel INSIG Hormozgan
Source : IMIDRO Annual Report 2013-2014
Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co.
Khouzestan Steel Co.
KSC Mobarakeh Steel
Kaveh Steel Khorasan Steel
Hormoz gan Ghadir Iron and Steel
SABA
DRI Production Share( 2013-2014 )
Source : IMIDRO Annual Report 2013-2014
Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co.
Khouzestan Steel Co.
Crude Steel
Billet
Bloom
Slab
Midrex
HYL
Zamzam1
Zamzam2
Total
Total
Zamzam1
Pellet
Production Title
Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co.
Khouzestan Steel Co.
2001-10
Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co.
Khouzestan Steel Co.
Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co.
Khouzestan Steel Co.
Pellet
DRI
Slabs-Billets
DRI
Billets
6
3.6
3.7
7.2
5.9
5
o.8-1
1
Processes Processes Cap.
Mt/y
Plan
Mt/y Mt/y
Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co.
Khouzestan Steel Co.
Expansion
Project Increasing Capacity
1.8 MMt/y
1989 2006 2010 2017
3.2
5
Trend of Production & Capacity
1989- 2017
MM
T
1.55
2.4
Production
Capacity
3.7
Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co.
Khouzestan Steel Co.
KHOUZESTAN STEEL CO.
Increasing 1.8 Mt/y Capacity
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Khouzestan Steel Co.
Plants Capacity in
Phase#3
5,000,000 ton/year
5,000,000 t/y
Bloom 550,000 t/y
Slab 2 775,000 t/y
Slab 1 775,000 t/y
Bilet 2 550,000 t/y
Bilet 3 1,000,000,000 t/y
New
Semi Revamp
Exist
Full Revamp
ZAM/ZAM 2
960,000 t/y
ZAM/ZAM 1
910,000 t/y
3 DRI MODULES
3 x 650,000 t/y
Oxygen 3 16.000 Nm3
Oxygen 2
Oxygen 1
Car Tippler ORE & BLENDING YARD
LIMESTONE YARD LIMEPlant
7,500,000 t/y
Car Tippler 3
FUME 6 FUME 1
5,220,000 t/y
.
LF1 LF2 LF3
SVC
“C”
SVC
“D”
SVC
“B”
SVC
“A”
SVC
“E”
FUME 2 FUME 4 FUME 5
LF2
EAF6 EAF 5
EAF 4 EAF 3 EAF 1 EAF 2
Coating Project
ZAM/ZAM 3
1,760,000 t/y
LF4 LF5
Wide Slab 1,200,000t/y
Bilet 1 550,000 t/y
SVC
“F”
FUME 3
VOD/RH
7,500,000 t/y
5,208,000 t/y
Oxygen 4
WTP2
15% scrap(0.85 million ton scrap per year)
WTP1
DIR
EC
T R
ED
UC
TIO
N
CA
ST
ING
PE
LL
ET
IZIN
G
ST
AC
KIN
G &
RE
CL
AIM
ING
ST
EE
L M
AK
ING
Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co. Khouzestan Steel Co.
Khouzestan Steel Co.
Increase in semi-finished products capacity from
3.2 mt/y to 5 mt/y by implementing:
– Iron ore handling system capacity enhancement
– Pelletizing plant capacity enhancement
– New 1.76 mt/y direct reduction plant (ZamZam 3)
– EAF capacity enhancement
– New billet caster
– New wide slab caster
– New oxygen plant
– New ladle furnace
– New water treatment plant
– Utilities revamp or capacity enhancement
Outline of Expansion Project
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