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© 2011 Toymaker Press, Inc. Shawnee, KS 66216, www.toymakerpress.com
John W. Lewman
Cynthia A. Lewman
HAPPY DAYS CASTLE PATTERNSINCLUDES CASTLE, HORSES,KNIGHTS, SOLDIERS, WIZARD,
WAGON, CARRIAGEAND ROYAL FAMILY
Happy Days CastleFULL SIZE SCROLL SAW
PATTERNS
Buyer: Kevin Whaley ([email protected])Transaction ID: 93410001UD911971F
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2 © 2011 Toymaker Press, Inc. Shawnee, KS 66216, www.toymakerpress.com
Toymaker Press is dedicated to providing you with the information and ideasyou need to develop your skills as a toymaker. We welcome your commentsand any suggestions about this collection of toy plans.
Email: [email protected]
©2011 Toymaker Press, Inc. - All rights reserved - First editionToymaker Press assumes no responsibility for any damages, injuries suffered,or losses incurred as a result of following the information published in this planset. Before beginning any project review instructions carefully.
Buyer: Kevin Whaley ([email protected])Transaction ID: 93410001UD911971F
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TABLE OF CONTENTS
Happy Castle Components .................... ................... 4-7
Happy Castle Construction Overview .................. 8-9
Castle Tower .................... ...................... ................ 10-15
Castle Walls ..................... ...................... ................ 16-17
Castle End Walls ..................... ..................... ......... 18-19
Castle Bridge .............................................................. 42
Castle Color Schemes .................... ..................... .. 20-21
Happy Wagon................... ..................... .................... 22-25
Happy Carriage ................... ..................... ................ 26-29
Happy Dragon ...................... ..................... ................ 30-35
Happy Steed..................... ..................... .................... 36-37
Happy Royals ................... ..................... .................... 38-41
3© 2011 Toymaker Press, Inc. Shawnee, KS 66216, www.toymakerpress.com
The plans and patterns in this plan set can be copied for your personal
use when building the toys. However, this Toymaker Press Plan Set
is copyrighted. Under copyright law you can be charged with a felony
if you copy, distribute or share this plan set with anyone for any other
purpose.
The unauthorized reproduction or distribution of this copyrighted work is illegal. Criminal copyrightinfringement, including infringement without monetarygain, is investigated by the FBI and is punishable by upto 5 years in prison and a ne of $250,000.
Make as many of each toy as you like! Toymaker Presswood toy plans and patterns are the best World Class royalty-freewood toy plans available anywhere. You have the right to build anyquantity of these toys for any purpose.
Happy Days Castle
FULL SIZE SCROLL SAW
PATTERNS
HAPPY DAYS CASTLE PATTERNS
INCLUDE CASTLE, HORSES,KNIGHTS, SOLDIERS, WIZARD,
WAGON, CARRIAGEAND ROYAL FAMILY
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4 © 2011 Toymaker Press, Inc. Shawnee, KS 66216, www.toymakerpress.com
Happy Days Castle FULL SIZE SCROLL SAW PATTERNS
IMAGES ACTUAL SIZE
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5© 2011 Toymaker Press, Inc. Shawnee, KS 66216, www.toymakerpress.com
Happy Days Castle FULL SIZE SCROLL SAW PATTERNS
IMAGES ACTUAL SIZE
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6 © 2011 Toymaker Press, Inc. Shawnee, KS 66216, www.toymakerpress.com
Happy Days Castle FULL SIZE SCROLL SAW PATTERNS
IMAGES MUCHSMALLER
THAN ACTUAL SIZE
IMAGES MUCHSMALLER
THAN ACTUAL SIZE
SEE ADDITIONALPAINTING SCHEMES
ON PAGES 20 AND 21.
Buyer: Kevin Whaley ([email protected])Transaction ID: 93410001UD911971F
( @ )
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Happy Days Castle is designed to be constructed
from a wide selection of wood products. Basic
lumber like pine, white wood or MDF (medium
density berboard) works ne, or build it using
exotic hardwoods. The set can be sawn to
shape with just a scroll saw. No complex joints,
processes or ttings are required. The set is fast,fun and easy to create, and lots of fun!
Happy Days Castle can be nished in natural
wood tones or with non-toxic enamels. Try a
polyurethane clear-coat nish or apply color
themes with non-toxic artist’s acrylics coated
with polyurethane clear. Spray nishes are
an option. Krylon offers a selection of nishes
that are non-toxic and come in bright, durablecolors in both brush-on and spray applications.
KING QUEEN PRINCESSWIZARD PRINCESOLDIER
Happy Days Castle FULL SIZE SCROLL SAW PATTERNS
STEED KNIGHT
KNIGHT &HORSE
KNIGHT & DRAGON
PRINCESS, HORSE& CARRIAGE
KNIGHT AND DRAGON
HORSE &WAGON
IMAGES MUCHSMALLER
THAN ACTUALSIZE
IMAGES MUCHSMALLER
THAN ACTUALSIZE
Additional paintingschemes shown onpages 20 & 21.
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B K i Wh l (k h l @ h t )
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8 © 2011 Toymaker Press, Inc. Shawnee, KS 66216, www.toymakerpress.com
Happy Days Castle is a stack-and-play set created with movable assemblies
that can be arranged in a variety of congurations and quantities. The center
tower alone makes a great play set. The addition of walls, bridge, castle ends
and castle grounds can be completed over time to make a complete castle
fortress as shown. Larger castles include multiple center towers and multiplelong and short wall sections. The possibilities are truly endless.
Happy Days Castle FULL SIZE SCROLL SAW PATTERNS
Happy Days
Grounds Part G
make 2
1/4” x 24” x 24”
hardboard or
danish plywood
Happy Days Castle
Tower Part A
Tower Part B
Tower Part C
Bridge Part D
Wall Part E
End Part F
Grounds Part G
Part C
Part
A
Part
B
Part DWall (B)
Wall (A)Wall (A)
Wall (B)
Part
F
Part
F
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Buyer:Kevin Whaley(kwhaley@rochester rr com)
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9© 2011 Toymaker Press, Inc. Shawnee, KS 66216, www.toymakerpress.com
Happy Days Castle FULL SIZE SCROLL SAW PATTERNS
Happy Days
Castle Tower
Part C
Happy Days
Castle Tower Part B
Happy Days
Castle Tower
Part A
Happy Days
Castle Bridge
Part D
Happy Days
Wall (A)
Wall (B)
Happy Days
Castle End
Part F
Happy Days
Grounds
Part G
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Buyer:Kevin Whaley(kwhaley@rochester rr com)
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Happy Days Castle Tower FULL SIZE SCROLL SAW PATTERNS
1
10 © 2011 Toymaker Press, Inc. Shawnee, KS 66216, www.toymakerpress.com
Happy Days Castle
Bridge Part D
(pattern page 42)
Note: Part quantities are for one tower.
Part 1: 1/2” x 7” x 7” make 1
Part 2: 1/2” x 10” h x 10-5/8” w make 1
Part 3: 1/2” x 10” h x 10-5/8” w make 1
Part 4: 1/2” x 2 h” x 1-1/2” w make 10
Part 5: 1-1/2” x 1-1/2” x 7” make 4
Part 6: 1-1/2” x 1-1/2” x 3” make 2
Part 6a: 1-1/2” x 1-1/2” x 3” make 2
Part 7: 1/4” dia. x 2-5/8” make 6Part 8: 1/2” x 1” x 1-7/8” make 6
Part 3
on pages12 & 13
Part 1 is not glued to
the tower front and
rear assemblies. The
tower assemblies
are glued but are not
attached to Part 1 to
add play value.
tower rear
assembly
tower
front
assembly
1
2
8
7
6
4
3
4
5
5
6a
7
8
7
88
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Happy Days Castle Tower FULL SIZE SCROLL SAW PATTERNS
11© 2011 Toymaker Press, Inc. Shawnee, KS 66216, www.toymakerpress.com
Attach above right
half of Part 2 pattern
to left half of Part
2 pattern on page
12. Arrows assist
alignment.
1/4” dia. hole
1/2” deep
1/4” dia. hole
1/2” deep in each Part 6a
No holes in Part 6
Note: For Part 7 and Part 8
patterns see Page 17.
Parts are assembled withwoodworker’s glue.
tower front assembly
1/2” x 10” h x 10-5/8” w
2
4
4
4
5
6
2
4 4
5
6
5
6
4 44
6a
1
1
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Happy Days Castle Tower
12 © 2011 Toymaker Press, Inc. Shawnee, KS 66216, www.toymakerpress.com
No holes in Part 6
1/4” dia. hole
1/2” deep in each Part 6a
Attach below left
half of Part 2 pattern
to right half of Part
2 pattern on page
11. Arrows assist
alignment.
FULL SIZE SCROLL SAW PATTERNS
Parts are assembled withwoodworker’s glue.
tower front assembly
1/2” x 10” h x 10-5/8” w
2
4
4
4
5
6
6a
2
4 4
5
6
5
6
4 44
1
y y( y@ )Transaction ID: 93410001UD911971F
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13© 2011 Toymaker Press, Inc. Shawnee, KS 66216, www.toymakerpress.com
Transaction ID: 93410001UD911971F
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Happy Days Castle Tower FULL SIZE SCROLL SAW PATTERNS
14 © 2011 Toymaker Press, Inc. Shawnee, KS 66216, www.toymakerpress.com
Attach this right half
of Part 3 pattern
to left half of Part
3 pattern on page
15. Arrows assist
alignment.
Parts are assembled withwoodworker’s glue.
tower rear assembly
1/2” x 10” h x 10-5/8” w
5
3
4 4
5
6a
4 44
3
6a
5
6a
Transaction ID: 93410001UD911971F
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Happy Days Castle Tower FULL SIZE SCROLL SAW PATTERNS
15© 2011 Toymaker Press, Inc. Shawnee, KS 66216, www.toymakerpress.com
Attach this left half of
Part 3 pattern to right
half of Part 3 pattern
on page 14. Arrowsassist alignment.
Parts are assembled with
woodworker’s glue.
tower rear assembly
1/2” x 10” h x 10-5/8” w
4
4
4
6a
5
3
4 4
5
6
5
6
4 44
3
Transaction ID: 93410001UD911971F
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Happy Days Castle Walls FULL SIZE SCROLL SAW PATTERNS
16 © 2011 Toymaker Press, Inc. Shawnee, KS 66216, www.toymakerpress.com
Note: Part quantities are for
two Walls (A) and two Walls (B)
Part 4: 1/2” x 2 h” x 1-1/2” w make 16
Part 5: 1-1/2” x 1-1/2” x 7” make 8
Part 6: 1-1/2” x 1-1/2” x 3” make 8
Part 7: 1/4” dia. x 2-5/8” make 8
Part 8: 1/2” x 1” x 1-7/8” make 8
Part 9: 1-1/2” x 1-1/2” x 5” make 4
Part 10: 1/2” x 5-7/16” x 9-7/8” make 4
Wall (A)
Wall (B)
Parts are assembled withwoodworker’s glue.
10
9
5
6
4
8
7
Transaction ID: 93410001UD911971F
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17
Happy Days Castle Walls FULL SIZE
SCROLL SAW
PATTERNS
© 2011 Toymaker Press, Inc. Shawnee, KS 66216, www.toymakerpress.com
Parts are assembled withwoodworker’s glue.
1/2” x 5-7/16” x 9-7/8”
1/4” dia. x 2-5/8”
1/2” x 2 h” x 1-1/2” w
1/4” dia. hole
1/2” deep
1-1/2” x 1-1/2” x 3”
1-1/2” x 1-1/2” x 5”
1-1/2” x 1-1/2” x 7”
1/2” x 1” x 1-7/8”
8
7
4
4
4
4
4
5
6 6
9
10
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18 © 2011 Toymaker Press, Inc. Shawnee, KS 66216, www.toymakerpress.com
Happy Days Castle End Walls FULL SIZE SCROLL SAW PATTERNS
Note: Part quantities are for 2 End Walls.
Part 4: 1/2” x 2 h” x 1-1/2” w make 4
Part 6: 1-1/2” x 1-1/2” x 3” make 2
Part 9: 1-1/2” x 1-1/2” x 5” make 2
Part 11: 1/2” x 4” x 5” make 2
Parts are assembled withwoodworker’s glue.
11
9
6
4
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19
© 2011 Toymaker Press, Inc.
Shawnee, KS 66216
www.toymakerpress.com
FULL SIZE
SCROLL SAW
PATTERNS
Happy Days
Castle End
Walls
4 4
11
9
6
4 4
9
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20 © 2011 Toymaker Press, Inc. Shawnee, KS 66216, www.toymakerpress.com
Happy Days Castle FULL SIZE SCROLL SAW PATTERNS
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21© 2011 Toymaker Press, Inc. Shawnee, KS 66216, www.toymakerpress.com
Happy Days Castle FULL SIZE SCROLL SAW PATTERNS
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22 © 2011 Toymaker Press, Inc. Shawnee, KS 66216, www.toymakerpress.com
Happy Wagon FULL SIZE SCROLL SAW PATTERNS
Parts are assembled withwoodworker’s glue.
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23© 2011 Toymaker Press, Inc. Shawnee, KS 66216, www.toymakerpress.com
Happy Wagon FULL SIZE SCROLL SAW PATTERNS
Part 12: 1-1/2” dia. x 1/2” make 4
Part 13: 3/8” dia. x 4-3/4” make 2
Part 14: 3/4” x 3/4” x 1-1/2” make 4
Part 15: 1/2” x 3-1/2” x 13” make 1
Part 16: 1/2” x 4-3/4” x 7” make 2
Part 17: 1/2” x 2-1/2” x 3-1/2” make 2
www.craftparts.com
part #: TWF150
(drill out to 3/8” hole)
12
13
14
16
16
17
14
15
12
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24 © 2011 Toymaker Press, Inc. Shawnee, KS 66216, www.toymakerpress.com
Happy Wagon FULL SIZE SCROLL SAW PATTERNS
1/2” x 3-1/2” x 13”
Attach left half of Part 15 pattern
to right half of Part 15 pattern.
Arrows assist alignment.
15
15
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25© 2011 Toymaker Press, Inc. Shawnee, KS 66216, www.toymakerpress.com
Happy Wagon FULL SIZE
SCROLL SAW
PATTERNS
1-1/2” dia. x 1/2”
www.craftparts.com
part #: TWF150
(drill out to 3/8” hole)
3/4” x 3/4” x 1-1/2”
3/8” dia. x 4-3/4”
3/8” dia. hole
thru
1/2” x 2-1/2” x 3-1/2”
1/2” x 4-3/4” x 7”
13
14
16
17
12
14
14
14 Drill 7/16” axle holes
(4 places)
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26 © 2011 Toymaker Press, Inc. Shawnee, KS 66216, www.toymakerpress.com
FULL SIZE SCROLL SAW PATTERNSHappy Carriage
Parts are assembled withwoodworker’s glue.
H C i
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27© 2011 Toymaker Press, Inc. Shawnee, KS 66216, www.toymakerpress.com
FULL SIZE SCROLL SAW PATTERNSHappy Carriage
Part 12: 1-1/2” dia. x 1/2” make 4
Part 13: 3/8” dia. x 4-3/4” make 6
Part 14: 3/4” x 3/4” x 1-1/2” make 4
Part 18: 1/2” x 6-3/8” x 8” make 2
Part 19: 1/2” x 2-5/8” x 3-1/2” make 2
www.craftparts.com
part #: TWF150(drill out to 3/8” hole)
12
14
18
18
19
14
15
12
13
13
H C i
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28 © 2011 Toymaker Press, Inc. Shawnee, KS 66216, www.toymakerpress.com
Happy Carriage FULL SIZE SCROLL SAW PATTERNS
3/8” dia. hole
thru
1-1/2” dia. x 1/2”
www.craftparts.com
part #: TWF150
(drill out to 3/8” hole)
Attach left half of Part 15 pattern
to right half of Part 15 pattern.
Arrows assist alignment.
12
15
15
1/2” x 3-1/2” x 13”
H C i
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29© 2011 Toymaker Press, Inc. Shawnee, KS 66216, www.toymakerpress.com
Happy Carriage FULL SIZE
SCROLL SAW
PATTERNS
3/4” x 3/4”
x 1-1/2”
3/8” dia. x 4-3/4”
7/16” dia.
hole thru
1/2” x 6-3/8” x 8”
1/2” x 2-5/8” x 3-1/2”
13
1414
18
19
19
Happy Dragon FULL SIZE SCROLL SAW PATTERNS
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30 © 2011 Toymaker Press, Inc. Shawnee, KS 66216, www.toymakerpress.com
Happy Dragon FULL SIZE SCROLL SAW PATTERNS
Parts are assembled withwoodworker’s glue.
Happy Dragon FULL SIZE SCROLL SAW PATTERNS
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31© 2011 Toymaker Press, Inc. Shawnee, KS 66216, www.toymakerpress.com
Happy Dragon FULL SIZE SCROLL SAW PATTERNS
Part 20: 3/4” x 7-1/2” x 12-1/2” make 1
Part 21: 1/4” x 8” x 14-5/8” make 1
Part 22: 1/2” x 3-1/2” x 5-7/16” make 2
Part 23: 1/2” x 2-1/16” x 4” make 2
21
23
20
22
23
22
Happy Dragon FULL SIZE SCROLL SAW PATTERNS
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32 © 2011 Toymaker Press, Inc. Shawnee, KS 66216, www.toymakerpress.com
Happy Dragon FULL SIZE SCROLL SAW PATTERNS
1/2” x 3-1/2” x 5-7/16” 1/2” x 2-1/16” x 4”
232220
22
Happy Dragon FULL SIZE SCROLL SAW PATTERNS
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33© 2011 Toymaker Press, Inc. Shawnee, KS 66216, www.toymakerpress.com
Happy Dragon FULL SIZE SCROLL SAW PATTERNS
3/4” x 7-1/2” x 12-1/2”
23
20
22
23
Happy Dragon FULL SIZE SCROLL SAW PATTERNS
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34 © 2011 Toymaker Press, Inc. Shawnee, KS 66216, www.toymakerpress.com
Happy Dragon FULL SIZE SCROLL SAW PATTERNS
1/4” x 8” x 14-5/8”
21
Happy Dragon FULL SIZE
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35© 2011 Toymaker Press, Inc. Shawnee, KS 66216, www.toymakerpress.com
Happy Dragon FULL SIZE
SCROLL SAW
PATTERNS
21
Happy Steed FULL SIZE SCROLL SAW PATTERNS
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36 © 2011 Toymaker Press, Inc. Shawnee, KS 66216, www.toymakerpress.com
Happy Steed FULL SIZE SCROLL SAW PATTERNS
For 3 Steeds:
Part 24: 3/4” x 4-3/16” x 7-1/16” make 3
Part 25: 1/2” x 1-3/8” x 3” make 6
Part 26: 1/2” x 1-7/16” x 3-1/16” make 6
Parts are assembled withwoodworker’s glue.
Happy Steed FULL SIZE SCROLL SAW PATTERNS
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37© 2011 Toymaker Press, Inc. Shawnee, KS 66216, www.toymakerpress.com
Happy Steed FULL SIZE SCROLL SAW PATTERNS
3/4” x 4-3/16” x 7-1/16”
1/2” x 1-3/8” x 3”
1/2” x 1-7/16” x 3-1/16”
24
24
26
25
25
26
Happy Royals FULL SIZE SCROLL SAW PATTERNS
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38
© 2011 Toymaker Press, Inc.
Shawnee, KS 66216
www.toymakerpress.com
Happy Royals FULL SIZE SCROLL SAW PATTERNS
Part 27: 3/4” x 3-1/16” x 5-3/16” make 1
Part 28: 3/4” x 3-1/4” x 5-7/16” make 1
Part 29: 3/4” x 2-13/16” x 4-13/16” make 1
Part 30: 3/4” x 3-7/16” x 4-13/16” make 6
Part 31: 34” x 3-1/16” x 4-9/16” make 1Part 32: 3/4” x 4-1/16” x 4-15/16” make 2
Part 33: 1/2” x 1-5/8” x 2-7/8” make 1
Part 34: 1/4” dia. x 5” make 1
SOLDIER
PRINCESS
KING QUEEN
2728
2930
Happy Royals FULL SIZE SCROLL SAW PATTERNS
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39
Happy Royals© 2011 Toymaker Press, Inc.
Shawnee, KS 66216
www.toymakerpress.com
Parts are assembled withwoodworker’s glue.
Drill 1/4”hole thru
agman’s
arm for ag
pole.
Drill 1/4” hole x 1/2”
deep for ag pole.
PRINCE
FLAGMAN
WIZARD
32
3231
34
33
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Happy Royals FULL SIZE SCROLL SAW PATTERNS
Buyer: Kevin Whaley ([email protected])Transaction ID: 93410001UD911971F
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41© 2011 Toymaker Press, Inc. Shawnee, KS 66216, www.toymakerpress.com
Happy Royals FULL SIZE SCROLL SAW PATTERNS
3/4” x 3-7/16”
x 4-13/16”
3/4” x
4-1/16”
x 4-15/16”
1/2” x 1-5/8” x2-7/8”
1/4” dia. hole
5/8” deep
1 / 4 ” d i a . x
5 ”
32
31
34
33
30
34
33
Happy Days Castle Bridge FULL SIZE SCROLL SAW PATTERNS
Buyer: Kevin Whaley ([email protected])Transaction ID: 93410001UD911971F
7/28/2019 Happy Days Castle
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Happy Days Castle Bridge U S SC O S S
Part 35: 1-1/2” x 1-5/16” x 9-3/4”
35
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