GRP BOILER-MAKING
OUR JOB IS OUR PASSION
Chemistry
Petrochemistry
Food Industry
Desalination of
sea water/air
Treatment
Oil
Advantages:
- Lightness,- Rigidity,- Mechanic resistance,- Long lifespan,- Sealing,- Freedom of form,- Dimensional outfit,- Electric and thermal insulation,- Shock resistance,- Resistance to atmospheric damage,- Chemical resistance,- Insensitivity to UV,- Smooth inner surface (lower losses),- Maintenance-free,- Ease of cleaning,- Attractive and modern.
Other advantages for specific applications:
- Food,- Resistance to abrasion,- Fire resistance,- Conductivity.
WasherwithdevisiculorinPPH
B O I L E R - M A K I N GADVANTAGES
ChemistryPetrochemistryFood IndustryDesalination of Sea WaterWater/Air TreatmentOil
GRP Gaswasher for sanitation Unit.Client: IETWork Master : GROUPE CHIMIQUE TUNISIENCountry:Tunisia
BOILER-EQUIPMENTS
GRPGaswasherØ3500Work master: GROUPE CHIMIQUE TUNISIENCountry:Tunisia
GCER equipments made in GRP are suitablefor the following applications:
- Water: sear water, drinking water and wastewater- Chemicals (hydrochloric, phosphoric acid…)– Fertilizer,- Pharmaceutical– Food (sugar,cereals and derivatives, powdermilk and derivatives, salt food, mustard, oil,vinegar, wine, chocolate…)– Oil tanker– Road transport
A broad choice of resin polyester and vinylesterenables us to adapt our units to the storage ofproducts at temperatures rangingbetween (- 400 C;1500C).
GRP Venturi; operating temperature:110°;product category: gasClient:CITPcountry:France
GRP demineralized water storage tankClient: TUNISIE SUCRE
Country : Tunisia
MANUFACTURING
GRP(GLASSREINFORCEDPLASTIC)
FILAMENTWINDINGIt isthewindingofthematerial intheformofwireorstriparoundamandrel.
CONTACTMOULDINGThis is a manual process; it is thesimplest of composites, which allowscreating different shapes.
SIMULTANEOUSPROJECTIONIt is theevolutionof themoldingto thecontact, thedifference lies in the application of glass and theresin by means of a material made up of a cutterof roving (wire of glass)and of a projecting gunoftheformulated resin..
GRPStrainerforseawatersupply,site:TenesAlgeriaClient:ABENGOACountry:Algeria
VERTICALSTORAGETANKS
CODES ANDSTANDARDSOFBOILER-MAKING:
- EN 12573: welded static non-pressurized thermoplastic tanks- EN 13121: GRP tanks and containers for off-ground use- UIC DT 15: Technical Document for the design, purchasing and construction equipments andpipe work laminate glass resin (SVR) and reinforced thermoplastic material (DPW + SVR)- ASME RTP 1: reinforced plastic equipment and corrosion resistant thermosetting- ASME X: pressurized boiler and tank- BS 4994: Specifications for the design and construction of reinforced plastic tanks- AWWA D120: Fiberglass-reinforced thermosetting plastic tanks
It is the most suitable form in air storage facility.
This is usually due to their low cost and ease of installation.
Flat vertical tanks are built in GRP with a thermoplastic lineror thermosetting.
GRP tanks sizing is done based on the European standard EN 13121-3.
Usually GRP tanks with a roof of RCMP form but accordingto request or project, they can be with a roof:
- Flat, partial or conical roof- Without roof
The ferrule is made by process of filament, funds and accessories bycasting in contact or by projection.
The standard volumes range from 1 to 200 m³, theachievable maximum diameter is 6000 mm.
GRP Vertical storage tank for fluorisilic acid, capacity: 30m³Client : GROUPE CHIMIQUE TUNISIEN
Country : Tunisia
GRP Vertical storage tanks forphosphoricacid, capacity:30 m3
Masterofworks:GROUPE CHIMIQUE TUNISIEN
Country: Tunisia
GRP separator for the phosphate fertilizer industryClient: GROUPE CHIMIQUE TUNISIENCountry: Tunisia
GRP SeparatorClient:DELAUNAYPLASTURGIE
Country:France
Vertical tanks with skirt are built in GRP with a thermosetting orthermoplastic liner.
These tanks usually have rounded upper and lower ends, but it ispossible to have flat or conical bottoms.
GRP filter basketClient : GROUPE CHIMIQUETUNISIENCountry : Tunisia
The standard volumes range from1 to 150 m³ and thediameters range from 1 m to 4 m.
The data required for the dimensioning of the scrubbers are:
- Preliminary Drawing with the dimensional values,- Preliminary Drawing with position of all the part intern,mister, plate with chimney spray, supports rings,- Pressure of calculation and operating pressure,- Temperature of calculation and temperature of service,- Characteristic of gases to be treated.
Standard diameters are : 1000, 1200, 1400, 1800, 2000,2500, 3000, 3500, 4000, 5000 mm.
SCRUBBERS
HORIZONTALTANKS
This is the most suitable type of tank for surfaceinstallations that have a height limitation. GCER offersa range of GRP or GRP horizontal tanks with athermoplastic liner.
GRPhorizontalGasoilstoragetankCountry:Tunisia
These tanks can be of the following forms:
- Tanks with GRC bottoms
- Tanks with flat bottoms
- Tanks with hemispheric bottoms
The dimensioning is done on the basis of the European standards EN13121-3 or according to various globalstandards the diameters of realization include: 1000, 1200, 1300, 1400, 1500, 1600, 1800, 2000, 2500, 3000, 3500,4000, 4500, 5000, 6000 mm.
GRPDN1200ScrubbersCountry:Belgium
SELF-SUPPORTINGCOVERS
GCER designs and manufactures self-supporting modular covers incylindrical form (until the ø30 m) and in rectangular form (until the 25meters of light) for tanks, decanters, digesters and thickeners of mudswithcivil engineering.Thecoverscanbeequipped with:
-Gateways -CentralPillars - Inspectionpits–Vents -Painting
Thedimensioningof thesecovers isdoneonthebasisofplatestheorywithacheckingby the finiteelementmethodofcalculation.
CHIMNEYSGRP Chimneyof 45 m height and Ø 3500Client:GROUPE CHIMIQUE TUNISIENCountry:Tunisia
GRPcoverage forprimaryandsecondarydecanter treatmentplant (STEP)Client:OFFICENATIONALD’ASSAINISSEMENT(ONAS)Country:Tunisia
PROCESSANDDIMENSIONING
GCERisnot involvedwithanypartconcerningthedimensioningof scrubbersanddeliversnoguaranteestothiseffect.
Designiscarriedoutonthebasisof thefollowingstandards:- EN13121-3- BS4994- ADMerkblatt- ASMEX- ASMERTP-1
DATAREQUIRED FOR DESIGN
- Preliminarydrawingwithdimensions- Designpressureandoperatingpressure- Designtemperatureandoperatingtemperature- Characteristicsof thefumestobetreated- Fittings- Paintings- Anchors- Nozzles- Lifting rings- Inspectionpitswithdifferentshapes:rectangular,circular- Supportsandguides.
Watercoverfor theseawaterpumpingstationClient :TUNISIESUCRECountry:Tunisia
GRP verticalstorage tankofhydrochloricacid;operatingpressure:hydrostatic,volume:150m3;Buildingcode:EN13121Client:ADWANCHEMICALSALGERIACountry:Algeria
GRP Hydrochloric acid, vertical tank, building code:EN13121, operating pressure/ hydrostatic, Servicetemperature: 65°Client:ADWANCHEMICALSALGERIACountry:Algeria
ActivatedcharcoalcolumninGRP,Tanktype:Vertical;FluidCategory:activatedcarbon+water+HCL;BuildingCode:EN13121;Workingpressure:1.5bar;volume:30m3
Client:CMIFRANCECountry:France
VerticalScrubbers inGRP
Client:PAQUESBV
Country:Netherlands
Verticalgaswasher inGRPdiameter2200mm,FluidCategory:Gas, Building code: EN 13121 - 3Client:CMI FRANCEMasterofworks:ARCELORMITTALCountry: France
HoneycombfuseClient:CMI/EPPICountry:France
Vertical Scrubbers in GRPClient: SOLVAY
Country: Belgium
OxydationtowerinGRPClient:SONEDECountry:Tunisia
HypochloritTankofsoda GRPstorage;Fluidcategory:hydrochloricacid;Building code:
EN13121;Volume:20m3
Client:SARLSEKOUTI FRÈRES
Country:Algeria
Verticalstorage tanks forchlorhydricacid (orange)andsodahypochlorite (blue) inGRP;buildingcode:EN13121;servicepressure:0.02bar;volume:125000LClient:SARLSASKOINDUSTRIECountry:Algeria
Mist Eliminator of gas GRP, inside diameter: o1400mm,total height: 4200mm, conical bottom 1400/100, category ofthe fluid: gas saturates + fluorine + P2o5 tracesClient :GROUPECHIMIQUETUNISIENCountry:Tunisia
StorageVerticalTankinGRPofzincsulfate;Buildingcode:EN13121Client:ALZINC;Country:Algeria
FILTER BASKETClient:GROUPECHIMIQUETUNISIECOUNTRY:Tunisia
GRP tank, resin vinylester + graphite powder ;building code EN 13121Client : AMERPLASTIC ;Country : Netherlands
www.gcertunisie.com
AROUND THEWORLD
GCER TUNISIARoute de Thrayet, 4041 Ksibet Sousse Tunisia
Tél: +216 73 238 960 I +216 98 301 652 I Email: [email protected]
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