The professional automatic potato French Fries & Vegetable
production line is specially designed for processing potatoes &
Vegetables into delicious potato crisps or French fries,
Vegetables and packaging of potato French fries with excellent
quality and less fat pickup.
Food Manufacturing Plant
French Fries & Vegetable Line
Advantages :
• Worldwide accepted technology.
• Customized solution to meet local conditions
• Fully automatic production line
• Low investment and high profitable
• Energy-saving, easy to maintain
• Professional personnel give full-course training for
operators.Capability of Plant Control System
• Condition Monitoring
• Historical data
• X-Y plotting, scalable architecture
• Time, temperature and speed control
• Alarm Event, Sequence events
• Drives & MCC controls
• Instrumentation
Softcon Systems Private Limited enables Industrial facilities to optimally deploy & maintain Control, Process, Power Automation
resulting in enhanced Productivity, Reliability, Safety, Compliance & flexibility of the Customer Asset.
Food Manufacturing Plant
French Fries & Vegetable Line
Softcon Systems Private Limited enables Industrial facilities to optimally deploy & maintain Control, Process, Power Automation
resulting in enhanced Productivity, Reliability, Safety, Compliance & flexibility of the Customer Asset.
Area of Control & Monitoring
Vegetable Line
❖ Inspection Conveyor
❖ Belt Drives
❖ Cooler
❖ Blancher
❖ Washer
❖ Shaker
❖ Pre-cooler
❖ Freezer
French fries Line
❖ Brush Machine
❖ After Washer
❖ Trimming Table
❖ Buffer Tank
❖ Cutter
❖ Feeding Shaker
❖ Sleever Remover
❖ Blancher
❖ Fryer
Advanced automation is viewed as a tool that can help to minimize the impacts of operations, maintenance, and capital expenditures including increasing labor, energy, and chemical costs in Water utilities. Complete automation of water treatment plants, where the facilities run unattended for some period of time, is used by many utilities as a cost savings strategy.
Water Treatment Plant (WTP)
Advantages :
• Improve operation efficiency
• Decision-support information
• Enhanced reliability
• Less expensive
• Can be added easily to an existing plant
• Longer-life equipments
Capability of Plant Control System
• Graphical view of the process to the operator
• Historical data for analysis
• X-Y plotting, scalable architecture
• Can communicate from the plant to the remote site
• Alarm Event, Sequence events
• MCC controls
• Instrumentation, calibration
Softcon Systems Private Limited enables Industrial facilities to optimally deploy & maintain Control, Process, Power Automation
resulting in enhanced Productivity, Reliability, Safety, Compliance & flexibility of the Customer Asset.
Water Treatment Plant (WTP)
Softcon Systems Private Limited enables Industrial facilities to optimally deploy & maintain Control, Process, Power Automation
resulting in enhanced Productivity, Reliability, Safety, Compliance & flexibility of the Customer Asset.
Area of Control & Monitoring
Pre-Treatment
❖ Dosing Tank
❖ Dosing Pump
❖ Mixer
❖ Clarifier
❖ Holding Tank
❖ Transfer Pumps
❖ Multimedia filter
❖ Iron removal filter
❖ MMF Sequence
❖ IRF Sequence
Treatment
❖ Raw water supply pumps
❖ Bladder tank
❖ Reverse osmosis system
❖ Pre-filtration system
❖ R.O. High pressure Pump
❖ R.O. feed throttling
❖ R.O. Membranes
❖ Reject recirculation
❖ Dosing System
❖ R.O. Cleaning system
❖ Treated water tanks
SCADA is used in control of material transfer through long distance pipelines and also in smaller applications like wastewater treatment. Automation of wastewater treatment facilities saves money and conserves energy. The aim of wastewater treatment is to remove all the pollutants and produce treated water.
Waste & Sewage Water Treatment Plant (STP)
Advantages :
• Labor savings
• Chemical cost savings
• Energy Cost savings
• Maintenance cost savings
• Enhanced reliability
• Longer-life equipments
• Pollution control
Capability of Plant Control System
• Graphical view of the process to the operator
• Utility Historical baseline data-percentage of savings
• Production data-percentage change in production
• Energy cost data-utility bills
• Utility Labor data-payroll data
• Chemical costs-invoices
• Maintenance data
• Alarm Event, Sequence events
• MCC controls
• Instrumentation, calibration
Softcon Systems Private Limited enables Industrial facilities to optimally deploy & maintain Control, Process, Power Automation
resulting in enhanced Productivity, Reliability, Safety, Compliance & flexibility of the Customer Asset.
Waste & Sewage Water Treatment Plant (STP)
Softcon Systems Private Limited enables Industrial facilities to optimally deploy & maintain Control, Process, Power Automation
resulting in enhanced Productivity, Reliability, Safety, Compliance & flexibility of the Customer Asset.
Area of Control & Monitoring
❖ Effluent collection tank
❖ Filter press
❖ Sludge drying bed
❖ Reactor clarifier
❖ Dosing tanks
❖ Filter feed tank
❖ Multimedia filter
❖ Neutralization tank
❖ Micron filter
❖ Ultra filtrate
❖ UF feed tank
❖ Regeneration tank
❖ Reverse osmosis
❖ High pressure pump
❖ Regeneration tank
❖ CIP
An Energy Management System (EMS) is a system of computer-
aided tools used by operators of electric utility grids to
monitor, control, and optimize the performance of
the generation and/or transmission system. The monitor and
control functions are known as SCADA; the optimization
packages are often referred to as "advanced applications".
Energy Management System (EMS)
Advantages :
• Energy and Energy cost savings
• Data can be used to better understand and make decisions
concerning energy use and consumption
• Can develop a policy for more efficient use of energy
• Can fix energy efficiency targets
• Energy efficiency improvements
• Can review the effectiveness of the energy policy• Reduces energy costs and improves profitability
• Understanding between predictable energy demand and
supply
• Gain credible external visibility of energy saving actions.
• Reduces vulnerability with respect to energy price fluctuation
and availability of energy
• Manage energy risks
Control & Monitoring:
• Graphical view of the System to the operator• Real Time Data Monitoring
• Trends – Real Time/ Historical
• Demand graphs• Customized report Generation
• Energy cost data -Billing
• Maintenance data
• Alarm events, Sequence events
• MCC controls
Softcon Systems Private Limited enables Industrial facilities to optimally deploy & maintain Control, Process, Power Automation
resulting in enhanced Productivity, Reliability, Safety, Compliance & flexibility of the Customer Asset.
Power management system prevents blackouts and disturbances of your
generation & distribution systems and enhances safety. It improves reliability
of your generation & distribution system and enhances operational &
financial efficiency. Also it ensures maximum power availability and quality.
Power Management System (PMS)
Advantages :
• Prevents Blackouts
• Pre-Load shedding schemes
• Load breaker controls
• Synchronizing breaker controls
• Reduced energy bills
• Improve operation sustainability
• Peak demand management
• Enhances the safety
• Maximum up-time of system
• Utility management
• Maintenance cost savings
• Manage power risks
• Less Man-Power
Capability of Plant Control System
• Graphical view of the System to the operator
• Real Time Data Monitoring
• Trends – Real Time/ Historical
• Demand graphs
• Customized report Generation
• Energy cost data –Billing
• Utility Data
• Maintenance data
• Alarm events, Sequence events
• Remote monitoring
• Distribution controls
Softcon Systems Private Limited enables Industrial facilities to optimally deploy & maintain Control, Process, Power Automation
resulting in enhanced Productivity, Reliability, Safety, Compliance & flexibility of the Customer Asset.
There has recently been a vast improvement in networking technology that has changed very fast which is now feasible for power system automation in the substation. SCADA station acts as master station along with RTUs and microprocessor based intelligent devices IEDs to protect and operate the substations.
Substation Automation System (SAS)
Advantages :
• High availability
• High speed IED to IED communication
• Main Breaker control
• Isolator control
• Auto configurable
• Security support
• Voltage current sample data
• Protection & Control
• Wide area monitoring
• Transformer Monitoring & control
• Reduced outage times
• Maximum asset utilization
• Regulations, standards & policy compliances
• Safety, reliability
Capability of Plant Control System
• Graphical view of the System to the operator
• Substation control & Monitoring
• Transformer monitoring
• Protection data & IED configuration
• Disturbance records & events
• Demand graphs
• Customized report Generation
• Maintenance data
• Alarm events, Sequence events
• Remote monitoring
• Remote controls
Softcon Systems Private Limited enables Industrial facilities to optimally deploy & maintain Control, Process, Power Automation
resulting in enhanced Productivity, Reliability, Safety, Compliance & flexibility of the Customer Asset.
The fast Consumption of energy resources and contamination of fresh water resources are major areas of concern, with every need to educate the consumer of gas or electric and water utility management. Effective utility management System offers an array of exciting enhancement and improve performance in many critical areas.
Utility Management System (UMS)
Advantages :
• Operational optimization
• Product quality
• Water saving
• Financial viability
• Operational resiliency
• Water resource adequacy
• Customer satisfaction
• Infrastructure stability
• Employee & leadership development
• Improve efficiency
• Reduce operating cost
• Safety, reliability
• Easy integration with existing applications
Control & Monitoring:
• Graphical view of the System to the operator
• More reliable & easy ways to provide data monitoring
• Process data monitoring
• Utility controls
• Batch data monitoring
• Customized report Generation of data
• Maintenance data
• Alarm events, Sequence events
• Remote monitoring
• Remote controls
Softcon Systems Private Limited enables Industrial facilities to optimally deploy & maintain Control, Process, Power Automation
resulting in enhanced Productivity, Reliability, Safety, Compliance & flexibility of the Customer Asset.
Protection and Turbine control systems of old design are not up to
the mark to provide current requirements & cost effective
operations. Turbine control systems are the perfect solution to
increase the high availability and enhance operation reliability.
Turbine control System (TCS)
Advantages :
• Operational Flexibility
• High Availability
• Increased life time
• Reduced maintenance cost
• Improve efficiency
• Safety, reliability
• Easy integration with existing applications
Control & Monitoring:
• Graphical view & control of the System to the operator
• Process data monitoring
• Governor & AVR controls
• Start-up & shutdown sequence
• Utility controls
• Protection & controls
• Measurements & monitoring
• Historical & real time data monitoring & reports
• Alarm events, Sequence events
• Remote controls
Softcon Systems Private Limited enables Industrial facilities to optimally deploy & maintain Control, Process, Power Automation
resulting in enhanced Productivity, Reliability, Safety, Compliance & flexibility of the Customer Asset.
Turbine control System (TCS)
Softcon Systems Private Limited enables Industrial facilities to optimally deploy & maintain Control, Process, Power Automation
resulting in enhanced Productivity, Reliability, Safety, Compliance & flexibility of the Customer Asset.
Area of Control & Monitoring
❖ Governor Control
❖ AVR Control
❖ Auxiliary control oil pump
❖ Auxiliary oil pump
❖ Gland vent condenser
❖ Barring gear motor
❖ LP Actuator
❖ HP Actuator
❖ Oil mist separator
❖ Condensate extraction pump
❖ Emergency oil pump
❖ ESV control
❖ SV control
❖ Oil tank level
❖ Hot well level
❖ Control oil pressure
❖ Trip oil pressure
❖ Temperatures
❖ Lube oil filter
❖ Speed monitoring
❖ Vibration monitoring
❖ Cooling water system
Grease & Lube oil blending plant integrates soap formation reactors,
mixing, thermal fluid transfers. Process automation system combines the
plant-wide control technologies and unmatched scalability of Integrated
Architecture with all the core capabilities expected in a world-class
distributed control system (DCS).
Process Control Solutions(Grease & Specialty Product Plant)
Advantages :• Improve Productivity with better asset utilization and
system performance
• Sequence control
• Batch control
• Recipe management
• High Availability
• Increased life time
• Increased system flexibility and technical risk mitigation
• Reduced maintenance cost
• Improve efficiency
• Safety, reliability
Capability of Plant Control System
• Graphical view & control of the System to the operator
• Batch records & reports
• Process data monitoring
• Recipe control & configuration
• Security & safety
• Utility controls
• Measurements & monitoring
• Historical & real time data monitoring & reports
• Alarm events, Sequence events
• Instruments & calibrations
Softcon Systems Private Limited enables Industrial facilities to optimally deploy & maintain Control, Process, Power Automation
resulting in enhanced Productivity, Reliability, Safety, Compliance & flexibility of the Customer Asset.
Process Control Solutions
(Grease & Specialty Product Plant)
Softcon Systems Private Limited enables Industrial facilities to optimally deploy & maintain Control, Process, Power Automation
resulting in enhanced Productivity, Reliability, Safety, Compliance & flexibility of the Customer Asset.
Area of Control & Monitoring
Tank Farm Area
❖ MEG tank farm
❖ 500N tank farm
❖ Day tank
❖ Coolant service tank
❖ Day tanks
Utility Area
❖ Steam system
❖ Air compressor system
❖ Thermic fluid heater
❖ Furnace oil tank
❖ Thermic fluid storage
❖ Cooling water distribution
❖ Water distribution
❖ Hot oil expansion
❖ Cooling tower
Process Area
❖ Reactor Control
❖ Kettles
❖ Mixing
❖ Stirring
❖ Heating/Cooling
❖ Pressure control
❖ Weighing System
❖ Transfer system
❖ Filling
Distillation is one of the most common liquid-liquid separation processes,
and can be carried out in a continuous or batch system. Process
automation system combines the plant-wide control technologies and
unmatched scalability of Integrated Architecture with all the core
capabilities expected in a world-class distributed control system (DCS).
Process Control Solutions (PCS)Distillation Plant
Advantages :
• Improve Productivity with better asset utilization and
system performance
• Continuous process control
• Automatic operation
• High Availability
• Increased life time
• Increased system flexibility and technical risk mitigation
• Reduced maintenance cost
• Improve efficiency
• Safety, reliability
Capability of Plant Control System
• Graphical view & control of the System to the operator
• Process records & reports
• Process data monitoring
• Recipe control & configuration
• Security & safety
• Utility controls
• Measurements & monitoring
• Historical & real time data monitoring & reports
• Alarm events, Sequence events
• Instruments
Softcon Systems Private Limited enables Industrial facilities to optimally deploy & maintain Control, Process, Power Automation
resulting in enhanced Productivity, Reliability, Safety, Compliance & flexibility of the Customer Asset.
Process Control Solutions (PCS)
Distillation Plant
Softcon Systems Private Limited enables Industrial facilities to optimally deploy & maintain Control, Process, Power Automation
resulting in enhanced Productivity, Reliability, Safety, Compliance & flexibility of the Customer Asset.
Area of Control & Monitoring
❖ Liquefaction
❖ Fermentation
❖ Beer stripper column
❖ Vent scrubber column
❖ ED column
❖ Rectification column
❖ Polishing column
❖ Recovery column
❖ Decantation
❖ Utility system
❖ Cooling water tower
❖ Soft water system
❖ Water storage
❖ Product storage
❖ Grain handling & milling
system
❖ Evaporation system
❖ Boiler
To meet the FDA requirements, and to replace a manual system, the S88
standard of the Instrumentation, Systems, and Automation Society (ISA)
defines a common set of models and terminology that can be used to
describe and define batch manufacturing systems in accordance with GMP.
The modular batch automation’ methodology breaks down each
manufacturing module into a pyramid of smaller and smaller process steps,
known (in descending order) as ‘procedures’, ‘unit procedures’,
‘operations’ and ‘phases.
Process Control Solutions (PCS)Pharmaceutical Processing Plant
Advantages :
• Batch process control
• 21 CFR Part 11 compliant automation system
• Audit logs
• Electronic records & e-signatures
• Reduction in regulatory compliance cost
• System validation
• High Availability, better asset utilization
• Improve productivity
• Increased life time
• Increased system flexibility and technical risk mitigation
• Reduced maintenance cost
• Improved efficiency
• Safety, reliability
Capability of Plant Control System
• Graphical view & control of the System to the operator
• Batch records & reports
• Process data monitoring
• Recipe control & configuration
• Security & safety
• Utility controls
• Measurements & monitoring
• Historical & real time data monitoring & reports
• Alarm events, Sequence events, Audit logs, e-signature
Softcon Systems Private Limited enables Industrial facilities to optimally deploy & maintain Control, Process, Power Automation
resulting in enhanced Productivity, Reliability, Safety, Compliance & flexibility of the Customer Asset.
Process Control Solutions (PCS)
Pharmaceutical Processing Plant
Softcon Systems Private Limited enables Industrial facilities to optimally deploy & maintain Control, Process, Power Automation
resulting in enhanced Productivity, Reliability, Safety, Compliance & flexibility of the Customer Asset.
Area of Control & Monitoring
Process
❖ Charging
❖ Level control
❖ Agitator speed control
❖ Heating
❖ Mixing
❖ Dissolution
❖ Make up
❖ Cooling
❖ Transfer
❖ Part transfer
Pressure Holding Test
❖ Pressurization
❖ Stabilization
❖ Holding
SIP
❖ Sterilization
❖ Sterilization Holding
❖ Jacket cooling
CIP
❖ 3/5/7 Step CIP
❖ Level control
❖ Recirculation
❖ Conductivity
❖ Air blow
The boiler control which is the most important part of any power plant,
and its Automation. The automation process helps the company having the
power plant to reduce the amount of errors that occur , reduction in the
human resources, increased efficiency, and most importantly very cost
effective.
Boiler Automation System
Advantages :
• Easy to operate
• Remote monitoring
• Safe operation
• Efficiency Analysis
• Improved efficiency
• Feeder control, Fuel control
• High Availability, better asset utilization
• Improve productivity
• Increased life time
• Increased system flexibility
• Reduced maintenance cost
• Environment Safety, reliability
Capability of Plant Control System
• Graphical view & control of the System to the operator
• Closed & open loop controls
• Process data monitoring
• Efficiency Analysis
• Security & safety
• Utility controls
• Measurements & monitoring
• Historical & real time data monitoring & reports
• Alarm events, Sequence events
Softcon Systems Private Limited enables Industrial facilities to optimally deploy & maintain Control, Process, Power Automation
resulting in enhanced Productivity, Reliability, Safety, Compliance & flexibility of the Customer Asset.
Boiler Automation System
Softcon Systems Private Limited enables Industrial facilities to optimally deploy & maintain Control, Process, Power Automation
resulting in enhanced Productivity, Reliability, Safety, Compliance & flexibility of the Customer Asset.
Area of Control & Monitoring
❖ Damper Control
❖ Burner control
❖ Fuel control
❖ Super heater
❖ Evaporator
❖ Economizer
❖ Condensate preheating
❖ Feed water
❖ LP dosing system
❖ HP dosing system
❖ Drum level control
❖ Deaerator
❖ Expansion tank
❖ Make up tank
❖ PRDS
❖ Steam flow
❖ Steam temperature
Material Handling & conveying system is making vital roll in any
production industry and this is necessary & significant component. Now
days many of the production industries are deploying automated
material handling & conveying systems to reduce transportation, man
power cost & safe operation.
Material Handling & Conveying System
Advantages :
• Reduced damage of material
• Reduced man power
• Reduce overall cost
• Minimize accidents with safe operation
• Improved efficiency
• Ensure the quantity & right placement of material
• Timely transport
• Improve productivity
• Increased system flexibility
• Reduced maintenance cost
• Safety, reliability
Capability of Plant Control System
• Automated controls
• Measurements & monitoring
• Graphical view of the system
• Efficiency Analysis
• Security & safety
• Customized production reports
• Alarm events, Sequence events
Softcon Systems Private Limited enables Industrial facilities to optimally deploy & maintain Control, Process, Power Automation
resulting in enhanced Productivity, Reliability, Safety, Compliance & flexibility of the Customer Asset.
Material Handling & Conveying System
Softcon Systems Private Limited enables Industrial facilities to optimally deploy & maintain Control, Process, Power Automation
resulting in enhanced Productivity, Reliability, Safety, Compliance & flexibility of the Customer Asset.
Area of Control & Monitoring
❖ Transfer
❖ Packing
❖ Storage
❖ Pick & place
❖ Grading
❖ Weighing
❖ Counting
❖ Stacking
❖ Lifting
❖ Loading, Unloading
❖ Quality
Automation in automotive assembly lines is most beneficial to meet the
today's demanding output schedules. Useful to achieve quality, increase
the availability of machines, better performance and speed of
production by means of automation processes. To achieve the specific
application requirements like transporting of vehicle chassis, conveying
systems & robots automation is key to automotive industry.
Automotive System
Advantages :
• Reduced man power
• Reduce overall cost
• Minimize accidents
• Improved efficiency
• Improve productivity
• Increased system flexibility
• Reduced maintenance cost
• Saving of space & energy
• Safety, reliability
Control & Monitoring:
• Automated controls
• Monitoring equipment downtime causes
• Root cause analysis
• Production data & event collection
• Graphical view of the system
• Efficiency Analysis
• Security & safety
• Customized production reports
• Alarm events, Sequence events
Softcon Systems Private Limited enables Industrial facilities to optimally deploy & maintain Control, Process, Power Automation
resulting in enhanced Productivity, Reliability, Safety, Compliance & flexibility of the Customer Asset.
Material Handling & Conveying System
Softcon Systems Private Limited enables Industrial facilities to optimally deploy & maintain Control, Process, Power Automation
resulting in enhanced Productivity, Reliability, Safety, Compliance & flexibility of the Customer Asset.
Area of Control & Monitoring
❖ Assembly line
❖ Transfer
❖ Welding operations
❖ Cutting operations
❖ Mounting
❖ Machining
❖ Casting
❖ Assembling Components
❖ Pressing
❖ Molding
❖ Framing
❖ Painting
❖ Loading, unloading
❖ Inspection
❖ Quality
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