Flexcrete
ESTIMATINGGUIDE
June 2015
UK MANUFACTURING AT ITS BESTStructural Repair & Protection Technology from Flexcrete
Flexcrete Technologies Ltd
introduction As the UK’s leading independent manufacturer of engineering quality technical mortars and high
performance coatings, Flexcrete offers some of the most technologically advanced and innovative
repair and protection materials available today for refurbishment or new build projects. We offer an
extensive range of products serving a number of markets, including:
Markets
• Civil Engineering & Infrastructure
• Buildings & Commercial Construction
• Utilities
• Coastal Structures
• Hygiene Sensitive Environments
This Estimating Guide provides an overview of the products we offer, along with useful information such as coverage rates, performance figures and independent certifications.
Please NoteThe information presented in this Estimating Guide is of a general nature and is based on experience in a wide range of applications. It is correct to the best of our knowledge but does not necessarily refer to the particular requirements of the customer.
We offer a free advisory service to help determine which Flexcrete products are best suited to individual projects and can provide detailed written specifications on request. Technical Data Sheets, Safety Data Sheets and Application Guides are available on request and can also be downloaded from www.flexcrete.com. These documents should be consulted before the commencement of any site works.
Should you require any additional support, please do not hesitate to contact us on +44 (0)845 260 7005.
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Products
• Concrete Repair & Protection
• Decorative Protective Coatings
• Structural Waterproofing & Tanking
• Enhanced Durability for Concrete & Steel
• Waterproofing of Roofs & Other Deck Areas
• Ancillaries
CONCRETE REPAIR & PROTECTIONREPAIR MORTARS 4
• Fastfill • Monomix HD• Fastfill WP • Monomix WS• Marine Mortar S • Tiefill• Monolite • Unimatch • Monomix FAIRING COATS & RENDERS 4
• Monolevel 250F • Monolevel RM• Monolevel 844SP • Monorub• Monolevel FC
DECORATIVE PROTECTIVE COATINGSANTI-CARBONATION COATINGS 5
• Monodex Clear • Monodex Ultra• Monodex Smooth • Monodex UVC• Monodex Textured HYGIENE COATINGS 5
• Biodex Sheen • Biodex HB
WATERPROOFING AND PROTECTIONOF CONCRETE & STEELCEMENTITIOUS WATERPROOF COATINGS 5
• Cementitious Coating 851 • Cemprotec E942• Cemprotec Elastic • Cemprotec Clutch Filler
WATERPROOFING OF ROOFS & DECK AREASHIGH PERFORMANCE ROOF COATINGS 6
• Roofdex HB WATERPROOFING OF CONCRETE FLOORS 6
• Cemprotec E-Floor • Cemprotec EF Primer • Cemprotec E-Floor HB • Cemprotec Levelling Coat • Cemprotec EF Grit
CLEAR SURFACE SEALERS 6
• Cemprotec Sandseal 75 • Monosil • Cemprotec Sandseal WB
ANCILLARIESPREPARATION & FINISHING 7
• Biodex Wash • Metal Prime WB• Bond-Prime • Curing Membrane WB
REPAIR ACCESSORIES 7
• Bonding Bridge 842 • Polymer Admixture 850• Cemprotec MCI® 2020 • Steel Reinforcement Protector 841 REINFORCEMENTS 7
• Cemprotec 2000-BJT • Cemprotec GEO80• Cemprotec 2000-S • Cemprotec GFM• Cemprotec Edge Scrim • Cemprotec Scrim• Cemprotec Flex-Tape
contents
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REPAIR MORTARSPRODUCT DESCRIPTION PACK APPLICATION PERFORMANCE APPROX. YIELD
FASTFILLEN1504-3 (R4), DWI 31, BBA, LUL
Rapid setting repair mortar. Can be bulked out for application in deep pockets.
25kg
5 - 50mm(vertical)
5 - 300mm(pockets)
1 hour 14MPa1 day 40MPa
28 days 60MPa
13.3 litres75 packs per m³
Density: 2150kg/m³
FASTFILL WPRapid setting mortar for arresting water seepage and infiltration under pressure. Sets in 2 mins.
8kg 20mm (min.)1 hour 4MPa1 day 11MPa
28 days 26MPa
4.25 litres235 packs per m³
Density: 2150kg/m³
MARINE MORTAR SEN1504-3 (R4), BBA
General purpose structural repairs in marine and tidal areas. Early wash-outresistance.
30kg 5 - 50mm 1 day 15-20MPa28 days 50-60MPa
14 litres71.7 packs per m³
Density: 2150kg/m³
MONOLITEEN1504-3 (R2), LUL
Lightweight mortar for cosmetic repairs. 18kg 5 - 100mm
1 day 13MPa7 days 24.5MPa28 days 30MPa
16.7 litres59.9 packs per m³
Density: 1200-1300kg/m³
MONOMIXEN1504-3 (R3), DWI 31, BBA, LUL
Low density waterproof mortar for general purpose, structural repairs. 25kg 5 - 80mm
1 day 23.5MPa7 days 35MPa
28 days 42MPa
16.5 litres60.5 packs per m³
Density: 1700-1750kg/m³
MONOMIX HDEN1504-3 (R4), LUL
High strength, structural repair mortar with good abrasion resistance for trafficked areas.
25kg 5 - 80mm1 day 33.0MPa7 days 44.5MPa
28 days 56.5MPa
13.1 litres76.3 packs per m³
Density: 2100kg/m³
MONOMIX WSEN1504-3 (R3), DWI 31, BBA
Modified Monomix to allow wet spray application. Waterproof and low density.
25kg 5 - 80mm1 day 20MPa7 days 30MPa
28 days 40MPa
16.25 litres61.5 packs per m³
Density: 1750kg/m³
TIEFILLEN1504-3 (R4), WRAS, LUL
Rapid curing mortar for the filling of tie-holes formed by formwork bolts. 8kg 5 - 50mm
1 hour 8.5MPa1 day 34.0MPa
28 days 55.0MPa
4.1 litres per 8kg packDensity: 2150kg/m³
UNIMATCHEN1504-3 (R1)
Rapid setting mortar for structural repairs to in-situ and pre-cast concrete. Supplied in grey and white for cosmetic colour matched repairs.
25kg 25mm (max.)
2 hours 15MPa1 day 20MPa
28 days 41.5MPa13.5 litres
74 packs per m³Density: 2100kg/m³2 hours 9MPa
1 day 23.5MPa28 days 41.5MPa
FAIRING COATS & RENDERSPRODUCT DESCRIPTION PACK APPLICATION PERFORMANCE APPROX. YIELD
MONOLEVEL 250FEN1504-3 (R1)
Fine grade fairing coat for existing painted surfaces, concrete and mosaics prior to overcoating.
25kg 0-4mm1 day 4-10MPa
7 days 20-30MPa28 days 25-35MPa
16.2 litres62 packs per m3
Density: 1850 - 1950kg/m3
MONOLEVEL 844SPEN1504-3 (R4), DWI 31, LUL
Engineering quality fairing coat to reinstate cover and provide a fair faced, waterproof and anti-carbonation finish.
25kg 6mm (max.)1 day 23MPa7 days 46MPa
28 days 60MPa
15 litres66.5 packs per m³
Density: 1800-1900kg/m³
MONOLEVEL FCEN1504-3 (R2), LUL
Fairing coat for filling minor blow holes and defects prior to overcoating.
25kg 6mm (max.)1 day 20MPa7 days 39MPa
28 days 51MPa
15.5 litres64.5 packs per m³
Density: 1800-1900kg/m³
MONOLEVEL RM Rendering and profiling of concrete to provide a fair-faced render finish. 25kg 5 - 50mm
1 day 8-10MPa7 days 20-25MPa
28 days 30-35MPa
14.5 litres71.5 packs per m³
Density: 1900kg/m³
MONORUBEN1504-3 (R1)
Fine grade polymer modified mortar for filling blow holes to produce a smooth finish.
25kg 0 - 2mm
1 day 25-30MPa7 days 40-45MPa
28 days 55-60MPa
14 litres71 packs per m³
Density: 2000kg/m³
1 day 5-10MPa7 days 27-33MPa
28 days 30-40MPa
15.9 litres63 packs per m³
Density: 1950kg/m³
GRE
YW
HIT
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CONCRETE REPAIR & PROTECTION
GRE
YW
HIT
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CEMENTITIOUS WATERPROOF COATINGSPRODUCT DESCRIPTION PACK APPLICATION PERFORMANCE APPROX. YIELD
CEMENTITIOUSCOATING 851EN1504-2, DWI 31, BBA, LUL
Structural waterproofing. Protection from chloride ingress and carbonation. Reinstatement of cover.
30kg 2 x 1mm
28 days 40MPaWater Vapour SD=0.91m
CO2 diffusion: Sc=100mmCl- ion: 26 years
Euroclass A2-s1,d0
16.67 litres per 30kg8.33m²/30kg @ 2mmDensity: 1800kg/m³
CEMPROTECELASTICEN1504-2WRAS
Waterproofing and protection of concrete where further movement is expected.
WHITE 15kg
2 x 1mm
28 days 8-10MPaElongation = 125%
Water Vapour SD=1.55mCO2 diffusion: Sc=135mm
Euroclass B-s1,d0
9.4 litres per 15kg4.7m²/15kg @ 2mm
GREY 30kg18.8 litres per 30kg9.4m²/30kg @ 2mmDensity: 1600kg/m³
CEMPROTEC E942EN1504-2, LUL
Waterproofing and protection of concrete where enhanced chemical resistance is needed. Stand alone anti-corrosion coating for ferrous metal.
15kg
2 x 1mm
28 days 50-60MPaWater Vapour SD=1.29m
CO2 diffusion: Sc=100mmEuroclass A2-s1, d0
8.1 litres per 15kg4m²/15kg @ 2mm
16.2 litres per 30kg8.1m²/30kg @ 2mmDensity: 1850kg/m³
30kg
CEMPROTEC CLUTCH FILLER
Mortar for sealing the surface gap at the interlock or clutch between piles.
16.5kg Typically10mm thick
1 day 21.0MPa7 days 45.0MPa
28 days 50.5MPa
8.5 litres per 16.5kg85m at 10 x 10mm
Density: 1900kg/m³
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DECORATIVE PROTECTIVE COATINGS
ANTI-CARBONATION COATINGSPRODUCT DESCRIPTION PACK APPLICATION PERFORMANCE APPROX. YIELD
MONODEXCLEAREN1504-2
High performance clear, anti-carbonation masonry coating.
5 litres &
15 litres
1st Coat 200μm2nd Coat 200μm
Overall DFT=150μm
Elongation = 164%Water Vapour SD=0.42m
CO2 diffusion: Sc=210mm
0.2 litres/m²/coat5m²/litre/coat
15 litres covers 37.5m²
MONODEXSMOOTHSERIES 2EN1504-2
High build, decorativeanti-carbonation coating, which allows damp substrates to breathe.15 YEAR SYSTEM
15 litres
1st Coat 200μm2nd Coat 200μm
Overall DFT=240μm
Elongation = 279%Water Vapour SD=0.48m
CO2 diffusion: Sc=300mmEuroclass B-s1,d0
0.2 litres/m²/coat5m²/litre/coat
15 litres covers 37.5m²
MONODEXTEXTUREDSERIES 2EN1504-2
Highly textured, flexible waterproof coating for internal and external use.
15 litres 1st Coat 500μm2nd Coat 500μm
Elongation = 172%Water Vapour SD=1.71m
0.5 litres/m²/coat2m²/litre/coat
15 litres covers 15m²
MONODEXULTRASERIES 2EN1504-2, LUL
High performance decorative, anti-carbonation masonry coating.10 YEAR SYSTEM
15 litres1st Coat 200μm2nd Coat 200μm
Overall DFT=130μm
Elongation = 125%Water Vapour SD=1.03m
CO2 diffusion: Sc=500mmEuroclass B-s1,d0
0.2 litres/m²/coat5m²/litre/coat
15 litres covers 37.5m²
MONODEX UVCSERIES 2
UV cured system which produces a hard wearing, dirt resistant finish with a softer, permanently flexible core.
15 litres1st Coat 300μm2nd Coat 300μm
Overall DFT=312μm
Elongation > 870%Water Vapour SD=0.72m
0.3 litres/m²/coat3.33m²/litre/coat
15 litres covers 25m²
HYGIENE COATINGSPRODUCT DESCRIPTION PACK APPLICATION PERFORMANCE APPROX. YIELD
BIODEX SHEENSERIES 2EN 1504-2
Tough, sheen finish, biostatic coating with encapsulated biocide and silver ion technology.
15 litres 1st Coat 166μm2nd Coat 166μm
Overall DFT=200μm
Elongation = 47% Water Vapour SD=1.41m
Euroclass B-s1,d0
0.166 litres/m²/coat6m²/litre/coat
15 litres covers 45m²
BIODEX HBSERIES 2EN 1504-2
High build, highly flexible, matt finish, biostatic coating with encapsulated biocide and silver ion technology.
15 litres1st 250μm2nd 250μm
Overall DFT = 245μm
Elongation = 519%Water Vapour SD=1.21m
Euroclass B-s1,d0
0.25 litres/m²/coat4m²/litre/coat
15 litres covers 30m²
WATERPROOFING AND PROTECTION OF CONCRETE & STEEL
WATERPROOFING OF CONCRETE FLOORSPRODUCT DESCRIPTION PACK APPLICATION PERFORMANCE APPROX. YIELD
CEMPROTECE-FLOOREN1504-2, LUL
Epoxy and cement modified polymer coating for protecting/waterproofing concrete floors.
30kg 2mm (min.)
4 hours 8MPa1 day 18MPa
7 days 33.5MPa28 days 55MPa
16.2 litres8.1m²/30kg @ 2mmDensity: 1850kg/m³
CEMPROTEC E-FLOOR HB EN1504-2, LUL
Epoxy and cement modified polymer coating for protecting/waterproofing concrete floors.
30kg 3 - 6mm1 day 15MPa7 days 30MPa
28 days 50MPa
15 litres5m²/30kg @ 3mm
Density: 1950kg/m³
CEMPROTECEF GRITFINE & COARSE
Quartz aggregate for abrasion and skid resistance within E-Floor systems.
25kg 2.5kg/m² (retained) N/A 10m² per pack
CEMPROTECEF PRIMER
Single component sealer and primer for floors, prior to the application of the Cemprotec range of cementitious coatings and mortars.
5 litres &
3 - 10m²/litre N/A
15-50m²/5 litres
25 litres 75-250m²/25 litres
CEMPROTECLEVELLING COATEN1504-2 EN13813
Self-levelling compound for concrete floors used prior to Cemprotec E-Floor systems.
30kg Typically 10mm thick, canbe applied up to 60mm
4 hours 4 - 10MPa1 day 10 - 20MPa7 days 30 - 40MPa
28 days 45 - 55MPa
15 litres 2.0kg/mm/mm2
A 30kg composite pack covers 3m² at 5mm
thickness
WATERPROOFING OF ROOFS & DECK AREAS
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HIGH PERFORMANCE ROOF COATINGSPRODUCT DESCRIPTION PACK APPLICATION PERFORMANCE APPROX. YIELD
ROOFDEX HBHigh build, cold fluid applied liquid roofing system.
15 litres
System 1 Solar reflective waterproofing.
2 coats Min. coverage rate
0.75 litres/m2
370 DFT (μm)
Elongation = 500%Tensile Strength = 0.68MPa
1st Coat 0.375l/m2 or 2.67m2/l2nd Coat 0.375l/m2 or 2.67m2/l
Overall 0.75l/m2 or 1.33m2/l15 litres covers 20m2
System 2 Weatherproofing10 years.
2 coatsMin. coverage rate
1.25 litres/m2
reinforced withCemprotec GFM 100
Elongation = 10%Tensile Strength = 5.45MPa
1st Coat 0.75l/m2 or 1.33m2/lReinforce Cemprotec GFM 100
2nd Coat 0.5l/m2 or 2m2/lOverall 1.25l/m2 or 0.8m2/l
15 litres covers 12m2
System 3 Weatherproofing15 years.
2 coatsMin. coverage rate
1.75 litres/m2
reinforced with Cemprotec GFM 225
Elongation = 5%Tensile Strength = 16.60MPa
1st Coat 1.25l/m2 or 0.80m2/lReinforce Cemprotec GFM 2252nd Coat 0.50l/m2 or 2.00m2/lOverall 1.75l/m2 or 0.57m2/l
15 litres covers 8.57m2
CLEAR SURFACE SEALERSPRODUCT DESCRIPTION PACK APPLICATION PERFORMANCE APPROX. YIELD
CEMPROTECSANDSEAL 75
Clear, hard wearing, single component, polyurethane coating for protecting/sealing Cemprotec E-Floor.
5 litres 6 - 7m²/litre/coat (sanded)10 - 14m²/litre/coat (smooth) N/A
30 - 35m²/5 litres(sanded surfaces)50 - 70m²/5 litres(smooth surfaces)
CEMPROTECSANDSEAL WB
Water based, film forming polymer sealer with excellent water and oil repellency. Diluted 1:1 with water for walls.
5 litres 5m2/litre/coat (sanded)10m2/litre/coat (smooth) N/A
25m2/5 litres(sanded surfaces)
50m2/5 litres(smooth surfaces)
MONOSIL
Water based silane/siloxane impregnant with excellent water and oil repellency. Can be diluted 1:1 with water for walls.
5 litresFloors (2 coats) 3 - 4m2/litre
Walls (2 coats diluted 1:1 with water) 6 - 8m2/litre
N/A
Floors (2 coats)15 - 20m2/pack
Walls (2 coats diluted 1:1 with water)30 - 40m2/pack
PREPARATION & FINISHINGPRODUCT DESCRIPTION PACK APPLICATION PERFORMANCE APPROX. YIELD
BIODEX WASHHSE No. 9351
A powerful surface treatment for neutralising active mould, fungal and bacterial growth. 5 litres Up to 10m2/litre N/A Up to 50m2/pack
BOND-PRIME Single pack epoxy polymer primer to seal and consolidate substrates.
5 litres&
25 litres
Cementitious & Masonry5m2/litre
N/A
Cementitious &Masonry
5 litres treats 25m2
25 litres treats 125m2
METAL-PRIME WB
Single pack, waterborne, anti-corrosion primer for metal and difficult to adhere to substrates.
5 litres
Smooth substrates: 10m2/litre
Non-smooth substrates: 8m2/litre
N/A5 litres treats 50m2 (smooth) or 40m2
(non-smooth)
CURING MEMBRANE WBBBA
Water based curing membrane/sealer, formulated for use with Flexcrete Repair Systems.
5 litres 5 - 7m²/litre/coat Complies with ASTM C309 25 - 35m²/pack
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ANCILLARIES
REPAIR ACCESSORIESPRODUCT DESCRIPTION PACK APPLICATION PERFORMANCE APPROX. YIELD
BONDING BRIDGE 842 BBA
Enhances bond on highporosity substrates. 4kg 4m²/kg N/A 2.1 litres - 16m²
Density: 1900kg/m³
CEMPROTECMCI® 2020
Surface applied corrosion inhibitor for the protection of reinforcement in chloridecontaminated concrete.
25 litres
3.68m²/litre(can be applied in two coats to give above coverage)
N/A 25 litres treats 92m²
POLYMER ADMIXTURE 850WRAS
Admixture for cement mortars and floor toppings.
5 litres&
25 litres50mm (max.) See data sheet See data sheet
STEELREINFORCEMENTPROTECTOR 841EN1504-7, DWI 31, BBA
Corrosion preventative flexible coating for steel reinforcement. 5kg 2 x 1mm (min.) 32MPa
2.8 litres45 linear metres of
10mm bar.Density: 1800kg/m³
REINFORCEMENTSPRODUCT DESCRIPTION LENGTH WIDTH PERFORMANCE APPROX. YIELD
CEMPROTEC2000-BJTWRAS
Self adhesive, butyl tape to join sections of Cemprotec 2000-S. 10m 10cm N/A 10 linear metres
CEMPROTEC2000-SWRAS
Elastomeric, waterproof reinforcing tape, giving an impermeable, highly flexible, seal over ‘live’ cracks and expansion/construction joints.
10m & 50m
50m
12cm
20cm
Typically 600%Elongation
Impermeable
12cm wide roll10 & 50 linear metres
20cm wide roll50 linear metres
CEMPROTECEDGE SCRIM
Flexible open textured glass scrim for reinforcing cementitious coatings over welds or on edges.
90m 5cm N/A 90 linear metres
CEMPROTECFLEX-TAPE
Multi-directional nylon polyamide reinforcing tape for cracks and joints. 50m
5cm7.5cm15cm
Light dutyHeavy dutyHeavy duty
50 linear metres
CEMPROTECGEO80
Thermally bonded, non-woven geotextile for general reinforcement of cementitious coatings. 50m 1.125m N/A 56m2
CEMPROTEC GFM 100
Light duty reinforcement for fluid applied roof or wall membrane systems.
100m (approx) 1m 10kg/roll
(approx) 100m2
CEMPROTEC GFM 225
Heavy duty reinforcement for fluid applied roof or wall membrane systems.
125m (approx) 0.95m 27kg/roll
(approx) 120m2
CEMPROTECSCRIM
Open textured glass scrim to reinforce cementitious coatings and renders. 50m 1m N/A 50m2
INFORMATION
• All Flexcrete products are manufactured in accordance with the requirements of BS EN ISO 9001: 2008, the international standard for quality assurance.
• Flexcrete operates a robust Health, Safety and Environmental Management System, with successful accreditation to ISO 14001 (Environmental) and OHSAS 18001 (Occupational Health and Safety).
• The Flexcrete Concrete Repair and Protection System is CE Marked in accordance with BS EN 1504.
• The Flexcrete Concrete Repair and Protection System is certified by the British Board of Agrément (BBA).
• Copies of independent certificates and test reports are available upon request.
• This Estimating Guide supersedes all previously published Estimating Guides.
• Please contact us for further information: [email protected]
Flexcrete Technologies Ltd Tomlinson Road
LeylandPR25 2DY
United Kingdom
Tel: +44 (0) 845 260 7005Fax: +44 (0) 845 260 7006Email: [email protected]
www.flexcrete.com
Flexcrete Technologies Ltd