Download - Filter Bodies Etc

Filtertechnik is the filtration division of Hydrotechnik UK Ltd.It was created in 2000 to cater for industry demand for filtration supply and expertise. Filtertechnikis an independent supplier of filter products and has access to all major filter brands. This meansthat we will always supply the right filter for the right application rather than compromise oneffectiveness and efficiency.We are industry leaders in predictive maintenance through contamination control as a means ofimproving filtration and production and achieving significant company savings.

Filtertechniks AimOur aim is to form progressive working partnerships with major companies from which they willbenefit through implementation of a customised managed filtration programme using contaminationcontrol and relevant technical and filtration products to ultimately achieve better filtration andtherefore improved production and quality.

FILTERTECHNIK INDEX

90

For more information and pricing requests please call 0800 068 4134 (+44 (0)1159 003550) or email: [email protected]

92 ContaminationContamination overview

93 Filter AssembliesFilter assembly range overview

94 Filter AssembliesMAF1 Spin on filter

95 Filter AssembliesRT Tank mounted filter

96 Filter AssembliesKF3 Return line filter

97 Filter AssembliesSRLT Medium pressure filter

98 Filter AssembliesRLT Medium pressure filter

99 Filter AssembliesKF8 Medium pressure filter

100 Filter AssembliesDF40 Top ported pressure filter

101 Filter AssembliesVF60 Top ported high pressure filter

102 Filter AssembliesKF50 Base ported high pressure filter

103 Filter AssembliesK9 Base ported medium pressure filter

104 Filter AssembliesQF15 Base ported In line filter

105 Filter ElementsSchroeder Z media elements

106 Filter ElementsOriginal & Bestfit filter elements

107 Particle countingPC9000 online particle counter & IM9000 Interface module

108 Particle countingPC9000 text alert, display, software & PDA accessories

109 Particle countingParticle pal 1000 & 2000 mobile PC9000 units

110 Fluid analysisLaboratory fluid analysis & accessories

111 Fluid analysisPatch test kits & accessories

112 Off-line filtrationHFS hand held & Sentry portable filter trolley

113 Off-line filtrationSFC 2000/3000 portable filter trolley & KLD kidney loop skids

91

FILTERTECHNIK INDEX

114 Off-line filtrationBD6000 / IBD6000 super duty filter trolleys

115 Water removalTWS moisture sensor & display

116 Water removalDAB dessicant breathers, W media & SDFC elements

117 Water removalSVD vacuum dehyraters

118 FlushingHot oil system flushing service

119 More information

For HYDROTECHNIK test & data logging range go to page 1

For FLOWTECHNIK flowmeters & instrumentation go to page 53


92

Contamination causes failures in hydraulic and lube systems

CONTAMINATION

High carbon contentcauses wear and leads toexpensive breakdowns

This oil appears clean,however, particles under 40micron are not visible to thenaked eye

When viewed under a microscope (200x)there are major wear contaminants

Burnt oil additivepackage damaged,capable of beingcleaned allowingnew additivepackage to be added

Visible particulate is amajor contaminant thatcauses plant failures

All the above problems can be rectified using filtration!Filtertechniks range of off-line kidney filter systems for portable or permanent fixture

All filters remove large amounts of water and particulate ingress.Clean down to 1 micron ISO 13/11/8 NAS class 2

80% of all hydraulic &lubrication failures are

caused by water or particulatecontamination

Over 80% of all hydraulic system failures are caused by contaminants in the fluid. Even when no immediate failures occur,high contamination levels can sharply decrease operating efficiency.

Contamination is defined as any substance which is foreign to a fluid system and damaging to its performance.

Contamination can exist as a gas, liquid or solid. Solid contamination, generally referred to as particulate contamination,comes in all sizes and shapes and is normally abrasive. High contaminant levels accelerate component wear and decreaseservice life. Worn components, in turn contribute to inefficient system operation, seizure of parts, higher fluidtemperatures, leakage, and loss of control.

All of these phenomena are the result of direct mechanical action between the contaminants and the system components.Contamination can also act as a catalyst to accelerate oxidation of the fluid and spur the chemical breakdown of itsconstituents.


93

FILTER ASSEMBLIES

Filtertechnik offer a huge range of filter assemblies to suit nearly all applications from water to heavy gear oils, from 1/2to 36 porting. We will have a product to suit your application, below are a few of our popular product sizes, please callif you do not see a suitable option.

Filter assemblies overviewFilter series Flow rate Pressure Connections

l/min bar

Spin on 0230 010 34 1 14

Top Ported 0760 020 34 2 12Low pressure(return line)

Top Ported 0380 0100 34 1 12Medium pressure

Top Ported 0680 0420 12 2High pressure

Base ported 0760 0345 1 2 12high pressure

Base ported 01,900 0100 1 3medium pressure

Duplex 015,000 0315 12 - 8(changeover)

Stainless steel 0 -1,000L 01,000 14 4For water, chemicaland oil applications

Self-cleaning 0125,000 016 2ANSI(backwash) 36ANSI

Tank top mounted 0180 N/A 34 1 12suction

Suction strainers 0380 N/A 34 3

Tank top mounted 0 1,700 07 12 4

Air breathers 0200 scfm N/A 34 1 14

Dessicant breathers (00.5l) N/A 34 1 12Particulate and water removal


94

FILTER ASSEMBLIES

MAF1 Spin on filter

Flow Rating: Up to 50 gpm (190 L/min) for 150 SUS (32 cSt) fluidsMax. Operating Pressure: 100 psi (7 bar)Min. Yield Pressure: 150 psi (10 bar)Rated Fatigue Pressure: Contact factoryTemp. Range: -20F to 225F (-29C to 107C)Bypass Setting: Cracking: 30 psi (2 bar)

Full Flow: 48 psi (3 bar)Porting Head & Cap: Die Cast AluminumElement Case: SteelWeight of MAF1-7M: 4.2 lbs. (1.9 kg)Weight of MAF1-10M: 5.0 lbs. (2.3 kg)Element Change Clearance: 2.50 (65 mm)

50 gpm190 L/min

100 psi7 bar

Metric dimensions in ( ).Model No. of filter in photograph is MAF17M10S.

5.25 (133)PORT TO PORT

1.34

7M=

9.50

(241)

5.06

M

TOP

OF

SPIN

-ON

ELEM

ENT

(34)

10M

=13

.13

(333)

7M=

6.87

(174)

10M

=10

.50

(261)

(129)

CHANGE

OK

OUT IN

.31-18UNC-2B x .50 (13) DP.ORM8 x 1.25 x (13) DP. (2) MOUNTING HOLES

1.88

2.68

ELECTRIC SWITCHOPTIONAL

2.63

(68)

(67)

(48)

(89)3.50 (MAX.)

OUT

IN

SPIN-ON THREAD=1.50-16UN-2B

Dirt AlarmFilter Element Element Seal (See Appendix A forSeries Length Part No. Material Porting complete list of options)

M3M10

MZ3MZ10

MW

MZ3MZ10

7

10

MAF1

(Omit)= Buna N

V = Viton*

P = 114 NPTF

S = 158-12 SAE Straight(SAE-20)

B = ISO 228 G-114(114-11 BSPP)

(B porting supplied withmetric mounting holes)

Y2 = Tri-Colour Gauge

ES = Electric Switch

Note: Replacement element part numbers for 7" length begin with M.Replacement element part numbers for 10" length begin with 10M.

*Aluminum parts are anodized.

Filter housingspecifications

Filtermodelnumberselection


95

P16P20P24P32S16S20S24S32F20F24F32B24N=None

Located @ Port D:(Omit) = NoneY2 = Tri-colour GaugeES = Electric SwitchES1 = Electric Switch

with ConduitConnector

Located in Cap:Y2C = Bottom Mounted

GaugeLocated @ Port C:Y2R = Back Mounted

GaugeESR = Electric SwitchES1R = Electric Switch

with ConduitConnector

(Omit)= Buna N

H= EPR*

W= Buna N*

K3K10K25

KZ1KZ3KZ5KZ10KZ25

KM60KW

1

2

3

RT

FILTER ASSEMBLIES

Filter No. of Element SealInlet Porting OptionsIdentify All Ports

Outlet PortingSeries Elements Part No. Material Port A Port B Port C Options

RTW

P16P20P24P32S16S20S24S32F20F24F32B24

P2P16S16N = None

(Omit)= 112 NPTMale

C = CheckValve

D = Diffuser

CD = CheckValve &Diffuser

T = 13 TubeExtension

A = Non-threadedOutlet

*When H or W seals are ordered all aluminum filter parts are anodized.Double and triple stacking of K-size elements can be replaced by single KK & 27K elements, respectively.Note: RTW allows filter to be welded to tank instead of bolted.

A B

C

D 1/8" NPTF Standard

TopView

Inlet Porting Location

Dirt Alarm *(See Appendix A forcomplete list of options)

If using Port B, Port A & B must always be thesame type and size.

Example:(A) P20 (B) P20 (C) P16

P=NPTF, S=SAE Straight, F= SAE J5184-Bolt Flange Code 61, B=BSPP

2=18, 16=1, 20=114, 24=112, 32=2

S32=212-12 SAE Straight

RT Tank-mounted filter

Flow Rating: Up to 100 gpm (380 L/min) for 150 SUS (32 cSt) fluidsMax. Operating Pressure: 100 psi (7 bar)Min. Yield Pressure: 400 psi (28 bar)Rated Fatigue Pressure: 90 psi (6 bar), per NFPA T2.6.1-1974Temp. Range: -20F to 225F (-29C to 107C)Bypass Setting: Cracking: 25 psi (1.7 bar)

Full Flow: 48 psi (3.3 bar)Porting Head & Cap: Die Cast AluminumElement Case: SteelWeight of RT-1K: 11.4 lbs. (5.2 kg)Weight of RT-2K: 14.5 lbs. (6.6 kg)Element Change Clearance: 8.0 (205 mm) for 1K; 17.50" (445 mm) for KK; 26.5" (673 mm) for 27K


100 gpm380 L/min

100 psi7 bar

Metric dimensions in ( ).Model No. of filter in photograph is RT1K10S24NP16CY2.

2.59(66)

5.06 (129)

HOLE IN TANK

4.50 (114)

.44 (11) ON A6.25 (159) B.C.(4) MOUNTING HOLES

(110)4.31

GASKET.12 (3) THICK

OPTIONALCHECK VALVE

FOR INSTALLATION

OPTIONALINLETPORT

OPTIONAL DIRT ALARMOR ELECTRIC SWITCH

45 TYP.

IN

OUT

6.25(159)

MAX.

SEE CHARTPORT TO PORT

7.00(178)

1K=

8.81

(224)

2K=

18.0

0(45

7)3K

=27

.31

(694)

CSEE CHART

TO TANK TOP

.88(22)

114, 112 112 PortsStandard Ports 4-Bolt Flange Only 2 Ports

Port to Port 6.38 7.12 7.56 (P,S,B)7.38 (F)

CL to Casting Base 1.56 1.75 1.81CL to Tank Top 1.88 2.06 2.12Optional mounting ring available to weld to tank.



96

D= PointerMS= Cam Operated

Electric SwitchMS2= Cam Operated

Electric SwitchD5= Cartridge

Electric Cartridge:MS5AC/DC/LC Family(See Appendix A)

MS15DC= DC Switch (SPST)

P = 112 NPTF


F = 112 SAE J518 4-BoltFlange Code 61*

B = ISO 228 G-112(112-11 BSPP)


(Omit)= Buna N

H = EPR**

V = Viton**

W = Buna N**

FILTER ASSEMBLIES

KF3 Return line filter

Flow Rating: Up to 100 gpm (380 L/min) for 150 SUS (32 cSt) fluidsMax. Operating Pressure: 300 psi (20 bar)Min. Yield Pressure: 1000 psi (70 bar)Rated Fatigue Pressure: 290 psi (20 bar), per NFPA T2.6.1-1974Temp. Range: -20F to 225F (-29C to 107C)Bypass Setting: Cracking: 30 psi (2 bar)

Full Flow: 51 psi (4 bar)Porting Head: Die Cast AluminumElement Case: SteelWeight of KF3-1K: 10.5 lbs. (4.8 kg)Weight of KF3-2K: 14.2 lbs. (6.4 kg)Weight of KF3-3K: 18.5 lbs. (8.4 kg)Element Change Clearance: 1.50 (40 mm) for 1K; 17.50" (445 mm) for KK; 26.5" (673 mm) for 27K


100 gpm380 L/min

300 psi20 bar

Metric dimensions in ( ).Model No. of filter in photograph is KF31K10PD5.

(13)

4.50 MAX.

1.25 (32)

(76)

1K=

13.1

2(33

3)2K

=22

.38

(568)

3K=

31.8

8(81

0)

(119)

.87 TYP(22)

(159)

(43)

(140)

INOUT

.31-18UNC-2B x

.50 (13) MIN. DEPTHORM8 x 1.25 x (13) DP.(4) MOUNTING HOLES

6.25

6.25(159)

5.50

INOUT

4.68

(114)


3.00

MTG. HOLESURFACE

1.68 TYP

.50

1

2

3

Dirt AlarmFilter No. of Element Seal (See Appendix A forSeries Elements Part No. Material Porting complete list of options)

**Bolt thread depth .63 (16 mm). Double and triple stacking of K-size elements can be replacedby single KK and 27K elements, respectively.**When H, W, & V seals are ordered, all aluminum

filter parts are anodized.

K3K10K25

KZ1KZ3KZ5KZ10KZ25

KWKM10KM25KM60

KF3



97

FILTER ASSEMBLIES

P12 = 34 NPTF

S12 = 1116-12 SAE Straight(SAE-12)

B12 = ISO 228 G-34(34 -14 BSPP)

(B12 porting supplied withmetric mounting holes)

(Omit)= Buna N

H = EPR*

V = Viton*

6

Element Part No. Dirt AlarmFilter Seal (See Appendix A forSeries Length Media Material Porting complete list of options)

R3**R10**

RZ1RZ3RZ5RZ10RZ25

RW

SRLT

D5=Cartridge

Electric Cartridge:MS5AC/DC/LC Family

MS15DC=DC Switch (SPST)

**Aluminum parts are anodized.**Only available with Buna N seals.

SRLT Medium pressure filter

Flow Rating: Up to 25 gpm (100 L/min) for 150 SUS (32 cSt) fluidsMax. Operating Pressure: 1400 psi (100 bar)Min. Yield Pressure: 4000 psi (276 bar)Rated Fatigue Pressure: 750 psi (52 bar) per NFPA T2.6.1-R1-1991Temp. Range: -20F to 225F (-29C to 107C)Bypass Setting: Cracking: 40 psi (2.8 bar) Full Flow: 55 psi (3.8 bar)Porting Head: Die Cast AluminumElement Case: AluminumWeight of SRLT-6R: 3.0 lbs. (1.4 kg)Element Change Clearance: 2.75 (70 mm)

25 gpm100 L/min

1400 psi100 bar

Metric dimensions in ( ).Model No. of filter in photograph is SRLT6RZ10S12D5.

4.50 MAX..94(24)

PORT TO PORT

1.62(41)

.31-18UNC-2B x .50 (13) DEEPORM8 x 1.25 x (13) DEEP(2) MOUNTING HOLES2.84

(72)

OPTIONALDIRTALARMORELECTRIC SWITCH

CPORTS

OUTIN

OUTIN

3.50(89)

.81(21)

.94(24)3.50

(89)

(114)

6R=

9.39

(239)

.84(21)




98

(Omit)= Buna N

H = EPR**

V = Viton**

P16 = 1 NPTFP20 = 114 NPTF



F20 = 114 SAE J518 4-BoltFlange Code 61

B16 = ISO 228 G-1(1-11 BSPP)

B20 = ISO 228 G-114(114-11 BSPP)

(B16 & B20 porting supplied withmetric mounting holes)

D5= Cartridge


MS15DC= DC Switch (SPST)

FILTER ASSEMBLIES

9

14

**Only available with Buna N seals.**Aluminum parts are anodized.

V3*V10*

VZ1VZ3VZ5VZ10VZ25

VW

RLT

RLTN V5Z10(Non-Bypassing)

9V5Z25

Dirt AlarmFilter

Element Part No.Seal (See Appendix A for

Series Length Media Material Porting complete list of options)

RLT Medium pressure filter

Flow Rating: Up to 70 gpm (265 L/min) for 150 SUS (32 cSt) fluids forP20, S20, & B20 porting. Up to 50 gpm (190 L/min) for 150SUS (32 cSt) fluids for P16, S16, F16, F20 & B16 porting

Max. Operating Pressure: 800 psi (55 bar)Min. Yield Pressure: 2400 psi (165 bar)Rated Fatigue Pressure: 415 psi (29 bar), per NFPA T2.6.1-R1-1991Temp. Range: -20F to 225F (-29C to 107C)Bypass Setting: Cracking: 40 psi (2.8 bar) for all porting

Full Flow: 57 psi (3.9 bar) for P20 & S20 portingFull Flow: 75 psi (5.2 bar) for P16, S16, F16 & F20 porting

Porting Head: Die Cast AluminumElement Case: AluminumWeight of RLT-9V: 6.7 lbs. (3.0 kg)Weight of RLT-14V: 8.0 lbs. (3.6 kg)Element Change Clearance: 9V & 14V: 2.75 (70 mm)

Metric dimensions in ( ).Model No. of filter in photograph isRLT9VZ10S16D5.

(17.5)

1.38(35)

.69

(53)2.09

14V

=18

.75

(476)

9V=

13.7

5(34

9)

1.50

4.75 (121)

IN OUT

3.72 (94)

OUTIN

(38)

(114)4.50 MAX.

(106)4.18

(49)1.94

3.88(98)


.31-18UNC-2B x .50 (13) DP.ORM8 x 1.25 x (13) DP.(4) MOUNTING HOLES



70 gpm265 L/min

800 psi55 bar


99

FILTER ASSEMBLIES

(51)2.001.75

(44)

(48) .62(16)

4.69 (119)

1K=

14.1

8(36

0)

.38-16UNC-2B x .50 (13) DP.ORM10 x 1.5 x (13) DP.(2) MOUNTING HOLES

5.62(143)

6.25 (159)PORT TO PORT

(114)


OUT IN

4.50 MAX

1.88

100 gpm380 L/min

800 psi55 bar

KF8 Medium pressure filter



Full Flow: 61 psi (4.2 bar)Porting Base & Cap: Grey Cast IronElement Case: SteelWeight of KF8-1K: 23.2 lbs. (10.5 kg)Element Change Clearance: 2.00" (51 mm)

Metric dimensions in ( ).Model No. of filter in photograph is KF81KZ10SD5.

P24 = 112 NPTFP32 = 2 NPTF



F24 = 112 SAE J518 SplitFlange Code 61

B24 = ISO 228 G-112(112-11 BSPP)

(B24 porting supplied with metricmounting holes)

(Omit)= Buna N

H = EPR

V = Viton

1

K3K10K25

KZ1KZ3KZ5KZ10KZ25

KW

KZX3KZX10KZX25KMXX25

KF8 D = PointerMS = Electric Cam

OperatedD5 = Cartridge


KFN8




100

FILTER ASSEMBLIES

OPTIONAL SUBPLATEPORTING

2.25(57)

(57)2.25 (32)

1.25(25)1.00

2.87(73)

.97(25)

4.50 MAX.(114) .34

(9)

3.83(97)

1.38(35)

1.03(26)

2.06(52)

1.16(29)

.62(16)

4.50 SQUARE(114)

1.25

(32)1.00

(25)

2.06(52)

1C=

9.50

(241)

1CC

=14

.38

(365)

1.06(27) 4.50

(114)

IN PORT1.00 (25) C'BOREDFOR O-RING

OUT PORT1.00 (25) C'BORED

FOR O-RING

1.38(35)

4.50(114)

IN OUT

.41 (10) THRU(3) MOUNTING HOLES

OUTIN



DF40 Top-ported pressure filter

30 gpm115 L/min

4000 psi275 bar


Flow Rating: Up to 30 gpm (115 L/min) for 150 SUS (32 cSt) fluidsMax. Operating Pressure: 4000 psi (275 bar)Min. Yield Pressure: 12,000 psi (828 bar)Rated Fatigue Pressure: 1800 psi (125 bar), per NFPA T2.6.1-1974 with Aluminum Ported Head

3000 psi (207 bar), per NFPA T2.6.1-1974 with Steel Ported HeadTemp. Range: -20F to 225F (-29C to 107C)Bypass Setting: Cracking: 40 psi (2.8 bar)

Full Flow: 57 psi (3.9 bar)Porting Base & Cap: Aluminum - Std. Material, Steel - Optional MaterialElement Case: SteelWeight of DF40-1C: 14.0 lbs. (6.4 kg)Weight of DF40-1CC: 19.5 lbs. (8.9 kg)Element Change Clearance: 4.00" (100 mm)

Metric dimensions in ( ).Model No. of filter in photograph is DF401CCZ10PD5.


C3**C10**C25**CC3**CC10**CC25**CZ1CZ3CZ5CZ10CZ25CCZ1CCZ3CCZ5CCZ10CCZ25DM10DM60DDM10

CCZX3CCZX10CCZX25

DFN40(Non-bypass)

1

(Omit)= Buna N

H = EPR*

V = Viton*

W = Buna N*

P = 1 NPTF


O = Manifold Mounting***

B = ISO 228 G-1(1-11 BSPP)

D = PointerMS = Electric Cam



D5 = CartridgeElectric Cartridge:MS5AC/DC/LC Family

DF400

*When H, V or W seals are ordered all aluminum filter parts are anodized.**Only available with Buna N seals.

***O-rings included; fastening hardware not included.



101

FILTER ASSEMBLIES

VF60 Top-ported high pressure filter


70 gpm265 L/min

6000 psi415 bar

Metric dimensions in ( ).Model No. of filter in photograph is VF609VZ10SD5.

4.50(114)

3.75(95)

3.83(97)


9V=

14.5

0(36

8)14

V=

19.5

0(49

5)

2.00(50)

1.00(25)

4.75(121)

1.88(48)

MAX.

IN

IN

OUT OUT

OUT

1.59(40)

4.55(116)

.3816UNC2Bx .63 (16) DEEP ORM10 x 1.5 x (16) DEEP(4) MOUNTING HOLES

Element Part No. Dirt Alarm

Filter Seal (See Appendix A forSeries Length Media Material Porting complete list of options)

P = 114 NPTF


B = ISO 228 G-114(114-11 BSPP)


(Omit)= Buna N

H = EPR

V = Viton

9

14

V3*V10*

VZ1VZ3VZ5VZ10VZ25

VM150

VF60D5 = Cartridge


*Only available with Buna N seals.



Flow Rating: Up to 70 gpm (265 L/min) for 150 SUS (32 cSt) fluidsMax. Operating Pressure: 6,000 psi (415 bar)Min. Yield Pressure: 15,500 psi (1070 bar)Rated Fatigue Pressure: 3300 psi (230 bar), per NFPA T2.6.1-R1-1991Temp. Range: -20F to 225F (-29C to 107C)Bypass Setting: Cracking: 50 psi (3.5 bar)Full Flow: 65 psi (4.5 bar)Porting Head: Ductile IronElement Case: SteelWeight of VF60-9V: 24.0 lbs. (10.9 kg)Weight of VF60-14V: 29.0 lbs. (13.2 kg)Element Change Clearance: 6.00 (155 mm)

102

FILTER ASSEMBLIES

P = 112 NPTF

P32 = 2 NPTF


F = 112 SAE J518 4-BoltFlange Code 62*

O = Subplate**

B = ISO 228 G-112(112-11 BSPP)

(Omit)= Buna N

H = EPR

V = Viton

1

2

3

**Bolt thread depth .75 (19 mm).**O-rings included; fastening hardware not included.

K3K10K25

KZ1KZ3KZ5KZ10KZ25

KM10KM25KM60KM150KM260

KW

KZX3KZX10KZX25

KF50

KFN50(Non-bypass)

D = PointerMS = Electric Cam


D5C = Cartridge in Cap


D5 = CartridgeD5C = Cartridge in Cap

MS5AC/DC/LC Family

Double and triple stacking of K-size elements can bereplaced by single KK & 27K elements, respectively.

Dirt Alarm* **Filter No. of Element Seal (See Appendix A forSeries Elements Part No. Material Porting complete list of options)

KF50 Base-ported high pressure filter


Flow Rating: Up to 100 gpm (380 L/min) for 150 SUS (32 cSt) fluids With 2 portingonly, up to 150 gpm (570 L/min) for 150 SUS 32 cSt fluids

Max. Operating Pressure: 5000 psi (345 bar)Min. Yield Pressure: 15,000 psi (1035 bar)Rated Fatigue Pressure: 3500 psi (240 bar), per NFPA T2.6.1-1974Temp. Range: -20F to 225F (-29C to 107C)Bypass Setting: Cracking: 40 psi (2.8 bar) Optional Cracking: 50 psi (3.5 bar)

Full Flow: 61 psi (4.2 bar)Porting Base & Cap: Ductile IronElement Case: SteelWeight of KF50-1K: 59.7 lbs. (27.1 kg)Weight of KF50-2K: 80.7 lbs. (36.6 kg)Weight of KF50-3K: 102.5 lbs. (46.5 kg)Element Change Clearance: 8.50" (215 mm) for 1K; 17.50" (445 mm) for KK; 26.5" (673 mm) for 27K

100/150 gpm380/570 L/min

5000 psi345 bar

Metric dimensions in ( ).Model No. of filter in photograph is KF501K10FD.

DRAINPLUG

DRAIN PLUG

BLEED PLUG

4.50 MAX.(114)

1K=

14.9

0(37

8)2K

=24

.14

(613)

3K=

33.6

0(85

3)

2.88(73)

2.50(64)

2.50(64)

(57)

2.25(57)

2.25

5.75(146)



OUT IN

5.75(146)

(57)

2.25(57)

.25 TYP.(6)

2.50(64)

6.25(159)

2.50(64)

2.25

2.00(51)

.31(8)

OPTIONAL SUBPLATEPORTING

OUT PORT1.38 (35) CBOREDFOR O-RING

IN PORT1.38 (35) CBOREDFOR O-RING


1.34

(34)P

ORT

ING

P,S,

F1.

62(41

)PO

RTIN

GP3

2

5.25(133)

2.62 (67) PORTING P, S, F3.25 (83) PORTING P32

6.06 FOR SAE 4-BOLT FLG.(154)

6.25 FOR PIPE & STR. THD.(159)

OUT

IN



103

FILTER ASSEMBLIES

Metric dimensions in ( ).Model No. of filter in photograph is K91KZ5BP20NP20ND5C.

This filter is available in additional porting options not explicitly shown here.Contact factory for details.

IN(STD.) (STD.)

OUT

IN OUT

(4 PLACES)TAP .312-18UNC-2B X .50 DP.

6.25

3.13

4.50 MAX

4.62

3.13


OPTIONAL DIRT ALARM D5C

1K=1

4.95

2K=2

4.36

3K=3

3.76

1.31

2.81

5.63

2.79

5.59

DRAIN PLUG

BYPASS VALVE

ELEMENT

SERIES W.P.

PSI

PSI

6.25

100 gpm380 L/min

900 psi60 bar

K9 Base ported medium pressure filter Patent Pending



Full Flow: 80 psi (5.5 bar)Porting Base & Cap: Cast AluminumElement Case: SteelWeight of KF9-1K: 19 lbs. (8.6 kg)Weight of KF9-2K: 30 lbs. (13.6 kg)Weight of KF9-2K: 41 lbs. (18.6 kg)Element Change Clearance: 8.50" (215 mm) for 1K;17.50 (445mm) for KK; 26.5" (673mm) for 27K

B = Buna N

H = EPR*

V = Viton*

K3K10K25KZ1KZ3KZ5KZ10KZ25KM10KM25KM60KM150KM260KW

K9D5 = Cartridge

D5C = Cartridgein Cap


1

2

3

N

P16P20P24

S16S20S24

B16B20B24

N

P16P20P24

S16S20S24

F16F20F24

B16B20B24

N

P16P20P24

S16S20S24

B16B20B24

N

P16P20P24

S16S20S24

F16F20F24

B16B20B24

31

4

2

OUTIN

IN

OUT

Porting Options

N=NoneP=NPTF, S=SAE Straight, F= SAE J5184-Bolt Flange Code 61, B=BSPP16=1, 20=114, 24=112


**Aluminum parts are anodized.**If location 1 is used as inlet port, dirt alarm will occupy location 2. If location 2 is used as inlet port, dirt alarm will occupylocation 1. If dual inlet ports are specified, the only dirt alarm option is pop-up indicator in cap (D5C).

Dirt Alarm* **(See Appendix A forcomplete list ofoptions)

In Porting Out PortingFilter No. of Element Seal Port 1 Port 2 Port 3 Port 4Series Elements Part No. Material (STD) (OPT) (STD) (OPT)


104

FILTER ASSEMBLIES

Metric dimensions in ( ).Model No. of filter in photograph is QF1516QZ10P24MS10AC.

7.75 (197) REF.

C

BYPASS VALVE

ELEMENT

SERIESPSI W P

PSI

IS E ST U DR IN

9.19 (233) REF.

BLEED PLUG

32.0

4(81

4)R

EF.1

6Q53

.84

(1368

)REF

.39Q

2.80(7

1)R

EF

9.00

REF

.

(229)

OUTLETINLET

A A

59 (15) HOLE (TYP. 2 PLACES)

1.50 (38

)9.

06(23

0)4.6

5(11

8)

10.83 (275)8.19 (208)

OPTIONAL BRACKET(P/N A-LF-6232)

VIEW A-A

3.35(85)

6.70(170)

3.27 (83

)6.

54 (166)

4.92(125) 9.84

(250)

.40 (10)HOLE(TYP. PLACES)

INLET

OUTLET

(2) SCHROEDER SP1620UN716PTEST POINTS (STANDARD) NEARSIDE (2) S7 PLUGS (STANDARD)OPPOSITE SIDE

QF15 Base ported In-Line filter

450 gpm1700 L/min

1500 psi100 bar



Full Flow: 55 psi (3.8 bar)Porting Base & Cap: Ductile IronElement Case: SteelWeight of QF15-16Q: 139.0 lbs. (63.0 kg)Weight of QF15-39Q: 198.0 lbs. (90.0 kg)Element Change Clearance: 16Q 12.0" (305 mm)

39Q 33.8" (859 mm)

*Supplied with metric mounting holes **Metric SAE J518 supplied with metric mounting holesNotes: 1. Integral inlet and outlet test points are standard on all models

2. QCLQFZ are coreless elements Housing includes rigid metal core

P24 = 112 NPTF P32 = 2 NPTFP40 = 212 NPTF P48 = 3 NPTF

S24 = 178-12 SAE Straight (SAE-24)S32 = 2-12 SAE Straight (SAE-32)

B24 = ISO 228 G-112 (112-11 BSPP)*B32 = ISO 228 G-2 NPTF (2-11 BSPP)*B40 = ISO 228 G-212 NPTF (212-11 BSPP)*B48 = ISO 228 G-3 NPTF (3-11 BSPP)*

F24 = 112 SAE J518 4-Bolt Flange Code 61F32 = 2 SAE J518 4-Bolt Flange Code 61F40 = 212 SAE J518 4-Bolt Flange Code 61F48 = 3 SAE J518 4-Bolt Flange Code 61

F24M = 112 SAE J518 4-Bolt Flange Code 61**F32M = 2 SAE J518 4-Bolt Flange Code 61**F40M = 212 SAE J518 4-Bolt Flange Code 61**F48M = 3 SAE J518 4-Bolt Flange Code 61**

(Omit)H = Buna N

H = EPR

V =Viton

16

39

Q

QCLQF

QPML

Z1

Z3

Z5

Z10

Z25QF15

D5C = Cartridgein Cap

D5 = Cartridgein Base


DPG = Differential PressureGauge

(Omit)= 30 psiCracking

50 = 50 psiCracking

X = BlockedBypass

QW(Water removal)

Element Housing Dirt AlarmFilter Media Seal Bypass (See Appendix A forSeries Length Style Grade Material Porting Setting complete list of options)


105

FILTER ELEMENTS

Schroeder Z Media Elements (Synthetic)

Epoxy-coated steel wire fabric providesmaximum support and rigidity.

Polypropylene scrim filtersand protects the media.

Z media provides maximumdirt-holding capacity with theminimum pressure drop.

Polypropylene scrim addsfinal-pass filtration.

Epoxy-coated steel wirefabric provides maximumsupport and rigidity.

Crush-protective center tube.

Figure 11. Cutaway of Excellent 2000 Series Z Media

ElementAbsolute Ratings Per ISO 4572 (Old) Absolute Ratings Per ISO 16889 (New)

Media x 75 x 100 x 200 x 1000 x(c) 75 x(c) 100 x(c) 200 x(c) 1000(98.7%) (99%) (99.5%) (99.9%) (98.7%) (99%) (99.5%) (99.9%)

Z1

106

FILTER ELEMENTS

Filtertechnik offer thousands of elements from stock as well as direct access to major manufacturers such as Schroeder,Hydac, Mahle, Argo, MP Filtri, Baldwin and many others. We are the master European importer for all Schroeder originaland crossover elements and carry massive stocks ready for resale. Schroeders acclaimed Z media is industry leading interms of dirt holding capacity and Beta ratio cleanup performance. If price, quality and availability are your primaryconcerns then Filtertechnik are the filtration supplier you should be talking to.

Filtertechnik supply a large range of nylon or polypropylene spun bonded and deep pleated elements for water, chemicaland process filteration. Filtertechnik can supply high performance elements retrofittable to all major manufacturers as wellas assemblies for new applications. Filtertechnik also supply a large range of nylon & polypropylene bag filters for new andexsiting applications. Contact us for more information.

Original & Bestfit Filter Elements

Filtertechnik process elements


107

PARTICLE COUNTING

PC9000 On-line particle counterThe PC9000 is an easy to use, low-cost particle counter. It is perfect forproactive maintenance and on-line monitoring. It can be used as an alarmto notify you of any changes in contamination levels and is ideal for plottingISO cleanliness trends.The PC9000 has an LED readout, computer interfaces and trendingsoftware (see below) and has an accuracy of +/- half an ISO code. It isavailable as a stand alone product or built into some of the other productsshown here.

On-line particle softwareincluded F.O.C. with PC9000

Connect the PC9000 direct to your computer

Display cleanliness data of your fluid in real time!

Instantly spot contamination level increases beforesupplying poor quality product

View cleanliness data in graphic and / or tabular format

Cleanliness trend data can be displayed at 4, 6, 14 and21 micron counts

View data as actual particle count or as an ISO codee.g 22 / 19 / 14

Save all trend information to Excel

Build up archives of historical system performance

Full diagnostic check shows whether the PC9000 is setup correctly

PC9000 Order CodesPart code Flow control method Flow / Pressure LED displayPC9000-2-1 internal check valve 3.7 to 55 L/min, min 2 bar NoPC9000-4-1 internal flow regulator 80 to 500 bar YesPC9000-5-1 internal check valve 3.7 to 55 L/min, min 2 bar YesPC9000-6-1 external flow control reqd 100 to 500 mL/min YesPC9000-7-1 internal flow regulator 40 to 80 bar NoPC9000-8-1 internal flow regulator 40 to 80 bar Yes

IM9000 Interface ModuleThe IM9000 recieves raw signal data from the PC9000 transducer througha fibre optic cable. This data string is analysed and converted to 0-5 VDCanalogue output voltages proportional to ISO codes, and also into ModBusASCII device protocol for interface to a PLC or computer via RS 485 and RS232 serial. All signal outputs are connected to the IM9000 through the 15pin serial connector.

Part code Description

IM9000-3 PC9000 interface module, 9-36Vdc supply,

complete with break out cable


8824-G0-00.21/1 Hydrotechnik USB to RS232 PC serial adaptor


108

PARTICLE COUNTING

New panel display for PC9000Shows all 3 counts and gives alarmsAll options of the PC9000 include powerful trendingsoftware to monitor cleanliness levels in real-time.

Remote indication of critical 150 codes.

Capture real-time information and oil conditioninformation.

Instant detection of sudden contamination ingress.

Ideal for performance verification of system filtration.

Part Code: Input Voltage:T133-C-CCC-DJDJDJ 90-250Vac

Control software for multiplePC9000sReal time particulate trend indicationBespoke software to display multiple PC9000 ISO counts indifferent formats with settable alarm ranges.

View several PC9000s at once on a screen designed foryour application

Seamless link from PC9000 PC and Excel

Record data continuously

Build up archives of test data to ensure total traceabilityand contamination control

Consult Filtertechnik

Palm pilot for PC9000Hand held PDA to set internal PC9000 parametersPalm pilot loaded with PC9000 software used to set sample and holdtimes within the internal eprom of the PC9000 partical counter viainfra-red ports.

PC9000 factory set at 1min sample time and 4mins hold time

Use palm pilot to set update times to suit your systems

Easy user friendly menu

Part code: DescriptionPalmpilotsBW Monochrome display

PalmpilotsCL Colour display

Machine 1 14 micron6 micron4 micron


Advanced communication optionsFiltertechnik offer many different options to transmit PC9000cleaniness data to other display media. We offer:-

RS232 & RS485 transmission protocol

GSM text messaging

Real time remote internet web access

Please contact Filtertechnik for more information on these powerful features

109

The ParticlePal 2000 is a re-chargeable portable unitwith a self contained battery pack. It is rugged andperfect as an on or off-site portable contaminationchecking tool.

This model is ideal where power is not available andperfect for mobile plant checking. Used predominantlyfor checking fluid from a pipe or hose ideally from aMinimess test point or similar

ParticlePal 2000Gives instant dynamiccleanliness readings frompressure or return line testpoints. Fully portable.

PARTICLE COUNTING

ParticlePal seriesPortable units featuring PC9000 monitorsThe ParticlePal units are fully portable particlemonitoring equipment.

The ParticlePal1000 is fitted with its own pump setand is suitable for a huge range of viscosities.

An essential tool for any MaintenanceManager these units allow you to obtaininstant readouts of oil condition in thereservoir.A wide range of input voltages ensure theParticlePal is ready for use wherever you are.

ParticlePalPart code Description Supply LED displayParticle Pal 1000 Reservoir fluid measurement 24VDC, 110/240VAC YesParticle Pal 2000 Pressurised line measurement Rechargeable battery Yes

ParticlePal 1000Gives instant reservoircleanliness readings.Fully portable.


110

FLUID ANALYSIS

Laboratory fluid analysisFluid analysis serviceFiltertechnik provides a fluid analysis service as a support for its filtration and test & data logging customers.

The analysis service enables customers to take their own fluid samples using bottles pre-cleaned to ISO 3722 standards,and post them off in a bottle (pre-labelled bottle and box provided).

The customer fills in a form giving facts such as machine identification, serial number, fluid type etc, so as to help build ahistorical database of cleanliness for the same machine. Results are then e-mailed back to the customer in 2-3 workingdays in a pdf format. Alternatively, results may be posted by Royal Mail or accessed via the web.

Results sheets show the latest ISO 4406:1999 4/6/14 micron (c) coding (e.g. 18/14/11) using APC equipment calibratedin accordance with ISO 11171. The reports also give valuable information on the condition of the oil e.g. watercontamination, metal content etc. Subsequent reports for the same machine build up a monitoring history and these aredisplayed graphically over time, thus providing a trend analysis.

The cost of the service includes the bottle, label & identification sheet and full report. Alternatively, Filtertechnik can offera full oil cleanliness monitoring package whereby Filtertechnik's engineers visit to take the samples and provide advice oninterpreting sample results.


0SB1 Full service including sheet, sterilised

bottle, addressed tube and report back0SB1-Loose 250ml Oil sample bottle onlyThief Pump Extract oil from reservoir


111

FLUID ANALYSIS

Patch test kitsAnalyse contamination on siteThe Filtertechnik portable patch test kit is a must for identifying and monitoring thetypes and levels of contamination in fluid power systems.

The kit enables instant visual analysis through an optical microscope of the majortypes of system wear including bright and black metals, silica, fibres, elastomers,plastics and others.

A sample of the test fluid is passed through a filter membrane via the vacuumpump dryed and mounted in a membrane holder ready for visual assessment.Comparitor slides are supplied to help establish and identify cleanliness levels etcof the fluid sample.

The kit is supplied complete with everything required for taking immediate samplesand is simple to assemble and use with full training available on request.

The kit includes the following:

Biocular Microscope

Vacuum Pump

Glassware including Filter Holder

Pressurised Sure Shot Spray Gun

Filter Membranes and Mounting slides.

Forceps and Clamps

Plastic Beaker

Solvent

Petri Dishes

Carry Case

Full instruction manual

Contaminant size reference charts

Camera & sizing software(available separately)

Microscopes with cameras are supplied with softwarethat allows the user to size individual contaminants onscreen. This aids the reporting function for items such as

warranty claims, supplier disputes etc.

Model DescriptionHTPT-KIT1 Full patch test kit including MicroscopeHTPT-KIT2 Full patch test kit without MicroscopeFT-AAWP02500 25mm Membrane 0.8 microns (pack of 100)FT-RAWG04700 47mm Membrane 1.2 microns (pack of 100)FT-SSWP04700 47mm Membrane 3.0 microns (pack of 100)FT-NY8004700 47mm Membrane 80.0 microns (pack of 100)*Other membrane sizes available on request.All kit parts available for sale separately, please call for more information.

We also offer a patch testing service.Send your components for inspection and

debris/ISO coding reference.

Model DescriptionSP10.0381 1.3 Mega Pixel Digital Camera incl.

sizing softwareSP80 Trinocular Microscope

Full Patch test kit - HTPT-KIT1

Digital Camera - SP10.0381Trinocular Microscope - SP80


112

Filter ElementsReplace XXXX Micron rating Dirt holding (g)

6RZ1 1 abs. 156RZ3 3 abs. 156RZ5 5 abs. 126RZ10 10 abs. 146RZ25 25 abs. 256R3 3 nom. 56R10 10 nom. 66RM100 100 nom. recleanable6RW n/a water removal

Power Supply

110 110 Vac / 50Hz Motor240 240 Vac / 50Hz MotorAIR Air drive (please contact us)

Ordering example

SFC-SEN-110-XXXX

OFF-LINE FILTRATION

Filtertechnik off-line filter systemsBy filtering, not only can you extend the life of existing oils but alsosignificantly reduce your oil replacement and disposal costs.

If your oils have:

high water content

high carbon content

high contamination levelsWhatever your oil condition or system size, we have a filtration solution tosuit the problems you face. Instead of disposing of your oils or fuels whynot call us to see if we can assist you in a clean-up process?

Clean youroil, dontdump it!These filter units

will clean down to ISO13/11/9,

NAS 2 (1 micron)

HFS Handy Filter SystemHand-held portable spin-on filter unit. Fitted with 7 spin on filter cans.Comes with 3m of suction and delivery hoses. Suitable for viscosities upto 500 cst. Flow rate 15l/min. 110Vac / 50Hz power supply.

Sentry Portable Filter TrolleyEntry level light to medium duty portable filter or transfer trolley. Fitted with6 Schroeder Z media filter and 0.75kW vane pump drive. Comes with 3mof suction and delivery hoses. Suitable for viscosities up to 320 cst. Flowrate 18 to 30l/min adjustable.


M3 3 nom. 50M10 10 nom. 37MZ3 3 abs. 105MZ10 10 abs. 104MW n/a water removal

Ordering example

HFS-110-XXXX

DDiimmeennssiioonnss W540 x H365 x D365mmWWeeiigghhtt 12.5kg

DDiimmeennssiioonnss W300 x H890x D280mm

WWeeiigghhtt 16.3kg


113

SFC 2000/3000Medium to heavy duty portable filler trolley. Fitted with 1 x 9 or 14 Schroeder Z mediafilters (SFC 2000) or 2 x 9 or 14 Schroeder Z media filters (SFC 3000). 1.5kW gear pumpdrive with 3m of suction and delivery hoses. Suitable for viscosities upto 500 cst. Flow rate18 or 45l/min.

OFF-LINE FILTRATION


9VZ1 1 abs. 559VZ3 3 abs. 579VZ5 5 abs. 459VZ10 10 abs. 529VZ25 25 abs. 489V3 3 nom. 259V10 10 nom. 129VM150 150 nom. recleanable9VW n/a water removal14VZ1 1 abs. 10214VZ3 3 abs. 10514VZ5 5 abs. 8314VZ10 10 abs. 10414VZ25 25 abs. 9414V3 3 nom. 3814V10 10 nom. 2514VM150 150 nom. recleanable14VW n/a water removal

Ordering example

SFC-3000-110-45-14-XXXX/XXXX

Model OptionCode Description2000 1 x 9 or 14 filter assembly3000 2 x 9 or 14 filter assemblies

Model Option 2Code Description9 9 long filter assembly14 14 long filter assembly

Power Supply

110 110 Vac / 50Hz Motor240 240 Vac / 50Hz MotorAIR Air drive (please contact us)

Flow RateCode Description18 18l/min pump set45 45l/min pump set

KLD Kidney Loop SystemsHigh capacity stationary offline filter system. Fitted with 2 x9, 18 or 27 Schroeder Z media filters. 0.55kW vane pumpdrive. Suitable for viscosities upto 216 cst (higher viscosityversion available). Flow rate 25 or 50l/min.


K3 3 nom. 54K10 10 nom. 44KZ1 1 abs. 112KZ3 3 abs. 115KZ5 5 abs. 86KZ10 10 abs. 108KZ25 25 abs. 93KM150 150 nom. recleanableKW n/a water removal

No. of ElementsCode Description1 9 Filter Assembly Length2 18 Filter Assembly Length3 27 Filter Assembly Length

Ordering example

KLD-3-09-XXXX/XXXX-14

Flow RateCode Description7 25 l/min pump set14 50 l/min pump set

DDiimmeennssiioonnss W320 x H462(9) 619(18) 858 (27) x D457mmWWeeiigghhtt 53kg (9) 63kg (18) 73kg (27)

DDiimmeennssiioonnss W640 x H1030x D520mmWWeeiigghhtt 51kg


114

OFF-LINE FILTRATION

BD6000 / IBD6000High capacity dual particulate and water removal filtration rig. Designed foroff line polishing and drying of fuels and oils (N.B Not suitable for seriouslycontaminated systems before pre filtration to approx ISO 23/21/19). Fittedwith 2, 4, 6 or 8 super duty filter pots and 20 polypropylene pre filter.0.18kW screw pump drive suitable for huge range of viscoties. Flow ratesof 600, 1300 or 3000l/hr.

20 Pre Filter ElementsReplace XXX Micron rating

FT-07PP005-20NNB 5 nom.FT-07PP010-20NNB 10 nom.FT-07PP020-20NNB 20 nom.FT-07PP050-20NNB 50 nom.

Ordering example

IBD-6000-8-240-XXX

No. of filter pots Code Description2 600l/hr, 4kg dirt removal, 1.5l water removal4 1300l/hr, 8kg dirt removal, 3l water removal6 1300l/hr, 12kg dirt removal, 4.5l water removal8 3000l/hr, 16kg dirt removal, 6l water removal

Model CodeCode DescriptionBD without particle counter or

moisture sensor IBD fitted with particle counter

and moisture sensor

Power SupplyCode Description110 110Vac/50Hz supply240 240Vac/50Hz supplyAIR Air drive (please contact us)

415V and 60Hz options also available on request

Particle Counterreal time on-line particle countingPC download for logging / traceability (See page 106 for more details)

20 High capacity polypropylenepre-filter.Maximises life ofmain SDFC filtercartridges.

High capacity metal driptray with lockable wheels& drain with tap

High capacity filters cleansdown to 3 microns andremoves 0.75l water fromoils / diesel fuels

110 / 220VAC / Air drivecontinuously rated pumps600l/hour (2 pot)1300l/hour (4 pot)1300l/hour (6 pot) 3000l/hour (8 pot)Pressure and thermal cutouts

before after

TWS-CWater Monitor% water in oil/fuels (See next page)

Super duty filter cartidge -SDFC(W2)


115

WATER REMOVAL

TWS-C Moisture sensorThe TWS-C moisture sensor is a line mounted sensor that measures relativesaturation of water in oil. The sensor gives a 4-20mA output scaled from 0to 100% saturation. 3/8 BSP threaded connection.

80% of all hydraulic failure is due to contaminationContamination in oil is caused by both water and solid particulate.Contamination is harmful to oil and the system component parts that itlubricates.

The presence of water in oil will lead to breakdowns which can be extremelycostly for a company just think of the cost of downtime, the loss ofproduction, the cost of repair and replacement of expensive parts, as wellas administration costs.

Reduced lubricity causes rapid component wear and failure

Water content versus beaing life

However, the cost of removing water from your oil need not besignificant and it is in fact a cost-saving exercise as it will greatlyreduce the number of breakdowns your system will experienceand increase productivity and reliability. Filtertechnik offers a range of water removal methods suitable forall types of systems and levels of contamination.

Free water causes oiladditive package

depletion

Cloudy due to wateringress - causes oiladditive packagedepletion reducing

the oils life

Water removal(breathers & elements)A major source of hydraulic and lubrication problems

Port Code DescriptionTWS-C-M-O-O Moisture sensor for Hydraulic fluidsTWS-C-E-O-O Moisture sensor for Esther based fluids

Port Code DescriptionRT38m 12-24 Vdc powered minaiture LED display-panel mounted

RT38Miniature Digital display for use with TWS-C moisture sensor gives 0-100%relative saturation. Supplied with 2m long cable.


116

WATER REMOVAL

Model Filtration Water retention ConnectionDAB-2 2 micron absolute 0.1L 34NPTDAB-4 2 micron absolute 0.5L 1NPT / Flange / Bayonet/ 1.12UNF

W Media Filter elements info

Model Flow CapacityL/min mL

KW 75 150KW 7.5 5009VW 75 819VW 7.5 27039QW 530 110039QW 83 3100MW(spin on) 53 100MW(spin on) 6 350

W Media Filter elements info

Model Flow Water/oil removal Dirt holding capacityL/min kg

SDFC(W) 10 0.75 Litre Water 2SDFC(P) 10 1Litre oil 2

DAB BreathersOur DAB range of environmentally friendly, disposable, silica gel breathers will removeatmospheric water that can cause contamination from within your reservoir.

W media filter elementsOur W media Schroeder filter elements are an extremelyefficient and low-cost method of removing water from yourfluid. They are capable of holding 400 times their ownweight in water. W media elements can hold more water atlower flowrates; we have given two rates in the table below.W elements also filter to 10 microns.

SDFC elementsFor our IBD and BD range of off line filters these cellulose wound filter elements are excellent for off-line filtringperformance. As well as removing large amounts of dirt (up to 2Kg per element) they can also remove large volumes ofwater simultaneously (up to 750mL per element) Our SDFC(P) elements are polypropylene and are for use on water glycolsystems.

Return your oil to health with SDFC elementsRemove large quantities of water and particulate SDFC

elements will cleandown to

ISO 14/12/9 NAS 3

(3 micron)


117

WATER REMOVAL

Model Flow rate Water removalL/min L/hr

SVD05 20 3 SVD10 40 4 SVD16 60 6 SVD23 90 8

Schroeder SVD vacuum dehydratorsThe all new SVD Vacuum dehydrator units are designed to remove free and dissolved water from hydraulic or lubricatingoils and then further dry and filter oil down to below 100ppm water and one micron particle size. The figures quoted inthe sizing table here are the SVD capabilities for removing free water. Touch panel control display, and optional on-lineparticle counter. Large capacity filtration and optional heaters make these units a powerful unit for taking control ofserious water and contamination issues.

Envelope dimensions will change infuture models. Contact factory for details

Centrifuge and condensation methods typically only remove free water.The SVD, which uses vacuum dehydration, can remove both free waterand dissolved water from the oil, as well as dissolved gasses. Inaddition, solid contaminants are also removed by highly efficientmembrane elements. The SVD is intended to be used on large hydraulicand lubricating circuits that have a minimal 1,000 gallon reservoir.

Negative effects of water in hydraulic oil:

Depletion of additives

Increased acidity of oil

Reduction in lubricity

Accelerated aging of components

When connected to the hydraulic reservoir of a system withwet oil, the SVD unit draws down oil in its chamber. Oilslowly cascades down the reactor chamber. Water isseparated in the form of vapour and is removed by thevacuum pump. This vapour can be released into theatmosphere or condensed into a separate reservoir. Thepurified oil is drained from the reactor chamber through apump back to the system reservoir at a continuous flowrate. The oil is now dry and free of water (within thespecifications provided).

Removes 100% of free and over 90% of dissolvedwater and as well as 100% of free and over 90% ofdissolved gases.

Four models are available to accommodate various flowrates

Use of a vacuum pump avoids any dangerouschemically reactive by-products.

Mobile equipment/equipment used outdoors

Pulp and paper plants

Power generation plants

Plastic injection and die cast machines

Reclaimed fluids


118

FLUSHING

Machines can be supplied to perform both flushing and pressure testing in one unit

Flushing is ideal for:

any system not running correctly due to contamination

mobile plant or machines

machine tools

new plant installations prior to commissioning

any system following a major overhaul

systems with performance problems, wear, sticking valves etc.

Hot Oil Flushing Service Hot oil flushing is ideal for troublesome systems or where large amounts of contamination have been introduced to amachine. The rigs we use are the latest in flushing technology. These are very portable hot oil pulsation units designed towork on any system with up to 180mm (7") inside diameter pipework.

On-board Particle Counters ensure the correct ISO / NAS cleanliness is reached. Flushing is carried out until the targetresults are achieved. On board filtration cleans down to NAS 5, ISO 14/11 or better. All results are documented andtraceable to national standards.

Laminar flow normal hydraulic system design will NOT FLUSH a system as a Reynolds number greater than 3000 needsto be generated. Hydraulic systems are sized to give laminar flow in most conditions.

Turbulent flow with a Reynolds value above 3000 flow becomes turbulent and is therefore ideal for flushing.Filtertechnik use a hot oil to ensure that viscosity and Reynolds numbers are maintained.


Laminar flow is not effective in the flushing process andresults in contaminant and particulate clinging to theinner-bore

Turbulent flow is effective in removingparticulate and contaminant from the innerbore.

Turbulent flow Totally effective

Laminar flow Not effective

Rigs can be hired out with a service engineer. Alternatively we can supply standard flushing rigs for sale or we can buildspecial flushing units for end of production line flushing of machinery or components.

119

FLUSHING

Features:

Skid mounted - Forklift facility

Construction in 316 stainless steel

Variable temperature & pressure options

Visual differential pressure indicator on filter

By using one pump over relief value the unit can produce 6KW heating capacity

Capacity & Performance:

Flow rate: 0-400 l/min at 35 bar

Pulsation flow: Up to 600 l/min/ 150 bar

Tank capacity: 400 litres

Oil temperature: 0-50C

Filter capacity: 50m strainer - 3m Beta 200 pressure & return

Safety features:

Strong protective frames

Drip trays fitted as standard with drain facilities

Adjustable relief valves for all pumps

The unit is QRW suitable for use with water based fluids

Low level alarm mounted in reservoir

Weight & dimensions

Length: 1495 mm

Width: 1200 mm

Height: 1650 mm

Dry Weight: 949 Kg

OTS200 up to 7 at 600L/min

Hot oil Flushing rigs


High flow hot oil flushing unit OTS.200.200.7.ACMU.SS316This model is driven by two 415V, 15kW, 3ph, 50Hz, IP56 rated electrical motors - mounted to pumps with flow rate of200 l/min at 35 bar. A third vane pump with circulation flow of 7 l/min at 150 bar is fitted in tandem for pulsation effect upto 600 l/min. The flushing range of the unit is 1 to 7 depending on fluid viscosity, temperature and pipe length.Cleanliness levels better than ISO 4406 14/11 or Nas 1638 Class 5 will be achieved. The unit is integrated with a PC9000particle monitor. The pulsation is built up in the system through a 10 litre accumulator which is pressurised through the 7 l/min 150 barvane pump. The stored volume from the accumulator is then injected into the low pressure flushing circuit in a control timeand cycle mode. This achieves very high turblent flow during the pulsation mode which can be switched on/off manually.The pulsation is of particular advantage in systems with high differential pressure. The control panel is fitted with on/offswitch & Filter indication lamp, emergency stop and consumption meter. Single 5 meter cable with a 63amp plug fitted topower all services.

120

FLUSHING


OTS50 up to 1.1/4 at 125L/min

Features:

Stainless steel construction - Fork lift mounting fixtures

Variable temperature control

Filter indicators fitted


Flow rate: 0-55 litres at 10 bar

Pulsation flow: 120 litres


Oil temperature: variable up to 50C

Filter capacity: 3m rated pressure & return

Safety features:

Strong all round support frame

Drip trays fitted with drain

Adjustable relief valves

Low level alarm fitted for fluid reservoir

Weight & dimensions

Length: 900 mm

Width: 500 mm

Height: 1.5 m

Dry Weight: 750 Kg

Hot oil Flushing rigs

High flow hot oil flushing unit OTS.50.ACMU.FT.ST.1Hot oil flushing unit with pulsed flow, this model has one electric motor fitted with a tandem pump. Electrical supply rating380-415 volt 3 phase 16 amp. Pump flow rates are for main circulation flow 55 l/min and pulsed flow rate up to 120l/min.System fluid is mineral oil - 10 cst rated @ 40C. Built in PC9000 particle counter is fitted to monitor ISO code cleanlinesswith software download available. Manual control of flushing and blown down. Safety valves, adjustable relief valve andemergancy stop fitted. Frame and tank all built in 316 stainless steel.

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OTS50 up to 1.1/4 at 80L/minPressure test to 1100 bar.

FLUSHING


Features:

Articulated wheels and lifting pads mounted for site mobility

Variable temperature & pressure options

Visual differential dirt indicator

In Line particle counter - PC9000


Flow rate: 45 l/min at 35 bar

Pulsation flow: 80 l/min

Accumulator pressure: 103 bar


Oil temperature: 80C

Filter capacity: 3m beta 200

Safety features:

Strong protective framework

Drip trays fitted as standard

Pressure safety - & relief valves set pressure 80 bar, 130bar & 122 bar

Thermostat is fitted to oil heater

Weight & dimensions

Length: 1168 mm

Width: 644 mm

Height: 1004 mm

Dry Weight: 360 Kg

Hot oil Flushing and Pressure testing rigs

High flow hot oil flushing unit OTS.50.7.SS316 PRESS Mobile flushing unit suitable for flushing of hydraulic tubes from 2mm to 28mm ID with pulsed flow conditions which makeit possible to achieve a turbulent flow above RE>3000 and a system cleanliness level better than ISO 4406 Class 14/11or NAS 1638 Class 5.This unit is also suitable for hydrostatic pressure testing up to 1100bar with flushing oil as test fluid. All construction andframework is made in stainless steel AISI 316 material as shown on photo. The unit is driven by a 5.5kW, 16A, 400V/50Hz3ph AC electrical motor. The 103 litre oil-reservoir is integrated with a 2kW electric heater and a low level switch.

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MORE INFORMATION


More informationThe products shown within this section highlights our most popular ranges. For more detailed information and extendedproduct range the following catalogues are available, please contact Hydrotechnik to request your copy.

A Filtration Primer

Filter Elements

High Pressure Filters

Tank-Mounted, Return Line

and Medium Pressure Filters

Water Service Filters

Esafe Filters

Reservoir Accessories

Offline Filtration Systems

L-2520B (07/

04)

8-1/2

8-1/2

1/2

L-2681 Oil Ser

vice Products Ca

talog