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Proposal of new manufacturing
Fiber laser welding system
26th Nov. 2011
AMADA Co., ltd
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Process Range Expansion
Process Cost Reduction
Product Concept
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Specification
6-axis robot
(FANUC)
New-AMNCTAS
FANUC latest NC controller
makes easy set up
and reduce teaching time by
TAS(teaching support
system)
Original Head
Peripheral equipment
Positioner table & traveling
wagon
Fiber laseroscillator
(IPG,Max 6KW)
FLW_CAM
Check welding
possibility inadvance
check the jig and
device collision
Amada original head expand welding areaExpand outside set up and easy inside set up
CCD Camera unit
Catch the path picture
and compensate in
TAS(teaching assist
system)Clear picture can get
because head position
is the same by NC
focus control
Co-axial shield gas nozzle
Welding regulation(direction
etc) improved
NC focuscontrol
Keep the nozzle gap
and adjust the spot
diameter for
suitable weldingcondition
Weaving function
Beam rotate not robot
moving
This function cover the
gap for stable welding
and effective when use
filler
removable filler &
Gas nozzleFiller nozzle and side
gas nozzle is movable
Nozzle will avoid
automatically if it is not
use or touched
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Original Head
Automation/continuousoperation
NC Focus control
-10mm +50mmSpot diameter change depend on
robot position and surface
Hi Quality
Weaving Function
Rotate beam cover small gap andeffect in filler welding
Easy operation
Co-axial nozzleBeam and shield gas is the
combined nozzle
This nozzle cover all direction for
easy operation
Trailer nozzle
Robot
Filler nozzle and trailer nozzle is
movable
Nozzle will avoid automatically if it is
not use or touched
Filler nozzle
Integration of Beam quality and Amada welding technology
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4 function to achieve concept
Make robot pass after check the head
collision,
Material suitable cutting condition set
in advance and confirm by simulation
FLW_CAM
Visual set up by FLW_CAM data
Cutting condition setting
Schedule function makes multi job
operation
AMNC
Adjust the simulation pass and actual
pass. Camera system show the clear
picture to adjust the pass
compensation
TASTeaching assist syatem
Solid Works
Get general
3D CAD data
FLW_CAM data is saved in database
AMNC links the database
Adjusted data in machine side also savein database
Material welding condition & original
head makes hi quality welding
Original head
Developed amada original head
http://www.int.amadagp.co.jp/visual_pj/clip/photo/01_software/sdd/html/sdd01.html7/28/2019 Fiber Laser Welding Explanation20111126(Australia) (NXPowerLite)
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Sales Model
Model Traveling Wagon Model
(Robot+Positioning Table+ Traveling Wagon)
Model Basic Model
Robot+Positioning Table
Model Standalone Model
Robot
650
SQ600Max lenght1500 (mm)Max work size
Amada originalWelding head
WOscilletor
1.5m (standard)Traveling wagon
Max weight 500kgPositioner
Max weight 50kgRobot
FLW4000M3
Oscillator select from 2kw,4kw,6kw Model 3 standard traveling length is 1.5m, 3m and 6m is optionPartition is standard
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Hi quality smooth and hi quality surfaceReduce finishing Reduce strain reduce burning
Hi speed Hi speed byHi power+CW(In case of SUS304t2.0 or A5052t1.5 200mmx50mm corner welding)
210times speed compare with YAG,TIG
210times productivity(time) compare with YAG,TIG
Reduce running costHi energy efficiency oscillator(3 times better than CO2, reduce electricity cost)
Reduce optical consumption cost
(In case of SUS304t2.0 or A5052t1.5 200mmx50mm corner welding)
Running cost is the same as Tig1/41/10 of YAGDifficult material weldingHi reflect material(Al, Al alloy,copper etc) Cracky material (Al alloy,carbon alloy etc)
Thick material(SS,SUS,AL etc) Welding difficult material(ZAM,Mg alloy,Titanium etc)
Different material(SUS+Copper,SPCC+SECC,ZAS+SUS,FCD+S25C etc)
Fiber welding characteristic
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Utilize customers propertyData unification(3D,AP100,SDD,AMNC)
Dedication for the customer who has F1,C1,HDS
Shifting robot teaching process as external set up(programming)Existing 3D model,realizing it as external set up by assembly data
Part location,assignment,robot motion creating is possible on the CG
Modification is possible(Welding sequence,direction,grouping)
Motion & collision check by real simulationFLW-CAM
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10sec45sec33sectimeJY7.4
4000WF2000
Fiber laser
JY33.4
400WF300
Weld length
200mm
(corner
welding)
JY4.9Running cost
condition 50AF400
SUS304
2.0
12sec45sec16sectimeJY8.7
4000W1500JY 87.3
720WF300
Weld length
200mm
(corner
welding)
JY 2.6Running cost
condition 80AF800
AL5052
1.5
Sample comparison
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Process speed
process time
Part dimensionMaterial, Thickness
Productivity comparison
Location free (Fire pit is not necessary)
Location of brazing furnace fire pit is limitedFire pit brazing furnace is fit to mass production
Various type Various LOT
High reflection material welding is difficult
Radiator plate
F600
51 sec
C1100(2t+2t+2t)
100806Laser output 4000W
4kW Oscillator
(YLS-4000-S2T)
FLW4000M3
high reflection material welding
Welding reflection material by High output & high bright
min0 20 40 60 80 100
Fire pit brazing furnace
120
Temporal
weld
weld
process point
Process technology solution
L l th b dl
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Process speed
process time
Part dimensionMaterial, Thickness
Productivity comparison
Laser output
4kW Oscillator(YLS-4000-S2T)
FLW4000M3
Long length bundle process
by traveling wagon
process point
Process technology solution
Bay window crest tablewith traveling wagon
Joint part quality (Separating process)
Thin thickness welding is difficultFinishing (Deformation, burning, Filing)
Bundle process with traveling wagonSmooth bead, less deformation, less burningHigh output, Easy welding by CW
min0 20 40 60 90 120
Temporal weld
150
Welding
(TIG)
Finishing(Adjust deformation)
(Clean burning)
(Filing )
Temporal
weld
weld
F2000
1min 45 sec
SECC 0.8mm
1400130402000W
D f ti i i d
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min0 10 20 30 40 50
Temporal weld
60
Welding
(TIG)
Finishing
(Adjust deformation,Clean burning
Filing )
Process speed
process time
Part dimensionMaterial, Thickness
Productivity comparison
Laser output
4kW Oscillator(YLS-4000-S2T)
FLW4000M3
Deformation is improved
drastically by Fiber laser
process point
Process technology solutionTemporal
weld
weld
Semi-conductor device part
Finishing (Deformation, burning, Filing )Welding timeRunning cost
Smooth bead, less deformation, less burningHigh speed welding, temporal weld, shorter finishing timeElectricity saving, no optical parts
F1000
30 sec
SUS430 1.2mm
12050601200W
Aluminum deformation is
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min0 10 20 30 40 50
Temporal weld
60
Welding
(TIG)
Finishing
(Adjust deformation,Clean burning
Filing )
Process speed
process time
Part dimensionMaterial, Thickness
Productivity comparison
Laser output
4kW Oscillator(YLS-4000-S2T)
FLW4000M3
Aluminum deformation is
improved drastically
process point
Process technology solutionTemporal
weld
weld
F3000
1min 45 sec
A5052 2.0mm
250150602000W
Power supply cover
Finishing (Deformation, burning, Filing)Aluminum welding is difficult
Adjacent hole of welding line is difficult
Smooth bead, less deformation, less burningAluminum welding by high output & CW
Possible to process by high beam quality, high output
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