FCT Plant
10 min from Albi / 45 min from Toulouse Airport
75 people
St Juery plant is owned
Maximum lifting capacity 100 tons
Property : 39,000 m²
Offices : 1,000 m²
Shop floor : 15 400 m2
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St-Juéry (81)
FCT Plant
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FCT is created from the merger of several brands« IVC, MAPEGAZ, SDT CIPEG, MUNZIG »
1994
2000
Acquisition by Tyco
Acquisition by Pentair
2012
2017
Acquisition by Emerson
Acquisition by Altifort
2018
1971
Creation of SDT in SaintJuery and IVC in Vitrolles.
2020
Acquisition by CAG WZI
FCT in the Oil & Gas Market
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UPSTREAM DOWNSTREAMMIDSTREAM
Critical and Severe Application
Riser, HIPPS, Subsea, DIB, HP/HT, High pressure & Large size. Complex and fully customized solution with premium engineering.
Demanding Application
Average size and pressure class, lowercriticality, more standard productrequired, volume driven.
Chem/Petrochem Application
Lower pressure class with smaller size but with high performance requiredwith special engineering.
Range of products
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NOMINALSIZE
(Full Bore)
CLASS
150 300 600 900 1500 2500<= API 5000
API 10000 API 15000
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Split body / Top entry Size from NPS 2 up to NPS 60
Pressure Ratings ANSI Cl.150 ~ 2500 / API 2,000 ~ 15,000 -> up to 100 tons
Different seat design (metal, soft, SPE, DPE,)
Forged or cast parts
From standard CS/SS to most exotic materials (Alloy 625, Titanium)
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Trunnion
mounted
product
categories &
application
Products & applications
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FCT split body FCT API 6A FCT PIG valve FCT Low Temperature
FCT High Temperature
Size/pressure range/Temperature
DN 50 – 1500 ASME Class 150 - 2500API 6A API 3000 - API 10000-101°C/ 400°C
DN 50-500 API 6A API 3000 - API 20000-101°C / 200°C
DN 50 – 1500ASME Class 150 - 1500-46°C / 200°C
DN 50 – 1500ASME Class 150 - 2500API 6A API 3000 - API 10000Down to -101°C
DN 50 – 1500ASME Class 150 - 2500API 6A API 3000 - API 10000Up to 400°C
Characteristic
Trunnion Mounted2 or 3 piecesFlanges RF, RTJ, WE, Hub(clamp), Compact fangesDouble block and bleed capabilitySIL 3 Compliant
Trunnion MountedSplit Body/Side Entry or Top EntryFlanges RTJ, WE, Hub(clamp), Compact fangesDouble block and bleed capabilitySIL 3 Compliant
Trunnion MountedFlanges RF, RTJ, WE, Hub(clamp), Compact fangesBlock & Bleed
Trunnion MountedSplit Body/Side Entry or Top EntryFlanges RF, RTJ, WE, Hub(clamp), Compact fangesDouble Block & Bleed capabilitySIL 3 Compliant
Trunnion MountedSplit Body/Side Entry or Top EntryFlanges RF, RTJ, WE, Hub(clamp), Compact fangesDouble Block & Bleed capabilitySIL 3 Compliant
Body/Trim materials
Forged or CastFrom carbon steel up to most exotic materials
Forged or CastFrom carbon steel up to most exotic materials
Forged or CastFrom carbon steel up to most exotic materials
Forged or CastFrom carbon steel up to most exotic materials
Forged or CastFrom carbon steel up to most exotic materials
Seat insert type
Soft seated & Metal seated (Tungsten Carbide from 150µ to 400µm)SPE (Self releiving)/DPE
Soft seated & Metal seated (Tungsten Carbide from 150µ to 400µm)SPE (Self releiving)/DPE
Soft seated & Metal seated (Tungsten Carbide from 150µ to 400µm)
Soft seatedSPE (Self releiving)/DPE
Metal seatedSPE (Self releiving)/DPE
Products & applications
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FCT Top Entry FCT Tandem FCT DIB FCT Subsea FCT HIPPS
Size/pressure range/Temperature
DN 50 – 1500 ASME Class 150 - 2500API 6A API 3000 - API 20000-101°C / 400°C
DN 50 – 1500 ASME Class 150 - 2500API 6A API 3000 - API 15000-46°C / 200°C
DN 50 - 1500 up to 155 barDN 50-900 up to 420 bar-46°C / 200°C
DN 50 - 1500ASME Class 150 - 2500API 6A API 3000 - API 15000-46°C / 200°CShallow Water
DN 50 – 1500 ASME Class 150 - 2500API 6A API 3000 - API 20000-101°C / 400°C
Characteristic
Trunnion MountedFlanges RF, RTJ, WE, Hub(clamp), Compact fangesDouble block and bleed capabilitySIL 3 Compliant
Trunnion MountedFlanges RF, RTJ, WE, Hub(clamp), Compact fangesTrue Double Isolation & Bleed
Trunnion MountedSplit Body/Side Entry or Top EntryFlanges RF, RTJ, WE, Hub(clamp), Compact fangesTrue Double Isolation & Bleed
Trunnion MountedSplit Body/Side Entry or Top EntryFlanges RF, RTJ, WE, Hub(clamp), Compact fangesDouble block and bleed capabilitySIL 3 Compliant
Trunnion MountedSplit Body/Side Entry or Top EntryFlanges RF, RTJ, WE, Hub(clamp), Compact fangesDouble block and bleed capabilitySIL 3 Compliant
Body/Trim materials
Forged or CastFrom carbon steel up to most exotic materials
Forged or CastFrom carbon steel up to most exotic materials
Forged or CastFrom carbon steel up to most exotic materials
Forged or CastFrom carbon steel up to most exotic materials
Forged or CastFrom carbon steel up to most exotic materials
Seat insert typeSoft seated & Metal seated (Tungsten Carbide from 150µ to 400µm)SPE (Self releiving)/DPE
Soft seated & Metal seated (Tungsten Carbide from 150µ to 400µm)SPE (Self releiving)/DPE
Soft seated & Metal seated (Tungsten Carbide from 150µ to 400µm)SPE (Self releiving)/DPE
Soft seated & Metal seated (Tungsten Carbide from 150µ to 400µm)SPE (Self releiving)/DPE
Soft seated & Metal seated (Tungsten Carbide from 150µ to 400µm)SPE (Self releiving)/DPE
Manufacturing facilities
Our facilities integrate the whole process from the conception to valves assembly and tests.
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TECHNICAL SERVICES
R&D - Methods
Purchasing – Procurement
SUPPLY CHAIN
PRODUCTION
Tests - Manufacturing
Testing facilities
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All tests are carried out in our workshop in strict
accordance with the customer’s specifications
and /or international standard requirements :
Shell test,
tightness tests,
torque test,
bending moment...)
Hyperbaric chamber for subsea pressure simulation
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Special testing : high or low temperature
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Special PR2 prototype test as per API 6A (200 cycles)
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Special testing: bending moment test bench
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Typical design qualification test :
FEA validation by measurement of STRESSES by extensometricGAUGES stuck on BODY during PRESSURE & BENDING MOMENT loading.
TORQUE & LEAKAGE records at all cases of loading.
PRESSURE TEST at MIN & MAX TEMPERATURE. CYCLING ENDURANCE TEST spreads on all test situations.
MAINTENANCE SIMULATION under MAX BENDING MOMENT to verify that BONNET can be removed and replaced in BODY.
MAINTENANCE TOOL for vertical position verification (only if required).
CAD & FEA
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Computer Aided Design on Pro EngineerFinite Element Analysis on Systus +
FEA carried out on valves parts to check
Stress level
Pressure contact between ball & seats
Sealing extrusion gaps against seal
capacities
Upstream / Downstream pressure
Bending Moment, pipe efforts
Quality assurance & certification
FCT Ball Valves are designed in full compliance with recognized standards:
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ISO 9001 / 14001, IEC 61508, OHSAS 18001
API 6D, 6A, 6DSS, 598
ASME B16.34, B31.3, B16.47, B16.5, B16.25
ASTM
ANSI
NACE MR 01-75
BS 6755 part II, API 607, API 6FA, ISO 10497
TECHNIP/ TOTAL Pazflor subsea
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Quantity - 53 Tandem & Split Body Valves
1” PN510 Bar 2” to 10” 2500# SUBSEA 1 200m Water Depth
JGC/TOTAL – Dolphin Project Hipps
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3-piece Split Body
34’’ Full Bore ANSI 900
Metal seated
Forged CS Body
2 seconds closing time
ELF-SHELL / Elgin Franklin Riser / Hipps
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TOP ENTRY
12’’ API 15000 HP/HT
Forged CS Body
Super Duplex trim
Metal seated
Pup on one side
6 seconds closing time
Prototype valve funded
By European community
ROSETTI MARINO / TOTAL E&P
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Quantity - 6 Top Entry
13” 5/8 API 15000
F60 fully cladded Body
Super Duplex Trim
Metal seated
6 seconds closing time
West Franklin Project Hipps Api6a
STATOIL JOHAN - Sverdrup Dib Project
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DIB application
38” 1500#
Top entry
7,1m Long
4,3 m High
77 tons
CARACTERISTICS
L&T / GSPC / Deen Dayal HIPPS API6A
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TOP ENTRY HIPPS 4” and 11” API 15000 full duplex
DODSAL / OGP / PDOC Export pipeline B2 project Sudan
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TOP ENTRY 32 inch 1500#
ADMA OPCO / Umm Shaif / HIPPS
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TOP ENTRY HIPPS 24’’ PN305 Bar
Woodside Trunkline Subsea
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TOP ENTRY 42” Full bore ANSI 900 RTJ / BW subsea 300m
water depth
TECHNIP / NPCC / ADCO / North East Bab HIPPS
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Qty 10 TOP ENTRY 6” ANSI 2500
Body CS + Full Alloy 625 overlay
Metal seated
3 seconds closing time
TANDEM VALVES
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18” PN345 Cast CS Subsea 16” 1500#
PIG VALVES
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Thank you for your continued support
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Contact
2 rue Sabanel
81160 – Saint-Juéry
France
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