Factories of the Future – FoF
Sustainable Process Industries through Resource and Energy Efficiency – SPIRE
Appels 2016-2017
Pierre Fiasse
Géraud Guilloud
09/2015
Objectifs de la session
Informations : Contenu des appels FoF - SPIRE
Calendrier
Actions aujourd’hui pour participer aux appels : Trouver les meilleurs partenaires possibles
Avec le NCP-Wallonie
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Appels et budget
FoF
• 2016: 160 M€
• 2017: 118 M€
SPIRE
• 2016: 74 M€
• 2017: 80 M€
DEADLINES
Call 2016 : 21 Janv 2016
Call 2017 : 19 Janv 2017
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Stratégie H2020 - LEIT / Innovation
Innovation - Approche chaine de valeur – Transfert des résultats
A B C
• Décrire la période après projet & financement
Exploitation plan/ business plan
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Orientation H2020 : Innovation
Métrique : Technology Readiness Levels
• 1 – Basic Research
• 2 – Technology concept
• 3 – Proof of Concept
• 4 – Technology validation in laboratory
• 5 – Validation in relevant environment
• 6 – Demonstration in relevant environment
• 7 – Demonstration in operational environment
• 8 – System complete and qualified
• 9 - Deployment
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Orientation H2020 : innovation
Impact dans la composition du consortium
Briques
technos
Phase
labo/ proto
Validation /
Transfert
• Universités
• Centre Recherche
• Entrepr. high-tech
• Entreprises sectorielles
• End-users
• Utilisateurs
• Universités
• Centre Recherche
• Entrepr. high-tech
• Entrepr. sectorielles
Consortium / Projet
TRL 2-3 TRL 4-5 TRL 6-7
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Agenda
Partie 1 : contenu des appels FoF - SPIRE
Partenariats Public Privés
FoF
SPIRE
Partie 2 : comment participer à l’appel ?
choix du topic / rôle
identifier et contacter les partenaires
monter le projet … avec le NCP-Wallonie
https://ec.europa.eu/programmes/horizon2020/en/draft-
work-programmes-2016-17
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PPP Partenariat Public Privés :
Industrie : définit la
R&D
Commission : lance
les appels, co-finance
Impact : croissance,
jobs, bénéfices sociaux
Roadmaps
via associations
ouverts à tous
pilotes, demonstrateurs > déployement technos
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Factories of the Future
►Développer une industrie manufacturière
compétitive, innovante, répondant aux
enjeux sociétaux – climatiques
•Stratégie - 4 axes
1. Sustainable manufacturing
2. ICT-enabled intelligent manufacturing
3. High performance manufacturing
4. Exploiting new materials through manufacturing
©TNO
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Factories of the Future
EFFRA – European Factories of the Future Research Association
http://www.effra.eu
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Factories of the Future
FP7 2010-2013 :
• 4 premiers appels à projets :
• 1,2 milliards €, ~ 50% EC
• 150 projets
• Participants :
• Ind ~ 50%
• PME ~ 30%
• 78% = non membre EFFRA
H2020 2014 -15 :
• 1,15 milliards € financement prévu
• 2 premier appels à projet
• 2014 : 116 M€
• 2015 : 145 M€
EFFRA – European Factories of the Future Research Association
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FoF – appel 2016
1. Novel hybrid approaches for additive and subtractive manufacturing machines RIA
2. Machinery and robot systems in dynamic shop floor environments using novel
embedded cognitive functions IA
3. Zero-defect strategies at system level for multi-stage manufacturing in production
lines IA
4. Continuous adaptation of work environments with changing levels of automation in
evolving production systems RIA
5. Support for the further development of Additive Manufacturing technologies in
Europe CSA
11. Digital automation RIA & CSA
13. Photonics Laser-based production RIA & IA
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FoF – appel 2016
FoF 1 Novel hybrid approaches for additive and subtractive manufacturing machines
All-in-one machines > production of a part/product directly from a CAD model in a
short time and without the need of post-processing steps
20% reduction in time and cost, 15% increase in productivity, wrt the current
additive and subtractive processes.
FoF-13 Photonics Laser-based production
a. From "design to piece" – Excellence in laser-based additive industrial manufacturing
Metallic materials only
R&D on all the process chain allowed : CAD, modelling process, use of several
materials in a single work piece, process control and quality assurance, surface
finish and precision, …
Proposals must cover at least 2 important steps in the process chain
Impact : Improve costs/ productivity/quality, EU competitiveness
! !
RIA
RIA
4 - 6
€ 3 - 5
€ 2 - 4
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FoF – appel 2016
FoF 5 Support for the further development of Additive Manufacturing technologies in
Europe
Identify current bottlenecks and barriers to further development of AM technos
Mobilize stakeholders to better exploit business opportunities
CSA
€ .7 - 1
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FoF – appel 2016
FoF 2 Machinery and robot systems in dynamic shop floor environments using novel
embedded cognitive functions
Flexibility in future shop floors > machines and robots should be able to perceive
and adapt to the (changing) environment.
Develop novel embedded cognitive functions : robot/robot-machine, robot/ human
Demonstrate techno + standardisation – certification
Impact : EU competiveness, productivity, … !
IA 6
€ 4 - 6
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FoF – appel 2016
FoF 4 Continuous adaptation of work environments with changing levels of
automation in evolving production systems
More flexibility > automation adaptive systems
Machine : adapt to physical, sensorial & cognitive capabilities of workers (incl
targets groups : disabled, elderly, …)
Worker satisfaction should be measured > collaborative effort between social
scientists and engineers, user driven approach
Virtual/ augmented reality = possible tool
Impact : increase 10% quality, productivity, 20% adaptability (e.g.customisation)
RIA 4 - 6
€ 3 - 5
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FoF – appel 2016
FoF 3 Zero-defect strategies at system level for multi-stage manufacturing in
production lines
Develop tools and methods preventing defect generation and propagation :
Quality control tools, on-line data gathering systems, on-line inspection tools, on-
line defect management policies
Impact : achieve zero defect, 15% productivity, 15% cost, 10% waste scrap
IA 6
€ 4 - 6
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FoF – appel 2017
6. New product functionalities through advanced surface manufacturing processes for
mass production RIA
7. Integration of unconventional technologies for multi-material processing into
manufacturing systems RIA
8. In-line measurement and control for micro-/nano-enabled high-volume
manufacturing for enhanced reliability IA
9. Novel design and predictive maintenance technologies for increased operating life
of production systems IA
10. New technologies and life cycle management for reconfigurable and reusable
customised products IA
12. ICT Innovation for Manufacturing SMEs (I4MS) IA & CSA
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FoF – appel 2017
FoF 6 New product functionalities through advanced surface manufacturing
processes for mass production
E.g. : tailored friction, antibacterial properties, aesthetic issues, self-cleaning …
micro-machining, texturing, laser, mechanical treatments, … (technos which do not
alter the chemical composition of the surface or add an extra layer of a ≠ material)
in process inspection, modelling, upscalable techno, economically viable
Impact : > 20% performance improvement, < 10% costs wrt existing products
Rem : Pilots Call NMP :
PILOTS-02-2016: Pilot Line Manufacturing of Nanostructured Antimicrobial Surfaces
using Advanced Nanosurface Functionalization Technologies
PILOTS-03-2017: Pilot Lines for Manufacturing of Nanotextured surfaces with
enhanced mechanical properties
!
RIA 4 - 6
€ 3 - 5
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FoF – appel 2017
FoF 7 Integration of unconventional technologies for multi-material processing into
manufacturing systems
water jet, ultrasonic and micro-wave electron beam welding and/or electro
discharge machining, laser and photopolymerisation
integrate such technos into specific manufacturing system to make multi-material
> right material at the right place – relevant for high cost or critical materials
Impact :
create new manufacturing systems / chains for multi-material products
Reduction production cost (15%), time (10%), material efficency (10%)
RIA 4 - 6
€ 3 - 5
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FoF – appel 2017
FoF 8 In-line measurement and control for micro-/nano-enabled high-volume
manufacturing for enhanced reliability
Non destructive in line technologies required
IA 5 - 7 € 4 - 6
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FoF – appel 2017
FoF 9 Novel design and predictive maintenance technologies for increased operating
life of production systems
Methodologies and tools for
• improved maintainability, increased operating life of production systems
• schedule maintenance activities,
• + predictive maintenance solutions
two complex demonstrators in real industrial settings asked
IA
5 - 7
€ 4 - 6
!
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FoF – appel 2017
FoF 10 New technologies and life cycle management for reconfigurable and reusable
customised products
sustainability and flexibility challenges / customised products :
need to be conceived, designed and manufactured in a modular way,
their single components : exchangeable and updateable whenever necessary
IA 5 - 7
€ 4 - 6
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Agenda
Partie 1 : contenu des appels FoF - SPIRE
Partenariats Public Privés
FoF
SPIRE
Partie 2 : comment participer à l’appel ?
choix du topic / rôle
identifier et contacter les partenaires
monter le projet … avec le NCP-Wallonie
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SPIRE : Sustainable Process Industries through Resource and Energy Efficiency
Redynamiser l’industrie du process, contribuer aux enjeux sociétaux (CO2, …),
découpler impact croissance économique sur les ressources
Approche cross sectorielle :
Céramique Minéraux Chimie,
Acier Ciment Métaux non ferreux
Eau
Impacts quantitatifs (2030)
↘ fossil energy intensity of up to 30%
↘ non-renewable, primary raw material intensity of up to 20%
↗ Efficiency CO2 – equivalent footprint up to 40%
Leveraging additional investments
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SPIRE : Stratégie R&D
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SPIRE
•2014-2020 : ~ 1,4 b€
•http://www.spire2030.eu/
•SPIRE Association : A-SPIRE
• 70 acteurs industriels/ recherche
• Secteurs : chimie, acier, ciment, métaux NF, céramique, eau, engineering, minéraux
• Belges bien présents : CMI, ArcelorMittal,
CRM Group, Solvay, Vito
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SPIRE – appel 2016
1. Systematic approaches for resource-efficient water management systems in process
industries IA
2. Plant-wide monitoring and control of data-intensive processes RIA
3. Industrial technologies for the valorisation of European bio-resources into high added
value process streams IA
4. Industrial furnace design addressing energy efficiency in new and existing furnaces RIA
5. Potential use of CO2/CO and non-conventional fossil natural resources in Europe as
feedstock for the process industry CSA
6. Business models for flexible and delocalised approaches for intensified processing
CSA
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SPIRE – appel 2016
Spire 1 Systematic approaches for resource-efficient water management systems in
process industries
Enhanced sustainability in water treatment processes by reducing
water use
waste and/or recovering valuable substances (e.g. closed loop recycling and reuse)
energy and raw materials consumption (e.g. energy for water & steam production)
30% to demo
Impact : reduction of
20% water use
30% wastewater
15% in energy use
IA 5 - 7
€ 5 - 7
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SPIRE – appel 2016
Spire 2 Plant-wide monitoring and control of data-intensive processes
Extension of the model based control techniques to
the level of plant or site-wide control and scheduling
by the use of dynamic overall plant models
ensuring a robust real-time optimisation of the plant's operations
Solutions should consider the “data-intensive” nature of the process chains
Impact :decrease
10% on-site material handling time
10% resource consumption
10% global use of energy on-site
10% Green House Gases emissions
RIA 4 - 6
€ 4 - 6
!
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SPIRE – appel 2016
Spire 3 Industrial technologies for the valorisation of European bio-resources into high
added value process streams
Exploit bio-ressource into high added-value products, chemical building blocks and
bio-based streams (bio-chemicals, monomers, fibres, polymers, proteins etc.) for
further utilisation in industry
Bio-ressource =
industry biomass waste streams,
side streams (e.g. forestry harvesting residues)
non-competition with higher value chains (e.g. food production)
Asked : demonstration + transferability to relevant industrial sectors
IA 5 - 7
€ 5 - 7
!
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SPIRE – appel 2016
Spire 4 Industrial furnace design addressing energy efficiency in new and existing
furnaces
construction of new furnaces or the retrofitting of existing furnaces with more
efficient and effective technologies
Should include : use of at least 2 different energy sources / design via simulation/
materials for corrosion – T°/ Heat transfer and recovery / interaction with upstream –
downstream process/ monitoring Nox –Sox, CO …
Demonstrator
Impact : Reduce
> 15% energy consumption
> 15% operating cost
25% NOx, SOx and CO emission
> 15% Capex and Opex furnace costs
RIA 4 - 6
€ 5 - 7
!
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SPIRE – appel 2017
7. Integrated approach to process optimisation for raw material resources efficiency,
excluding recovery technologies of waste streams IA
8. Carbon dioxide utilisation to produce added value chemicals RIA
9. Pilot lines based on more flexible and down-scaled high performance processing IA
10. New electrochemical solutions for industrial processing, which contribute to a reduction
of CO2 emissions RIA
11. Support for the enhancement of the impact of SPIRE PPP projects CSA
12. Assessment of standardisation needs and ways to overcome regulatory bottlenecks in
the process industry CSA
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SPIRE – appel 2017
Spire 7 Integrated approach to process optimisation for raw material resources
efficiency, excluding recovery technologies of waste streams
raw material & energy ressources : decrease losses in process, increase yields
Impact :
25% reduction in yield losses
> 10% improvement in energy efficiency
KPIs, …
IA 5 - 7
€ 6 - 8
!
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SPIRE – appel 2017
Spire 8 Carbon dioxide utilisation to produce added value chemicals
conversion of CO2 (and CO) to added value chemicals targeted
(outside the scope of this topic :short chain alcohols, dimethyl ether and fuels)
innovative chemical (e.g. catalytic) processes targeted
demonstrate the technical and economic feasibility in an industrially relevant
environment through demonstration of a system prototype
RIA
4 - 6
€ 6 - 8
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SPIRE – appel 2017
Spire 9 Pilot lines based on more flexible and down-scaled high performance
processing
More flexible, compact and cost effective processes
via process intensification (e.g. containarised production) = already
demonstrated in lab environment
Need to be upscaled and allow short time to market deployment
Elimination, combination or replacement of one or more process steps/units for
efficiency improvement and higher productivity and flexibility,
while ensuring lower capital and operation costs
Demonstration – transferability / integration in existing plants – short time market
deployment
IA 5 - 7
€ 6 - 8
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SPIRE – appel 2017
Spire 10 New electrochemical solutions for industrial processing, which contribute to a
reduction of CO2 emissions
Progress in electrochemical manufacturing of products : potential to allow efficient
(less by-products)/ sustainable production process (renewable e source)
Focus :
develop new electrochemical methodologies for industrial processing
provide a proof of the economic and industrial feasibility of the new technologies
RIA 4 - 6
€ 4 - 6
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SPIRE – CSA
SPIRE 05-2016 : Potential use of CO2/CO and non-conventional fossil natural
resources in Europe as feedstock for the process industry
SPIRE 06-2016: Business models for flexible and delocalised approaches for
intensified processing
SPIRE 11–2017: Support for the enhancement of the impact of SPIRE PPP projects
SPIRE 12 -2017: Assessment of standardisation needs and ways to overcome
regulatory bottlenecks in the process industry
CSA
€ ~ 1 CSA
CSA
CSA
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FoF 11 Digital Automation
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51M€
21/01/2016
Collaborative manufacturing and logistics.
Novel architectures for factory automation
RIA
4-8M€
FoF 11 Digital Automation
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Collaborative manufacturing and logistics.
Novel architectures for factory automation
• Cyber Physical Systems (CPS)
• Internet of Things (IoT)
• Cloud-models
• Robotics
• 3D printing
• Machine-to-machine communication
• Advanced human-machine-interaction
• Modelling & simulation
• Artificial intelligence methodologies
• Data analytics
• Security by design
FoF 11 Digital Automation
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Collaborative manufacturing and logistics.
Novel architectures for factory automation
FoF 12 ICT Innovation for
Manufacturing SMEs (I4MS)
Concept
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FoF 12 ICT Innovation for
Manufacturing SMEs (I4MS)
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CPS & IoT
Robotics
Modelling, simulation and analytics
Digital design for additive Manufacturing
32M€
19/01/2017
IA
~8M€
FoF 13 Photonics Laser-based
production
From "design to piece“ (voir précédemment)
Rapid individualised laser-based production
15M€
21/01/2016
IA
2-4M€
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Pourquoi maintenant ?
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ICT 2015 Lisbonne
2000 km
you
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Agenda
Partie 1 : stratégie H2020 – LEIT NMP
Partie 2 : contenu des appels LEIT NMP
Appel LEIT NMP
PPP EeB - FoF – SPIRE
Autres appels
Partie 2 : comment participer à l’appel ?
choix du topic / rôle
identifier et contacter les partenaires
monter le projet … avec le NCP-Wallonie
11:11
Methodologie
1. Analyse Topic
2. Quel rôle vais-je jouer ?
Développeur techno (R&D)
End user
Initiateur
3. Comment monter (dans) un consortium
a) Identification key players
b) Contact – expression d’intérêt
c) Initiateur – one page proposal
d) Recherches de partenaires
e) Brokerage events
f) EFFRA - membership
• Votre propre réseau
• NCP - Wallonie
• Outils
• Sept/ Oct 14
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Infos Days et Brokerage events
Info Day et Brokerages/ Partnering events Date Lieu
SPIRE brokerage event 30/06/15 Bruxelles
Strasbourg Kets event – B2B 1/10/15 Strasbourg
Suschem 6/10/15 Bruxelles
PPP Infoday (FoF – EeB – SPIRE - GC) 16/10/15 Bruxelles
ICT Conference 20-22/10/13 Lisbonne www.ncpwallonie.be
Newsletters thématiques
Identifier key players : 1° Effra board
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Key players : 2° bases données projets FP7/ H2020
http://cordis.europa.eu/projects/home_en.html 11:11
Identifier key players : 2° bases données projets FP7/ H2020
Ex : FoF 1 additive-substractive machines
BOREALIS Borealis – the 3A energy class Flexible Machine for the new Additive and
Subtractive Manufacturing on next generation of complex 3D metal parts.
SYMBIONICA SYMBIONICA - Reconfigurable Machine for the new Additive and Subtractive
Manufacturing of next generation fully personalized bionics and smart prosthetics
Key players : TECNALIA, DIAD GROUP, … TNO, TEKNIKER, PRODINTEC, …
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Recherches de partenaires:
SPIRE brokerage event
30/06/15
35 Partner Search/ 10
Topics SPIRE
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Outils : Expression d’intérêt
- Rapidité
- Qualité
- « marketing »
- ou doc attach
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Support du NCP
Informer Orienter Identifier et
sélectionner
Augmenter le taux de
succès
Déterminer le
programme
le plus pertinent
Recherche de
partenaires /
projets internationaux
à fort potentiel
Eligibilité
Relecture
stratégique
Conseils
Contacts directs
Web
Newsletters
Conférences
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Thank for your attention Merci de votre attention
Pierre Fiasse Géraud Guilloud
Nano, Materials, Transport & Aero NCP ICT & Security NCP
Tel +32 (0) 10 47 19 49 Tel +32 (0) 10.47.19.67